4800E Parts Book: Version 4 For Serial Numbers 1E-109-926 To 1E-169-1770

4800E Parts Book
Version 4 for serial numbers 1E-109-926 to 1E-169-1770
© Copyright 2012 by Peterson Pacific Corp., all rights reserved.

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PREVIOUS
4800E PARTS BOOK SECTIONS
Version 4 for serial numbers 1E-109-926 to 1E-169-1770
FILTERS & REFERENCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
ELECTRICAL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
HYDRAULIC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
HYDRAULIC OIL & FUEL TANK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
AIR FLOAT SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
FEED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
FLAIL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
BARK-CHUTE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
BARK PUSHER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
FRAME - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
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PREVIOUS
FILTERS & REFERENCE
4800E Parts Book version 4 for serial numbers 1E-109-926 to 1E-169-1770
FILTERS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1.1
SAE FASTENER SMART NUMBER GUIDE - - - - - - - - - - - - - - - - - - - - - 1.2
METRIC FASTENER SMART NUMBER GUIDE - - - - - - - - - - - - - - - - - - - 1.3
STACKING CLAMP REFERENCE GUIDE - - - - - - - - - - - - - - - - - - - - - - 1.4
CONTACTING PETERSON & OTHER INFORMATION - - - - - - - - - - - - - - - - 1.5
ITEM QTY PART NUMBER DESCRIPTION
ENGINE FILTERS, 335 HP (S/N 109 TO 123)
1 1 10977 FUEL FILTER (SEE PAGE 2.1 ITEM 61)
2 1 31070 OIL FILTER (SEE PAGE 2.1 ITEM 65)
3 1 74798 FUEL/WATER SEPARATOR FILTER ELEMENT (SEE
PAGE 2.1 ITEM 67)
ENGINE FILTERS, 350 HP (S/N 124 UP)

4 1 10977 FUEL FILTER (SEE PAGE 2.5 ITEM 69)
5 2 28192 OIL FILTER (SEE PAGE 2.5 ITEM 72)
6 1 12551 FUEL/WATER SEPARATOR FILTER ELEMENT (SEE
PAGE 2.5 ITEM 75)
ENGINE AIR FILTERS

7 2 62049-03 INNER AIR FILTER (SEE PAGE 2.12 ITEM 12)
8 2 78008-01 OUTER AIR FILTER (SEE PAGE 2.12 ITEM 13)
HYDRAULIC OIL FILTERS

9 1 10338-01 S/N 109 TO 128- CHARGE PUMP FILTER ELEMENT
(SEE PG 4.22 ITEM 1)
10 1 12279 S/N 129 UP- CHARGE PUMP FILTER ELEMENT (SEE
PG 4.23 ITEM 1)
11 1 71431-01 S/N 109 TO 129- HYDRAULIC OIL RETURN FILTER
ELEMENT (SEE PG 5.5 ITEM 6)
12 1 71431-01 S/N 130 UP- HYDRAULIC OIL RETURN FILTER
ELEMENT (SEE PG 5.6 ITEM 6)
AIR FLOAT & AIR DRYER FILTERS

13 1 29084 AIR FLOAT AIR FILTER ELEMENT (SEE PG 6.10 ITEM
2)
14 1 61613-12 AIR DRYER FILTER KIT (SEE PAGE 6.18 ITEM 1)
15 1 83271-01 AIR DRYER DESSICANT SERVICE KIT (SEE PAGE
6.19 ITEM 1)
UPPER FEED ROLL FILTERS

16 2 24580 UPPER FEED ROLL FILTER ELEMENT (SEE PAGE 7.1
ITEM 1)
UPPER FLAIL HOUSING FILTERS

17 2 24580 UPPER FLAIL HOUSING FILTER ELEMENT (SEE
PAGE 8.2 ITEM 29)
4800E (109 TO 169 V4): FILTERS & REFERENCE PREVIOUS 1.1

FILTERS
EXAMPLE: PART NUMBER C16C016BA MEANS THAT THE PART IS A
HEX HEAD BOLT, 1"- 8 UNC X 1" LONG, GRADE 8, ALLOY STEEL
C 16 C 016 B A
DIAMETER PITCH OR GRADE OR

FASTENER TYPE LENGTH IN 16THS MATERIAL OTHER
IN 16THS OTHER OTHER
C = HEX HEAD BOLT 00 = #4 C = COARSE 004 = 1/4" 064 = 4" 176 = 11" A = GRADE 5 A = ALLOY STEEL F = FLANGE HEAD
D = 12 POINT BOLT 01 = #6 F = FINE 006 = 3/8" 068 = 4-1/4" 184 = 11-1/2" B = GRADE 8 B = BRASS
W = CARRIAGE BOLT 02 = #8 N = NPT 008 = 1/2" 072 = 4-1/2" 192 = 12" C = CAD PLATE C = CRES-316
A = SOCKET HEAD CAP SCREW 03 = #10 O = N/A 010 = 5/8" 076 = 4-3/4" 200 = 12-1/2" D = SQUARE HEAD 1/2 DOG POINT N = NYLON
B = SET SCREW 04 = 1/4" S = SPECIAL 012 = 3/4" 080 = 5" 208 = 13" E = GRADE 7 O = N/A
L = SLOTTED SCREW 05 = 5/16" 014 = 7/8" 084 = 5-1/4" 216 = 13-1/2" F = PLAIN R = BRONZE
Q = SLOTTED FLAT HEAD SCREW 06 = 3/8" 015 = 15/16" 088 = 5-1/2" 224 = 14" G = CUP POINT INTERNAL KNURLED S = STAINLESS STEEL
R = SOCKET FLAT HEAD SCREW 07 = 7/16" 016 = 1" 092 = 5-3/4" 232 = 14-1/2" H = HIGH TENSILE
S = PHILLIPS PAN HEAD SCREW 08 = 1/2" 018 = 1-1/8" 096 = 6" 240 = 15" J = CUP POINT PLAIN
T = SELF TAPPING SCREW 10 = 5/8" 020 = 1-1/4" 100 = 6-1/4" 248 = 15-1/2" K = KNURLED POINT
AA = HEX SOCKET BUTTON HEAD SCREW 12 = 3/4" 022 = 1-3/8" 104 = 6-1/2" 256 = 16" L = LOW PROFILE
AC = HEX HEAD TAP BOLT 14 = 7/8" 024 = 1-1/2" 108 = 6-3/4" 264 = 16-1/2" O = N/A
16 = 1" 026 = 1-5/8" 112 = 7" 272 = 17" S= SQUARE HEAD CUP POINT
F = HEX NUT 18 = 1-1/8" 028 = 1-3/4" 120 = 7-1/2" 280 = 17-1/2" T= THIN PATTERN
G = SQUARE NUT 20 = 1-1/4" 030 = 1-7/8" 128 = 8" 288 = 18"
H = FLEX LOCKING NUT 22 = 1-3/8" 032 = 2" 136 = 8-1/2" 296 = 18-1/2"
J = NYLOCK NUT 24 = 1-1/2" 036 = 2-1/4" 144 = 9" 304 = 19"
K = CASTELLATED NUT 26 = 1-5/8" 040 = 2-1/2" 152 = 9-1/2" 312 = 19-1/2"
P = CRIMP LOCK NUT 28 = 1-3/4" 044 = 2-3/4" 160 = 10" 320 = 20"
U = JAMB NUT 30 = 1-7/8" 048 = 3" 168 = 10-1/2" 000 = N/A
Y = HIGH NUT 32 = 2" 052 = 3-1/4"
E = USS WASHER 056 = 3-1/2"
I = SAE WASHER 060 = 3-3/4"
M = SPLIT LOCK WASHER
Z = SLOPE WASHER
V = COTTER PIN
N = STUD

SAE FASTENER SMART NUMBER GUIDE
BOLTS & SCREWS NUTS
EXAMPLE: PART NUMBER MC12-1.75X100BA MEANS THAT THE PART IS A EXAMPLE: PART NUMBER MF12-1.75BA MEANS THAT THE PART IS A
METRIC HEX HEAD BOLT, 12-1.75 X I00 MM, CLASS 10.9, ALLOY STEEL METRIC HEX NUT, 12-1.75 MM, CLASS 10.9, ALLOY STEEL
NUT TYPE PROPERTY CLASS MATERIAL

F = HEX NUT A = CLASS 8.8 A = ALLOY STEEL
G = SQUARE NUT B = CLASS 10.9 B = BRASS
J = NYLOCK NUT C = CLASS 12.9 N = NYLON
BOLT & SCREW TYPE PROPERTY CLASS MATERIAL K = CASTLE NUT S = STAINLESS STEEL
P = CRIMP LOCK NUT
C = HEX HEAD BOLT A = CLASS 8.8 A = ALLOY STEEL Y = HIGH NUT
D = 12 POINT BOLT B = CLASS 10.9 B = BRASS
A = SOCKET HEAD CAP SCREW C = CLASS 12.9 N = NYLON
R = FLAT HEAD SOCKET SCREW S = STAINLESS STEEL WASHERS
S = PHILLIPS PAN HEAD SCREW
EXAMPLE: PART NUMBER MI12-A MEANS THAT THE PART IS A
METRIC FLAT WASHER, 12 MM, ALLOY STEEL
WASHER TYPE MATERIAL

I = FLAT WASHER A = ALLOY STEEL
M = SPLIT LOCK WASHER B = BRASS
X = HIGH COLLAR LOCK WASHER N = NYLON
S = STAINLESS STEEL

METRIC FASTENER SMART NUMBER GUIDE
STACKING CLAMP REFERENCE GUIDE
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CONTACTING PETERSON & OTHER INFORMATION
ENGINE
77854 pg 1/4 335 HP ENGINE ASSEMBLY s/n 109 to 123 - - - - - - - - - - - - - - - - - - - - - 2.1

83791 pg 1/3 350 HP ENGINE ASSEMBLY s/n 124 up - - - - - - - - - - - - - - - - - - - - - - - 2.5
31645 GEARBOX s/n 109 to 112, SUPERSEDED BY 78974- - - - - - - - - - - - - - - - - 2.8
78974 GEARBOX s/n 113 up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2.9
77856 RADIATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2.10
99287 THERMOSTAT BY-PASS ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - 2.11
78007 AIR CLEANER INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2.12
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 2 10249 HOSE, AIR CHARGE CONNECTOR, 3.5" 39 18 I0600000A WASHER
2 4 10323 CLAMP, 3.5" 40 12 I0700000A WASHER
3 1 10602 COOLANT LEVEL SENSOR 41 30 I0800000A WASHER
4 2 10609 EXHAUST CLAMP, 3.5" 42 16 I0900000A WASHER
5 4 10625 CLAMP, 4" 43 22 I1000000A WASHER
6 1 10875 ADAPTER, FS6801-20-24 44 10 J08C0000A NUT
7 1 20082 ADAPTER, 4604-12-12-O 45 3 P06C000BA NUT
8 1 25075 ADAPTER 46 8 P09C000BA NUT
9 1 25397 ADAPTER 47 8 P10C000BA NUT
10 1 25455 ADAPTER, #20, 24F5OL 48 6 C06C016BA BOLT
11 12 25995 RUBBER SKIRTBOARD, 0.38 X 4" 49 1 C06C024BA BOLT
12 6 26163 HOSE CLAMP, 3" 50 12 C07C032BA BOLT
13 2 26167 HOSE CLAMP, 2.25" 51 6 C08C024BA BOLT
14 1 26798 SHAFT COUPLER 52 2 C08C032BA BOLT
15 10 31103 RUBBER ISOLATOR 53 4 C08C036BA BOLT
16 1 31578-01 PAD, B 54 6 C10C024BA BOLT
[ 17 1 31645 SN 109 TO 112- GEARBOX, SUPERSEDED BY 78974 55 8 C09C040BA BOLT
[ 17 1 78974 SN 113 UP- GEARBOX 56 8 C10C032BA BOLT
18 2 35597 HOSE CLAMP, 0.75 TO 1.5" 57 1 11033 RADIATOR HOSE, 2 X 6"
19 1 77846 RADIATOR TUBE, LOWER 58 3 23703 RADIATOR HOSE, 2.5 X 6"
20 1 77847 RADIATOR TUBE, UPPER 59 1 25785 HEATER HOSE, 0.75 X 32"
21 1 77848 CHARGE AIR COOLER TUBE, COOLER TO ENGINE 60 1 58138-025 HOSE
22 1 77849 CHARGE AIR COOLER TUBE, TURBO TO COOLER 61 1 10977 FUEL FILTER ELEMENT, 1R0751
23 1 77851 RADIATOR FAN, 28" DIAMETER 62 1 11054 ALTERNATOR BELT SET (INCLUDES 2)
24 1 77853 ENGINE, C-9, 335HP @ 2200 RPM 63 1 11055 ALTERNATOR
25 1 77856 RADIATOR ASSY 64 1 28061 WATER PUMP BELT
26 1 77958 RADIATOR SCREEN 65 1 31070 OIL FILTER ELEMENT, 1R0716
27 2 77991 HOSE, AIR CHARGE CONNECTOR, 3" 66 8 C08C016BA BOLT
28 1 77996 ENGINE FRAME 67 1 74798 FUEL/WATER SEPARATOR FILTER (NOT SHOWN)
29 1 78010 RAIN CAP, 5" 68 1 69973 KIT, FUEL/WATER SEPARATOR FILTER SEALS (NOT
30 1 78012 MUFFLER SHOWN)
31 1 78014 FAN DRIVE ADAPTER
32 1 78015 CHARGE AIR COOLER TUBE SUPPORT
[ 33 1 78020 S/N 109 TO 112- AIR CLEANER BRACKET,
SUPERSEDED BY 79785
[ 33 1 79785 S/N 113 UP- AIR CLEANER BRACKET
34 2 78024 RADIATOR PLATE
35 1 78026 RADIATOR BRACE
36 1 78027-01 RADIATOR BRACE, RH
37 1 78027-02 RADIATOR BRACE, LH
38 1 78250 MUFFLER CLAMP, 5"
4800E (109 TO 169 V4): ENGINE PREVIOUS 2.1

