Professional Documents
Culture Documents
210 Food
210 Food
Biscuits are bakery products prepared from flour, ghee, milk powder and baking soda. They are
one of the popular packaged snacks consumed by individuals of all age groups. They are usually
hard, flat and unleavened with a sweet or savoury flavour. Besides this, they are widely available
in various fillings, colours, shapes, sizes, and flavours. At present, biscuits are utilized in the
preparation of different food products across the glo be to improve the quality, texture, and taste.
The low moisture content of biscuits enhances their shelf -life and makes them a convenient
snacking option, especially among the working population. This, in confluence with the rapid
urbanization, busy lifest yles of individuals, and the rising purchasing power of consumers,
represents one of the major factors driving the demand for on -the-go food products like biscuits.
Moreover, due to increasing health consciousness among individuals, there is a shift in the
consumer preference towards high fibre, healthy sugar-free biscuits. In addition, key players are
introducing low-calorie, mushroom variants in innovative flavours and packaging and
considerably investing in promotional activities to improve their overall sales. Furthermore, due
to rising consumer inclination toward vegan foods and the growing prevalence of lactose
intolerance and food allergies due to genetically modified organisms (GMO), these market
players are focusing on offering dairy -free and non-GMO variants. Apart from this, the easy
product availability through organized online retail portals, in confluence with the emerging
trend of gifting biscuits in customized wrappers, jars, and labels, is projected to create a positive
outlook for the market. Mushrooms have huge health and nutritional benefits and can solve many problems
of under-nutrition and malnutrition. Despite this fact mushroom cultivation and its utilization are not catching up
fast because mushrooms are highly perishable. Thus, it is important to process mushrooms into value added
products which will not only cater to the protein and micronutrient requirement of masses but at the same time
will solve the problem of short shelf-life and postharvest losses of mushrooms. Following are some technologies
to process mushrooms into value added products with extended shelf life. Many persons do not purchase
mushrooms as they don’t know how to cook these. Hence, we will read about some recipes. Mushroom is a miracle
food that has been used for centuries as human food as well as medicine. It is considered as a healthy food because
it is low in calories and fat but rich in proteins and dietary fibres. According to Singh et al, mushrooms have a
good quality of protein (20–40% on a dry weight basis), vitamins, and minerals. Another research group revealed
that mushroom contains (per 100 g) carbohydrates (1.5 g), proteins (3.6 g), fats (0.3 g), dietary fibre (2.5 g), ash
(5.0 g), vitamins B12 (0.26 mg) as well as a good source of potassium, calcium, iron, zinc, copper, vitamin D, and
folic acid, etc. Oyster mushroom (Pleurotus ostreatus) is highly nutritious and contains many functional substances
like statins, beta-glycan, and secondary metabolites. Thus, mushrooms can be an excellent complement to cereals
and bakery products. The report provides a techno -commercial roadmap for setting up a mushroom
biscuit manufacturing plant. The study covers all the requisite aspe cts that one needs to know
while making a foray into the biscuit industry. This ranges from macro-overview of the market
to micro details of the industry performance, key success and risk factors, manufacturing
requirements, project cost, means of finance, profit margins etc.
2
CHAPTERS TABLE OF CONTENTS PAGE NO.
1. Introduction
1.1. Project Overview 3
1.2. Market Potential 4
1.3. Scope of the Project 4
1.4. Product Description 4
1.5. SWOT Analysis 5
1.6. Promoter’s Details 5
3. Costing
3.1. Financial Assessment of the Project 11
3.2. Building and Other Civil Work 11
3.3. Plant & Machinery Cost 11
3.4. Manpower Requirement 12
3.5. Product Schedule 12
3.6. Purchase Schedule of Raw Materials 13
3.7. Packaging Material Cost 14
3.8. Other Utilities 14
3.9. Other Expenses 15
3.10. Projected Working Capital Requirement 15
3.11. Project Cost 16
4. Means Of Finance
4.1. Financing of the Project 17
4.2. Debt Equity Ratio 17
4.3. Sales Schedule 17
4.4. Term Loan Repayment 18
4.5. Depreciation Schedule 18
4.6. Cash Flow Statement 19
4.7. Financial Indicators 20
Lab Activities 2
3
1.1. Project Overview
Mushroom Cookies or Mushroom Biscuit as we call them in India can be ideal for snacks.
