Power Circuit Breakers Insulated Case Circuit Breakers PDF

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 61

Power Circuit Breakers

Insulated-Case Circuit Breakers


Power Circuit Breakers & Insulated-Case Circuit Breakers
26.0-1
May 2017
Sheet 26 001

Insulated-Case Circuit Breakers


Power Circuit Breakers Contents
Power Circuit Breakers Insulated-Case Circuit Breakers
22

Breaker Type Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.0-2 23


Magnum Product Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.1-1
Magnum DS Low-Voltage Power Circuit Breakers . . . . . . . . . . . . . . . . . . 26.1-5 24
Magnum SB Insulated-Case Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . 26.1-12
Breaker-Mounted Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.1-15
Trip Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.1-16
25
Technical and Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.1-22
Accessories and Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.1-28 26
Series NRX Product Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.2-1
Series NRX Breaker with Power Xpert Release (PXR) Trip Units . . . . . . . 26.2-1 27
Power Xpert Release (PXR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.2-7
Power Xpert Protection Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.2-9 28
Series NRX Breaker Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.2-11
Series NRX with Digitrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.2-19
Series NRX Breaker Communications Adapter Modules . . . . . . . . . . . . . 26.2-23
29
Ethernet Communications Adapter Module . . . . . . . . . . . . . . . . . . . . . . . 26.2-26
Specifications 30
See Eaton’s Product Specification Guide, available on CD or on the Web.
CSI Format: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1995 2010 31
Power Circuit Breakers—
Magnum DS and Series NRX
Power Circuit Breakers . . . . . . . . . . . . . . . Section 16475 Section 26 28 11 32
Insulated Case Circuit Breakers—
Magnum SB and Series NRX
Insulated-Case Circuit Breakers . . . . . . . . Section 16475 Section 26 28 11
33
Electronic Trip Units . . . . . . . . . . . . . . . . . . . Section 16904 Section 26 28 50
34

35

36

37

38

39

40

41

42

43
Low-Voltage Circuit Breakers

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.0-2
Breaker Type Comparison May 2017
Sheet 26 002

22 Summary of Differences Between Low-Voltage Power Circuit Breakers,


Insulated-Case Circuit Breakers, and Molded-Case Circuit Breakers
23 There are main classifications of low-
voltage circuit breakers—molded-case
Low-voltage power circuit breakers
comply with the following standards:
Both molded-case circuit breakers and
insulated-case circuit breakers typically
circuit breakers and low-voltage power comply with the following standards:
■ ANSI Std. C37.16—Preferred Ratings
24 circuit breakers. All UL®, NEMA® and
■ ANSI Std. C37.17—Trip Devices for ■ UL 489—MCCB
ANSI standards are for molded-case
circuit breakers and low-voltage power LVPCB ■ UL 489—Molded-Case Switches
(MCS)
25 circuit breakers. ■ ANSI Std. C37.50—Test Procedures
■ IEEE® Std. C37.13—LVPCB Used in ■ NEMA AB1—MCCB and MCS
However, the industry recognizes three
Enclosures ■ NEMA AB3—MCCB Application
types of circuit breakers—molded-case
26 circuit breakers (MCCB), insulated-case ■ UL 1066—LVPCB
circuit breakers (ICCB) and low-voltage
power circuit breakers LVPCB).
27
Table 26.0-1. Breaker Type Comparison Chart
28 Description LVPCB—Magnum DS® ICCB—Series NRX® with Power Xpert® MCCB—QUICKLAG®/Series C®/Series G®
(and Series NRX® with Digitrip) Release Trip Unit (and Magnum SB®)