77854 pg 1/4 335 HP ENGINE ASSEMBLY s/n 109 to 123
SEE PARTS LIST ON PREVIOUS PAGE


SEE PREVIOUS PAGE FOR PARTS LIST

1 1 84313 ENGINE, C9, 350 HP @ 2100 RPM 42 1 11033 RADIATOR HOSE, 2 X 6"
1 84313-01 THERMOSTAT, 98 DEGREE 43 3 23703 RADIATOR HOSE, 2.5 X 6"
1 84313-02 THERMOSTAT, 97 DEGREE 44 1 58138-025 HOSE
2 1 77996 ENGINE FRAME 45 18 I0600000A WASHER
3 1 78974 GEARBOX 46 12 I0700000A WASHER
4 1 26798 SHIFT COUPLER 47 30 I0800000A WASHER
5 1 31578-01 PAD 48 16 I0900000A WASHER
6 1 77856 RADIATOR ASSY 49 22 I1000000A WASHER
7 1 77958 RADIATOR SCREEN 50 10 J08C0000A NUT
8 1 77851 RADIATOR FAN 51 3 P06C000BA NUT
9 1 78012 MUFFLER 52 8 P09C000BA NUT
10 1 78010 RAIN CAP, 5" 53 8 P10C000BA NUT
11 1 79785 AIR CLEANER BRACKET 54 6 C06C016BA BOLT
12 1 78027-01 RADIATOR BRACE, RH 55 1 C06C024BA BOLT
13 1 78027-02 RADIATOR BRACE, LH 56 12 C07C020BA BOLT
14 1 78026 RADIATOR BRACE 57 6 C08C024BA BOLT
15 2 78024 RADIATOR SPACER PLATE 58 2 C08C032BA BOLT
16 10 31103 RUBBER ISOLATOR 59 4 C08C036BA BOLT
17 1 77849 CHARGE AIR COOLER TUBE, TURBO TO COOLER 60 6 C10C024BA BOLT
18 1 77848 CHARGE AIR COOLER TUBE, COOLER TO ENGINE 61 8 C09C040BA BOLT
19 1 99288 RADIATOR TUBE, UPPER (S/N 124 TO 135- REFER TO 62 8 C10C032BA BOLT
TMD1383 FOR REPLACEMENT OF OLD UPPER 63 2 28968 CLAMP
RADIATOR TUBE, P/N 84315, & OLD THERMOSTAT 64 8 C08C016BA BOLT
BY-PASS, P/N 92313 (WAS ITEM 76)). 65 4 C14C048BA BOLT
20 1 84314 RADIATOR TUBE, LOWER 66 4 M1400000A BOLT
21 2 77991 HOSE, AIR CHARGE CONNECTOR, 3" 67 8 I1400000A WASHER
22 2 10249 HOSE, AIR CHARGE CONNECTOR, 3.5" 68 4 F14C000BA NUT
23 4 10323 CLAMP, 3.5" 69 1 10977 FUEL FILTER ELEMENT, CAT 1R-0751
24 4 10625 CLAMP, 4" 70 1 11054 ALTERNATOR BELT SET (INCLUDES 2)
25 2 26167 HOSE CLAMP, 2.25" 71 1 12552 ALTERNATOR
26 6 26163 HOSE CLAMP, 3" 72 1 28192 OIL FILTER
27 2 35597 HOSE CLAMP, 0.75 TO 1.5" 73 1 12550 WATER PUMP BELT
28 12 25995 RUBBER SKIRTBOARD, 0.38 X 4" 74 1 78011 ENGINE ASSEMBLY HOSE KIT, ITEMS 41 TO 44
29 1 10602 COOLANT LEVEL SENSOR 75 1 12551 FILTER, FUEL/WATER SEPARATOR, CAT 1R-0771
30 1 25455 ADAPTER, #20 24F5OL (NOT SHOWN)
31 1 10875 ADAPTER, FS6801-20-24 76 1 99287 THERMOSTAT BY-PASS ASSY (SEE ITEM 19 NOTE)
32 1 11089 ADAPTER, 4604-16-12
33 1 25075 ADAPTER, 2404-04-08
34 1 25397 ADAPTER, 2503-04-04
35 1 78015 CHARGE AIR COOLER TUBE SUPPORT
36 2 10609 EXHAUST CLAMP, 3.5"
37 1 78014 FAN ADAPTER
38 1 78250 MUFFLER CLAMP, 5"
41 1 30922 HEATER HOSE

83791 pg 1/3 350 HP ENGINE ASSEMBLY s/n 124 up


1 1 31495 INPUT SHAFT 9 1 31578-09 HOUSING
2 1 31496 FLEX PLATE 10 1 31578-12 EXPANSION PLUG
3 1 31578-01 PUMP "B" ADAPTOR 11 1 31578-13 BREATHER
4 3 31578-02 DRIVEN GEAR 12 1 31578-14 DIP STICK
5 1 31578-03 DRIVE GEAR 13 1 31597 SHAFT "B" ADAPTOR
6 6 31578-05 BEARING 14 1 - BEARING
7 1 31578-06 BEARING, INPUT SHAFT 15 1 - INPUT ADAPTER
8 2 31578-07 PUMP "C" ADAPTOR 16 1 - SEAL

31645 GEARBOX s/n 109 to 112, SUPERSEDED BY 78974
1 1 31495 INPUT SHAFT 9 1 - HOUSING
2 1 78974-02 FLEX PLATE 10 1 31578-12 EXPANSION PLUG
3 1 31578-01 PUMP "B" ADAPTOR 11 1 - BREATHER
4 3 31578-02 DRIVEN GEAR 12 1 79665-01 DIP STICK GAUGE
5 1 31578-03 DRIVE GEAR 13 1 - SHAFT "B" ADAPTOR
6 6 31578-05 BEARING 14 1 31584-03 BEARING
7 1 31578-06 INPUT SHAFT BEARING 15 1 - ENGINE ADAPTER
8 2 - PUMP "C" ADAPTOR 16 1 31578-17 GEARBOX SEAL KIT

78974 GEARBOX s/n 113 up
1 1 77852 RADIATOR ASSY, INCLUDES;
1 77852-01 RADIATOR SECTION
1 77852-02 OIL COOLER SECTION
1 77852-04 CAC SECTION
1 78912 RADIATOR CAP, 7 PSI
2 1 78002 RADIATOR SHROUD ASSY
3 1 77990 FINGER/FAN GUARD ASSY
4 8 C06C016BA BOLT
5 8 P06C000BA NUT, CRIMP LOCK
6 8 M0500000A WASHER, SPLIT LOCK
7 8 I0500000A WASHER, SAE
8 8 C05C016BA BOLT
9 8 E0600000A WASHER, USS
NOTE: ITEM 1 RADIATOR ASSY CAN BE REPLACED WITH P/N 100145

77856 RADIATOR ASSEMBLY
1 1 25078 ADAPTER, 2501-04-04
2 1 26779 ADAPTER, 6801-04-08
3 1 58138-018 HOSE, 06-04 L-04 06-04
4 1 25199 ADAPTER, 6408-12
NOTE: FOR S/N 124 TO 135, REFER TO TMD1383 & SB00175 FOR REPLACEMENT
INSTRUCTIONS.

99287 THERMOSTAT BY-PASS ASSEMBLY
1 1 11163 HUMP HOSE, 6" INNER DIAMETER X 5"
[ 2 1 23972 S/N 109 TO 159- HOSE CLAMP, 4.5"
[ 2 1 82628-5.5 S/N 160 UP- HOSE CLAMP, 5.5"
3 1 24689 AIR INTAKE HOSE
4 1 25629 PRECLEANER
5 1 25631 EXPANSION ADAPTER
6 3 35616 CLAMP, 6.5"
7 1 67843-080 ENGINE AIR INTAKE TUBE
8 1 78008 AIR CLEANER (INCLUDES FILTERS ITEMS 12, 13)
9 4 C08C020BA BOLT
10 4 I0800000A WASHER
11 4 P08C000BA NUT
12 1 62049-03 AIR FILTER, INNER
13 1 78008-01 AIR FILTER, OUTER
14 1 25631-01 HOSE CLAMP, 7" (SUPPLIED WITH ITEM 5, P/N 25631)
15 1 - HOSE CLAMP, 6" (SUPPLIED WITH 25629)
16 1 11164 HOSE INSERT
17 1 29156 FILTER MINDER GAUGE
18 1 10759 HEX NIPPLE

78007 AIR CLEANER INSTALL
NOTES
ELECTRICAL SYSTEM
78067 MAIN CONTROL BOX INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - 3.1

78066PS pg 1/3 MAIN CONTROL BOX ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - 3.2
77980 pg 1/2 BATTERY BOX INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3.5
78069 CONTROL PENDANT INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - 3.7
78064 CONTROL PENDANT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - 3.8
78068 RADIO-CONTROL INSTALL s/n 109 to 126 - - - - - - - - - - - - - - - - - - - - - 3.9
78062 RADIO-CONTROL BOX ASSEMBLY s/n 109 to 126 - - - - - - - - - - - - - - - - - 3.10
85357 RADIO-CONTROL UNIT INSTALL s/n 127 up - - - - - - - - - - - - - - - - - - - - 3.11
85354 RADIO-CONTROL BOX ASSEMBLY s/n 127 up - - - - - - - - - - - - - - - - - - - 3.12
78070 ELECTRICAL HARNESS INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - 3.13
77981 TRAVEL HARNESS INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3.14
78071 ENGINE SENSOR INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3.15
78187 BREAKER JUNCTION BOX ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 3.16
1 1 25936 WASHER, STAR, 5/16"
2 1 26415 WIRE, 12 GA X 8"
3 1 26449 RING TERMINAL, 3/8" 10-12 GAUGE
4 1 26504 RING TERMINAL, #10 12 GAUGE
5 3 26972 ISOLATOR
6 4 39759 RUBBER MOUNT
7 1 78066PS MAIN CONTROL BOX ASSY
8 1 97130 MAIN CONTROL DEFLECTOR
9 4 C05C016BA BOLT
10 5 E0500000A WASHER
11 7 F05C0000A NUT
12 10 M0500000A WASHER
4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.1

78067 MAIN CONTROL BOX INSTALL
1 2 10244 RELAY, DPDT 16A 44 1 61940 FUSE-HOLDER
2 1 10330 RELAY, TPDT 6A 24V 45 1 62106 FUSE-HOLDER
3 1 10345 RECEPTACLE, 23 SOCKET SIZE 24 46 2 76941-006.38 WIRING DUCT, 0.75 X 1"
4 AR 10445 WIRING DUCT COVER, 0.75" WIDE 47 1 76941-008 WIRING DUCT, 0.75 X 1"
5 1 10552 FUEL PRESS GAUGE, 100 PSI 48 1 77008-010.38 WIRING DUCT, 1.5 X 2"
6 1 10572 RECEPTACLE, 31 SOCKET SIZE 24 49 1 77008-012.82 WIRING DUCT, 1.5 X 2"
7 12 10908 NYLON POP RIVET, 0.185 X 0.36" 50 1 77009-008 WIRING DUCT, 0.75 X 2"
8 4 10910 SCREW, STAINLESS BUTTON HEAD # 8 X 0.5NC 51 1 77009-010.38 WIRING DUCT, 0.75 X 2"
9 39 11374 TERMINAL, 24-16 GAUGE 4-WIRE 52 1 77010-008.5 DIN RAIL, 35
10 1 11373 TERMINAL, END PLATE 53 1 77010-011.32 DIN RAIL, 35
11 3 24897 ELECTRICAL GASKET SIZE 24 54 1 77977-01 LEGEND PLATE
12 3 24901 PIN, 12-14 AWG MALE 55 3 F03C0000A NUT
13 1 24903 PIN, 8-10 AWG MALE 56 4 L03C008BA SCREW
14 3 24906 PANEL NUT 57 AR 10914 TAPE, 0.75" WIDE
15 3 24907 WASHER, 1.70 ID X 2.07 OD X 0.062" 58 1 N03C032EA STUD
16 20 24912 SEALING PLUG, 8-18 AWG 59 2 10033 STAR WASHER, #10
17 1 79970 MAIN CONTROL BOX, MODIFIED 60 4 F02C0000A NUT
18 1 79971 MAIN CONTROL PANEL, MODIFIED 61 1 78087 ELECTRICAL SCHEMATIC, CAT C9 (NOT SHOWN)
19 4 25933 STAR WASHER, #08 62 5 11397 TERMINAL, 24-16 GAUGE JUMPER
20 6 25934 STAR WASHER, #10 63 1 12559 TERMINAL, 24-16 GAUGE 4-WIRE
21 1 25940 HOUR GAUGE METER
22 1 25941 VOLTMETER GAUGE, 24 VDC
23 54 25951 SOCKET, 16-18 AWG FEMALE
24 8 25952 PIN, 16-18 AWG MALE
25 1 26196 EMERGENCY STOP SWITCH
26 1 26197 BLOCK CONTACT, N.O. P9B10VN
27 1 26198 BLOCK CONTACT, N.C. P9B01VN
28 1 26235 POWER SUPPLY LIGHT
29 AR 26755 WIRING DUCT COVER, 1.5"
30 3 26819 BASE RELAY, 11-PINS
31 1 26847 PANEL NUT, 1.50-18 UNEF-2B
32 1 26849 RECEPTACLE, 14 SOCKET SIZE 18
33 1 26901 WASHER, 1.51 ID X 1.89 OD X 0.062"
34 1 26902 ELECTRICAL GASKET, SIZE 18
35 1 26929 SWITCH, GREEN PB
36 1 27057 RECEPTACLE, 18 PIN SIZE 24
37 1 30714 FUSE, 15 AMP AGC-15
38 3 30958 ADAPTER, VOLTAGE GAUGE
39 1 30964 GAUGE, WATER TEMPERATURE
40 1 30965 GAUGE, OIL PRESSURE
41 1 31055 TACHOMETER
42 1 31108 SWITCH, CAT START/STOP
43 4 11372 BLOCK, END STOP TERMINAL

78066PS pg 1/3 MAIN CONTROL BOX ASSEMBLY


1 1 77983 BATTERY-BOX BODY
2 1 57033 BATTERY-BOX LID
1 83587 LID RUBBER
3 4 C06C016BA BOLT
4 4 E0600000A WASHER
5 6 J06C0000A NUT
6 2 I0600000A WASHER
7 1 78424 PLYWOOD LINER, 3.5 X 8"
8 2 78425 PLYWOOD LINER, 9 X 9.38"
9 1 78426 PLYWOOD LINER, 9 X 43.5"
10 1 78427 PLYWOOD LINER, 9 X 43.5"
11 1 78428 PLYWOOD LINER, 8 X 43.5"
12 2 30212 BATTERY, 12 VOLT 4E-225

77980 pg 1/2 BATTERY BOX INSTALL
1 1 77943 BATTERY CABLE ASSY, NEGATIVE-POSITIVE 5 1 78535-086 BATTERY CABLE
2 1 78534 BATTERY CABLE, POSITIVE 6 1 30385 MAIN DISCONNECT SWITCH
3 1 78532 BATTERY CABLE, NEGATIVE 7 1 30387 LEGEND PLATE
4 1 78533 BATTERY CABLE

77980 pg 2/2 BATTERY BOX INSTALL
1 1 78064 CONTROL PENDANT ASSY
2 1 78301 FOOT SWITCH ASSY, WITH CABLE

78069 CONTROL PENDANT INSTALL
1 1 11046 SWITCH, 3-POS
2 1 23739 CONNECTOR, CORD GRIP
3 14 25952 PIN, 16-18 AWG MALE
4 1 26848 PLUG, 14 PIN SIZE 18
5 1 26898 CABLE CORD, 600"
6 1 30201 SWITCH, PUSH-PULL EMERGENCY STOP
7 2 30252 SWITCH, ON-OFF
8 1 30253 CONTACT
9 3 30258 CONTACT
10 2 30259 SWITCH, 3-POS
11 1 30617 ENCLOSURE
12 1 30808 RECEPTACLE, STRAIGHT
13 1 30922 HOSE PROTECTOR, 1 X 480"
14 2 30948 REDUCER WASHER, 0.5 X 1"
15 1 43595-01 LEGEND-PLATE, TOP
16 1 43595-02 LEGEND-PLATE, MIDDLE
17 1 43595-03 LEGEND-PLATE, BOTTOM
18 1 58314 LEGEND-PLATE, FLAIL CONTROL

78064 CONTROL PENDANT ASSEMBLY
1 2 26972 VIBRATION ISOLATOR
3 1 78062 RADIO-CONTROL BOX ASSY
4 1 78063 HARNESS ASSY (NOT SHOWN)
5 1 78204 VALVE COVER GUARD
6 1 78269 RADIO CONTROL BOX MOUNT
7 4 C05C012BA BOLT
8 4 C06C016BA BOLT
9 2 C08C024BA BOLT
10 4 E0500000A WASHER
11 2 E0800000A WASHER
12 6 F05C0000A NUT
13 10 M0500000A WASHER
14 4 M0600000A WASHER
15 2 M08C0000A WASHER

78068 RADIO-CONTROL INSTALL s/n 109 to 126
2 1 24897 ELECTRICAL GASKET, SIZE 24
3 1 24906 PANEL NUT
4 1 24907 WASHER
5 4 24912 SEALING PLUG
6 19 25952 PIN, 16-18 AWG MALE
7 1 78062-01 RADIO-CONTROL RECEIVER
8 1 78062-02 RADIO-CONTROL TRANSMITTER
9 1 78062-03 RADIO-CONTROL ANTENNA

