Professional Documents
Culture Documents
Catalyst Refer
Catalyst Refer
Result CODE: A, B, R, F ( )
Re-submission Date: ( )
Responsible Dept./Person: ( )
JVD JVD QC
Construction HSSE Zone QC Endorsement
Result Code ( ) ( ) ( ) ( )
Date ( ) ( ) ( ) ( )
Document Class: Z
Page 1 of 37
NGHI SON REFINERY AND PETROCHEMICAL PROJECT
Title : GENERAL INITIAL CATALYST & MEDIA LOADING Contractor Doc. No:
REV. 0
PROCEDURE VV31G0-010-A-100
CONTENTS
1. INTRODUCTION ................................................................................................................................. 3
2. SCOPE ................................................................................................................................................. 3
3. SCHEDULE .......................................................................................................................................... 3
4. REFERENCE DOCUMENTS ................................................................................................................... 3
5. ABBREVIATION AND DEFINITION ..................................................................................................... 3
6. PURPOSE ............................................................................................................................................ 4
7. RESPONSIBILITIES ............................................................................................................................ 4
8. PRECAUTION ...................................................................................................................................... 6
9. EQUIPMENT & MATERIALS ................................................................................................................ 6
10. SAFETY MEASURES............................................................................................................................. 7
11. CATALYST & MEDIA LOADING PROCEDURE ...................................................................................... 9
11.1. PLANNING WORK .................................................................................................................... 9
11.2. PREPARATION WORK .............................................................................................................. 9
11.3. CATALYST LOADING/ EXECUTION ........................................................................................ 10
12. BOLT TIGHTENING/ TENSIONING PROCEDURE .............................................................................. 11
13. DISPOSAL OF HAZARDOUS/ CHEMICAL WASTE .............................................................................. 11
14. SAMPLE CATALYST LOADING PHOTOS ............................................................................................ 11
15. SAMPLE CATALYST LOADING DRAWINGS ....................................................................................... 11
16. INSPECTION RECORD ...................................................................................................................... 11
17. RESCUE PLAN ................................................................................................................................... 11
18. EMERGENCY PLAN ............................................................................................................................ 12
19. COORDINATION PLAN ..................................................................................................................... 12
20. CONTINGENCY PLAN ........................................................................................................................ 12
21. MANAGEMENT OF CHANGE .............................................................................................................. 13
22. JOB SAFETY ANALYSIS ..................................................................................................................... 14
ATTACHMENTS:
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PROCEDURE VV31G0-010-A-100
1. INTRODUCTION
This document describes the general procedure and requirements for carrying out Initial Catalyst & Media
Loading Works applied to facilities of the plant constructed in NSRP Project.
This procedure shall serve as part of Method Statement for Initial Catalyst Loading Work (of each
equipment) which shall defines specific procedures individually and get approval from the JGCS/ NSRP prior
to actual works.
2. SCOPE
• To perform Initial Catalyst and Media Loading Works at Nghi Son Refinery and Petrochemical
Complex Project for Listed Equipment in Attachment-1.
3. SCHEDULE
• Please refer to Attachment-2 for Contractor’s Catalyst and Media Loading Schedule.
4. REFERENCE DOCUMENTS
S-000-1654-0100V Job Safety Analysis (JSA) & Safe Work Method Statement Procedure
S-000-1654-0130V Emergency Response Plan
S-000-1654-0200V PTW (Permit to Work) Procedure
MD-04-HSE-HS-PD-003 Permit to Work Procedure
S-000-1654-0210V HSSE & S Training Plan
S-000-1654-0450V Hazardous Materials Management Plan
S-000-1710-0001V Pre-commissioning and Commissioning Execution Plan
• Employer
Nghi Son Refinery and Petrochemical Limited Liability Company (NSRP)
• Contractor
A Joint Venture formed by JGC Corporation, Chiyoda Corporation, GS Engineering & Construction
Corporation, SK Engineering & Construction Co., Ltd., Technip France and Technip Geoproduction
(M) Sdn. Bhd. (JGCS)
• JVD
Contractor's Joint Venture Directorate
• Licensor
Process licensors: Chevron, Lummus Global, Axens, UOP, Mitsui Chemicals, Foster Wheeler and
Jacobs.
