Wherever precision controls are required, the proven reliability of Circle Seal Controls provides one complete answer for amultitude of fluid flow management problems. OPERATING CHARACTERISTICS ZERO LEAKAGE to 95-98% of cracking pressure. POSITIVE RESEALING—Reseals dead tight only slightly below cracking pressure CRACKING PRESSURE ACCURACY-Valves can be preset to required cracking pressure. ADJUSTABLE—To normal variations in circuit requirements, ‘Tamperproot adjustment inside valve. Interchangeable springs Permit change of C.P. range. (See adjustment range and re- placement spring data.) EXCELLENT FLOW CHARACTERISTICS—Litt ring poppet de- sign allows high flow rate with minimum amount of pressure rise, NO CHATTER—Chatter eliminated through use of friction damping device. Damping bars prevent poppet from overtravel at initial cracking thrust. Damping load is proportional to spring load. MINIMUM MAINTENANCE-Fluid is not throttled across seal. This, combined with soft seat and poppet design, prevents seat and seal erosion, CONTROLS RELIEF VALVES 5100 Series 10-2400 PSI HOW IT WO: Spring load is carried by metal-to-metal seat. O-Ring provides dead tight seal Sealing efficiency increases as pressure Increases up to cracking pressure. aFaipigea eos == z CRACKING Ports in poppet open fully and eliminate rapid increase in pressure. Flow is throttled between poppet shoulder and seat—provides regularly increasing flow area with increasing flow rates, Inline construction and full tlow ports permit maximum flow with minimum in~ crease in system pressure,SERVICE RECOMMENDATIONS T move. | o.AINa | OPERATING itn | at | reennre: | surasueron ow | ams | cwrasnee ts ir, ety To soswe canoer | Serera! Purpose, Ar, Acsyiene, Ammonia, Freon 5159 | Buna | —40" 10 +250°F | 12. yorogen ner gases, 5133 | Neoprene | —40* to +250"F | air, Carbon Dioxide, Freon 12, Freon 22. Oxygen 1 ‘Aromatic Fuel, Carbon Te : s chloride, Steam Sy 5132 | Viton | —4o*10~4o0ee | Aromatic Fuse, Cx | Suitable for nearly all fluids within this temoecature | range, but where enjogenic tasting ie not required 5190 | Teton | ~s20°to +1657 wra0 | Teton | ~100"10 -G00°F | Sutabl or nea a as TECHNICAL DATA OPERATING PRESSURE 0-2500 PS! PROOF PRESSURE... 3700 PSI BURST PRESSURE. Over 5000 PS! FESEAT & RESEAL: See Cracking Pressure-Reseal Chart for Characteristics of Each Seal MOUNTING LIMITATIONS ... NONE GENERAL DATA Noto: Valves are preset at factory. Pressure at which valves will crack in normal service, nominal cracking pressure 5%, After a prolonged period of storage with no system pressure, these rellet vaives will evidence an apparent hhigh cracking pressure on first crack, therefore, in receiving in- spection tests, true cracking pres- ure should be determined after the first crack CIRCLE SEAL CONTROLS ‘Note: Procedo part number with Ki emperatures are below —100°F and eryogenic testing is required. Eeample: KS1207-2MP-500, | “*Tetlon O-ring not available above 1200 ps in %" and larger sz08, | HCW TO OR PART NUMBER DESIGNATION M 5159 B-2MP (L)-100 