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CONTROL PLAN Model: PORSCHE J0 AD ESG H16 Number: CP.PE20.

DEPARTMENT: TEMPERED Part No: 9J0.845.025/026


Date position: 06/03/2019
9J0.845.025A/026A
Date: 29/03/19 page:1/2
GLASS
Author: Van Eenoo E. CI No: PE20 Phase: Proto

Translated from Dutch to English - www.onlinedoctranslator.comVERSION PRODUCTION MEANS VERSION


MEANS OF CONTROL
ALUPLATE OK BEND TOOLING OK
STAMP POSITION - Silkscreen OK
SPC FRAME OK
MANUAL CONTROL BLOCK OK

N Step Characteristic Performer Frequency Tools Borders Instruction Registration


o
1 Glass supply Glass thickness KC Clarkist 1pc/glass pack micrometer 4.85 +/- 0.1 mm gr/dark WI.42.001 Online + IF.168
face bain KC Clarkist 1pc/glass pack UV lamp See Spec. WI.42.001 IF.168
Cutting/
2 Size SC Camera system 100% camera min. 95% WI.42.096 Online + IF 255
breaking
ab/bc : +/- 0.35 mm WI.42.088/038/070
3 Operator grinding
Sharpen Size pane KC
shop
1st/2h Measurement setup cd: +/- 0.5mm WI.42.095/096 IF.160 + IF.255
da: +/- 0.75 mm CI.42.040
Operator grinding abcd: SAE 1
sharpening edge SC 1st/2h Visual CI42.040 IF.160 + IF.255
shop da : SAE 2
Grinding edge Operator grinding 1st/mach/boot Caliber grinding edge on slide WI.42.091/
CC Profile projector IF.160 + IF.255
shape – D shop new grinding wheel 222 WI.42.092
Operator grinding
pull marks KC At process release Slide projector Horizontal direction WI.42.084 IF.255
shop
4 To drill N/A
5 Wash Aspect KC Operator 1st/2h Visual Conductivity water <100 µS CI.42.040 IF.255 + IF.218
Customer 100% IF.021
Aspect KC Visual OK/NOK CI.42.040
Stamping / Operator 1st / 2h IF.255 + IF.218
6
Printing Content – D CC Operator
start of the team +
Visual SP.32.024-126/127/128/129 CI.42.040 IF.255 + IF.218
new cloth
7 temper edge tension KC Operator 1st at startup/side Sharpless meter According to test procedure TP.30.012 Production records
Bending + Punch +
SC Aspect inspector 100% SPC - System See spec. Sheet CI.42.006 Online
Deflection
Bending + Punch + IF.181.ov.pdf
SC Operator 1pc/h/side block + measuring key See spec. Sheet CI.42.005
Deflection IF.128
CI 42.06
Aspect Control KC Aspect inspector 100% relief No aspect errors IF.025
WI.42.085
Glass thickness KC Operator 1 pc/h Micrometer / operator 4.85mm +/- 0.1mm CI.42.005 IF.023
Optical Control KC Operator 1pc/h Setup with zebra slide See TP.30.006 TP.30.006 IF.023 / IF.255
CONTROL PLAN Model: PORSCHE J0 AD ESG H16 Number: CP.PE20.A

DEPARTMENT: TEMPERED Part No: 9J0.845.025/026


Date position: 06/03/2019
9J0.845.025A/026A
Date: 29/03/19 page:2/2
GLASS
Author: Van Eenoo E. CI No: PE20 Phase: Proto

server “\\
1/h Reflection pattern
Optical Control KC Operator See TP.30.018 TP.30.018 nas01.solver.local\ss\
1/shift Innomess
fragment/fragtest.xls”
Surface server “SS on NTS” /
KC Quality service 1/shift GASP -CS See TP.30.024 TP.30.024
compressive stress fragment.xls
CI.42.005
Fragmentation – D CC Operator 1pc/h Breaking board visual According to R43/CCC/ANSIA IF.023 / IF.255
WI.42.090
SP.90.
8 boxes Packaging KC Oven Operator every chest Visual OK/NOK WI.42.099 IF.025
WI.42.037 CI.42.043
9 final audit Packaging final auditor 1 box / plow Visual OK/NOK CI.42.011 IF.035
Optical Control final auditor 1 pc / plow Setup with zebra slide TP.30.006 CI.42.011 IF.035
Box contents final auditor 15 pcs/plough Visual No aspect errors CI.42.011 IF.035
server “\\
10 R43 Fragmentation – D CC quality controller 1st / squad breaking board See R43 (Photo + Digital Image) CI.30.001 nas01.solver.local\ss\
fragment/fragtest.xls”

Process parameters
No Step Characteristic Borders Instructions Registration

1 Cutting / Breaking Cutting pressure / pressure cutting oil SI.42.002 SI.42.031 // SI.42.002 // BI.42.024 IF.255
cutting blades 154° SI.42.002 IF.255
Breaking pliers opening Glass thickness – 0.3 mm WI.42.095 -
2 Sharpen Grinding speed 8000 - 10000 mm/min BI.42.025 // SI.42.031 // SI.42.043 -
Speed of the stone 40m/sec SI.42.043 (fixed parameter) -
3 Wash Speed Fixed parameter -
Water temperature 36°C +/- 5°C BI.42.013 // CI.42.040 IF.255 + IF.218
Height 4.85mm + 0.5mm BI.42.013 // CI.42.040 IF.255
4 screen printing paint extractor < -0.2 bar IF.255
5 Place oven semi-trailers Against the attack butees WI.42.018 + CI.42.036 IF.255
6 temper Oven settings See oven process parameters BI.42,044 process parameters general IF.255
Ring and accessories WI42.060 WI42.066 WI42.067 IF.255
7 Packing SP.90. IF.255
CONTROL PLAN Model: PORSCHE J0 AD ESG H16 Number: CP.PE20.A

DEPARTMENT: TEMPERED Part No: 9J0.845.025/026


Date position: 06/03/2019
9J0.845.025A/026A
Date: 29/03/19 page:3/2
GLASS
Author: Van Eenoo E. CI No: PE20 Phase: Proto

Reaction plan and corrective action: PR.30.014 – PR.30.003

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