Applicable ANSI/IEEE C37 NEMA® AB1/AB3 NEMA AB1/AB3


29 standards UL® 1066 UL 489 UL 489
Available Small number of frame sizes available. Small number of frame sizes available. Large number of frame sizes available.
frame sizes Typical 800–6000 A Typical 800–5000 A Typical 100–2500 A
30 Interrupting Interrupting duty at 635 Vac: Interrupting duty at 600 Vac: Interrupting duty at 480 Vac:
rating 42–130 kA and current limiting with/without 42–130 kA and current limiting without fuses 22–100 kA without fuses and up to 200 kA
fuses up to 200 kA up to 150 kA for current-limiting type with/without
31 integral fuses
Current Special current limiting types available with/ Special current limiting types available Current limiting available with/without fuses
limiting without fuses up to 200 kA without fuses up to 150 kA up to 200 kA
32 Series ratings Not available in series ratings Not available in series ratings Available in series ratings
Short-time Selective trip over full range of fault currents Selective trip over partial range of fault Selective trip over a smaller range of fault
withstand up to interrupting rating (high short-time currents within the interrupting rating currents within the interrupting rating (low
33 rating ratings). Instantaneous tripping can be set (medium short-time ratings—typically up to short-time ratings—typically up to 10 times
to OFF. 42 kA). Non-defeatable instantaneous over- the frame size).
ride for high magnitude faults.
34 Enclosure Used in switchgear (UL 1558) and Used in switchboards (UL 891), Used in switchboards (UL 891), panelboards
types custom enclosures MCCs (UL 845) and custom enclosures (UL 67), MCCs (UL 845), control panels
(UL 508) and NEMA rated enclosures
35 Closing 3-cycle closing for electrically operated 3-cycle closing for electrically operated Greater than 5-cycle closing for electrically
speed devices devices operated devices
Mounting Available in drawout construction permitting Available in fixed or drawout construction Typically fixed-mounted but large frame sizes
36 racking to a distinct “test position” and
removal for maintenance
permitting racking to a distinct “test position” may be available in drawout construction
and removal for maintenance
Operator Types of operators: mechanically Types of operators: mechanically Types of operators: mechanically operated
37 type operated and electrically operated
two-step stored energy
operated and electrically operated
two-step stored energy
over-center toggle or motor operator

Maintenance Extensive maintenance possible on all Limited maintenance possible on all Very limited maintenance possible
frame sizes frame sizes (only on larger frame sizes)
38 Enclosed 100% continuous current rated in its 100% continuous current rated in its 80% continuous-current rated, unless
rating enclosure enclosure specifically stated to be rated 100% in
an enclosure
39 Relative cost Higher Medium Low

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-1
May 2017
Sheet 26 003
Low-Voltage Power/Insulated-Case Circuit Breakers—Magnum DS and SB

Magnum Low-Voltage Three Product Families


22
Power Circuit Breakers Magnum consists of three product families; each provides specific rating
features and approvals to optimize performance when applied in power
for Global Application distribution equipment and custom enclosures: 23
Magnum low-voltage power circuit Magnum DS Low-Voltage Power Circuit Breakers
breakers enable comprehensive for ANSI/UL 1558 Rated Switchgear Applications
solutions to meet and exceed the
■ Up to 635 Vac
24
unique and wide-ranging require-
ments of today’s global power ■ 200–6000 A continuous
distribution systems. This powerful ■ 42–200 kA interrupting 25
circuit breaker offering is designed
for ultimate custom configuration and
application flexibility, with the needs 26
of the power distribution equipment
user and the electrical equipment
manufacturer in mind. 27
Standards
28
Magnum DS circuit breakers meet
or exceed all applicable requirements
of ANSI Standards C37.13, C37.17, 29
C37.50 and CSA. Magnum DS Low-Voltage Power Circuit Breaker Family
See Tab 20 for ANSI/UL 1558 ANSI Rated for Switchgear Applications
low-voltage drawout switchgear Magnum SB Low-Voltage Insulated-Case Circuit Breakers
30
application considerations, including for UL 891 Switchboard Applications
system voltage and frequency,
continuous current ratings, ambient ■ Up to 635 Vac 31
temperature, altitude, and other ■ 200–6000 A continuous
unusual environmental and ■ 50–150 kA interrupting
operating conditions. 32
See Tab 21 for UL 891 switchboard
application considerations, 33
ratings and layouts.

34

35

Magnum SB Low-Voltage Insulated-Case Circuit Breaker Family 36


UL Rated for Switchboard Applications

37

38

39

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-2
May 2017
Sheet 26 004
Low-Voltage Power/Insulated-Case Circuit Breakers—Magnum DS and SB

All Magnum Breaker Types— ■ Field-installable accessories ■ Secondary terminal contacts


22 (UL listed) common across the mounted at the top front of the
Features, Benefits breaker frames and designed to breaker and away from the primary