• Speciality Subcontractor
Nippon Express Co., Ltd. (NEX)
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6. PURPOSE
The purpose of this loading procedure is to ensure that the Catalyst/ Media are properly loaded to the
vessels or system before start-up activities:
• Safely
• Free from damage
• In correct kind and quantity with reference to engineering data sheet and Vendor/ Licensor or
Supplier documents
• On schedule and systematic
7. RESPONSIBILITIES
The Construction Manager is responsible for the overall management of the Project. Construction team to
ensure that safe and effective operations are established, documented and executed. He shall provide inputs
to the Project Execution Plan to ensure that construction strategies/ philosophy are addressed.
HSSE & S Manager is responsible for overall health, safety, social, environment and security of the project.
He shall establish a Safety Management Plan based on the guidelines issued by JGCS/ NSRP and implement
accordingly for the safe completion of the project coordinating with client HSSE & S Manager.
QA/ QC Manager shall ensure that all loading works are carried out as per vendor drawing, licensor,
contractor and owner specifications. He shall be the one coordinating with Contractor QA/QC Manager and
field supervisors for inspection works. He shall be coordinating with contractor for joint inspections.
Material Control Manager shall coordinate with contractor representatives and its own material control
supervisors. He shall record all the materials received from contractor and handed over to NEX loading crew
for loading works as per requirement. He shall preserve and protect the received materials from potential
damages. Shall be the one sending the materials to site from Material Storage areas.
7.5 Supervisors
Supervisors shall coordinate with contractor/ employer representatives and other subcontractors within the
area, and supervise the activities, along with the work leader, foreman and construction team. Shall provide
the necessary documents (vendor drawings, packing lists, lifting plans, Loading plans, Loading diagrams
etc.) to the teams involved.
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Gas Tester shall be qualified, licensed and certified by contractor. He shall be the only one performing gas
testing and giving the go signal to the NEX representative that the equipment internal is safe to work. Gas
testers and testing devices shall be provided by the contractor. NEX shall use own gas tester for subsequent
periodic test.
Safety supervisors shall coordinate with the contractor and other subcontractor safety officers working
around the area. He shall ensure that all the gas tests are done and the oxygen level insidethe equipment is
suitable for working. He shall ensure that all necessary checklist and inspections are done. All tools to be
used are properly colour coded, inspected and certified. Ensures that all personnel assigned for the task has
been briefed and understood the work to be done.
Confined space attendant shall be at the equipment entry point or manhole area at all times. He shall re-
ensure that all the workers going inside the equipment has proper PPE and safety tools needed. Shall record
all entry and exit times of the personnel working inside the equipment. Shall record all the tools brought in
and out of the equipment.
Shall apply and revalidate all the necessary permits, monitor the activities and ensure that the procedure are
observed and assist the supervisor in directing the workforce. Ensure that the latest and updated revision
vendor drawings are at hand prior and during all construction works.
Only assigned workers shall be the one doing the tasks. Workers shall ensure that they understand the job
and the risks prior to entering the equipment.
7.11 Operators
Only qualified Crane, Forklift, Transporter, etc. operators shall be handling or operating the assigned
machine/s to them. He shall ensure that the machine he operates is in good condition. He shall also be
responsible for completing the checklists prior to every start of work and or every working day.
Banks man shall be the only one to give the signal to operators during construction equipment operations.
Scaffold Erector shall be the only one to erect the scaffolds to be used in and outside the equipment. He
shall be trained, certified and ensure that the erected scaffold is sound and safe and passed all the
necessary inspections needed prior to use.
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Shall be provided, certified & approved by the Contractor. ERT personnel must always be present whenever
a team is working inside the equipment. ERT shall be the only team that will perform rescue works if
necessary.