78062 RADIO-CONTROL BOX ASSEMBLY s/n 109 to 126
1 1 78063 HARNESS ASSY (NOT SHOWN)
2 1 85354 RADIO-CONTROL BOX ASSY
1 85469-03 ANTENNA
3 1 85355 RADIO-CONTROL BOX MOUNT
4 1 85356 VALVE COVER GUARD
6 4 P04C000BA NUT
7 4 C06C016BA BOLT
9 4 M0600000A WASHER
10 2 C08C024BA BOLT
11 2 I0800000A WASHER
12 2 M0800000A WASHER

85357 RADIO-CONTROL UNIT INSTALL s/n 127 up
2 1 24897 GASKET
3 1 24906 PANEL NUT
4 1 24907 WASHER
5 4 24912 SEALING PLUG
6 19 25952 PIN, 16-18 AWG MALE
7 1 85469 RADIO-CONTROL UNIT, INCLUDES ITEMS 8 TO10
8 1 85469-01 RECEIVER, INCLUDES;
1 76690-05 RECEIVER MOUNT ASSY
1 85469-05 RECEIVER BOX & BRACKET
9 1 85469-02 TRANSMITTER
10 1 85469-03 ANTENNA (NOT SHOWN, SEE INSTALL)
11 1 85469-04 ANTENNA CABLE

85354 RADIO-CONTROL BOX ASSEMBLY s/n 127 up
1 1 78063 HARNESS ASSY, JB1-JB3 5 1 11086 CONDUIT, 2.5 X 48" LONG
2 1 78064 CONTROL PENDANT ASSY 6 1 11088 CONDUIT HANGER CLAMP, 3"
3 1 78085 HARNESS ASSY, JB1-ENGINE 7 1 11087 CONDUIT-FERRULE, 2.5"
4 1 78086 HARNESS ASSY, JB1-VALVE 8 1 11073 SHRINK-TUBE, 3 X 12" LONG

78070 ELECTRICAL HARNESS INSTALL
1 1 63045 BRAKE-LIGHTS TRAVEL HARNESS ASSY, INCLUDES;
2 2 30853 TAILLIGHT KIT

77981 TRAVEL HARNESS INSTALL
1 2 10269 ADAPTER
2 1 10551 FUEL PRESSURE SENDER
3 1 10792 ADAPTER
4 1 25120 ADAPTER
5 1 25322 ADAPTER
6 1 25349 ADAPTER
7 1 28602 BUSHING
[ 8 1 28606 S/N 109 TO 159- BUSHING
[ 8 1 11415 S/N 160 UP- ADAPTER, 5406-08-04
9 1 30966 OIL PRESSURE SENDER
10 1 30967 WATER TEMPERATURE SENDER
11 1 62049-07 OIL PRESSURE SWITCH
12 1 76943 BRACKET, JUNCTION BOX/AIR VALVE
13 1 78085 HARNESS ASSY, CONTROL BOX TO ENG (NOT
SHOWN)
14 1 78186 MAGNETIC-PICK-UP ASSY
15 4 C05C012BA BOLT
16 4 F05C000BA NUT
17 8 I0500000A WASHER
18 8 M0500000A WASHER
19 2 C10C024BA BOLT
20 2 I1000000A WASHER
22 1 10602 COOLANT LEVEL SENSOR
23 1 78187 BREAKER JUNCTION BOX ASSY
24 1 76874 SN 110 UP, CIRCUIT-BREAKER 105 AMP
25 2 L03C016BA SN 110 UP, SCREW
26 1 78860-021 SN 110 UP, BATTERY CABLE (NOT SHOWN)
27 1 78859-062 SN 110 UP, BATTERY CABLE (NOT SHOWN)

78071 ENGINE SENSOR INSTALL
1 1 10267 PANEL MOUNT
2 1 10268 ELECTRICAL ENCLOSURE
3 1 10283 CIRCUIT-BREAKER, 15AMP
4 1 25909 CONNECTOR
5 6 25933 STAR WASHER, #08
6 1 30486 NUT
7 2 30716 CIRCUIT-BREAKER, 30AMP
8 1 30946 BUSHING
9 6 L02C0060A SCREW
10 2 26608 CIRCUIT-BREAKER BUSS BAR

78187 BREAKER JUNCTION BOX ASSEMBLY
NOTES
HYDRAULIC SYSTEM
79648 HYDRAULIC PUMP INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.1

79643 BARK/OUTRIGGER PUMP ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 4.2
79644 FEED ROLL PUMP ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.3
79645 AUXILIARY PUMP ASSEMBLY s/n 109 to 159 - - - - - - - - - - - - - - - - - - - - 4.4
97086 AUXILIARY PUMP ASSEMBLY s/n 160 up - - - - - - - - - - - - - - - - - - - - - - 4.5
79646 INNER PUMP ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.6
79647 OUTER PUMP ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.7
77625 HYDRAULIC VALVE KIT INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - 4.8
63501 LOCKING VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.9
73870 4 SECTION VALVE ASSEMBLY s/n 109 to 159- - - - - - - - - - - - - - - - - - - - 4.10
73870 4 SECTION VALVE ASSEMBLY s/n 160 up - - - - - - - - - - - - - - - - - - - - - 4.11
24232 4 SECTION VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.12
24034-07 VALVE BODY ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.13
73871 FEED VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.14
24025 VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.15
73872 BARK PUSHER RELIEF VALVE ASSEMBLY- - - - - - - - - - - - - - - - - - - - - 4.16
73885 BARK PUSHER VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 4.17
TMD1433 BARK PUSHER VALVE ASSEMBLY SUB-PLATE CHANGE s/n 166 to 169 - - - - - - 4.18
78142 FIXED FLOW VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - 4.19
78143 OIL RETURN MANIFOLD ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - 4.20
79642 CHARGE PUMP HYDRAULIC FILTER ASSEMBLY s/n 109 to 128 - - - - - - - - - - 4.21
10338 CHARGE PUMP FILTER s/n 109 to 128 - - - - - - - - - - - - - - - - - - - - - - - 4.22
88530 CHARGE PUMP FILTER ASSEMBLY s/n 129 up - - - - - - - - - - - - - - - - - - - 4.23
78006 HOSES & FITTINGS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.24
78138 pg 1/5 HOSES & FITTINGS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.25
1 2 27061 O-RING [ 6 1 79645 S/N 109 TO 159- AUXILIARY PUMP ASSY
2 1 27052 O-RING [ 6 1 97086 S/N 160 UP- AUXILIARY PUMP ASSY
3 2 27053 O-RING 7 1 79646 INNER PUMP ASSY
4 1 79643 BARK/OUTRIGGER PUMP ASSY 8 1 79647 OUTER PUMP ASSY
5 1 79644 FEED ROLL PUMP ASSY
4800E (109 TO 169 V4): HYDRAULIC SYSTEM PREVIOUS 4.1

79648 HYDRAULIC PUMP INSTALL
1 1 25029 SPLIT FLANGE, 0.75"
2 1 25034 SPLIT FLANGE, 2.5", INCLUDES;
1 26869 O-RING
3 1 25042 SPLIT FLANGE, 1"
4 1 25286 ELBOW, 2.5"
5 1 25716 PUMP, INCLUDES;
1 23146-01 PUMP SEAL KIT
1 24683 PUMP SHAFT
1 67098 FRONT PUMP CARTRIDGE

79643 BARK/OUTRIGGER PUMP ASSEMBLY
1 1 10745 ELBOW, 2"
2 1 23168 PUMP, INCLUDES;
1 23168-01 REAR PUMP CARTRIDGE
1 67507 PUMP SEAL KIT
1 67508 PUMP SHAFT
1 67509 FRONT PUMP CARTRIDGE
3 1 25035 ANCHOR FLANGE
4 2 25392 ADAPTER, FS6400-12-12

79644 FEED ROLL PUMP ASSEMBLY
1 1 23176 PUMP
1 23176-01 PUMP COMPENSATOR
2 1 25098 ADAPTER, 6400-08-08
3 1 25262 ADAPTER, 6801-20-20
4 1 25491 ADAPTER, FS6801-16-20

79645 AUXILIARY PUMP ASSEMBLY s/n 109 to 159
1 1 10187 ADAPTER, 6801-24-24
2 1 25419 ADAPTER, FS6801-16-16
3 1 25451 ADAPTER, 6400-10-10
4 1 96848 PUMP, AUXILIARY
1 96848-01 O-RING
5 1 29416 QUICK COUPLER

97086 AUXILIARY PUMP ASSEMBLY s/n 160 up
2 2 25077 ADAPTER, 6400-12-12
3 1 25114 ADAPTER, 5502-04-04
4 1 25120 ADAPTER, 6405-06-04
5 1 25198 ADAPTER, 6400-16-20
6 2 25200 ADAPTER, 6400-08-10
7 1 29415 COUPLER
8 1 29420 COUPLER
9 2 29421 DUST COVER
10 1 63733 PUMP, SUNDSTRAND, INCLUDES;
1 63733-01 PUMP LEVER ARM
11 2 26531 S/N 160 UP- ADAPTER, #16 LOEQ2-S

79646 INNER PUMP ASSEMBLY
2 1 25073 ADAPTER, 6804-04-04-04
3 1 25077 ADAPTER, 6400-12-12
4 1 25198 ADAPTER, 6400-16-20
5 2 25200 ADAPTER, 6400-08-10
6 1 25270 ADAPTER, 6801-12-12, INCLUDES;
1 24142 O-RING
7 1 25326 ADAPTER, 6410-06-04
8 1 63733 PUMP, SUNDSTRAND, INCLUDES;
1 63733-01 PUMP LEVER ARM
9 2 26531 S/N 160 UP- ADAPTER, #16 LOEQ2-S
10 1 29421 S/N 160 UP- DUST COVER
11 1 29420 S/N 160 UP- QUICK COUPLER

79647 OUTER PUMP ASSEMBLY
1 4 63501 LOCKING VALVE ASSY
[ 3 1 73870 S/N 109 TO 159- 4 SECTION VALVE ASSY, V20
[ 3 1 73870 S/N 160 UP- 4 SECTION VALVE ASSY, V20
4 1 73871 FEED VALVE ASSY
5 1 73872 BARK PUSHER RELIEF VALVE ASSY
[ 6 1 73885 BARK PUSHER VALVE ASSY
[ 6 1 TMD1433 S/N 166 TO 169- BARK PUSHER VALVE ASSY SUB-
PLATE CHANGE
7 1 78142 FIXED FLOW VALVE ASSY
8 1 78143 OIL RETURN MANIFOLD ASSY
[ 9 2 79642 S/N 109 TO 128, CHARGE PUMP HYDRAULIC FILTER
ASSY
[ 9 2 88530 S/N 129 UP, CHARGE PUMP HYDRAULIC FILTER
ASSY
- 2 100991 S/N 166 ONLY- FLOW CONTROL VALVE (TMD1436)

77625 HYDRAULIC VALVE KIT INSTALL
1 1 24155 LOCKING VALVE
2 4 25071 ADAPTER, 6400-04-06

63501 LOCKING VALVE ASSEMBLY
1 1 24232 4 SECTION VALVE
2 1 25114 ADAPTER, 5502-04-04
3 4 25285 ADAPTER, 6400-04-10
4 4 25384 ADAPTER 6400-4-10R.063
5 2 25413 ADAPTER, FS6801-12-12
6 1 25460 ADAPTER, FS6801-12-10
7 1 29415 COUPLER
9 1 25199 ADAPTER, 6408-12

73870 4 SECTION VALVE ASSEMBLY s/n 109 to 159
1 1 24232 4 SECTION VALVE
2 1 25114 ADAPTER, 5502-04-04
3 8 25285 ADAPTER, 6400-04-10
5 2 25413 ADAPTER, FS6801-12-12
6 1 25460 ADAPTER, FS6801-12-10
7 1 29415 COUPLER
9 1 25199 ADAPTER, 6408-12

73870 4 SECTION VALVE ASSEMBLY s/n 160 up
1 4 24034-07 VALVE BODY ASSY
2 5 24270 SEAL KIT
3 1 24390 ADAPTER
4 1 24074 VALVE ASSY
5 1 24272 SEAL KIT
6 1 25106 ADAPTER
7 1 28801 PLUG
8 1 68481 INLET VALVE COVER BODY
9 1 68479 POWER BEYOND OUTLET SLEEVE ASSY
10 1 68480 POWER BEYOND OUTLET COVER
11 1 68577 BOLT KIT
12 4 23714 HANDLE ASSY

24232 4 SECTION VALVE
1 1 24034-06 SEAL KIT
2 1 68415 SPOOL POSITIONER
3 2 64693 SEAL KIT
4 1 68414 HANDLE BRACKET

24034-07 VALVE BODY ASSEMBLY
1 2 23120-01 WIRING HOUSE MANIFOLD
2 2 24025 VALVE
[ 3 1 25198 S/N 109 TO 159- ADAPTER, 6400-16-20
[ 3 1 25187 S/N 160 UP- ADAPTER, 6400-16-16
4 2 25392 ADAPTER, FS6400-12-12
5 5 25395 ADAPTER, FS6400-L-12-12
6 1 29345 INFEED MANIFOLD, 2 LINES
2 24250 NEEDLE VALVE
2 24218 CHECK VALVE
2 24245 RELIEF VALVE
7 2 29416 QUICK COUPLER
9 2 58950 DIODE ASSY
10 2 70958-012 VALVE SOLENOID CABLE
11 8 A04C024BA SCREW
12 8 X0400000A WASHER

73871 FEED VALVE ASSEMBLY
1 2 24025-01 COIL, 24 VOLT 1.8 AMP
2 5 27011 O-RING
3 1 64424 O-RING KIT
4 2 24025-04 VALVE KNOB

24025 VALVE
1 1 25142 ADAPTER, 6401-12-12
2 1 25392 ADAPTER, FS6400-12-12
3 1 39750 RELIEF VALVE, RV5-16-S-12T

73872 BARK PUSHER RELIEF VALVE ASSEMBLY
1 1 24030 DIRECTIONAL VALVE, INCLUDES;
1 24029 DIRECTIONAL VALVE COIL, 24 V
[ 2 1 24053 SUB-PLATE
[ 2 1 TMD1433 S/N 166 TO 169- BARK PUSHER VALVE ASSY SUB-
PLATE CHANGE
3 1 24068 BOLT KIT
4 2 25071 ADAPTER, 6400-04-06
5 4 25399 ADAPTER, FS6400-16-16
6 1 25456 ADAPTER, FS6602-16-16-16
8 1 70958-012 VALVE SOLENOID CABLE ASSY

73885 BARK PUSHER VALVE ASSEMBLY
1 1 24030 DIRECTIONAL VALVE
2 1 100985 VALVE SUB PLATE
3 1 24063 BOLT KIT
4 2 25071 ADAPTER, 6400-04-06
5 4 25399 ADAPTER, FS6400-16-16
6 1 25456 ADAPTER, FS6602-16-16-16
8 1 70958-012 VALVE SOLENOID CABLE ASSY
9 1 101060 SUB-PLATE
10 4 C08C028BA BOLT
12 4 F08C000BA NUT

TMD1433 BARK PUSHER VALVE ASSEMBLY SUB-PLATE CHANGE s/n 166 to 169
1 1 25062 ADAPTER, 2501-06-06
2 1 25389 ADAPTER, FS2404-12-12
3 1 25398 ADAPTER, FS2501-12-12
4 1 26882 VALVE

78142 FIXED FLOW VALVE ASSEMBLY
1 1 25052 ADAPTER, 2404-06-08
2 1 25131 ADAPTER, 2501-12-16
3 1 25149 ADAPTER, 2501-20-20
4 1 25180 ADAPTER, 2501-16-16
5 1 25272 ADAPTER, 2404-20-24
6 1 77793 OIL RETURN MANIFOLD

78143 OIL RETURN MANIFOLD ASSEMBLY
1 1 10338 CHARGE PUMP HYDRAULIC FILTER
2 2 25049 ADAPTER, 6400-08-16
NOTE: THIS FILTER ASSEMBLY CAN BE REPLACED BY P/N 88530 FILTER ASSEMBLY.