23 and Functions be easily installed in the field to voltage areas for improved safety
service or modify the breaker at and access. Finger-safe terminal
■ Interruption ratings up to 200 kA the point of use blocks accommodate ring-tongue or
with current limiting performance spade type terminals as standard
24 and low current let-through to
reduce damaging energy to down-
stream equipment at high fault
25 levels or with high short-time
ratings for increased selectivity
■ Short-time ratings up to 130 kA
26 to maximize system coordination
and selectivity
27 ■ Four physical frame sizes
(narrow, standard, double
narrow and double) to promote
28 breaker application in compact
modular enclosures
■ Continuous current ratings from
29 800–6000 A with 100% rating at
40 °C and no derating on most rat-
ings up to 50 °C in a properly sized
30 and ventilated enclosure
■ Fixed breaker mounting
configurations with horizontal
31 and optional vertical and front
connected terminal connections
■ Drawout breaker mounting
32 configurations with cassette
and optional safety shutters
33 ■ Three- and four-pole breaker
configurations Through-the-Door Design for Human Interface
■ Through-the-door design for with the Breaker Compartment Door Closed
34 human interface with the breaker
compartment door closed
■ Two-step stored energy mechanism
35 for manually and electrically
operated breakers
■ Digitrip™ RMS Trip Unit family
36 protection with four models each
providing increasing levels of
protection and feature options
37 for coordination, information
and diagnostics:
❑ Microprocessor-based rms sensing
38
❑ Basic to programmable over-
current protection and alarms
39 ❑ Local display for information,
status and diagnostics
❑ Ampere, voltage and
40 power metering
❑ Power quality, harmonics
41 and waveform capture
❑ Communications with translators
to common protocols
42 ❑ Zone selective interlocking for
improved coordination
43 ❑ Integral Arcflash Reduction
Maintenance System™
❑ Breaker health monitoring High Technology Microprocessor-Based Digitrip RMS 1150+ Trip Units
are Available with Advanced Features Like Programmable Overcurrent
Settings, Power Metering, Power Quality and Communications

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-3
May 2017
Sheet 26 005
Low-Voltage Power/Insulated-Case Circuit Breakers—Magnum DS and SB

Breaker Features on c a b
22
Front Cover
The controls and indicators are 23
functionally grouped on the breaker
faceplate to optimize the human
d
interface, visibility and ease of use. 24
For maximum safety, a modern, e
through-the-door design permits
f
access to the breaker levering system, 25
trip unit, controls and indicators with g
the door closed.
a Mechanical trip flag pop-out 26
h
indicator (optional)—red
Interlocked indicator requiring
manual reset is also available 27
i
b Accessory viewing windows for:
28
❑ Shunt Trip Attachment (STA) j
❑ Spring Release device (SR)
❑ Undervoltage Release (UVR) k 29
device or second STA
l
c Digitrip RMS trip unit (Model 520M 30
shown) protected by clear cover
d Contact status indicators:
Magnum DS Drawout Breaker
31
❑ OPEN—green
❑ CLOSED—red
32
e Spring status indicators:

❑ Charged—yellow 33
❑ Discharged—white
f Push OFF (open) pushbutton—red 34
g Push ON (close) pushbutton—green
h Manual spring charging handle 35
for manually charging the stored
energy springs Accessory Viewing Windows Visibly

i Mechanical operations
Confirm the Breaker Shunt Trip,
Spring Release, UVR Installation
36
counter (optional) and Their Control Voltage Rating

j Key off lock (optional) Drawout Breaker Levering Can be 37


Accomplished with the Compartment
k Padlockable levering device Door Closed without the Need for a
shutter for drawout breakers Special Levering Tool 38
l Color-coded position indicator
for drawout breakers: 39
❑ CONNECT—red
❑ TEST—yellow 40
❑ DISCONNECT—green

41

42
Through-the-Door Design for Human
Interface with the Breaker Compartment
Door Closed, for Example, Manually
43
Charging the Stored Energy Springs

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-4
May 2017
Sheet 26 006
Low-Voltage Power/Insulated-Case Circuit Breakers—Magnum DS and SB

22 Breaker Internal Features c a

Magnum circuit breakers are designed


for ease of access for inspection, b
23 modification and maintenance at the
point of use. The breaker front cover
is easily removed with four captive
24 bolts, revealing the modular internal
breaker features.
25 a Secondary terminal points for
internal standardized breaker
wiring connections
26 b Breaker accessory mounting deck
with three positions for mounting:
27 ❑ Shunt Trip Attachment (STA)
e
❑ Spring Release device (SR)
28 ❑ Undervoltage Release (UVR)
device or second STA
c Digitrip RMS Trip Unit
29 (Model 1150+ shown) d
d Spring charging motor (optional) f
30 for electrically charging the stored
g
energy springs