8. PRECAUTION
9.1 All cranes, hoists, lifting gears, electric powered tools, and hand tools shall undergo JGCS’s inspection and
will comply with JGCS’s safety requirements. Inspection tags shall be pasted on specific tools, equipment. No
equipment will be allowed to be used for work without JGCS’s “Approved” tag.
9.2 The following Tools and Equipment may be used for the work as necessary:
• Fork lift
• Trailers
• Lorry truck
• Cranes
• Hand tools
• Lifting gears
• Winch
• Pulley
• Lighting systems
• Material baskets
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• Hoppers
• Air Compressors
• Ladders
• Scaffolding
• Generators
• Levelling tools
• Exhaust and ventilation systems
• Others (as required.)
Other equipment/ tools might be added depending on the requirement and availability. Contractor shall be
informed with regards the matter prior to usage of the equipment.
Safety regulations and precautions governing equipment internal installation and chemical handling shall be
complied with at all times by all involved personnel in the working areas.
10.1 Ensure that all workers and supervisors has attended and passed the necessary SIC and other important
trainings such as confined space entry training and working at heights training prior to entering NSRP site
and starting the job. Any unauthorized person caught entering the equipment shall be given disciplinary
actions or termination.
10.2 All Supervisors assigned, shall have on hand the approved Method Statement (MS), Latest Vendor
Drawings & Installation Manual, Job Safety Analysis (JSA) and the Permit to Work (PTW) at all times during
the works.
10.3 All Workers shall be briefed on the MS & JSA daily prior to start of work.
10.4 Prior to commencement of any activities, START (Safety Task Analysis Risk Talk) shall be done on the
project site as well as general safety requirements.
10.5 Site Supervisors shall ensure that the persons being briefed at site are well aware of all safety procedures
including the MS & JSA related to the work to be implemented on site for the activity concerned.
10.6 Only Certified Authorized Gas Tester from the contractor shall perform the gas tests at the equipment and
ensure that the equipment passed the gas tests before issuing PTW for confined space and before anyone
goes into the equipment. Periodic gas testing shall be done by NEX.
10.7 All persons going into the equipment must have proper PPE as required to do the job, and equipped with
the emergency flashlights, communication device and personal gas tester/ monitor.
10.8 Only qualified persons shall operate machinery or cranes. A list of qualified persons shall be developed and
maintained on site for reference and inspection by JGCS as required.
10.9 All tools must be properly colour coded and inspected prior to use.
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10.10 Equipment checklist shall be completed during morning time or prior to any lifting works.
10.11 Only appointed signal man/ banks man can give the signal for the equipment operators. Signal man/ banks
man and operators shall confirm method of communications. Signal man & crane operators shall ensure
that the communication devices are clear on both ends.
10.12 A stand by, competent and knowledgeable, confined space attendant trained in emergency rescue
procedures will be assigned for an entry and exit log. He shall be responsible and shall check who enter
the confined space has a valid identity card for confined space entry. He shall record names of all persons
who entered the confined space and make sure all persons have come out after the task is done. Tools
and materials bring in and out of confined space shall be recorded as well.
10.13 Continuous monitoring and inspection shall be maintained to detect any unsafe acts while performing the
job.
10.14 NEX shall provide proper lighting (Explosion proof) and ventilation inside the equipment.
10.15 Contractor to provide details for rescue operation in case of emergency and ensure that all personnel are
aware and knowledgeable of this rescue plan or operation.
10.16 Contractors Provided Rescue team should be available all the time especially during confined space works
are in progress.
10.17 Good housekeeping practices shall be done after each activity or at the end of every working day.
10.18 Appropriate warning signs and barricades shall be provided to warn and protect personnel working around
and in the area.
10.19 All personnel involved in the catalyst loading shall wear protective clothing, gloves, eye goggles and
Breathing Apparatus (if required). Life-line shall be provided for worker working inside reactor. Grounding
connection for metallic materials used inside equipment shall be provided to prevent static explosion.
Loading area shall be roped-off and warning sign shall be displayed in the area.