79642 CHARGE PUMP HYDRAULIC FILTER ASSEMBLY s/n 109 to 128
1 1 10338-01 FILTER ELEMENT (INCLUDES ITEM 5)
2 2 10338-02 DRAIN & VENT PLUG
3 2 10338-03 DRAIN & VENT PLUG O-RING
4 1 10338-04 FILTER BOWL
5 1 10338-05 FILTER ELEMENT O-RING
6 1 10338-06 BOWL TO HEAD O-RING
7 1 10338-07 FILTER HEAD
8 1 10338-08 FULL SET SEAL KIT

10338 CHARGE PUMP FILTER s/n 109 to 128
1 1 12279 FILTER ELEMENT
2 2 25049 ADAPTER, 6400-08-16
3 1 88555 CHARGE PUMP FILTER HEAD ASSY

88530 CHARGE PUMP FILTER ASSEMBLY s/n 129 up
1 2 23949 ADAPTER, #12
2 4 25031 HALF FLANGE
3 1 25034 SPLIT FLANGE, 2.5"
4 1 25042 SPLIT FLANGE, 1"
5 2 25045 ADAPTER, #20
6 4 25051 ADAPTER, 2501-04-02
7 4 25058 ADAPTER, 2404-04-04
8 4 25072 ADAPTER, 6801-04-04
9 1 25073 ADAPTER, 6804-04-04-04
10 1 25232 ADAPTER, 6400-06-08
11 2 25250 ADAPTER, 2406-04-06
12 1 25286 ELBOW, 2.5"
13 1 25291 ADAPTER, 2501-06-04
14 1 25304 ADAPTER, 2404-06-04
15 1 25307 ADAPTER, 2700-04-04
16 2 25322 ADAPTER, 6602-04-04-04
17 1 25362 ADAPTER, 6801-06-08
18 1 25388 ADAPTER, #16
19 1 25400 ADAPTER, #12 10F5OL
20 1 25419 ADAPTER, #16 C5OLOS
21 2 25440 ADAPTER, 6801-04-04-L
22 4 25441 ADAPTER, 6801-04-04-LL
23 2 25455 ADAPTER, #20 24F5OL
24 2 25459 ADAPTER, #20 12TRLO
25 6 25472 ADAPTER, #10 F5OLOS
26 4 26163 CLAMP, HOSE 3"
27 1 28124 COUPLER, 1" NPT
28 2 29855 AIR MUFFLER, 0.25"
29 2 29859 AIR MUFFLER, 0125"
30 1 30450 CONNECTOR, 0.5"
31 2 30451 CONNECTOR, 0.5"

78006 HOSES & FITTINGS KIT
78138-01, KIT, OUTRIGGER HOSES
ITEM PART NUMBER BOM DESCRIPTION GENERIC DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS
1 58140-044 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 44 1 VALVE 'A' TO HOLD VALVE 'A' (RIGHT REAR EXTEND)
2 58140-040 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 40 1 VALVE 'B' TO HOLD VALVE 'B' (RIGHT REAR RETRACT)
3 58140-115 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 115 1 HOLD VALVE 'A' TO CYLINDER EXTEND (RIGHT REAR)
4 58140-100 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 100 1 HOLD VALVE 'B' TO CYLINDER RETRACT (RIGHT REAR)
5 58140-046 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 46 1 VALVE 'A' TO HOLD VALVE 'A' (LEFT REAR EXTEND)
6 58140-043 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 43 1 VALVE 'B' TO HOLD VALVE 'B' (LEFT REAR RETRACT)
7 58140-063 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 63 1 HOLD VALVE 'A' TO CYLINDER EXTEND (LEFT REAR)
8 58140-049 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 49 1 HOLD VALVE 'B' TO CYLINDER RETRACT (LEFT REAR)
9 58140-044 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 44 1 VALVE 'A' TO HOLD VALVE 'A' (RIGHT FRONT EXTEND)
10 58140-040 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 40 1 VALVE 'B' TO HOLD VALVE 'B' (RIGHT FRONT RETRACT)
11 58140-217 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 217 1 HOLD VALVE 'A' TO CYLINDER EXTEND (RIGHT FRONT)
12 58140-231 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 231 1 HOLD VALVE 'B' TO CYLINDER RETRACT (RIGHT FRONT)
13 58140-046 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 46 1 VALVE 'A' TO HOLD VALVE 'A' (LEFT FRONT EXTEND)
14 58140-043 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 43 1 VALVE 'B' TO HOLD VALVE 'B' (LEFT FRONT RETRACT)
15 58140-250 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 250 1 HOLD VALVE 'A' TO CYLINDER EXTEND (LEFT FRONT)
16 58140-236 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 236 1 HOLD VALVE 'B' TO CYLINDER RETRACT (LEFT FRONT)
78138-02, KIT, SHAKER HOSES

17 58096-246 HOSE, H-12 JS43-12 JS43-10 #12 FSTORFS X H-12 X #10 FSTORFS 246 1 VALVE POWER BEYOND TO MOTOR PSI
18 78139-191 HOSE, H-12 JS43-12 JS43-10 #12 F45JIC X H-12 X #10 FSTORFS 191 1 MOTOR RETURN TO RETURN MANIFOLD
19 59548-280 HOSE, H-12 JS43-12 JS43-10 #04 FSTJIC X L-04 X #04 F45JIC 280 1 MOTOR CASE DRAIN TO TANK

78138 pg 1/5 HOSES & FITTINGS KIT
78138-03, KIT, FUEL HOSES
20 59457-133 HOSE, L-06 0643-06 3743-06 #06 FSTJIC X L-06 X #06 F45JIC 133 1 TANK SUPPLY TO WATER SEPARATOR
21 58139-047 HOSE, L-06 0643-06 3943-06 #06 FSTJIC X L-06 X #06 F90JIC 47 1 WATER SEPARATOR TO ENGINE
22 58105-133 HOSE, L-06 0643-06 0643-06 #06 FSTJIC X L-06 X #06 FSTJIC 133 1 ENGINE RETURN TO TANK
78138-04, KIT, CHARGE FILTER HOSES

23 58104-060 HOSE, L-08 0643-08 3943-08 #08 FSTJIC X L-08 X #08 F90JIC 60 1 INSIDE PUMP TO BOTTOM FILTER IN (CORDURA)
24 58104-062 HOSE, L-08 0643-08 3943-08 #08 FSTJIC X L-08 X #08 F90JIC 62 1 BOTTOM FILTER OUT TO INSIDE PUMP (CORDURA)
25 58104-084 HOSE, L-08 0643-08 3943-08 #08 FSTJIC X L-08 X #08 F90JIC 84 1 OUTSIDE PUMP TO TOP FILTER IN (CORDURA)
26 58104-086 HOSE, L-08 0643-08 3943-08 #08 FSTJIC X L-08 X #08 F90JIC 86 1 TOP FILTER OUT TO OUTSIDE PUMP (CORDURA)
78138-05, KIT, FEED MANIFOLD HOSES

27 62842-048 HOSE, H-12 J943-12 JS43-10 #12 F90ORFS X H-12 X #10 FSTORFS 48 1 MANIFOLD TO LOWER FEED MOTOR 'A'
28 62842-048 HOSE, H-12 J943-12 JS43-10 #12 F90ORFS X H-12 X #10 FSTORFS 48 1 MANIFOLD TO LOWER FEED MOTOR 'B'
29 58140-067 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 67 1 LOWER FEED MOTOR CASE DRAIN TO TANK
30 58196-063 HOSE, H-12 JS43-12 J943-12 #12 FSTORFS X H-12 X #12 F90ORFS 63 1 MANIFOLD TO UPPER FEED MOTOR 'A'
31 58196-063 HOSE, H-12 JS43-12 J943-12 #12 FSTORFS X H-12 X #12 F90ORFS 63 1 MANIFOLD TO UPPER FEED MOTOR 'B'
32 58140-067 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 67 1 UPPER FEED MOTOR CASE DRAIN TO TANK
33 58096-057 HOSE, H-12 JS43-12 JS43-10 #12 FSTORFS X H-12 X #10 FSTORFS 57 1 BULKHEAD TO UPPER MOTOR 'A'
34 58096-057 HOSE, H-12 JS43-12 JS43-10 #12 FSTORFS X H-12 X #10 FSTORFS 57 1 BULKHEAD TO UPPER MOTOR 'B'
42 58140-083 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 83 1 BULKHEAD TO LOWER FEED CASE DRAIN
- TMD1436 S/N 166 ONLY- (TMD1436)

78138-06, KIT, BARK VALVE HOSES
35 58258-096 HOSE, H-16 JS43-16 J743-16 #16 FSTORFS X H-16 X #16 F45ORFS 96 1 VALVE TO ROD END OF CYLINDER
36 58258-073 HOSE, H-16 JS43-16 J743-16 #16 FSTORFS X H-16 X #16 F45ORFS 73 1 VALVE TO BASE END OF CYLINDER
37 58287-045 HOSE, H-12 J943-16 JS43-12 #16 F90ORFS X H-12 X #12 FSTORFS 45 1 RELIEF VALVE TO TEE ON VALVE
38 60339-058 HOSE, L-16 J743-16 JS43-16 #16 F45ORFS X L-16 X #16 FSTORFS 58 1 BARK VALVE TO TANK
39 58138-031 HOSE, L-04 0643-04 0643-04 #04 FSTJIC X L-04 X #04 FSTJIC 31 1 VALVE DRAIN
40 58140-100 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 100 1 OUTSIDE PUMP TO VALVE
78138-07, KIT, UPPER MOTOR CASE DRAIN HOSES

41 58140-066 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 66 1 MOTOR TO BULKHEAD CASE DRAIN
43 58139-165 HOSE, L-06 0643-06 3943-06 #06 FSTJIC X L-06 X #06 F90JIC 165 1 FEED MOTORS TO CASE DRAIN
44 58286-084 HOSE, L-12 J943-12 0643-12 #12 F90ORFS X L-12 X #12 FSTJIC 84 1 CASE DRAIN MOTOR TO INSIDE PUMP
45 60337-122 HOSE, L-12 3943-12 JS43-12 #12 F90JIC X L-12 X #12 FSTORFS 122 1 CASE DRAIN MOTOR TO OUTSIDE PUMP
78138-08, KIT, SUCTION HOSES

46 24731 HOSE, 2.00,SUCTION,1WIRE N/A 75 1 FEED ROLL
47 24729 HOSE, 2.50,SUCTION,1WIRE N/A 79 1 BARK
[ 48 62845-073 S/N 109 TO 159- HOSE, 06-20 S-20 #20 FSTJIC X S-20 X NO END 73 1 TO INSIDE REAR L-38 PUMP
[ 48 97090-073 S/N 160 UP- HOSE, S-24 0643-24 #24 FSTJIC X S-24 X NO END 73 1 TO INSIDE REAR L-38 PUMP
49 59622-068 HOSE, L-16 0643-16 3943-16 #16 FSTJIC X L-16 X #16 F90JIC 68 1 INSIDE PUMP
50 59622-055 HOSE, L-16 0643-16 3943-16 #16 FSTJIC X L-16 X #16 F90JIC 55 1 OUTSIDE PUMP
51 26166 CLAMP,HOSE,2.500,T-BOLT N/A - 4 ITEM 46

78138-09, KIT, PUMP PRESSURE HOSES
54 73489-092 HOSE, H-16 J743-16 1543-16 #16 F45ORFS X H-16 X #16 SF61ST 92 1 BARK PUMP TO TEE AT BARK VALVE
55 67531-050 HOSE, H-12 JS43-12 1943-12 #12 FSTORFS X H-12 X #12 SF6190 50 1 BARK PUMP TO FLOW DIVIDER
56 58301-050 HOSE, H-12 JS43-16 J943-12 #16 FSTORFS X H-12 X #12 F90ORFS 50 1 P1 (CORDURA)
59 58288-022 HOSE, H-12 JS43-12 J743-12 #12 FSTORFS X H-12 X #12 F45ORFS 22 1 FLOW DIVIDER 'EX' TO GRESEN VALVE
78138-10, KIT, MANIFOLD/COOLER HOSES

60 78140-026 HOSE, H-20 0643-20 3743-20 #20 FSTJIC X H-20 X #20 F45JIC 26 1 COOLER OUTLET TO TANK
61 78141-023 HOSE, H-20 0643-20 3943-20 #20 FSTJIC X H-20 X #20 F90JIC 23 1 RETURN MANIFOLD TO COOLER INLET
62 58280-067 HOSE, H-20 0643-20 0643-20 #20 FSTJIC X H-20 X #20 FSTJIC 67 1 RETURN MANIFOLD TO CHECK VALVE
63 59457-070 HOSE, L-06 0643-06 3743-06 #06 FSTJIC X L-06 X #06 F45JIC 70 1 RETURN MANIFOLD TO FLOW CONTROL VALVE
64 58284-110 HOSE, L-16 0643-16 3743-16 #16 FSTJIC X L-16 X #16 F45JIC 110 1 RETURN MANIFOLD TO FEED MANIFOLD 'T' PORT
78138-11, KIT, TANK HOSES HOSES

65 58139-090 HOSE, L-06 0643-06 3943-06 #06 FSTJIC X L-06 X #06 F90JIC 90 1 FLOW DIVIDER TO TANK
66 61213-064 HOSE, L-12 JS43-12 JS43-12 #12 FSTORFS X L-12 X #12 FSTORFS 64 1 GRESEN VALVE RETURN TO TANK
67 58238-147 HOSE, L-12 0643-12 3943-12 #12 FSTJIC X L-12 X #12 F90JIC 147 1 INSIDE SUNDSTRAND PUMP CASE DRAIN TO TANK
68 58238-135 HOSE, L-12 0643-12 3943-12 #12 FSTJIC X L-12 X #12 F90JIC 135 1 OUTSIDE SUNDSTRAND PUMP CASE DRAIN TO TANK
[ 69 58104-124 HOSE, L-08 0643-08 3943-08 #08 FSTJIC X L-08 X #08 F90JIC 124 1 L-38 PUMP CASE DRAIN
[ 69 97089-124 HOSE, L-10 0643-10 3943-10 #10 FSTJIC X L-10 X #10 F90JIC 124 1 L-38 PUMP CASE DRAIN

78138-12, KIT, HIGH PRESSURE HOSES
70 62253-136 HOSE, K78C-JS-6N-16-24-16 #16 FSTORFS X H-16 X #24 SF6290 136 1 PUMP 'A' TO UPPER FLAIL MOTOR 'A'
71 62253-073 HOSE, K78C-JS-6N-16-24-16 #16 FSTORFS X H-16 X #24 SF6290 73 1 LOWER FLAIL MOTOR 'A' TO INSIDE PUMP 'A'
72 62253-120 HOSE, K78C-JS-6N-16-24-16 #16 FSTORFS X H-16 X #24 SF6290 120 1 UPR FLAIL MOTOR 'B' TO OUTSIDE PUMP 'B'
73 62253-062 HOSE, K78C-JS-6N-16-24-16 #16 FSTORFS X H-16 X #24 SF6290 62 1 PUMP 'B' TO LOWER FLAIL MOTOR 'B'
78138-13, KIT, AIR SYSTEM HOSES