31 e Manual spring charging handle


for manually charging the stored Magnum Drawout Breaker Front View with Front Cover Removed
energy springs Showing Easy Access to the Breaker Internal Devices
32 f Padlockable levering device
shutter for drawout breakers h
33 g Color-coded position indicator for
drawout breakers:

34 ❑ CONNECT—red
❑ TEST—yellow
❑ DISCONNECT—green
35 i
h Secondary contact blocks for
connection to external cell
36 control wiring
i Removable arc chute covers for easy
37 access to breaker main contacts
j Primary finger cluster disconnect-
ing contacts for drawout breaker
38 are mounted on the breaker
element for ease of access for
inspection and maintenance
39
Note: Some competitors mount the primary
finger clusters inside the cell, requiring
40 shutdown of the switchgear for inspection
and maintenance.

k Current sensor viewing windows


41 to view and confirm breaker
sensor rating
42 l Rigid frame housing (thermoset
composite resin) providing l k j
increased strength and durability
43 Magnum Drawout Breaker Rear View Showing Primary Disconnecting
Finger Clusters Mounted on the Breaker for Ease of Inspection

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-5
May 2017 Power Circuit Breakers
Sheet 26 007
Magnum DS Low-Voltage Power Circuit Breakers

Magnum DS Low-Voltage UL and ANSI Test Comprehensive 22


Power Circuit Breakers Certifications Enclosure Solutions
Magnum DS is a true UL 1066 listed Magnum DS meets or exceeds the Magnum DS has proven performance
low-voltage power circuit breaker applicable ANSI, NEMA, UL and CSA® in Eaton manufactured switchgear 23
family, designed for the highest standards, including: and switchboards with the following
performance requirements of test certifications:
switchgear and specialty ■ ANSI C37.13 (low-voltage AC power 24
circuit breakers used in enclosures) ■ UL 1558 (Magnum DS low-voltage
enclosure applications.
■ ANSI C37.16 (preferred ratings, metal-enclosed switchgear)
■ Magnum DS low-voltage power related requirements, and ■ UL 891 (Pow-R-Line® C low-voltage 25
circuit breakers have interruption application recommendations for switchboards)
ratings up to 130 kA at 635 Vac and low-voltage power circuit breakers ■ UL 1008 standard for transfer
short-time withstand through and AC power circuit breakers) switch equipment 26
100 kA, with continuous current ■ ANSI C37.17 (trip devices for AC ■ UL, CSA 22.2.31 low-voltage
ratings up to 6000 A to maximize and general purpose DC low-voltage
system coordination and selectivity assemblies 27
power circuit breakers)
■ Magnum MDDX non-current
limiting PCBs have 200 kA
■ ANSI C37.50 (test procedures Approvals
for low-voltage AC power circuit ■ UL listed: Magnum DS breaker 28
interrupting ratings and up to breakers used in enclosures)
100 kA short-time rating at 508 Vac UL File No. E52096 and cassette
■ UL 1066 (standard for low-voltage UL File No. E204565
with continuous current ratings up
to 6000 A AC and DC power circuit breakers ■ ABS (American Bureau of Shipping) 29
used in enclosures) Type Listed Certificate Number
■ Magnum MDSX current limiting
■ NEMA SG3 (this standard adopts 04-HS422844A-DUB
power circuit breakers (fuseless)
have 200 kA interrupting ratings ANSI C37.16 in its entirety) 30
and 30–50 kA short-time ratings
at 480 Vac with continuous current
ratings up to 5000 A
31
■ Magnum MDSL current limiting
power circuit breakers with integral 32
current limiters (fuses) have 200 kA
interrupting ratings at 600 Vac
with continuous current ratings 33
up to 2000 A

Magnum DS, MDSX and MDSL Circuit Breakers 34

35

36

37

38

39
Magnum DS low-voltage power circuit Magnum MDSX current limiting power Magnum MDSL current limiting power
breakers have high withstand ratings circuit breakers have fast opening circuit breakers have integral current
from 42 to 100 kA to provide for maximum contacts to provide interrupting ratings limiters to provide interrupting ratings 40
system coordination and selectivity. up to 200 kA at 508 Vac without fuses. of 200 kA at 600 Vac.