VARIATIONS: K—Manufactured, cleaned, tested for CRYOGENIC service M—Manual Override Fi=Right Angle Configuration | | \ |__[ansie monet nuwaen | MATERIAL 8 - Brass 8 = Stee! = Stainless, 303 Tl = Stainless, 316 Springs—17-7PH CONNECTIONS (Pipe in 1/8" M =Male Pp — Female ‘SPECIAL CHARACTERISTICS | (L) = Lockwire L (F) — Resonance Dampener ft Standard 1201-2400 Cracking Pressure | CRACKING PRESSURE (PS!) IMPORTANT Part Number MUST INGLUDE Cracking Pressure in PSI denoted by ** In the Part ‘Number tabiea which follow texactpresettng not requirec, use appropriate NOMINAL Cracking Pressure (tom Adjustment Range Chart, page ) followed by the word (NOMINAL). Example: 51598-2MP-13 (Nominal). rotSERVICE RECOMMENDATIONS [ woe. | o-mna | operarins | [NUMBER MATERIAL | TEMPERATURE SUITABLE FOR | | is veg | General Purpose. Air Acetylene, Ammonia, 5159 | Guna | 40" to + 250°F | Freon 12, Hydrogen, inert Gases. 5159 Neoprene | to +250°F | ar, Carton Dioxide, Freon 12, Freon 22, Onygen. —— i ‘Aromatic Fuels, Carbon Tetrachoride, Steam, ‘Synthetic Oils, Toluene. 5192 | Viton | -40° to + 400°F OPERATING PRESSURE 10-1200 ps! Shooe Pressure ‘$08 Pst SURST PRESSURE ‘over 3000 PSI MOUNTING LIMITATIONS NONE PART NUMBER DESIGNATION M 5159 B-2M (L)-100ASME / VARIATIONS i | | | M3100 SERIES HOW TO CROER | ty il Manual Override —{pasic MODEL NUMBER — | | [waren] \| | | | B-Brass ! Stainless, 303 Se ‘See page on Manual [CONNECTIONS—INLET (14" 10 1") Override Valves for M—Male dimensions. | SPECIAL CHARACTERISTICS (W—Lockwi (CRACKING PRESSURE (PSI) D500 SERIES HOW TO ORDER PART NUMBER DESIGNATION D 559 B-2M-25ASME i aa {VaRIaTIONS | b~Dettector cap (Saas monet numacal | BASIG MODEL NUMBER [MATERIAL | B-Brass T=Stainloss, 903 CONNECTIONS—INLET (%4"" NPT) | M—Male (CRACKING PRESSURE (PS!) 0-150 PS! catalog on 500 ‘Series Reliet Vaives _} arene — NOTE: O-Ring materia for 0500 Sevies same as M5100 Seres IMPORTANT Complete Part Number MUST INCLUDE Set Pressure in PS. The ASME requires that valves be set ata "pop point.” The ASME refers to this as the Set Preesure. This points higher than the tragivonal Circle Seal detntion of cracking pressure, Aftera prolonged periadof storage wi no aystem pressure these rei! valves wil evidence an aoparentFigh cracking pressure frst crack tharatore in receiving iepection tests, rue cracking pressure snoulé De determined afer tne fst crack. ‘The folowing Circle Seal Valves have been tested in accordance with MS100-1M(L) Mst00.3m(L) Ms100-6M(L) procedures In Paragraph UC 131, Section Vill of the ASIE Unfired MS100-24() 5100-4441) Ms100.8M(L) Pressure Vessel Code ‘ASME Certificate of Authorization, Number 4582 0500-2MTYPICAL FLOW CURVES M5100 SERIES 4600 4400 200 4000 3800 3600 ‘3400 3200 3000 2800 00 2400 2200 2000 +800 1600 1400 +200 1000 & 2 z a 600 400 too 1M ° Lee see rE a TP) (CRACKING PRESSUAE-PSI D500 SERIES 120 10 100 30 BS Te 60 ooo erro rset a0) Nondestructive esting, such as individual low tes, testing wit lds other than compressed air or hydraulic ol, hydrostatic testing, xray dye [enetrant are not normal to our production processing, but are availabe at extra costsINLINE 5100-°MP DIMENSIONS MODELE Paes connections | size WHER 51001 ve | 280 | oat 5100-26 we | ase | 420 | 1.00 5100-96 sa | 336 | 425 | x00 | 5100-4MP v2 | ais | 05 | 125 | 5100-6MP sie | ser] or | sso | 5100-8MP sro | 7z0-| 150 | set mc s100-0MP | 748 | 1022" |" 200_| ‘Exzepiion: 176" Size, CP. 1001-2460 psi Wr dim 998, 1.00. —1" size, ©. 