74 58140-115 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 115 1 TANK TO REGULATOR
75 29433-096 S/N 160 UP- HOSE, C-12 0643-12 0643-12 #12 FJX X C-12 X #12 FJX 96 1 COMPRESSOR TO AIR DRYER
76 59548-024 HOSE,L-04 0643-04 3743-04 #04 FSTJIC X L-04 X #04 F45JIC 24 1 'T' OFF REGULATOR TO ROSS VALVE #2 PUMP
77 58140-024 HOSE, L-04 0643-04 3743-04 #04 FSTJIC X L-04 X #04 F90JIC 24 1 ROSS VALVE #2 TO PUMP CONTROL EXTEND
78 58140-032 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 32 1 ROSS VALVE #2 TO PUMP CONTROL RETRACT
79 59548-102 HOSE, L-04 0643-04 3743-04 #04 FSTJIC X L-04 X #04 F45JIC 102 1 GOVERNOR TO TANK
80 58878-151 HOSE, L-08 0643-08 3743-08 #08 FSTJIC X L-08 X #08 F45 JIC 150 1 WET TANK TO TANK
81 58237-035 HOSE, L-12 0643-12 0643-12 #12 FSTJIC X L-12 X #12 FSTJIC 35 1 AIR DRYER TO WET TANK
83 58140-032 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 32 1 GOVERNOR TO DRYER
84 58140-090 HOSE, L-04 0643-04 3943-04 #04 FSTJIC X L-04 X #04 F90JIC 90 1 GOVERNOR TO UNLOADER

HYDRAULIC OIL & FUEL TANK
77992 HYDRAULIC OIL & FUEL TANK INSTALL - - - - - - - - - - - - - - - - - - - - - - 5.1

78201 HYDRAULIC OIL & FUEL TANK ASSEMBLY s/n 109 to 159 - - - - - - - - - - - - - 5.2
78201 HYDRAULIC OIL & FUEL TANK ASSEMBLY s/n 160 up - - - - - - - - - - - - - - - 5.3
78202 HYDRAULIC OIL & FUEL TANK - - - - - - - - - - - - - - - - - - - - - - - - - - - 5.4
24573 HYDRAULIC OIL RETURN FILTER ASSEMBLY s/n 109 to 129- - - - - - - - - - - - 5.5
73351 HYDRAULIC OIL RETURN FILTER ASSEMBLY s/n 130 up - - - - - - - - - - - - - 5.6
1 4 60359 INSULATOR 4 8 I1000000A WASHER
[ 2 1 78201 S/N 109 TO 159- HYDRAULIC OIL & FUEL TANK ASSY 5 4 J10C0000A NUT
[ 2 1 78201 S/N 160 UP- HYDRAULIC OIL & FUEL TANK ASSY
3 4 C10C048BA BOLT
4800E (109 TO 169 V4): HYDRAULIC OIL & FUEL TANK PREVIOUS 5.1
77992 HYDRAULIC OIL & FUEL TANK INSTALL
1 1 78202 HYDRAULIC OIL & FUEL TANK
2 1 28801 PLUG, 0.25"
3 1 23758 ADAPTER, 2605-06-06-06
4 1 28809 PLUG, 0.75"
5 1 24184 BALL VALVE, 1.5"
6 2 24189 BALL VALVE, 2.5"
7 1 25058 ADAPTER, 2404-04-04
8 1 25062 ADAPTER, 2501-06-06
9 1 25063 ADAPTER, 2501-04-06
10 2 25078 ADAPTER, 2501-04-04
11 2 25100 ADAPTER, 2501-12-12
12 1 11085 ADAPTER, 2607-20-20-20
13 1 24160 CHECK VALVE
15 1 28033 NIPPLE, 1.25"
16 2 25175 ADAPTER, 2404-16-16
17 1 25204 ADAPTER, #16, CLOSE
18 1 25398 ADAPTER, FS2501-12-12
19 2 28036 CLOSE NIPPLE, 1.5"
20 3 28039 CLOSE NIPPLE, 2.5"
21 1 28040 KING NIPPLE, 2.5"
22 1 28042 KING NIPPLE, 2"
23 1 28101 COUPLER, 0.25" NPT
24 3 28324 ELBOW, 2.5"
25 2 28326 ELBOW, 1.5"
26 1 28418 TEE, 1.5"
27 1 28421 TEE, 2.5"
28 1 28609 BUSHING, 0.75 X 0.375"
29 1 28618 BUSHING, 2.5 X 1.25"
30 2 28625 BUSHING, 1.5 X 1"
31 1 28631 BUSHING, 2.5 X 2"
32 1 32850 BREATHER
33 1 10185 SIGHT GAUGE
34 1 60607-017 HOSE
36 1 24979 BREATHER
37 2 28807 PLUG
38 1 28814 PLUG
39 1 28610 BUSHING, 0.75 X 0.5"
40 1 23830 ADAPTER, 2605-08-08-08
[ 41 1 24573 S/N 109 TO 129, HYDRAULIC OIL RETURN FILTER
ASSY
[ 41 1 73351 S/N 130 UP, HYDRAULIC OIL RETURN FILTER ASSY
42 1 25222 ADAPTER, 2404-20-20
43 1 71431-01 FILTER, ELEMENT
44 1 28805 PLUG
78201 HYDRAULIC OIL & FUEL TANK ASSEMBLY s/n 109 to 159
1 1 78202 HYDRAULIC OIL & FUEL TANK
2 1 28801 PLUG, 0.25"
3 1 23758 ADAPTER, 2605-06-06-06
4 1 25242 ADAPTER, 2501-10-12
5 1 24184 BALL VALVE, 1.5"
6 2 24189 BALL VALVE, 2.5"
7 1 25058 ADAPTER, 2404-04-04
8 1 25062 ADAPTER, 2501-06-06
9 1 25063 ADAPTER, 2501-04-06
10 2 25078 ADAPTER, 2501-04-04
11 2 25100 ADAPTER, 2501-12-12
12 1 11085 ADAPTER, 2607-20-20-20
13 1 24160 CHECK VALVE
15 1 28037 KING NIPPLE, 1.5"
16 2 25175 ADAPTER, 2404-16-16
17 1 25204 ADAPTER, #16 CLOSE
18 1 25398 ADAPTER, FS2501-12-12
19 2 28036 CLOSE NIPPLE, 1.5"
20 3 28039 CLOSE NIPPLE, 2.5"
21 1 28040 KING NIPPLE, 2.5"
22 1 28042 KING NIPPLE, 2"
23 1 28101 COUPLER, 0.25" NPT
24 3 28324 ELBOW, 2.5"
25 2 28326 ELBOW, 1.5"
26 1 28418 TEE, 1.5"
27 1 28421 TEE, 2.5"
28 1 28609 BUSHING, 0.75 X 0.375"
29 1 13521 BUSHING, 2.5 X 1.5"
30 2 28625 BUSHING, 1.5 X 1"
31 1 28631 BUSHING, 2.5 X 2"
32 1 32850 BREATHER
33 1 10185 SIGHT GAUGE
34 1 60607-017 HOSE
36 1 24979 BREATHER
37 2 28807 PLUG
38 1 28814 PLUG
39 1 28610 BUSHING, 0.75 X 0.5"
40 1 25086 ADAPTER, 2601-08-08
41 1 73351 HYDRAULIC OIL RETURN FILTER ASSY
42 1 25222 ADAPTER, 2404-20-20
43 1 71431-01 FILTER, ELEMENT
44 1 28805 PLUG
78201 HYDRAULIC OIL & FUEL TANK ASSEMBLY s/n 160 up
1 1 27001 COVER
2 1 27002 COVER GASKET
3 1 C08C056BA BOLT
6 1 71286 GASKET, HYDRAULIC TANK COVER
7 1 71285 COVER, HYDRAULIC TANK FILTER
8 22 C06C016BA BOLT
9 22 M0600000A WASHER
10 1 28853 PIPE CAP
11 1 28953 CLAMP
12 1 75245 FUEL FILLER ASSY, INCLUDES ITEMS 13 TO 15
13 1 75245-01 FUEL TANK CAP
14 1 75245-02 FILLER STRAINER
15 1 75245-03 FUEL CAP GASKET
78202 HYDRAULIC OIL & FUEL TANK
1 1 24573-02 O-RING
2 1 24573-03 TOP SPRING
3 1 24573-04 INSERT ASSY
4 1 24573-05 BYPASS ASSY
5 1 24573-06 REBUILD ASSY (INCLUDES ITEMS 1 TO 4 & 7)
6 1 71431-01 FILTER ELEMENT
7 1 24595 GASKET
8 1 24573-07 HOUSING SEAL (NOT SHOWN)
24573 HYDRAULIC OIL RETURN FILTER ASSEMBLY s/n 109 to 129
1 1 24573-02 O-RING (R-208)
2 1 73351-01 TOP SPRING (83.07.012.53)
3 1 24573-04 INSERT ASSY
4 1 24573-05 BYPASS ASSY (4903007)
5 1 24573-06 REBUILD ASSY, INCLUDES ITEMS 1 TO 4 & 7
(IN500B15)
6 1 71431-01 FILTER ELEMENT
7 1 24595 BYPASS SEAL GASKET (81.14.150.33)
73351 HYDRAULIC OIL RETURN FILTER ASSEMBLY s/n 130 up
NOTES
AIR FLOAT SYSTEM
79641 AIR FLOAT INSTALL s/n 109 to 159 - - - - - - - - - - - - - - - - - - - - - - - - - 6.1

69101 AIR CHECK VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.2
79641 pg 1/2 AIR FLOAT INSTALL s/n 160 up - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.3
78144 pg 1/2 TWO BANK AIR VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 6.5
29309 AIR VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.7
29106 REGULATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.8
78145 FILTER/LUBE AIR VALVE ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - 6.9
29112 AIR FLOAT AIR FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.10
29113 AIR FLOAT LUBRICATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.11
79452 GOVERNOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.12
97100 LIFTS AIR TANK ASSEMBLY s/n 160 up - - - - - - - - - - - - - - - - - - - - - - - 6.13
97101 ENGINE AIR FLOAT INSTALL s/n 160 up - - - - - - - - - - - - - - - - - - - - - - 6.14
79453 FLAIL VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.15
79454 FLAIL REGULATOR ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - - 6.16
97102 AIR CYLINDER ASSEMBLY s/n 160 up - - - - - - - - - - - - - - - - - - - - - - - 6.17
63098 AIR DRYER INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.18
83271 AIR DRYER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.19
97099 AIR DRYER ASSEMBLY s/n 160 up - - - - - - - - - - - - - - - - - - - - - - - - - 6.20
58335 AIR TANK INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.21
63716 AIR TANK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.22
1 1 69101 CHECK VALVE ASSY
2 2 29162 GAUGE, 160 PSI
3 1 29808 AIR CYLINDER, 1.06 X 6",
4 1 29812 CLEVIS, AIR CYLINDER ROD
5 1 78144 TWO BANK AIR VALVE ASSY
6 1 78145 FILTER/LUBE AIR VALVE ASSY
7 1 79452 GOVERNOR ASSY
8 1 79453 FLAIL VALVE ASSY
9 1 79454 FLAIL REGULATOR ASSY
10 2 C05C048BA BOLT
11 2 J05C0000A NUT
12 1 29004 AIR TANK, 8 X 26"
13 2 29005 AIR TANK MOUNT BRACKET
4800E (109 TO 169 V4): AIR FLOAT SYSTEM PREVIOUS 6.1

79641 AIR FLOAT INSTALL s/n 109 to 159
1 1 25102 ADAPTER, 2404-12-12
2 1 25108 ADAPTER, 2405-12-12
3 1 69091 MIDLAND AIR CHECK VALVE

69101 AIR CHECK VALVE
1 2 11565 ELBOW, 0.5"
2 2 28410 TEE, 0.5"
3 2 29005 MOUNT BRACKET
4 1 29445 PUSH-ON HOSE, 0.5 X 9"
5 1 29445 PUSH-ON HOSE, 0.5 X 21"
6 6 29473 PUSH-LOCK, 0.5 MP X 0.5 HS
7 1 78144 TWO BANK AIR VALVE ASSY
8 1 78145 FILTER/LUBE AIR VALVE ASSY
9 1 79452 GOVERNOR ASSY
10 1 97100 LIFTS AIR TANK ASSY
11 4 A04C048BA SCREW, SOCKET HEAD CAP
12 3 C04C056BA BOLT
13 2 C05C048BA BOLT
14 4 C06C020BA BOLT
15 4 E0600000A WASHER, USS
NOTE: ITEMS 1, 2, & 6 (NOT SHOWN) ARE LOCATED ON RIGHT FRAME RAIL.

79641 pg 1/2 AIR FLOAT INSTALL s/n 160 up

79641 pg 2/2 AIR FLOAT INSTALL s/n 160 up
1 1 28010 CLOSE NIPPLE, 0.38"
2 1 28014 CLOSE NIPPLE, 0.5"
3 1 28016 NIPPLE, 0.5 X 2"
4 2 28205 ELBOW, 0.5"
5 1 28300 ELBOW, 0.13"
6 1 28307 ELBOW, 0.38"
7 2 28311 ELBOW, 0.5"
8 1 28410 TEE, 0.5"
9 1 28605 BUSHING, 0.5 X 0.375"
10 1 28610 BUSHING, 0.75 X 0.5"
11 3 28810 PLUG, 0.5"
12 1 29106 REGULATOR
13 1 29151 GAUGE, 100 PSI
14 1 29270 QUICK EXHAUST VALVE
15 2 29309 AIR VALVE ASSY
16 1 29311 DISC ISOLATOR
17 1 29312 BOLT KIT
18 2 29313 TIE ROD
19 1 29458 PUSH-LOCK, 0.38M X 0.38H
20 4 29473 PUSH-LOCK, 0.50MP X 0.50HS
21 1 29853 FLUSH PLUG, 1.25"
22 1 29854 REDUCER, 1.25 X 0.5"
23 2 29858 MUFFLER
24 1 71513 CABLE ASSY

78144 pg 1/2 TWO BANK AIR VALVE ASSEMBLY

78144 pg 2/2 TWO BANK AIR VALVE ASSEMBLY
1 1 29316 AIR VALVE (INCLUDES ITEMS 2 TO 5)
2 2 29336 SOLENOID ASSY
3 1 29309-01 SPOOL & O-RING REPAIR KIT
4 2 29333 COIL
5 1 29327 PRESSURE SEAL
6 1 29309-02 VALVE BASE

29309 AIR VALVE ASSEMBLY
- 1 29105 KIT, REGULATOR REPAIR
- 1 29106-01 KIT, KNOB SPRING
- 1 29106-02 ADJUSTING KNOB

29106 REGULATOR
1 1 28014 NIPPLE, 0.5" CLOSE
2 3 28311 ELBOW, 0.5"
3 1 28410 TEE, 0.5"
4 1 28606 BUSHING, 05 X 0.25"
5 1 29112 AIR FLOAT AIR FILTER
6 1 29113 AIR FLOAT LUBRICATOR
7 1 29114 SPACER (ASSY KIT AK105FL)
8 1 29162 GAUGE, 160 PSI
9 1 29404 COUPLER
10 1 29419 COUPLER
11 2 29473 PUSH-LOCK

78145 FILTER/LUBE AIR VALVE ASSEMBLY
1 1 29083 FILTER BOWL (INCLUDES ITEM 4, GASKET)
3 1 29112-01 FILTER REPAIR KIT
4 1 29113-02 BOWL SEAL GASKET
5 1 29115 AUTO DRAIN
6 1 29115-01 AUTO DRAIN REPAIR KIT (NOT SHOWN)