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-6
Power Circuit Breakers May 2017
Sheet 26 008
Magnum DS Low-Voltage Power Circuit Breakers

22 Selecting the Optimal Magnum Solution for System Coordination,


Interruption Performance and Arc Flash Reduction
23 Table 26.1-1. System Application Considerations
Magnum Breaker Type Short-Time System Interruption Arc Flash Energy Operating System
Current (See Coordination Convenience and
Table 26.1-2) Life Time Cost
24
MDS and MDDX Up to 65 kA Up to 100 kA Up to 100 kA Highest energy Inspect, reset and
High short-time (narrow frame) at 635 Vac— close after interruption
25 current—LS trip
functions with trip unit
Up to 85 kA
(standard frame)
MDS/MDN
Up to 200 kA
instantaneous off Up to 100 kA at 508 Vac
(double narrow MDDX
26 and double frame)
MDSX 30 kA Up to the rated 200 kA Lower energy at Inspect, reset and
Current limiting—fast (standard frame) short-time at 508 Vac fault levels in current close after interruption
27 opening reverse loop 50 kA current limiting range above
contacts with trip unit (double frame) Based on trip short-time current rating
instantaneous off unit settings
28
MDSL Based on current Based on current Up to 200 kA Lower energy at fault levels Blown limiters require
29 Current limiting —
integral current
limiter selected limiter selected
and trip unit
at 600 Vac in the current limiting range replacement and inventory
of current limiter Operating watts loss
limiters with trip unit settings is higher than fuse-less
instantaneous off breakers
30 All Magnum breakers Per Magnum Trip unit instanta- Per Magnum May be reduced by Per Magnum breaker
with trip unit instantaneous on breaker type neous settings breaker type employing trip unit: type applied
applied affect system applied
31 coordination and
Ground fault settings,
zone selective interlocking,
continuity Arcflash Reduction
Maintenance System
32
Magnum MDS, MDN and MDDX Magnum MDSX Fuseless Magnum MDSL Current Limiting
33 High Short-Time Current Rating Current Limiting Performance Performance with Integral Current
Breakers for Maximum Coordination Up to 200 kAIC Limiters Up to 200 kAIC
34 Magnum MDS and MDDX breakers Magnum MDSX breakers provide new Magnum MDSL breakers with integral
are designed to hold in and carry fuseless technology with interruption current limiters provide interruption
their rated short-time current up to ratings up to 200 kA at 508 Vac. The ratings up to 200 kA at 600 Vac. MDSL
35 0.5 seconds, the maximum trip unit interruption performance is current is especially effective in reducing
short-time delay setting. System limiting when the fault currents energy let-through and arc flash at the
coordination is maximized when the exceeds the short-time current rating. highest fault currents and those that
36 instantaneous trip unit settings are The self-protecting fast-opening fall within the current limiting range
either turned off or set high enough to reverse-loop contacts quickly open, of the current limiter. Interruption is
facilitate coordination with other load clearing the fault in approximately clean and efficient with most of the arc
37 side protective devices in the circuit. 1/4 cycle, reducing energy let-through display contained within the current
and arc flash energy. limiter. A wide array of current limiter
Energy let-through and arc flash energy
ratings are available for selection and
to the downstream circuit can be Below their short-time current rating,
38 application with the breaker current
significantly reduced by employing MDSX breakers coordinate like standard
sensor ratings and trip unit settings
instantaneous trip unit settings, as well MDS breakers. Arc flash levels to the
to provide for system coordination.
as ground fault and zone interlocking. downstream circuit can be reduced by
39 However, the desire to reduce arc employing the trip unit instantaneous When fault currents fall below the
flash may have to be balanced with the settings as well as ground fault, zone current limiting range of the limiter,
necessity to maintain system coordina- interlocking and Arcflash Reduction energy let-through and arc flash
40 tion and continuity. This is especially Maintenance System features. energy will increase. In this range, a
true at the low fault levels characteristic lower rated current limiter may be
MDSX breakers have the same compact
of arcing faults, because the trip unit applied, but considerations must be
41 instantaneous trip setting may have to
footprint as standard MDS breakers.
given to nuisance blowing of the
be set as low as the minimum setting, MDSX improves overall operating limiter and system coordination.
which could cause lack of coordination. system continuity, convenience and life
42 cycle costs by eliminating fuse trucks,
MDSL breakers can also employ trip
The integral Arcflash Reduction unit instantaneous settings as well as
blown limiter change outs, replacement
Maintenance System trip unit option ground fault, zone interlocking and
limiter inventories and the higher
43 can be employed to optimize arc flash
operating watts loss associated
Arcflash Reduction Maintenance
reduction during system startup and System features to reduce arc flash
with fuses.
maintenance operations. levels. Physically, they are 6.00 inches
(152.4 mm) deeper than standard
construction Magnum breakers.

