MACHINE CARD

Hammelmann Maschinenfabrik GmbH

POB 3309, D-59282 Oelde, Germany
mail to: mail@hammelmann.de
Machine no. : A7.01124.0783 http://www.hammelmann.de
Page: 1
Order no. KA 82088
Purchaser Saipa Expansion Engineering, Tehran / IR
Client no. 10405602
P. O. no./Date 13.03.2007
Machine no. A7.01124.0783
Pump type HDP 124
Code no. 09.14124.1199
Performance data
Flow rate Ps 1 l/min 20
Operating pressure Ps 1 bar 2600
Motor speed Ps 1 1/min 1500
Crankshaft speed Ps 1 1/min 440
Piston dia. Ps 1 mm 20
Motor rating req'd Ps 1 kW 104
Flow rate Ps 2 l/min 24
Operating pressure Ps 2 bar 2400
Motor speed Ps 2 1/min 1800
Crankshaft speed Ps 2 1/min 530
Pistion dia. Ps 2 mm 20
Motor rating req'd. Ps 2 kW 116
Perf. data e-motor 1
Make AC
Type AH 315 M-4 mit isoliertem Lager
Serial no. 07012285
Delta-voltage V 400
Star-voltage V 690
Frequency Hz 50
Rating kW 132
R.P.M. 1/min 1500
Direct start über FU
Protection IP 55 mit 3 Kaltleitern
Brief instructions
Language englisch
Paint colour
Pump RAL 1018
Frame RAL 7042
Motor RAL 7043
Setting of cut-off switches
Suction pressure min. bar 2,0
Suction temperature max. °C 40
Oil pressure min. bar 2,0
Different. pres. of filter max bar 1,25
Air pressure min. bar 5,5
Name plate high pressure pump
Machine no. A7.01124.0783
Type no. 09.14124.1199
Year 2007
Motor rating [kW] kW 116
MACHINE CARD

Hammelmann Maschinenfabrik GmbH

POB 3309, D-59282 Oelde, Germany
mail to: mail@hammelmann.de
Machine no. : A7.01124.0783 http://www.hammelmann.de
Page: 2
Speed [1/min] 1/min 1800
Max. liquid temp. [°C] °C 40
Piston dia. pres. step 1 [mm] mm 20
Piston dia. pres. step 2 [mm] mm 20
Max. pressure Ps 1 [bar] bar 2600
Max. pressure Ps 2 [bar] bar 2400
Flow rate Ps 1 [l/min] l/min 20
Flow rate Ps 2 [l/min] l/min 24
Pressure reg. valve Ps 1 00.05907.0021
Pressure reg. valve Ps 2 00.05907.0021
Oil type BM 320
Oil quantity [l] 11
Oil pressure [bar] 2.0
Person in charge VK / Hüllweck
Date 20.06.2007

Comments:
Idle speed of engine : min. 900 min-1 !

Note : Ps = Pressure step

Parts list to machine no: A7.01124.0783

Pos Code - No. Description Quantity Unit

10 01.04565.0037 NAMEPLATE 1,00 pc
20 00.02350.0796 CRANK SECTION HDP120 I=3,409 RIGHT 1,00 pc
30 00.02516.0161 OIL LINE 1,00 pc
40 00.04246.0063 SUCTION CHAMBER HDP120/170 D30-55 1,00 pc
50 00.02515.0251 COOLING WATER LINE HDP110/120/160/170/350/400 1,00 pc
60 00.00743.1929 PISTON SEAL ASSEMBLY HDP120/170/250 D20 3,00 pc
70 01.06224.0082 TOOLS, SET 1,00 pc
80 00.02145.0989 PUMP HEAD HDP120/170 D17,5 - 20,0 1,00 pc
90 00.02518.0024 VENT LINE HDP114 1,00 pc
100 00.00135.1559 DISCHARGE FITTING HDP 70/120/170/250 1,00 pc
110 00.05907.0021 BYPASS VALVE 3000 BAR 1,00 pc
120 04.96024.0001 PRESSURE SENSOR 0-4000BAR;4-20MA;M14X1.5LH; 1,00 pc
130 00.04062.2600 RUPTURE DISC ASSEMBLY M30X2 A - G 1/2 - 92,0 LG. 1,00 pc
140 04.05992.0311 PRESSURE RING M14 x 1.5 LH 4,00 pc
150 04.05992.0351 PRESSURE SCREW M30 x 2 4,00 pc
160 04.05992.0604 PLUG M 14x1,5 LH 3,00 pc
300 00.03370.0480 BASE FRAME 850 X 1600 X 140 1,00 pc
310 00.03200.0006 SHOCK ABSORBER D150 X 100 4,00 pc
320 00.00120.0321 DRIVE HDP120; E-MOTOR 315 S, M 1,00 pc
330 04.02761.1103 ELECTRIC MOTOR 132 kW, 400 V, 50 Hz 1,00 pc
340 00.02515.0229 OVERFLOW LINE 3/4" 1,00 pc
350 00.00995.0071 FILTER IN G1 1/2, OUT D114.3 1,00 pc
360 04.00995.0130 FILTER BAG 1µ 1,00 pc
370 00.00134.0289 SUCTION SIDE FITTING HDP120;170 1,00 pc
380 00.05540.0146 TANK 45L 1,00 pc
390 00.00131.0234 CONNECTION FITTING G1" 1,00 pc
400 08.99109.0051 CONTROL LINE 1,00 pc
MACHINE CARD