1207-2400 pi," M" dim. 7.92, ~ 11/4" ze, 10.22 for 451-1200 range. (No 1201-2400 range.) PART NUMBERS MATERIAL EJ wee a3 I ae T 520 | 118 SoM Teseiwess | saeewes* | sya0pawere | boa Stag ame StsaBaMP-** Sioeeaunn+ | S200. | aa Stsgeamess | SiS96.0MP-+ sraeaoMe. syopavecs | BRASS We ‘SIS9B-4MP-** | 51338-4MP-+ 51928-4MP-*" | 1 | 3 sisseoness | SIS36-eNP-** 51928-4MP. i i | 3 Srsae-ewe-= Sassen. sianene Sizoaaue save 515860. Staae-tome-r+ 51328-10MP-"* |“ saness ve ssayauess | siearaue=s sara ‘STEEL | 38 ‘515QT-OMP.** (51337-GMP-** | s132T-3M.s+ me | we siso7 Me srastamere Saath ez sree 20e= TraaSaMe-re saasaue | ae sreae Me sraasane.re sree We steasame stassanp-re | ava steasamen sisas-emr-t + steag-aMe— Srasseur-s | SraeseMn= [stamiess av ‘prsaT1-eMP* SieTHeMPss | STQ2TI-2MP- me Siesta. Stairs | siaaraue. (Uwarenal [sae aa va seems | aaa in Sitoe-1m" i | ve 1596-26 staepane srz06.2M 1 1 8 5192B-3M-"* 51208-3M-"* | eee Sraeb-awese Srzoe-aen= | | ae | srsebawre staoe-n= | joa sraeo-ewrr sr20e-aMe= hve Srsse-ton Siaeacow. 51206-1084 I Ti aisaT aN waerans ~ sizoratae j stamess | ve Siseram- Sracrawee sragroqee { io Sse itera sraora= Gar raiber mtn racing Pressremdeneed BY above DIMENSIONS woneLa » |e lute) su — connecrons | size sche | sim | va] ass) ier] aaa P ae Soom | tm | aar | arr’ | aes | sao sooam | ga | a0 | are | an | tae Sioa =| tre | aso | aaa | dar | tas soot | 3a | a0 | aso | aie | tao Sioo-eM vi | Sse | geo | tar | iso Sioosom | rive | 70 | aes: | toe | 200 Tccopon: 1 Sas, CP. 3201200 paw" din 388," dn Ba "C" dim. 31, "8° ai, 1.00 (no 1201-2400 range).MANUAL OVERRIDE—M5100-"M RING HANDLE DESIGN LIFT HANDLE DESIGN { DIMENSIONS | woone | a], | y [ow connection | size fei | | wswow | ve fem| ea] | ba wsro2m | 1a jars] 408| 100) 9 2 = | wsrooom | ave lars] 4o9| 100 | Le i wsrcoam | 12/326] ssi} 125) 8S wstoam | a4 [sai] 754] 50) 28 wewoam | 1 [sso] r72| 180 | 22 | Ll, | wsto-10u os| 042 | 200 | 2B 3 | ee Hq | H ‘exceptions: 1/8" sue, CP. 1201-2400 pal, WE Hex HEX ‘M" dim. 3.84, “H” dim, 1.00; 1-1/4" size \= A A lable above 1200p size size \ | 11.90 arena ASME. Standard Valves avaiable M5100- For cracking prosures 10-2400 palin 1/0. | For!