A biscuit is a flour-based baked food product. Biscuit demand is increasing due to the
need for nutritious, easy-to-store, easy-to-carry, and long-lasting foods on long journeys.
Biscuit Industries in India is the largest among all the food industries.
Biscuit is a term used for baked common flour packaged consumables. Traditionally it is
perceived as low-cost breakfast item as complement with tea. Today it is one of the most
loved food products for people from all age groups. This is because it is affordable and
easily available. Demand for healthy biscuit like mushroom biscuits is increasing due to
the active lifestyle of consumers who are looking for convenient eating options.
Mushrooms, a form of fleshy edible fungi, are rich source of proteins, having most of the
essential amino acids, minerals and vitamins with low calories.
Benefits Of Eating Mushroom are:-
➢ Rich source of essential nutrition
➢ Alleviates adrenal fatigue
➢ Fights inflammation
➢ Helps fight cancer
➢ Helps manage weight
➢ Lowers Cholesterol
➢ Lowers blood pressure
➢ Enhances memory
➢ Enhances iron absorption
➢ Helps prevent diabetes
➢ Boosts the immune system
➢ Aids nutrient absorption
Benefits of Value Addition :-
➢ Longer shelf life
➢ Easy to use
➢ Transported easily
➢ Generate employment
➢ Increases profit
➢ Export purpose
➢ Prevent losses, Avoid glut.
4
1.2. Market Potential
India biscuit market stood at $3.9 billion in 2016, and it is projected to grow at a CAGR of
11.27%, in value terms, during 2017-2022, to reach $7.25 billion by 2022. Rising number of
health-conscious consumers, expanding working population and increasing urbanization are
boosting the country’s biscuit market. Moreover, augmenting disposable income along with
charging lifestyle, increasing awareness regarding healthy diet and change in food
consumption pattern are some of the other factors expected to propel demand for biscuit over
the course of next five years.
The global biscuit market size was valued at USD 30.62 billion in 2018 is projected to
expand at a CAGR of 5.3% from 2019 to 2025. Growing product popularity, especially in
emerging regions, is expected to be the key factor fuelling the market growth. Moreover, high
demand for mushroom biscuits in developing economics like India will boost the market
further. Bakery manufacturers attract customers with innovative packaging solutions and by
launching new flavour variants, such as vanilla.
5
3 Ghee 15%
4 Mushroom Powder 28.5%
5 Salt 0.5%
6 Vanilla essence 5%
7 Baking soda 0.5%
8 Milk Powder 3%
(*for the preparation of 1kg of mushroom biscuit)
Raw Material Availability
All the raw materials required for the production of Mushroom biscuit such as flour, sugar,
ghee etc. are available across India.
OPPORTUNITY THREAT
• Demand for low-calories
product has risen. • The threat of substitution.
• Opportunity to capture rural • Competition from other Giant
market. Companies.
6
(i.e. Govt. organization, NGO, Co-operative
Society)