29112 AIR FLOAT AIR FILTER
1 1 29066 LUBRICATOR KNOB
2 1 29067 FILTER BOWL (INCLUDES ITEM 3 GASKET)
3 1 29113-02 BOWL SEAL GASKET

29113 AIR FLOAT LUBRICATOR
1 3 25273 ADAPTER, 2404-04-02
2 3 28800 PLUG
3 1 29859 MUFFLER
4 1 31063 AIR GOVERNOR, 275491

79452 GOVERNOR ASSEMBLY
1 1 10348 TEE, 0.25"
2 1 11018 BUSHING, 0.375 X 0.25" BRASS
3 1 25086 ADAPTER, 2501-08-08
4 1 25102 ADAPTER, 2404-12-12
5 1 29004 AIR TANK, 8 X 26"
6 1 29162 GAUGE, 160 PSI
7 1 29250 VALVE, PARDCR 601-R
8 1 29272 AIR RELIEF VALVE, 150 PSI

97100 LIFTS AIR TANK ASSEMBLY s/n 160 up
1 1 13528 ADAPTER, 5000-16-16 7 1 97102 AIR CYLINDER ASSY
2 1 25051 ADAPTER, 2501-04-02 8 2 A04C024BA SCREW, SOCKET HEAD CAP
3 1 25283 ADAPTER, 2404-12-08 9 2 A04C032BA SCREW, SOCKET HEAD CAP
4 1 25449 ADAPTER, 5502-08-08 10 6 I0400000A WASHER, SAE
5 1 79453 FLAIL VALVE ASSY 11 4 P04C000BA NUT, CRIMP LOCK
6 1 79454 FLAIL REGULATOR ASSY

97101 ENGINE AIR FLOAT INSTALL s/n 160 up
1 3 25058 ADAPTER, 2404-04-04
2 1 29299 AIR VALVE, INCLUDES ITEM 3
3 1 29299-01 MANIFOLD BLOCK
4 1 29855 AIR MUFFLER
5 1 70957-012 VALVE SOLENOID CABLE

79453 FLAIL VALVE ASSEMBLY
1 2 25237 ADAPTER, 2404-04-06
2 1 29106 REGULATOR, 0.375" R75-03C
3 1 29151 GAUGE, 100 PSI

79454 FLAIL REGULATOR ASSEMBLY
1 2 25051 ADAPTER, 2501-04-02
2 1 29808 AIR CYLINDER, 1.06 X 6"
3 1 29812 CYLINDER ROD CLEVIS

97102 AIR CYLINDER ASSEMBLY s/n 160 up
[ 1 1 61613 SN 109 TO 118, AIR DRYER, SUPERSEDED BY 83271 2 3 C08C020BA BOLT
1 61613-01 DESSICANT CANISTER, 2 LB 3 3 I0800000A WASHER, SAE
1 61613-03 HEATER KIT, 24V DQ6012 4 3 M0800000A WASHER, SPLIT LOCK
1 61613-04 REPAIR KIT, DQ6020
1 61613-05 PURGE VALVE SHIELD KIT, DQ6023
1 61613-06 CLAMP BAND KIT, DQ6024
1 61613-07 PRESSURE RELIEF VALVE, KN31525
1 61613-08 RESERVOIR KIT, DQ6027
1 61613-09 AIR DRYER RETROFIT KIT
1 61613-11 DESSICANT FILTER VALVE KIT
1 61613-12 AIR DRYER FILTER KIT
[ 1 1 83271 SN 119 TO 159- AIR DRYER, MIDLAND
[ 1 1 97099 SH 160 UP- AIR DRYER ASSY, MIDLAND (SHOWN)

63098 AIR DRYER INSTALL
1 1 83271-01 DESSICANT SERVICE KIT
2 1 83271-02 HEATER KIT, 24V
3 1 83271-03 LOWER HOUSING KIT, INCLUDES ITEMS 4, 8, 10, 11
4 1 83271-04 PURGE ASSY
5 1 83271-05 MOUNTING BRACKET
6 1 83271-06 AIR DRYER NIPPLE (NOT SHOWN)
7 1 83271-07 EXTENDED PURGE KIT(TANK)
8 1 83271-08 TURBO VALVE REPAIR KIT
9 1 83271-09 DIFFERENTIAL FEEDBACK CHECK VALVE KIT (NOT
SHOWN)
10 1 83271-10 PRESSURE RELIEF VALVE
11 1 83271-11 ONE-WAY CHECK VALVE KIT
12 1 61613-05 PURGE VALVE COVER KIT, DQ6023

83271 AIR DRYER
1 1 24165 CHECK VALVE, C-35B
2 1 25063 ADAPTER, 2501-04-06
3 1 25090 ADAPTER, 5404-08-08
4 1 25102 ADAPTER, 2404-12-12
5 1 25246 ADAPTER, 5406-12-08
6 1 25283 ADAPTER, 2404-12-08
7 1 25449 ADAPTER, 5502-08-08
8 1 83271 AIR DRYER, MIDLAND

97099 AIR DRYER ASSEMBLY s/n 160 up
1 2 60136 CLAMP STRAP ASSY
2 2 60137 CLAMP BASE ASSY
3 1 63716 AIR TANK ASSY
5 4 P08C000BA NUT
6 1 29162 GAUGE, 160 PSI

58335 AIR TANK INSTALL
1 1 25251 ADAPTER, 2501-08-12
2 1 25303 ADAPTER, 2605-04-04-04
3 1 28311 ELBOW, 0.5"
4 2 28606 BUSHING, 0.5 X 0.25"
5 1 28612 BUSHING, 0.75 X 0.25"
6 2 28811 SQUARE HEAD PLUG
7 1 29250 VALVE
8 1 29272 S/N 109 TO 159- AIR RELIEF VALVE, 150 PSI
9 1 60135 MODIFIED AIR TANK

63716 AIR TANK ASSEMBLY
NOTES
FEED
57664 pg 1/2 UPPER FEED ROLL INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7.1

43531-01PS UPPER FEED HOUSING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - 7.3
97087 MOTOR ASSEMBLY s/n 160 up - - - - - - - - - - - - - - - - - - - - - - - - - - - 7.4
58378 pg 1/2 LOWER FEED ROLL INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7.5
97088 MOTOR ASSEMBLY s/n 160 up - - - - - - - - - - - - - - - - - - - - - - - - - - - 7.7
23538 MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7.8
57835 LIFT PIN GUARD INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7.9
2 2 24581 FILTER ADAPTER
3 1 35568 GREASE FITTING
5 4 28311 S/N TO 159- ELBOW, 1/2"
6 2 29473 PUSH-LOCK, 1/2MP X 1/2HS
7 2 29814 CYLINDER, 4 X 15-1/2"
1 29814-01 PISTON
1 29814-02 HEAD BASE-END
1 29814-03 SEAL KIT
1 29814-04 ROD
1 29814-05 ROD EYE ASSY
1 29814-06 ROD END HEAD
1 29814-14 ROD EYE BUSHING
1 29814-15 BASE END BUSHING
8 6 35572 WASHER, 2" DIAMETER X 14 GAUGE
9 1 38556 FLAT BAR, 1/4 X 2 X 51"
10 2 38908 BAR, 1/2 X 3, 1/2 X 2-1/2"
11 1 43531-01PS UPPER FEED HOUSING ASSY
12 2 57803 LOCKOUT PIN, WITH HOLDER
13 1 57836 TOP-STOP, RH
14 1 57837 TOP-STOP, LH (NOT SHOWN)
15 2 57845 UPPER INFEED HEAD PIVOT PIN
16 2 59462 URETHANE BUMPER
17 1 59724 RUBBER SHIELD GUARD
18 5 C08C024BA BOLT
19 4 C08C040BA BOLT
20 2 C08C072BA BOLT
21 6 C10C016BA BOLT
22 4 E0800000A WASHER
23 6 J08C0000A NUT
24 6 M1000000A WASHER
25 2 V0200560A COTTER-PIN, 1/8 X 3-1/2"
26 2 25449 S/N 160 UP- ADAPTER, 5502-08-08
27 2 25124 S/N 160 UP- ADAPTER, 5502-08-12
4800E (109 TO 169 V4): FEED PREVIOUS 7.1

57664 pg 1/2 UPPER FEED ROLL INSTALL
SEE PART LIST ON PREVIOUS PAGE

57664 pg 2/2 UPPER FEED ROLL INSTALL
1 1 23524 MOTOR COUPLER KIT 20 1 59686 JACKING BOLT
2 1 23600 GEARBOX, 16-FF-105MTR 21 1 59688 PLATE, HOUSING TOP COVER
3 2 25308 ADAPTER, 2705-02-04 22 16 C06C012BA BOLT
4 2 25343 LOCK NUT, BULKHEAD 23 8 C08F032BA BOLT
5 1 32357 BUSHING, 2.25" 24 4 C10C048BA BOLT
6 1 32504 SPROCKET 25 4 I1000000A WASHER
7 1 32554 RIVETED CHAIN, 10 FT. 26 4 P10C000BA NUT
8 1 32575 CONNECTING LINK 27 8 R10C024BA SCREW
9 2 32650 BEARING, 2.438" 28 1 23531 MOTOR SEAL KIT
10 2 35573 WASHER, 2.5" X 10 GA [ 29 1 23538 S/N 109 TO 159- MOTOR ASSY
11 1 35574 WASHER, 2.5" X 14 GA [ 29 1 97087 S/N 160 UP- MOTOR ASSY
12 2 35636 GREASE FITTING, 0.25" NPT 30 1 23600-06 GEARBOX SEAL KIT
13 2 39150 ANGLE, 3 X 2 X 0.375" 31 2 59680-01 BUSHING, BRONZE
14 1 43530-01 UPPER FEED ROLL 32 18 35550 SERRATED BAR, 0.38 X 1.125 X 20.125"
15 1 43530-07 SPROCKET 34 8 F10C0000A NUT
16 1 43532-37 UPPER FEED HOUSING 35 16 M0600000A WASHER
17 2 46389-06 SPACER, 2.44 X 3.4 X 0.33" 36 2 58138-042 HOSE, 06-04 L-04 06-04
18 1 59678 MOTOR SLIDE MOUNT
19 1 59679 PLATE, UPPER INFEED COVER

43531-01PS UPPER FEED HOUSING ASSEMBLY
[ 1 1 23538 MOTOR
[ 1 1 23521 S/N 166 ONLY- MOTOR (TMD1436)
2 1 25072 ADAPTER, 6801-04-04
3 2 25472 ADAPTER, FS6400-10-10

97087 MOTOR ASSEMBLY s/n 160 up
1 1 23524 MOTOR COUPLER KIT
2 1 23600 GEARBOX, 16-FF-105MTR
3 1 25051 ADAPTER, 2501-04-02
4 1 25308 ADAPTER, 2705-02-04
5 1 32365 BUSHING, 2.438"
6 1 32397 BUSHING, 2.25"
7 1 32550 SPROCKET
8 1 32551 SPROCKET
9 1 32554 RIVETED CHAIN, 10 FT.
10 1 32575 CONNECTING LINK
11 1 32613 BEARING, EXPANSION, 2.438"
12 1 32614 BEARING, NON-EXPANSION, 2.438"
13 1 35596 GREASE FITTING, 0.125" NPT
14 2 91836 SPACER PLATE
15 6 71435-040 GIB, 0.5 X 0.5 X 2.5"
16 1 60185-01 KEY, 0.625 X 0.625 X 2.5"
17 2 46389-06 SPACER, 2.44 X 3.4 X 0.33"
18 1 57161-01 BEARING COVER GUARD
19 1 57866-02 MOTOR SLIDE MOUNT
20 1 58404 LOWER FEED ROLL
[ 21 1 58408 S/N 109 TO 165- LOWER FEED ROLL GUARD
[ 21 1 99751 S/N 166 UP- LOWER FEED ROLL GUARD
[ 22 1 58138-009 S/N 109 TO 158- GREASE HOSE
[ 22 1 59548-011 S/N 159 UP- GREASE HOSE
23 4 C04C012BA BOLT
24 4 C10C036BA BOLT
25 4 C12C032BA BOLT
26 2 C12C056BA BOLT
27 2 C12C096BA BOLT
28 4 P10C000BA NUT
29 4 F12C0000A NUT
30 4 I1000000A WASHER
31 8 I1200000A WASHER
32 4 M0400000A WASHER
33 4 M1000000A WASHER
34 8 M1200000A WASHER
[ 35 1 23538 S/N 109 TO 159- MOTOR
[ 35 1 97088 S/N 160 UP- MOTOR ASSY
36 21 35550 SERRATED BAR
37 1 59360-01 KEY, 0.5 X 0.5 X 2.5"

58378 pg 1/2 LOWER FEED ROLL INSTALL

58378 pg 2/2 LOWER FEED ROLL INSTALL
1 1 12324 ADAPTER, FS6804-04-04-04
[ 2 1 23538 MOTOR
[ 2 1 23521 S/N 166 ONLY- MOTOR (TMD1436)
3 1 25250 ADAPTER, 2406-04-06
3 2 25472 ADAPTER, FS6400-10-10

97088 MOTOR ASSEMBLY s/n 160 up
1 1 23531 SEAL KIT, MOTOR
2 1 69194 VALVE DRIVE
3 1 69195 MAIN DRIVE
4 1 69196 GEROLER

23538 MOTOR
1 1 57042 LIFT PIN GUARD
2 5 C06C012BA BOLT
3 5 M0600000A WASHER, SAE

57835 LIFT PIN GUARD INSTALL
FLAIL
58235 UPPER FLAIL WEAR PLATE, GREEN UHMW - - - - - - - - - - - - - - - - - - - - 8.1

58331 UPPER FLAIL HOUSING INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - 8.2
29813 AIR FLOAT CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8.3
63331 UPPER FLAIL DRIVE & DRUM ASSEMBLY - - - - - - - - - - - - - - - - - - - - - 8.4
43514 LOWER FLAIL LEFT HAND WEAR PLATE INSTALL - - - - - - - - - - - - - - - - - 8.5
43515 LOWER FLAIL RIGHT HAND WEAR PLATE INSTALL - - - - - - - - - - - - - - - - 8.6
58955 LOWER FLAIL DRIVE & DRUM INSTALL - - - - - - - - - - - - - - - - - - - - - - 8.7
23527 MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8.8
32037 GEAR COUPLING SET #20 KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 8.9
FEED ROLL & FLAIL DRUM ACCESS COVERS - - - - - - - - - - - - - - - - - - - 8.10
91991 CHAIN BRACKET INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8.11
43599PS CHAIN ROD PULLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8.12
1 2 58088-01 WEAR PLATE, GREEN UHMW
2 2 BK0048 BOLT KIT, EACH KIT INCLUDES;
16 I1000000A WASHER
16 P10C000BA NUT
16 R10C028BA SCREW
3 2 58088-02 WEAR PLATE, GREEN UHMW RADIUS
4 2 BK0049 BOLT KIT, EACH KIT INCLUDES;
3 C10C032BA BOLT
11 I1000000A WASHER
11 P10C000BA NUT
8 R10C028BA SCREW
4800E (109 TO 169 V4): FLAIL PREVIOUS 8.1