10.20 Positive isolation on each vessel during loading activity shall be confirmed, especially if loading personnel
will work inside the vessel.
10.21 Areas under commissioning must be clean and free of loose debris and only authorized personnel shall be
permitted in the loading areas.
10.22 Breathing mist/ fume/ vapour and contact with skin/ eyes shall be minimised when handling catalyst,
chemicals and other liquid bulk materials. Precaution of handling for each chemical and other liquid bulk
material shall refer to Material Safety Data Sheet (MSDS) provided by chemical suppliers.
10.23 Material Safety Data Sheet (MSDS) shall always be referred for the particular materials to be handled. All
the precautions and safety measures mentioned on the data sheet must be respected and implemented.
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10.24 On handling of hazardous chemicals and other liquid bulk materials, an emergency shower and eyewash
facility must be ready for service on unexpected splash of the hazardous materials.
10.25 A confined space entry permit shall be obtained prior to any entry to vessel.
11.1.1. Catalyst loading activities shall be carried-out only if the vessels (or systems) have been isolated.
11.1.2. Cleanliness inside vessels shall be verified before start of catalyst loading.
11.1.3. Loading Timing shall be scheduled for daylight loading.
11.1.4. Catalyst loading instruction sheet with marked-up P&ID indicating the isolation valves and blind(s) to
be installed shall be prepared in accordance with relevant procedure. MSDS of the materials shall be
available at all times.
NOTE: All blinds shall be ensured to be on the correct side of the isolation valve.
11.1.5. Transportation route and the parking location shall be marked in the plot plan for delivering Catalyst
Materials.
11.1.6. Pressure testing shall be applied where applicable after the loading activities by Contractor.
11.1.7. Inerting shall be implemented by Contractor, where applicable, after the completion of loading.
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NGHI SON REFINERY AND PETROCHEMICAL PROJECT
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11.3.22. Loaded catalyst type, level, type of loading, loaded volume, etc. shall be recorded for every layer
using Contractor approved Catalyst Loading Record Sheet. The record sheet shall be signed by
representative of Contractor and Company after completion of the loading.
11.3.23. The Vessel Internal (Upper portion) shall be installed in accordance with vendor drawing and be
inspected by Employer and Contractor. After completion of catalyst and packing loading, the
equipment shall be boxed up. Relevant bolt tightening procedures shall be followed. All temporary
spool pieces, gaskets shall be removed and replaced with permanent items. Final leak test shall be
performed by Contractor as necessary.
11.3.24. After completion of loading activity all leftover material shall be returned immediately back to
Contractor to preserve well in the designated location for future use.
11.3.25. Housekeeping shall be done on and around the equipment.
NEX shall engage Lilama Corporation for bolt loosening/ Hydraulic Torqueing and Tensioning of Manholes,
Top Nozzle Flanges, Dumping Nozzles, etc. required for Catalyst Loading Works as per project specifications
and Bolt Tightening Procedure for each equipment issued by Client, if any.
*Please refer to Document Number VV3160-001-A-146 & VV3160-001-A-158 for approved Method
Statements and Job Safety Analysis.
Hazardous/ Chemical waste disposal area shall be provided by Contractor. Necessary permit to disposal shall
be obtained and the waste shall be disposed as per project specifications and procedures.
NEX shall follow the Rescue plan provided by contractor. Emergency Rescue Team shall always be present
while internal works are ongoing.
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In case of emergency (fire, riot etc.), everybody has to stop work; All Electric powered Devices shall be
turned off and stowed in a safe position, entry supervisor shall instruct all workers within the equipment to
go out and head to the nearest muster points. During lifting by crane, the load will be lowered and made
“Safe as Practical”. Stop equipment engine, remove the key and proceed to safe muster point in cross wind
direction. Do the head count and wait for further instructions from Security Department and JGCS-HSSE
Department. The work shall only be resumed after “All clear” signal and confirmation is obtained from the
Security and JGCS-HSSE Department.