/2,2/4 and 1” Values wih CP. of451- ‘SM hrough MB100-8M sizes. For detail page ASME, catalog sheet is see thru8/8 size; for 10-450 pein 1/2hmut-1/4 | 2400 gsi and ll 1-1/4" valves. } MATERIAL—SIZE AND PART NUMBER a ae LU ou ve | wersne ne wsrase-mee | wgtago-1msr | Merao8-ee Va | Meenas [Meenas | Mereapawss | haaoaxees vie | Metso: | Mstaanancee | Mstageawes | sizogaures nase v2 | Netmoaess | Msiogpances | stages | igo aa | Memes | Mersanou | hsraaeanss | anpaie=s : Werpan's | neisonus | Meroenomes—hatanac\ens | vie |_wetsoeowes | usraap-omes | Metaga-tows stanton { ve weiaar au vsiaor au | svamess | ave steer Wereor ass ve | _Netseraws Meera | hogar f va 1w51696 26 Merwesan=> | wereesaw=> | giz0S2Me+ | ae etses Me Msta98-9Neo Nstsessm-= | wsizosames | | stee. va Mersesswes | ‘heranea va | Metezsaues | eroocevess | 1 Nerasawes | sta0s-eue cranes | ya | wevaeriamre | wsiarvanes | wegen ee va__|_ Netearrancse vsraeriawe | hetaoricaee | Comoe pr ter rut elu racking Prensre—donctedy "veADJUSTMENT RANGE AND REPLACEMENT SPRING DATA vawvesonoeneowm | MMLNORWALLTUSETHS | iacwaowsre | YEE | soo | aeisano | saoezt00 | sate Renee) manounauon | Srewrasaance | a6 | “eat | “Tes | He = | wee va | vse | ose) ws 16:25 20 | 15:25 104,3/8 ‘515 525 525 i a5 2 ; oes ae; Se | Sn s ion oo | Se SB 58-81 -70 56-84 1 tava 10555 | 20209 err me] te LA Le | me | 7 = 1eite— ["Searanin ne 10380 Pang wn 200 FT tase =e eae | Seuehann po irae 9stine ae oe Brass =] wosee | teense arse oie pred Hesse a8 i rare “a ‘araoo 8 soriso nePtaceusyr esas to00-1200 000 | s20200 | ent athe ©. Ory fg ar 011400 250-425 yo7os4s0 | inter wt word "Ki See seston elon vue ee hUGeCDUL LL | maton saeco’ pte. teva tome | aes “Nominal and dash numbers are the same upto 1200 pat ADJUSTING INFORMATION ‘The'5100 Series rele! valve is ojustabe to + 15% atts nominal cracking pressure as foliows: 1 Remove clecharge tne n-ne mounted uni) or overide ring & rod (RSME ype) 2. "Break" body lait by wrenching hexes. OO NOT USE PIPE WRENCH. 8, Insert proper sz hex wrench (S28 tabla) into outlet end and turn clockwise fo ine crease cracking pressure: counterclockwise to decrease 4, After acjustment, hold hex wrench stationary relative tint and and turn body to ‘ghten jin. CRACKING PRESSURE AND RESEAL CHASACTESIST C2 Cracking pressure ie cefinad a SCC/min, with gaa, 002 scm or Mode! 5120 of valves witha cracking pressure over 450 pal. The reseal points the point atwhich the valve seals absolutely tight so tha theres no leakage detectable by normal means of measurement, “The pont at which the valve closes, cuting of vrtuay alow, ie called the raseat point. The reseat aot is substantially above the reseal. The feliowing comparisons are based upon reseal characteristics 4201-2400 Psi ‘CRACKING PRESSURE 10-400 Pst (CRACKING PRESSURE 401-1200 Pst [CRACKING PRESSURE wcer rusuner, on) esate wm] esis * Tee FtaGEUE FHiiiandINLET PRESSURE (PSI DISCHARGE TO Arta INLET PRESSUE (PSI) OISCHARGE TO ATMOSPHERE SUSbESEESEREEEGE TYPICAL FLOW CURVES cpu cusan6 sera ue cae ee a oe we 00] iy p= | aL ee | |_neese Ziel yo | weoesee | srooosst rl oe? sone : Z=|_ eo | _ swe — 3 =| ose aa 7 i ogee sane ore Y 3 2 eomsce [snes ee Leese 2 otgaee [sera sae = eee srs fers = [irae Is — aeons erace Pe sropaice, is |_— srs Sw ots) sears im oo oe jE 1000 ps1 C8, zr on sen PACE, we | | meses, a= a : SB 2 ml gore scapsic®. oe wmpscty E | Ses reer me worse 5 S[—serwer, sae Pes | Eee ee oer morse 5100-4MP ° 10-2400 PSI |5100-6MP, -2MP_ Pst