58235 UPPER FLAIL WEAR PLATE, GREEN UHMW
1 1 63331 UPPER FLAIL DRIVE & DRUM ASSY
[ 2 4 42034-01 SCUFF-PLATE, 0.5" THICK, UHMW
[ 2 4 42034-02 OPTIONAL SCUFF-PLATE, 0.25"
[ 2 4 42034-03 OPTIONAL SCUFF-PLATE, 0.375"
4 2 57789 PIVOT PIN
5 2 59318 UPPER FLAIL STOP-POST
6 2 57806 STOP POST PIN
7 2 29813 AIR CYLINDER
[ 8 4 28316 S/N 109 TO 159- ELBOW, 0.75"
[ 8 2 28316 S/N 160 UP- ELBOW, 0.75"
9 2 25246 S/N 160 UP- ADAPTER, 5406-12-08
[ 10 2 29478 S/N 109 TO 159- PUSH-LOCK, 0.75MP X 0.5H
[ 10 2 29473 S/N 160 UP- PUSH-LOCK, 0.5MP X 0.5HS
11 2 25449 S/N 160 UP- ADAPTER, 5502-08-08
12 2 35596 GREASE FITTING, 0.125" NPT
13 1 25455 S/N 160 UP- ADAPTER, #20 24F5OL
14 1 25459 S/N 160 UP- ADAPTER, #20 12TRLO
15 2 V0200240A COTTER-PIN, 0.125 X 1.5"
16 8 R10C028BA SCREW, FLAT HEAD SOCKET
19 2 C08C056BA BOLT
21 2 J08C0000A NUT, NYLOCK
24 4 59462 URETHANE BUMPER
27 8 F08C0000A NUT
28 8 C08C040BA BOLT
30 2 24581 FILTER ADAPTER
31 2 57803 LOCKOUT PIN, WITH HOLDER
32 2 24403 CHAIN

58331 UPPER FLAIL HOUSING INSTALL
1 1 23640 CYLINDER PISTON 10 2 M0600000A WASHER, SPLIT LOCK
2 1 23822 CYLINDER WIPER SEAL 11 2 C06C016BA BOLT
3 2 24659 CYLINDER BUSHING 12 4 I0800000A WASHER, SAE
4 1 29813-01 ROD BEARING 13 8 F08F0000A NUT, NF
5 1 29813-02 CYLINDER ROD 14 1 - ROLL PIN, 3/16 X 1-1/2"
6 1 29958 SEAL KIT 15 1 - ROLL PIN, 1/4 X 2"
7 1 29961 CYLINDER ROD CLEVIS & PIN 16 1 24600-04 MOUNTING TANG WITH BUSHING
8 2 24657 LOCKING PIN 17 1 24600-03 EYE BRACKET WITH BUSHING
9 2 35596 GREASE FITTING

29813 AIR FLOAT CYLINDER
1 1 23527 MOTOR 14 1 57825 STIFFENER/COVER PLATE
2 78 26124 CHAIN, 0.63 X 8" 15 1 57872 MOTOR MOUNT PLATE, UPPER
3 6 28808 SQUARE SOCKET PLUG, 1" 16 1 58341 CHAIN HOLDING ROD
4 1 32037 GEAR COUPLING SET #20 KIT 17 1 58380 UPPER FLAIL HOUSING
5 1 32654 EXPANSION BEARING, 2.438" 18 1 58511 MOTOR SLIDE MOUNT
6 1 32655 NON-EXPANSION BEARING, 2.438" 19 2 58684 SPACER, 2.5 X 3.5 X 1.25"
7 2 16006-1.5 STRIP, 10 GA X 1.5 X 1.5" 20 1 73017 UPPER FLAIL DRUM
8 6 38908 HRS Q, 0.5 X 4.5" 21 4 C16C048BA BOLT
9 5 39410 CDR, 0.75" DIAMETER X 0.625" 22 4 C16C072BA BOLT
10 4 39422 HRSQ, 1 X 16.5" 23 8 D10C032HA BOLT
11 1 46036 SLIDEPLATE 24 8 I1600000A WASHER
12 6 68217 CHAIN HOLDING ROD 25 8 P16C000BA NUT
13 32 57373-010 CHAIN, 0.62 ISO X 10.5" LONG

63331 UPPER FLAIL DRIVE & DRUM ASSEMBLY
1 1 43512-01 LOWER FLAIL LEFT HAND WEAR PLATE, LOWER 5 2 42034-02 SCUFF PLATE, 1/4" THICK UHMW
2 1 BK0095 BOLT KIT, INCLUDES; 6 4 R10C032BA SCREW
4 C10C032BA BOLT 7 4 P10C000BA NUT, CRIMP LOCK
6 C10C040BA BOLT 8 1 39422-019 HRSQ, 1 X 19"
4 I1000000A WASHER, SAE 9 1 39422-019.5 HRSQ, 1 X 19.5"
10 P10C000BA NUT, CRIMP LOCK 10 1 16007-019 STRIP, 10 GA X 2 X 19"
3 1 43512-02 LOWER FLAIL LEFT HAND WEAR PLATE, UPPER 11 2 39400-012 HRR, 0.25 DIAMETER A-36 X 12"
4 1 BK0096 BOLT KIT, INCLUDES; 12 2 39400-004 HRR, 0.25 DIAMETER A-36 X 4"
4 C10C032BA BOLT
5 C10C040BA BOLT
4 I1000000A WASHER, SAE
9 P10C000BA NUT, CRIMP LOCK

43514 LOWER FLAIL LEFT HAND WEAR PLATE INSTALL
1 1 43512-05 LOWER FLAIL RIGHT HAND WEAR PLATE, LOWER 5 2 42034-02 SCUFF PLATE, 1/4" THICK UHMW
2 1 BK0095 BOLT KIT, INCLUDES; 6 4 R10C032BA SCREW
4 C10C032BA BOLT 7 4 P10C000BA NUT, CRIMP LOCK
6 C10C040BA BOLT 8 1 39422-019.5 HRSQ, 1 X 19.5"
4 I1000000A WASHER 9 1 39422-019 HRSQ, 1 X 19"
10 P10C000BA NUT, CRIMP LOCK 10 1 16007-013 PLATE, 10 GA X 2 X 13"
3 1 43512-04 LOWER FLAIL RIGHT HAND WEAR PLATE, UPPER 11 1 43627-51 WEAR PLATE RETAINER
4 1 BK0096 BOLT KIT, INCLUDES; 12 2 39400-012 HRR, 0.25 DIAMETER A-36 X 12"
4 C10C032BA BOLT 13 2 39400-004 HRR, 0.25 DIAMETER A-36 X 4"
5 C10C040BA BOLT
4 I1000000A WASHER
9 P10C000BA NUT, CRIMP LOCK

43515 LOWER FLAIL RIGHT HAND WEAR PLATE INSTALL
1 1 23527 MOTOR 12 1 39789 ORIFICE BUTTON
2 78 26124 CHAIN, 0.63 X 8" 13 4 C12C056BA BOLT
3 6 28808 PLUG, SQUARE SOCKET 1" 14 4 C16C048BA BOLT
4 1 32613 EXPANSION BEARING, 2.438" 15 4 C16C072BA BOLT
5 1 32614 NON-EXPANSION BEARING, 2.438" 16 8 F16C0000A NUT
6 6 68217 CHAIN HOLDING ROD 17 8 I1200000A WASHER
7 2 57794 SPACER RING 18 8 I1600000A WASHER
8 1 57872 MOTOR MOUNT PLATE, UPPER 19 4 P12C000BA NUT
9 1 58511 MOTOR SLIDE MOUNT
10 1 74681 LOWER FLAIL DRUM
11 1 32037 GEAR COUPLING SET #20 KIT

58955 LOWER FLAIL DRIVE & DRUM INSTALL
- 1 23527-02 SHAFT SEAL SPRING
- 1 23527-03 MOTOR RELIEF VALVE
- 1 23527-04 MANIFOLD ASSY O-RING KIT
- 1 23527-05 BLOCK MANIFOLD ASSY
- 1 23527-06 MOTOR VALVE PLATE
- 1 23527-07 MOTOR BEARING PLATE
- 2 23527-08 HEX PLUG
- 2 23527-09 SHUTTLE VALVE SPRING
- 2 23527-10 SPECIAL WASHER
- 2 23527-11 O-RING
- 1 23527-12 MOTOR HOUSING
- 1 23527-13 SLIPPER RETAINER
- 1 23527-14 KIT, CYLINDER BLOCK PISTON
- 1 23527-15 SLIPPER RETAINER GUIDE
- 6 23527-16 SLIPPER RETAINER SPRING
- 1 23527-17 CYLINDER BLOCK
- 1 23527-18 KIT, REAR BEARING
- 1 23527-19 KIT, FRONT BEARING
- 1 23527-20 SHAFT
- 1 23527-21 KEY
- 1 23643 SEAL KIT
- 1 23644 MAIN SEAL

23527 MOTOR
1 1 26682 GREASE (NOT SHOWN)
2 2 32039 COUPLING SLEEVE
3 1 32042 BOLTS, NUTS, WASHERS & GASKET KIT
4 1 42570-01 GEAR HALF COUPLING, 2-7/16"
5 1 42570-02 GEAR HALF COUPLING, 2-1/2"
6 2 60185-01 KEY, 5/8 X 2-1/2"
7 2 B08C008GA SET SCREW, SOCKET HEAD
8 2 B08C010KA SET SCREW, SOCKET HEAD

32037 GEAR COUPLING SET #20 KIT
[ 1 1 57270 S/N 109 TO 142- ROLL ACCESS COVER
[ 1 1 91936 S/N 143 UP- ROLL ACCESS COVER
2 3 C08C020BA BOLT
5 1 44524-46 DRUM ACCESS COVER
6 7 C10C016BA BOLT

FEED ROLL & FLAIL DRUM ACCESS COVERS
1 1 91565 REAR CHAIN SCREEN BRACKET
2 1 91566 CHAIN HOLDING ROD
3 8 C06C016BA BOLT
4 8 M0600000A WASHER, SPLIT LOCK
5 45 57373-041 CHAIN, 0.62 ISO X 41" LONG
6 2 91570 ROD RETAINER TAB
7 2 91989 PIVOT PIN

91991 CHAIN BRACKET INSTALL
1 1 43599 CHAIN ROD PULLER

43599PS CHAIN ROD PULLER
NOTES
BARK-CHUTE
44578 BARK-CHUTE INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9.1

43680 pg 1/2 SLIDE PLATE BARK-CHUTE ASSEMBLY s/n 109 to 161 - - - - - - - - - - - - - - - 9.2
43680 pg 1/2 SLIDE PLATE BARK-CHUTE ASSEMBLY s/n 162 up- - - - - - - - - - - - - - - - - 9.4
23532 HYDRAULIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9.6
[ 1 1 43680 S/N 109 TO 161- SLIDE PLATE BARK-CHUTE ASSY
[ 1 1 43680 S/N 162 TO 169- SLIDE PLATE BARK-CHUTE ASSY
2 1 57132 DISCHARGE DEFLECTOR, RH
3 1 57133 DISCHARGE DEFLECTOR, LH
4 4 C16C044BA BOLT
7 2 C16C052BA BOLT
4800E (109 TO 169 V4): BARK-CHUTE PREVIOUS 9.1

44578 BARK-CHUTE INSTALL
1 2 10098 BEARING, 1.438"
2 1 23532 HYDRAULIC MOTOR
3 1 25072 ADAPTER, 6801-04-04
4 1 32046 COUPLING, 1.25 X 1.25"
5 2 32047 COLLAR, 1.938"
6 2 32663 BEARING, 1.250"
[ 7 2 32664 BEARING, 1.938"
[ 7 2 11653 S/N 122 ONLY- BEARING, 1.938",
8 AR 38908 HRSQ, .5 X 6", .5 X 3.5", .5 X 1.5"
9 1 43679-01 SLIDE PLATE BARK-CHUTE
10 1 43682-01 SLIDEPLATE ASSEMBLY
11 2 43684-02 WEAR-PLATE, SIDE
12 2 43684-03 WEAR-PLATE, TOP
13 1 63737 REAR SPREADER
14 1 63741 SHAFT, 1.938" DIAMETER
15 1 63742 SHAFT, 1.438" DIAMETER
16 1 63755 THROW ARM, L.H.
17 1 63756 THROW ARM, R.H.
18 2 63777-002 SHIM, .002 X 2 X 8"
19 2 63777-010 SHIM, .01 X 2 X 8"
20 2 63777-030 SHIM, .03 X 2 X 8"
21 2 63777-060 SHIM, .06 X 2 X 8"
22 1 67525 STEP KEY, .25 X .313"
23 4 B06C008BA SCREW
24 8 C08C032BA BOLT
25 4 C08C040BA BOLT
26 4 C08C056BA BOLT
27 60 I0800000A WASHER
28 20 I1000000A WASHER
29 24 J08C0000A NUT
30 18 P08C000BA NUT
31 20 P10C000BA NUT
32 24 R08C028BA SCREW
36 2 92900 BEARING PLATE
37 2 92901 BEARING PLATE

43680 pg 1/2 SLIDE PLATE BARK-CHUTE ASSEMBLY s/n 109 to 161

43680 pg 2/2 SLIDE PLATE BARK-CHUTE ASSEMBLY s/n 109 to 161
1 1 43679-01 SLIDE PLATE BARK-CHUTE 46 1 97436 GUARD
2 1 43682-01 SLIDE PLATE ASSEMBLY 47 4 C08C016BA BOLT
3 1 63737 REAR SPREADER 48 14 M0800000A WASHER, SPLIT LOCK
4 1 63754 MOTOR MOUNT BRACKET 49 10 E0800000A WASHER, USS
5 1 63741 SHAFT, 1.938" DIAMETER 50 10 C08C020BA BOLT
6 1 63742 SHAFT, 1.438" DIAMETER
7 1 63755 THROW ARM, L.H.
8 1 63756 THROW ARM, R.H.
10 2 43684-03 WEAR-PLATE, TOP
11 2 92901 BEARING MOUNT PLATE
12 2 92900 BEARING MOUNT PLATE
13 1 23532 HYDRAULIC MOTOR
14 1 32046 COUPLING, 1.25 X 1.25"
15 2 10098 BEARING, 1.438"
16 2 32663 BEARING, 1.250"
17 2 32664 BEARING, 1.938"
18 4 C08C032BA BOLT
19 4 C08C040BA BOLT
20 4 C08C064BA BOLT
30 4 B06C008BA SCREW, SET
31 2 32047 COLLAR, 1.938"
33 AR 63777-002 SHIM, 0.002 X 2 X 8"
34 AR 63777-010 SHIM, 0.01 X 2 X 8"
35 AR 63777-030 SHIM, 0.03 X 2 X 8"
36 AR 63777-060 SHIM, 0.06 X 2 X 8"
37 1 25072 ADAPTER, 6801-04-04
38 AR 38908-006 HRSQ, 0.5 X 6"
39 AR 38908-003.5 HRSQ, 0.5 X 3.5"
40 AR 38908-001.5 HRSQ, 0.5 X 1.5"
41 1 67525-002.375 STEP KEY, 0.25 X 0.313 X 2.375"
42 1 67525-001.25 STEP KEY, 0.25 X 0.313 X 1.25"
43 4 C08C036BA BOLT
44 1 97434 CROSS MEMBER
45 1 97435 GUARD

43680 pg 1/2 SLIDE PLATE BARK-CHUTE ASSEMBLY s/n 162 up

43680 pg 2/2 SLIDE PLATE BARK-CHUTE ASSEMBLY s/n 162 up
1 1 23548 MOTOR SEAL KIT
2 1 23549 SHAFT & BEARING KIT
3 1 69194 VALVE DRIVE
4 1 69222 MAIN DRIVE
5 1 23525-02 GEROLER
6 1 79219-02 MOTOR SHAFT KEY