Lifting Supervisor shall coordinate the lifting operation. The directions shall be given by means of
conventional hand signal and/ or radio communication between signalman and crane operator in an agreed
form of language understandable between the two and the Lifting Supervisor.
Installation supervisor or internal works supervisor shall be the one to coordinate all the installation
procedures to be done. He will ensure that all personnel involved in the task are briefed and has attended
the tool box meeting prior to installation works.
QA/QC representative shall coordinate with the Installation supervisor and ensure that all the works has
complied and have met with the requirements as specified in the vendor drawings. He shall coordinate with
the Contractor's Representative, Employer Representative, Licensor and others when final joint inspection
shall be done.
Safety supervisors shall always be present at site and check if any unsafe work acts are being done and
rectify the situation. He/ she shall be informed of all the activities to be done inside and outside the site and
coordinate to the proper authorities if ever an emergency occurs.
Loading operation shall stop if it is raining and Licensor/ NSRP do not agree to proceed with the loading
work. If raining starts after or during loading works and Licensor/ NSRP instruct to stop the work, confined
space attendant shall inform everybody inside the equipment and let everyone out. Ensure to cover all
manholes to prevent or minimize the accumulation of water inside the equipment. Battery operated torches
or flashlights shall be prepared if ever power failure shall occur.
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If the operation cannot continue in accordance with the agreed procedure, the operation shall stop and the
procedure reassessed to take into consideration the reason for stoppage. If the reassessment is considered
a relatively minor deviation from the agreed procedure, the drawings shall be clearly marked with the
actions considered appropriate and agreed prior to operations recommencing. If the reassessment is
considered a relatively major deviation from the agreed procedure, then the appropriate actions shall be
taken, that as a minimum will require the drawings to be marked and amended in accordance with the
revised proposals agreed and if significant may require production of a drawing revision, calculations or
other information as applicable.
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Who or What
No. Description of Job Step Potential Hazard/Risk Might Be Control Measures Action By:
Harmed
1. Mobilization: • Space Constrained / People, • Identify existing plant and machinery around Work Supervisor
Manpower, Material and Traffic congestion Property the work area Worker
Equipment • Driver and operator shall be adequately Driver
• Hand Tools advised/ briefed on the routing and site plan
• Trailer requirement. Routing/ map need to be
• Lorry attached with JSA.
• Mobile Crane • Establish space to park/ store equipment and
• Lifting Gears vehicle.
• Fork Lift • Ensure flagman is present to guide vehicle
• Generator movement.
• Ventilation System
• Overload of trailer/ truck People • Ensure that trailer/ truck is not overloaded Work Supervisor
with material and materials are stacked and properly Worker
secured and lashed. Driver
• Load/ material to be transported shall not
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• Exposure to the dust People • To wear suitable respiratory equipment. Work Supervisor
emission during handling NIOSH N95 (or equivalent) Worker
of materials • Wear safety glasses or goggle
(inhalation, contact to • To provide emergency eyewash
skin) • MSDS must be visible on site for references
4. Lifting Activities • Crane topples People and • Only certified and qualified riggers are Signal man
Property allowed to do the job
• Inadequate ground • Supervision/ control of crane movement with Crane operator
bearing capacity and clear instruction and communication
improper outriggers • To ensure that the load does not exceed the Lifting supervisor
setting SWL of the lifting crane, follow approved
lifting plan and crane manufactures manual Riggers
• Damage to existing • Constant awareness of pinch point areas
equipment • All rigging will be inspected prior to use
• Check the crane’s hoisting wire if
• Load shifts perpendicular to the crane’s boom tip and
the crane’s hook block above the centre of
• Injury/loss of life gravity of the material. Attach tag lines.
• Slowly tension the rigging slings. Stop and
• Failure of crane check tensioning, if satisfied, proceed.
• Monitor weather condition and forecast
• Miscommunication continuously. Follow Crane manufacturer’s
operational specifications with regard to wind
• Adverse weather speeds. In the absence of specific
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manufacturer’s recommendation.