Hammelmann Maschinenfabrik GmbH

POB 3309, D-59282 Oelde, Germany
mail to: mail@hammelmann.de
Machine no. : A7.01124.0783 http://www.hammelmann.de
Page: 3
410 00.00131.0233 CONNECTION FITTING G1/2" 1,00 pc
420 04.00829.0046 PRESSURE SENSOR 0-16 BAR; 4-20 mA; G1/4 A; 3,00 pc
430 04.05630.0047 THERMOSTAT 0..100 °C; G 1/4 A; EL. M 12x1 1,00 pc
440 04.04290.0181 CARBURETTOR VALVE 1,00 pc
450 08.00229.3005 INSTALLATION MATERIAL 5,00 pc
460 00.06700.0743 TERMINAL BOX MULTI USE 1,00 pc
470 00.02125.0414 SUPPORT 1,00 pc
480 00.01642.0396 PROTECTION HDP170; 200KW E-MOTOR BG315L 1,00 pc
490 00.00265.0045 PLATE 2,00 pc
500 04.04550.0151 SIGN HAMMELMANN;L=450;H=110; 4,00 pc
510 01.04380.1067 DISC 150 X 25 X 5 4,00 pc
520 01.01454.0022 RUBBER GASKET D150X10 4,00 pc
530 00.06618.1227 CONTROL UNIT 1,00 pc
540 08.00229.3253 INSTALLATION MATERIAL 55 kW; 400 V; 50 Hz 1,00

>>>end<<<
Abnahmeprüfzeugnis
Test certificate
Maschinen-Nr. HAMMELMANN
A7.01124.0783 Maschinenfabrik GmbH
Machine No.
Zum Sundern 13-21
Unsere Auftrags-Nr.
KA 82088
Our Order No. D-59302 Oelde
Tel.: 02522/76-0
Bestell-Nr. e-mail: mail@hammelmann.de
---------------------------------------
P. Order No. http: www.hammelmann.de

Druckregelautomatik Eingangsdrehzahl / Motordrehzahl 1500

--------------------------------------- -1
Pressure unloader Input speed / Motor r.p.m. min 1800

Druckregelventil / Bypassventil Öldruck

00.05907.0021 6
Pressure relief valve / Bypass valve Oil pressure bar

Anzahl der Tellerfedern Mediumdruck 2600

---------------------------------------
Number of Disc-springs Medium pressure bar 2400

Schichtung der Tellerfedern Fördermenge 20

--------------------------------------- 3
Spring pack arrangement Output m /h l/min 24
Distanzhülse / Steuerdruck Plungerkühlwasser
min 5 bar 3,5/29
Washer / Control pressure Pisten cooling water l/min / °C

Sicherheitsventil / Berstscheibensicherung Ansprechdruck

Safety valve / Burst disc / / Opening Pressure bar
3650

Druckwächter Öl E-Motor ex 50 Hz
Oil pressure switch D-Motor 60 Hz
Druckwächter Medium Antriebsleistung
116
Medium pressure switch nicht vorhanden / not installed Motor rating kW
geprüft / tested

Stromaufnahme (Prüfraum) A 195

Thermostat Öl / Oil Medium / / Power consumption (Testroom) Volt / Hz 400 / 50

Überlast E-Motor Gesamtlaufzeit – Std.

2,25
Overload E-Motor Total – Test – Time hr.
Schaltschrank (ohne Pumpenüberwachung) unter Last
Switchboard (without pump control unit) under Load Std./hr. 2
Schaltschrank (Überwachungsgerät, Pumpe-Motor) Geprüft nach EG-Maschinenrichtlinie
Switchboard (control unit, pump-motor) Gerätesicherheitsgesetz ja / yes
Tested in accordance with E.U. Machine
Betriebsstundenzähler Regulations governing operational nein / no
Operating hours counter safety of equipement.
Bypasssteuerventil Druckwächter Luft ja / yes
Bypass solenoid valve Air pressure sensor nein / no
Umschaltventil / Magnetventil Kühlwassermenge
13
Multi tool valve / Changeover valve Cooling water quantity Ltr./ min.
Temperaturmessung nach Erreichen der Beharrungstemperatur
Temperature measurement only when steady state temperature reached

No. Name Date Time IR-Temp IR-Min IR-Max Material Name

1 TS1 Temp.Cranks.bear 02.07.2007 16:30:34 46,2 46,0 46,3 Free
2 TS2 Temp.Cranks.bear 02.07.2007 16:30:44 47,1 44,4 48,5 Free
3 TS3 Driveshaft bear. 02.07.2007 16:30:51 44,4 44,1 44,8 Free
4 TS4 Driveshaft bear. 02.07.2007 16:31:02 47,5 30,1 53,0 Free
5 TS5 Oiltemperature 02.07.2007 16:31:14 48,6 48,2 49,2 Free
6 TS6 Oil Cooler out 02.07.2007 16:31:20 42,9 42,9 43,2 Free
7 TS7 Coolingwater inl 02.07.2007 16:31:29 27,4 27,4 28,5 Free
8 TS8 Coolingwater out 02.07.2007 16:31:37 31,3 31,1 32,7 Free
9 TS9 Crank sec.gener. 02.07.2007 16:31:45 44,8 44,7 45,9 Free
10 TS10 Temp.Pisten 02.07.2007 16:31:52 34,1 32,3 37,3 Free
11 TS11 Temp.Crosshead 02.07.2007 16:31:57 52,2 51,9 52,8 Free
12 TS12 Ambient Temp. 02.07.2007 16:32:04 31,6 31,4 31,6 Free

Qualitätsprüfung Der Abnahmeingenieur

Quality Control Test-Engineer

Name:
H.- J. Schulte
Unterschrift / Signature
Dokument wurde auf elektronischem Wege erstellt und ist ohne Unterschrift gültig.
This message was electronically generated and is valid without a signature.

QC - 049/10.06 03.07.07 Seite 1 von 1

Operating Instructions

High Pressure Pump

HDP 124
HDP 124
A7.01124.0783
2007

Made in Germany
Issue: 07.2007