23532 HYDRAULIC MOTOR
NOTES
BARK PUSHER
44566 BARK PUSHER INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10.1

43687-01 BARK PUSHER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10.2
43588 LIMIT SWITCH INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10.3
1 1 24628 CYLINDER, 4 X 57.5", INCLUDES;
1 24627-01 SEAL KIT
1 24628-01 PISTON
1 24628-02 CYLINDER HEAD
1 24628-03 CYLINDER ROD
1 24628-04 CYLINDER EYE BRACKET
1 24628-05 PISTON NUT
1 24630-02 CYLINDER PIN WITH RETAINER
2 1 42040-01 WIPER-BAR, UHMW
3 1 43687-01 BARK PUSHER
4 1 43688-29 PIN
6 12 I1000000A WASHER
7 1 R08C024BA SCREW
9 1 13528 S/N 160 UP- ADAPTER, 5000-16-16
10 1 25388 S/N 160 UP- ADAPTER, #16
11 1 25419 S/N 160 UP- ADAPTER, FS6801-16-16
4800E (109 TO 169 V4): BARK PUSHER PREVIOUS 10.1

44566 BARK PUSHER INSTALL
1 1 43630-01 WEAR-PLATE, BOTTOM FRONT
3 2 43630-03 WEAR-PLATE, BOTTOM SLIDER
4 52 J08C0000A NUT

43687-01 BARK PUSHER
1 1 30300 LIMIT SWITCH
2 1 30314 LIMIT SW LEVER
3 1 59659 LIMIT SW ROD GUIDE
4 1 59662 LIMIT SW ACTUATOR ROD
5 1 60204 LIMIT SW COVER PLATE (NOT SHOWN)
6 2 65652 SWITCH ACTUATOR, RH/LH, INCLUDES ITEM 17
7 1 A03C016BA SCREW
8 1 A03C032BA SCREW
9 4 C06C016BA BOLT (NOT SHOWN)
10 2 C06C048BA BOLT
11 2 F06C0000A NUT
12 2 F12C0000A NUT
13 6 I0600000A WASHER
14 6 M0600000A WASHER
15 2 F03C0000A NUT
16 2 I0300000A WASHER
17 4 B05C008SA SCREW

43588 LIMIT SWITCH INSTALL
FRAME
78203 FIRE EXTINGUISHER INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.1

44506 LANDING GEAR INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.2
77844 AXLES, TIRES, AND FENDERS INSTALL - - - - - - - - - - - - - - - - - - - - - - 11.3
44514 BRAKE SYSTEM INSTALL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.4
73407 AIR BRAKE HOSE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.5
73607 AIR BRAKE TANK ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.6
44559 TOWING TONGUE INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.7
78028 GUARD-WALL ACCESS PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.8
MAIN FRAME END CAPS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.9
73071 LIFTING EYE AND EXPORT DECAL INSTALL (OPT-27) - - - - - - - - - - - - - - 11.10
78197 DECAL INSTALL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.11
LAST PAGE OF PARTS BOOK - - - - - - - - - - - - - - - - - - - - - - - - - - 11.12
1 1 26877 WATER CAN, INCLUDES ITEMS 2 TO 7
2 1 26877-01 ADJUSTING STRAP, WITH SNAPS (OPT)
3 1 26877-02 PUMP, 18", W/O NOZZLE
4 1 26877-03 ADJUSTING STRAP, WITH SNAPS & STRAP (OPT)
5 1 26877-04 PUMP NOZZLE GASKET
6 1 26877-05 SPRAY NOZZLE, BRASS
7 1 26877-06 WATER CAN HOSE, 30"
8 1 26880 FIRE EXTINGUISHER
9 1 26881 FIRE EXTINGUISHER BRACKET ASSY, INCLUDES
ITEMS 10 & 11 (PART OF 78202)
10 1 26881-01 BACK BRACKET
11 1 26881-02 BRACKET HANDLE
12 1 70030 DECAL, "KEEP WATER CAN HERE"
13 1 70031 DECAL, "WARNING FIRE ONLY"
14 1 70243 STRAP, 2 PIECE TIE DOWN
15 1 70775 FIRE EXTENGUISHER MOUNT BRACKET (PART OF
78202)
16 2 C06C008BA BOLT
17 2 M0600000A WASHER
4800E (109 TO 169 V4): FRAME PREVIOUS 11.1

78203 FIRE EXTINGUISHER INSTALL
1 4 24632 CYLINDER, 4 X 14", INCLUDES; 2 4 44509 U-BOLT, 0.75 X 5.18 X 7.25"
1 24619-01 CYLINDER SEAL KIT 3 16 C12C040BA BOLT
1 24632-01 CYLINDER PISTON 4 24 I1200000A WASHER
1 24632-02 CYLINDER HEAD 5 24 P12C000BA NUT
1 24632-03 CYLINDER PISTON NUT

44506 LANDING GEAR INSTALL
1 10 10206 S/N 109 TO 167- WHEEL NUT, LEFT HAND
[ 2 10 10207 S/N 109 TO 167- WHEEL NUT, RIGHT HAND
[ 2 20 13529 S/N 167, 169- WHEEL NUT, M22 X 1.5
3 2 38060 ROUND TUBE, 6 X 1/2 WALL X 7-3/4"
4 4 38904 HRSQ, 3/8 X 9-1/2"
5 1 92728 WHEEL ASSY (TMD1451), INCLUDES;
1 13054 HUB PILOTED RIM, 12.25 X 22.5"
1 33751 TIRE, 445/65, R22.5
6 2 63823 FENDER
7 4 63824 PLATE, FENDER TIE DOWN
8 2 63826 PLATE, AXLE U-BOLT MOUNT
9 4 63827 U-BOLT, 1-1/4 X 7-1/4 X 20"
[ 10 1 73921 S/N 109 TO 167- AXLE, INCLUDES;
4 73924 BRAKE SHOE
2 73925 BRAKE ADJUSTER
20 73926 OUTER CAP NUT
20 73927 INNER CAP NUT
2 73928 RH & LH HUB ASSY
2 73929 DUST BOOT
2 73930 NUT, PRO TORQUE
2 73931 HUB CAP
2 73932 OIL SEAL
2 73933 INNER BEARING
2 73934 OUTER BEARING
2 73935 BRAKE DRUM
2 73937 SERVICE CHAMBER
2 73938 DUST SHIELD
1 73939 RH CAMSHAFT
1 73940 LH CAMSHAFT
1 73946 AXLE BEAM
[ 10 1 - S/N 168, 169- MODIFIED AXLE P/N 73921 (TMD1451)
11 1 78177 MAIN CONTROL BOX FRAME
12 8 I2000000A WASHER
13 8 Y20F0000A NUT
14 1 77946 BATTERY LOCKOUT COVER
15 4 17022-005 PLATE, 0.375 X 1.25 X 5"
NOTE: ORIGINAL RIM P/N 33750 INSTALLED ON S/N 109 TO 167 IS NO LONGER
AVAILABLE, REPLACED BY NEW ITEM 5 AND AXLE
MODIFIED FOR HUB PILOT RIMS PER TMD1451)

77844 AXLES, TIRES, AND FENDERS INSTALL
1 2 29005 AIR TANK MOUNT BRACKET
2 2 33025 GLADHAND, MIDLAND
3 2 33026 GLADHAND COVER, MIDLAND
4 2 33140 FITTING
5 2 33145 FITTING
6 1 73407 AIR BRAKE HOSE KIT
7 1 73607 AIR BRAKE TANK ASSY
8 4 C06C016BA BOLT
10 4 P06C000BA NUT
11 2 C06C096BA BOLT
12 2 F0600000A WASHER
13 2 M06C000BA NUT

44514 BRAKE SYSTEM INSTALL
ITEM PART NUMBER BOM DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS
1 29425 HOSE, AIR BRAKE 3/8" DIAMETER 324 1 EMERGENCY GLADHAND TO VALVE
2 29425 HOSE, AIR BRAKE 3/8" DIAMETER 324 1 SERVICE GLADHAND TO VALVE
3 29425 HOSE, AIR BRAKE 3/8" DIAMETER 66 1 RIGHT SIDE AIR BRAKE CHAMBER TO VALVE
4 29425 HOSE, AIR BRAKE 3/8" DIAMETER 90 1 LEFT SIDE AIR BRAKE CHAMBER TO VALVE
5 29425 HOSE, AIR BRAKE 3/8" DIAMETER 42 1 AIR TANK TO VALVE

73407 AIR BRAKE HOSE KIT
1 1 10079 ELBOW, 0.5" 7 1 29004 AIR TANK, 8 X 26"
2 2 10080 ELBOW, 0.38" 8 1 29250 VALVE
3 1 10082 TEE, 0.38" 9 6 33140 FITTING
4 1 10084 NIPPLE, 0.38" 10 1 61958 CHECK VALVE
5 1 25101 ADAPTER, 5404-12-12 11 1 61959 EMERGENCY RELAY VALVE
6 1 28816 PLUG 12 1 11501 S/N 160 UP- ADAPTER, 5406-08-P

73607 AIR BRAKE TANK ASSEMBLY
1 2 35275 COLD-SHUNT, 7/16"
2 1 35281 HOIST HOOK, 1-1/2 TON, W/LATCH
3 1 91558 FRONT PIVOT PIN
4 1 91552 TOWING TONGUE
5 1 91559 REAR PIVOT PIN
6 1 59549-026 CHAIN, 3/8 X 26" LONG
7 2 C08C040BA BOLT
8 2 J08C0000A NUT

44559 TOWING TONGUE INSTALL
1 1 97340 ACCESS DOOR
2 2 11514-01 HINGE, 80 MM X 8 MM PIN, BOTTOM
3 2 11514-02 HINGE WASHER, BRASS
4 2 11514-03 HINGE, 80 MM X 8 MM PIN, TOP
5 1 C08C020BA BOLT
6 1 10800000A WASHER

78028 GUARD-WALL ACCESS PANEL
1 2 44503-17 FRONT CAP
2 2 44503-18 REAR CAP
3 8 C08C020BA BOLT

MAIN FRAME END CAPS
1 2 61697 DECAL, LIFTING POINT
2 2 65594 DECAL, LIFTING POINT, LH
3 4 73048 PLATE, LIFTING EYE

73071 LIFTING EYE AND EXPORT DECAL INSTALL (OPT-27)
1 4 10456 SCREW, #8 X .625
2 1 58030 DECAL, WARNING, ENGINE OFF
3 1 58031 DECAL, PPC, ADDRESS
4 1 58040 DECAL, SAFETY PROCEDURES
5 1 58042 DECAL, AIR FLOAT ADJUSTMENT
6 1 58045 DECAL, DAILY MAINTENANCE
7 1 58056 DECAL, DIESEL FUEL ONLY
8 1 58059 DECAL, NOTICE, HYDRAULIC OIL ONLY
9 1 58060 DECAL, WARNING, B-4 TOWING
10 4 58066 DECAL, STABILIZERS
11 2 58068 DECAL, UPPER HOUSING LIFTS
12 2 58070 DECAL, WARNING, WEAR HEAD
13 2 58072 DECAL, DO DAILY GREASE ALL
14 1 58073 DECAL, BEFORE OPERATING MACHINERY
15 1 58074 DECAL, DAILY MAINTENANCE
16 3 58075 DECAL, WARNING, FLYING MATERIAL
17 2 59137 DECAL, INSTALL LOCK PINS
18 3 59138 DECAL, WARNING, PINCH POINT
19 1 60578 DECAL, WARNING, LOCK-OUT BEFORE
20 1 61153 DECAL, LUBE FLAIL COUPLING
21 2 63467 DECAL, WARNING, FLUIDS
22 1 68210 ENCLOSURE, DOCUMENT
23 2 68572 DECAL, DANGER, FIRE HAZARD
24 1 68588 DECAL, PRODUCT INFORMATION (NOT SHOWN)
25 1 69558 DECAL, IMPORTANT, DISCONNECT ECM
26 1 70030 DECAL, KEEP WATER CAN HERE
27 1 70031 DECAL, WARNING, FIRE ONLY
28 1 72645 DECAL, WARNING, BLEED AIR
29 1 72691 DECAL, WARNING, BARKMOVER PINCH
30 2 73776 DECAL, SAFETY PIN HERE, RH
31 1 73777 DECAL, SAFETY PIN HERE, LH
32 2 74169 DECAL, WARNING, STAY BACK 100FT
33 1 78046 MANUAL, OWNER/OPERATOR, 4800E, ENGLISH
34 1 80726 DECAL, LOGO
35 1 80727 DECAL, PETERSON
36 1 83926 S.N. PLATE
37 1 83934 DECAL, 4800E
38 4 C04C016BA BOLT
40 4 J04C0000A NUT

78197 DECAL INSTALL
LAST PAGE OF PARTS BOOK

4800E Parts Book: Version 4 For Serial Numbers 1E-109-926 To 1E-169-1770

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4800E Parts Book

Version 4 for serial numbers 1E-109-926 to 1E-169-1770

© Copyright 2012 by Peterson Pacific Corp., all rights reserved.

FILTERS & REFERENCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

ENGINE FILTERS, 350 HP (S/N 124 UP)

ENGINE AIR FILTERS

HYDRAULIC OIL FILTERS

AIR FLOAT & AIR DRYER FILTERS

UPPER FEED ROLL FILTERS

UPPER FLAIL HOUSING FILTERS

4800E (109 TO 169 V4): FILTERS & REFERENCE PREVIOUS 1.1

DIAMETER PITCH OR GRADE OR

4800E (109 TO 169 V4): FILTERS & REFERENCE PREVIOUS 1.2

NUT TYPE PROPERTY CLASS MATERIAL

WASHER TYPE MATERIAL

4800E (109 TO 169 V4): FILTERS & REFERENCE PREVIOUS 1.3

4800E (109 TO 169 V4): FILTERS & REFERENCE PREVIOUS 1.5

77854 pg 1/4 335 HP ENGINE ASSEMBLY s/n 109 to 123 - - - - - - - - - - - - - - - - - - - - - 2.1

4800E (109 TO 169 V4): ENGINE PREVIOUS 2.1

4800E (109 TO 169 V4): ENGINE PREVIOUS 2.2

4800E (109 TO 169 V4): ENGINE PREVIOUS 2.3

4800E (109 TO 169 V4): ENGINE PREVIOUS 2.4

4800E (109 TO 169 V4): ENGINE PREVIOUS 2.5

4800E (109 TO 169 V4): ENGINE PREVIOUS 2.6

4800E (109 TO 169 V4): ENGINE PREVIOUS 2.7

4800E (109 TO 169 V4): ENGINE PREVIOUS 2.8

4800E (109 TO 169 V4): ENGINE PREVIOUS 2.9

NOTE: ITEM 1 RADIATOR ASSY CAN BE REPLACED WITH P/N 100145

4800E (109 TO 169 V4): ENGINE PREVIOUS 2.10

4800E (109 TO 169 V4): ENGINE PREVIOUS 2.11

4800E (109 TO 169 V4): ENGINE PREVIOUS 2.12

78067 MAIN CONTROL BOX INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - 3.1

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.1

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.2

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.3

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.4

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.5

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.6

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.7

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.8

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.9

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.10

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.11

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.12

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.13

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.14

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.15

4800E (109 TO 169 V4): ELECTRICAL SYSTEM PREVIOUS 3.16

79648 HYDRAULIC PUMP INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.1

4800E (109 TO 169 V4): HYDRAULIC SYSTEM PREVIOUS 4.1

4800E (109 TO 169 V4): HYDRAULIC SYSTEM PREVIOUS 4.2

4800E (109 TO 169 V4): HYDRAULIC SYSTEM PREVIOUS 4.3

4800E (109 TO 169 V4): HYDRAULIC SYSTEM PREVIOUS 4.4

4800E (109 TO 169 V4): HYDRAULIC SYSTEM PREVIOUS 4.5

4800E (109 TO 169 V4): HYDRAULIC SYSTEM PREVIOUS 4.6

4800E (109 TO 169 V4): HYDRAULIC SYSTEM PREVIOUS 4.7

4800E (109 TO 169 V4): HYDRAULIC SYSTEM PREVIOUS 4.8

4800E (109 TO 169 V4): HYDRAULIC SYSTEM PREVIOUS 4.9