9. Registration No. of Applicant/CIN ----------NIL---------
10. GST No. Applicant ----------NIL---------
11. Date of Establishment / Incorporation 2022
12. Address of the registered office Kapaleswar, Kendrapara, Orrisa
13. Aadhar No. 4939 1247 5529
14. PAN Number of Applicant EEXPB0653B
15. Address of the Proposed site Jajanga, Kendrapara, Orrisa
16. District Kendrapara
17. State Orrisa
18. Pin Code 754211
7
2.1. Procedure
2. Sugar 19%
3. Ghee 15%
5. Salt 0.5%
6. Vanilla essence 5%
8. Milk Powder 3%
8
2.3. Flow Chart of Mushroom Biscuit Manufacturing
All materials are then put in proportionate ratio into Planetary mixture
Preparation of Dough
Sheeting
9
2.4. Manufacturing Plant & Machineries
Sl.No. Item Image
Description
1. Planetary Machine
2. Baking Oven
3. Dropping machine
4. Bio-tech mushroom
dryer
5. Mushroom grinding
machine
6. Sugar mixture
10
2.5. Energy Conservation
The following steps may be taken for the conservation of energy
1. Machinery & Equipment's parts, which are revolving and reciprocating should be properly,
lubricated from time to time with suitable lubricant oil
2. Lay out of the unit should be in such a way in that no back tracking of material is there
3. All electric switches may be kept off, when not required.
4. The entire transmission belt will be tightened before starting the work is wherever applicable
5. Fluorescent tube with electronic Chokes may be used for energy saving. Further recently
developed compact fluorescent tubes called (CFT) of 10.15, watts Philips/Glaux made may be
used for energy saving and decoration. These self-ballasted fluorescent lamps are high
efficiency replacements for ordinary bulbs. For same light output, CFLEBS consume about
one-fifth the power consumed by ordinary bulbs, thereby saving a lot of energy. The savings
get further multiplied when CLEBS are used in air-conditioned areas, since the saving of
energy by using CLEBs also corresponds to less heat dissipation reducing load on air
conditioners. The life of CFLEBs is about 8000/10000 hours i.e. about 10 times that of ordinary
bulb. The typical payback period in terms of savings of energy bills and cost of ordinary lamps
isabout 6 months operation. Unlike ordinary bulbs, these CFLEBS provide choice of three
colours designated A, B & C, to suit individual requirements Electronic Ballast, with protection
against high voltage spikes, along with high quality CFLs make these composite CFLEBs (or
self-ballasted CFLs) Slim, lightweight, efficient and reliable units.
6. As far as possible Solar Energy and day light will be used keeping all the other lights off
7. As far as possible inductive load of motor will be reduced and high power factor will be used
with the aid of capacitors of appropriate sizes.
8. It is desirable for an oven to have a higher production capacity, a short come-uptime, a higher
reliability and energy efficiency (with least thermal radiation) and less maintenance
requirement
11
3.1. Financial Assessment of the Project
Assumption
1. Working Hours per Day 8 hrs.
2. Plant Capacity/Day 300 kg/Day
(one batch of 50kg, with
batch time of 1 hours.)
3 No. of Working Days in a Year 300
4. Power Requirement 25 KVA
5. Standard Packaging for Main Products & By-products Plastic pack
6. Insurance Exp Considered on Plant & Machineries, 1% Capex
Building
7. Inflation assumed annually 5% annually
8. Sundry Debtors 15 Days of Sales
9. Stock of Finished Goods 2 months
10. Stock Of Raw Materials 5 days of Consumption
12
Mushroom Grinder 425000
Packaging and Labelling machine 25000
Storage Tank 50000
Total (in Rs.) 1900000
Particulars Y1 Y2 Y3 Y4 Y5
Grinding Capacity (Kg/hr.) 30 30 30 30 30
No. of Working Hours per day 6 6 6 6 6
Working Day in a year 150 300 300 300 300
Bach time for 1 lot (in hr.) 1 1 1 1 1
Production of Mushroom Biscuits in 1 50 kg 50 kg 50 kg 50 kg 50 kg
hrs. (@100% CU)
Total Batches per day 6 6 6 6 6
Total Annual Capacity of production 90000 90000 90000 90000 90000
(@100% CU)
Capacity Utilization 37.50% 80% 85% 90% 95%
Total annual Production (in Kg) 33750 72000 76500 81000 85500
13
3.6. Purchase Schedule of Raw Materials
14
3.7. Packaging Material Cost
750gm Plastic 4.5 9000 19200 40800 43200 45600 40500 86400 183600 194400 205200
Packing
Total 30204
15
3.9. Other Expenses
Sl.No. Particulars Y1 Y2 Y3 Y4 Y5
16
3.11. Project Cost
Sl.No. Particulars Amount (in Rs.)
17
4.1. Financing Of the Project
18
4.4. Term Loan Repayment
Year Principal Interest Total Balance Loan Paid
(A) (B) Payment to Date
(A + B)
2022 ₹ 5,24,344 ₹ 3,17,035 ₹ 8,41,378 ₹ 51,32,766 9.27%
19
4.6. Cash Flow Statement:-
Sl.No. Particulars Y1 Y2 Y3 Y4 Y5 Total
20
4.7. Financial Indicators
21
Preparation of Fish Pickle Preparation of Soy Milk Preparation of grape based
RTD beverage
22