• Pre-check all ladder condition prior to use
• The usage of rope ladder must be equipped
with self-retracting devices for vertical life
line. This shall be installed separately
• Only trained and competent person shall use
the self-retracting devices
• Checklist to be provided for every inspection
on the rope ladder and self-retracting
devices.
• Defective equipment People • Rope ladders shall be stored at a designated Supervisor
container or tool box when not in use Appointed custodian
• Appointed custodian for safe keeping and
issuance of rope ladder
• Keep rope ladders from contact with
chemical or paint or substances that might
compromise the condition of the rope access
• Unfamiliar on using rope People • User must be physically fit Supervisor
ladder • User must undergo simulated training prior Worker
to assign on the use of rope ladder
7. Bolt tightening of manhole • Pinch Point People • Wear correct hand gloves for the work Supervisor
cover • Constant reminder for pinch point areas Workers
8. Operating of diesel or • Ignition source People and • Provide fire extinguisher near equipment Worker
petrol-driven machines property • To carry out pre-use checking of machine Supervisor
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ATTACHMENT-1
EQUIPMENT LSIT
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EQUIPMENT LIST
1 GD10-01 028 Indirect Alkylation UOP JGC 028-R-041 SHP Reactor 1 1400 x 11100 15.05 Catalyst, Inert balls S 1
2 GD10-02 028 Indirect Alkylation UOP JGC 028-R-101/102 Poly Reactor-1/2 2 4600 x 13000 92.52 x 2 Catalyst, Inert balls S 3
3 GD10-03 028 Indirect Alkylation UOP JGC 028-R-201 Hydrotreater Reactor 1 4600 x 11200 165.34 Catalyst, Inert balls D 2
4 GD10 GD10-04 084 Amine Regeneration Unit NA JGC 084-F-002 Activated Carbon Filter 1 2800 x 6000 9.7 ton Activated Carbon S 1
5 GD10-05 087/088/089 Sulfur Recovery Jacobs JGC 087/088/089-R-001 1st Clause Reactor 3 3600 x 7150 ( 21 + 13.6 ) ton x 3 Catalyst, Inert balls S 1
6 GD10-06 087/088/090 Sulfur Recovery Jacobs JGC 087/088/089-R-002 2nd Clause Reactor 3 3600 x 7150 27.3 ton x 3 Catalyst, Inert balls S 1
8 GD20-01 020 Residue Hydrodesulphuriser Chevron- Lummus Global CYD 020-R-111/112/113 HDS Reactor 3 4400 x 16900 (120.9+125.1) x 3 Catalyst, Inert balls D+S 2 - Permanent Hoist and Elevator equipted
9 GD20-02 020 Residue Hydrodesulphuriser Chevron- Lummus Global CYD 020-R-211/212/213 HDS Reactor 3 4400 x 16900 (120.9+125.1) x 3 Catalyst, Inert balls D+S 2 - Permanent Hoist and Elevator equipted
GD20
10 GD20-03 020 Residue Hydrodesulphuriser Chevron- Lummus Global CYD 020-R-121/122/123 HDS Reactor 3 4400 x 16900 (120.9+125.1) x 3 Catalyst, Inert balls D+S 2 - Permanent Hoist and Elevator equipted
11 GD20-04 020 Residue Hydrodesulphuriser Chevron- Lummus Global CYD 020-R-221/222/223 HDS Reactor 3 4400 x 16900 (120.9+125.1) x 3 Catalyst, Inert balls D+S 2 - Permanent Hoist and Elevator equipted
24 GD50-01 023 RFCC UNSAT GAS Plant Axens JGC 023-R-301A/B/C PP Polymer Reactor 3 2600 x 11350 130.5+11 (18.4 ton) Catalyst, Inert balls S 1
25 GD50-02 023 RFCC UNSAT GAS Plant Axens JGC 023-R-302A/B Arsine Guard Bed 2 2100 x 6950 22+7.4 (18.4 ton) Catalyst, Inert balls S 1
