Boiler Performance Report

Date :15/12/2009
Boiler#1
Boiler Operating Parameter

Boiler Capacity (TPH) 70

Steam Pressure (Kg/Cm2) 67
Ambient Air Temp C 34.5
Flue Gas Outlet Temp C 115
Bed Temp C 816
Humidity in Ambient temp
Kg/Kg of Dry air 0.0204

Dry Flue Gas Analysis

Carbon Dioxide in Flue Gas 0

Carbon Monoxide in Flue Gas 0
Oxygen % 8.38
Nitrogen In Flue Gas 0

Coal analysis report

Proximate analysis Ultimate Analysis

By Formula By Lab
FC 19.2 Carbon 33.081904
Moisture 8.52 Moisture 8.52
VM 21.88 Hydrogen 1.928666515
Ash 50.4 Ash 50.4
GCV 2856.9 Sulphur 0
Nitrogen 1.6624
Oxygen 4.407029485
GCV 2856.9

Loss of ignition

Location of ash Propertionate weight

sample collected % LOI as per Test report % Weighted average
Bed ash 10 0.61 0.061
Bank hoper 10 2.86 0.286
Economizer 10 2.27 0.227
Air heater 10 3.18 0.318
ESP 60 4.6 2.76
3.652

Carbon loss
:- Ash % in coal x LOI in % x 8056
( 100 - LOI in % ) x GCV of coal

:- 5.386951 %

Solid carbon loss

:- Carbon loss x GCV
8056
:- 1.910375 %
Excess air calculation
:- Oxygen in flue gas x 100
21- oxygen in fg

:- 66.40254 %

Air required for combustion

Minimum air required for combustion

:- [(11.6 x C) +( 34.8 x ( H2 - 02 / 8 )) + ( 4.35 x S )] / 100 kg / kg of fuel

4.316971 kg of air/kg of fuel

Total wet air required for combustion

:- (1+EA/100)x Min air required for comb.x 1.03

7.399056 Kg/Kg of Fuel

Total Dry air required for combustion

:- (1+EA/100)x Min air required for comb.

7.183549 Kg/Kg of Fuel

Flue Gas Produced :

Total wet flue Gas produced

= Dry Air Required for combustion +1-Ash%-Humidity in Ambient Temp

7.659149 Kg/Kg of Fuel

Total dry flue Gas produced

= Total Wet Flue Gas Produced -.39791

7.261239 Kg/Kg of Fuel

By Formula
= Mass of Co2 +Massof N2 content in the fuel + Mass of N2 in the combustion air Supplied +Mass of
oxygen in the flue gas

7.420273 Kg/Kg of Fuel (Used for calculating Dry flue gas loss).

HEAT LOSSES IN THE BOILER

1. Carbon loss 5.386951 %

2. Sensible heat loss due to: Considering 90% fly ash and 10% bed ash
Fly Ash
= % of Fly Ash x % Ash in the coal X Cp(Flue Gas Temp-Ambient Temp) x 100/GCV of Fuel
 0.281188 %

Bed Ash
= % of Bed Ash x % Ash in the coal X Cp(Bed Temp Temp-Ambient Temp) x 100/GCV of Fuel

0.30331 %

3. Loss due to moisture in combustion air

= Actual Air Supplied x Humidity xCp(Flue gas temp-Ambient temp) x 100/GCV of coal

0.185816 %
4. Loss due to moisture and Hydrogen in Fuel

= (9 x H2 + Moisture in Fuel) x (584 + Cp(Flue Gas Temp - Ambient Temp)) x 100 /GCV of Coal

5.618041 %
5. Dry Flue Gas loss

= Mass of Dry Flue Gas x Cp (Flue Gas Temp- Ambient Temp) x 100/GCV of Coal

4.808931 %

6. Radiation Loss

0.45 %

Boiler efficiency = 100 - losses

82.96576 %
 PERFORMANCE TEST REPORT
STEAM /WATER PARAMETERS

Flow THP Steam Pressure kg/cm2 Steam temperature C Feed water Temp. C Load
Time Steam Water Drum MSL MSL DSH I/L DSH O/L D/A O/L ECO I/L ECO O/L
10.00 24 20 70 69 510 363 338 134 160 239 7.1
11.00 27 21 64 63 504 361 341 135 155 240 8.9
12.00 36 24 69 67 508 354 287 146 162 240 8.9
13.00 30 24 70 69 504 361 320 145 163 246 9.4
14.00 27 24 70 68 496 360 338 145 165 202 8.2
15.00 31 25 67 66 507 364 363 143 168 203 12.3
16.00 39 35 70 69 509 355 293 141 165 246 8.7
17.00 31 25 68 66 500 361 364 123 168 250 10.97
30.625 24.75 68.5 67.125 504.75 359.875 330.5 139 163.25 233.25

AIR / FLUE GAS PARAMETERS `

AVG Bed Temperature Flue Gas Temperature Air Temperature

Time Comp.1 comp.2 Comp.3 Comp.4 Comp.5 Comp.6 APH inlet APH O/L APH inletAPH O/L
10.00 790 473 179 114 31 137
11.00 820 489 182 113 32 139
12.00 851 508 825 189 114 35 146
13.00 792 462 791 194 114 35 146
14.00 794 605 782 194 114 36 146
15.00 777 614 626 199 119 36 146
16.00 864 610 866 882 191 119 36 149
17.00 841 762 740 193 111 34 143
Avg 816.125 559.8 701.75 811 190.125 114.75 34.375 144

GAS ANALYSIS %

DCS ORSAT PORTABLE METER

Time O2 O2 CO2 CO O2 CO2 CO
10.00 8.2
11.00 8.6
12.00 7.5
13.00 9.3
14.00 9.9
15.00 8.7
16.00 7.1
17.00 7.8
Avg 8.3875

LOSS OF IGNITION

Time Bed Bank Hopper Eco. Hopper APH Hopper ESP-1 Silo
10.00 0.61 2.86 2.3 3.18 4.85 3.62
12.00 2.39 4.89 3.61
13.00 2.14 4.06 4.09

Avg 0.61 2.86 2.27666667 3.18 4.6 3.773333333333