26 GD50-03 023 RFCC UNSAT GAS Plant NA JGC 023-F-203 Lean Amine Carbon Filter 1 1400 x 4550 5.1+0.94 Activated Carbon, Inert balls S 1
27 GD50-04 040 Naphtha Hydrotreating UOP TPM 040-R-101 Reactor 1 3700 x 3900 58.142 Catalyst, inert balls S 1
29 GD50-06 042 CCR Platforming UOP TPM 042-R-101 Platforming Reactor-1 1 2500 x 10150 190.1 ton (*9) Catalyst, Inert balls S 1
30 GD50-07 042 CCR Platforming UOP TPM 042-R-102 Platforming Reactor-2 1 2500 x 11550 (*9) Catalyst, Inert balls S 1
31 GD50-08 042 CCR Platforming UOP TPM 042-R-103 Platforming Reactor-3 1 2550 x 12950 (*9) Catalyst, Inert balls S 1
32 GD50 GD50-09 042 CCR Platforming UOP TPM 042-R-104 Platforming Reactor-4 1 2550 x 13800 (*9) Catalyst, Inert balls S 1
34 GD50-11 043 CCR Platforming - Regeneration UOP TPM 043-V-105 Chloride Adsorber 1 2000 x 3625 (*9) Catalyst S 1
2750 x 6475
35 GD50-12 043 CCR Platforming - Regeneration UOP TPM 043-R-101 Regeneration Tower 1 (*9) Catalyst S 1
1980 x 14015
Regenerated Catalyst
36 GD50-13 043 CCR Platforming - Regeneration UOP TPM 043-V-106 1 1600 x 1710 (*9) Catalyst S 1
Disengaging Hopper
Lock Hopper Disengaging
37 GD50-14 043 CCR Platforming - Regeneration UOP TPM 043-V-108 1 650 x 1275 (*9) Catalyst S 1
Drum
38 GD50-15 043 CCR Platforming - Regeneration UOP TPM 043-V-109 Lock Hopper 1 650 x 1275 (*9) Catalyst S 1
39 GD50-16 043 CCR Platforming - Regeneration UOP TPM 043-V-110 Lock Hopper Surge Drum 1 1050 x 2050 (*9) Catalyst S 1
40 GD50-17 042 CCR Platforming UOP TPM 042-A-501-V101 to 110 PSA Unit 10 2100 x 4400 106.65 ton Mol Sieve D 1
NOTE:
(*9) Total for 042-R-101/2/3/4, 043-V-103/105/106/108/109/110, 043-R-101
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ATTACHMENT-2
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CATALYST AND MEDIA LOADING SCHEDULE REV-5 AS OF 17-NOV-2016
NO. OF 2017
PACKAGE SYSTEM
NO. UNIT FWBS SYSTEM DESCRIPTION REACTOR JANUARY FEBRUARY MARCH APRIL MAY JUNE
NO. DESCRIPTION
S 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
1 028 GD10-01 Indirect Alkylation 028-R-041 1 3 Days from 10-Feb-2017
4 084 GD10 GD10-04 Amine Regeneration Unit 084-F-002 1 3 Days from 10-Mar-2017
12 023 GD50-01 RFCC UNSAT GAS Plant 023-R-301A/B/C 3 14 Days from 16-Mar-2017
13 023 GD50-02 RFCC UNSAT GAS Plant 023-R-302A/B 2 14 Days from 16-Mar-2017
14 023 GD50-03 RFCC UNSAT GAS Plant 023-F-203 1 2 Days from 10-Mar-2017
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ATTACHMENT-3
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1. Loading Hopper
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3. Airline Mask
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5. Rope Ladder
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7. Catalyst Level Marking on the Vessel Wall
8. Sock Loading
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9. Dense Loader
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11. Bolt Tightening of Flange
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ATTACHMENT-4
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ATTACHMENT-5
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QC-COM-920
COMMISSIONING
CATALYST LOADING
INSPECTION RECORD SHEET
SYSTEM No : 020-P-03G / 03I LOCATION : RHDS
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