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-7
May 2017 Power Circuit Breakers
Sheet 26 009
Magnum DS Low-Voltage Power Circuit Breakers

Magnum DS Switchgear Class UL 1066 22

23

24

25
Magnum DS Low-Voltage Power Circuit Breaker Family ANSI Rated for Switchgear Applications

Table 26.1-2. Magnum DS Switchgear Class UL 1066 Low-Voltage Power Circuit Breakers 26
Frame Breaker Frame rms Symmetrical Current Ratings kA 50/60 Hz 1 Poles Available
Amperes Type Type Interrupting Interrupting Interrupting Short-Time Short-Time Fixed Internal Available Current
Catalog
Number
at 254 Vac at 508 Vac at 635 Vac Withstand Withstand Instantaneous Sensor and
Rating Plugs
27
Rating at Rating at Trip
254/508 Vac 635 Vac for Digitrip
RMS Trip
Unit 28
(Establishes
Breaker In
Rating) 29
800 MDN-408 Narrow 42 42 42 42 42 — 3, 4 200, 250,
MDN-508 Narrow 50 50 50 50 50 — 3, 4 300, 400,
MDN-608 Narrow 65 65 65 65 65 — 3, 4 600, 800 30
MDN-C08 Narrow 100 100 65 20 20 18 x In 3, 4
MDS-408 Standard 42 42 42 42 42 — 3, 4
MDS-508 Standard 50 50 50 50 50 — 3, 4 31
MDS-608 Standard 65 65 65 65 65 — 3, 4
MDS-808 Standard 85 85 85 85 85 — 3, 4
MDS-C08
MDS-H08
Standard
Standard
100
130
100
130
100
130
85
85
85
85
85
85
3, 4
3
32
MDS-L08 2 Standard 200 200 200 2 2 — 3
1200 MDN-412
MDN-512
Narrow
Narrow
42
50
42
50
42
50
42
50
42
50


3, 4
3, 4
200, 250,
300, 400,
33
MDN-612 Narrow 65 65 65 65 65 — 3, 4 600, 800,
MDN-C12 Narrow 100 100 65 25 25 18 x In 3, 4 1000, 1200
MDS-512 Standard 50 50 50 50 50 — 3, 4
34
MDS-612 Standard 65 65 65 65 65 — 3, 4
MDS-812 Standard 85 85 85 85 85 — 3, 4
MDS-C12 Standard 100 100 100 85 85 85 3, 4 35
MDS-H12 Standard 130 130 130 85 85 85 3
MDS-X12 Standard 200 200 65 30 30 30 3, 4
1600 MDN-416
MDN-516
Narrow
Narrow
42
50
42
50
42
50
42
50
42
50


3, 4
3, 4
200, 250,
300, 400,
36
MDN-616 Narrow 65 65 65 65 65 — 3, 4 600, 800,
MDN-C16 Narrow 100 100 65 30 30 18 x In 3, 4 1000, 1200,
MDS-516 Standard 50 50 50 50 50 — 3, 4 1600 37
MDS-616 Standard 65 65 65 65 65 — 3, 4
MDS-816 Standard 85 85 85 85 85 — 3, 4
MDS-C16 Standard 100 100 100 85 85 85 3, 4 38
MDS-H16 Standard 130 130 130 85 85 85 3
MDS-L16 2 Standard 200 200 200 2 2 — 3
MDS-X16 3 Standard 200 200 65 30 30 30 3
39
2000 MDN-620 Narrow 65 65 65 65 65 — 3, 4 200, 250,
MDN-C20 Narrow 100 100 65 35 35 18 x In 3, 4 300, 400,
600, 800,
MDS-620
MDS-820
Standard
Standard
65
85
65
85
65
85
65
85
65
85


3, 4
3, 4 1000, 1200, 40
MDS-C20 Standard 100 100 100 85 85 85 3, 4 1600, 2000
MDS-H20 Standard 130 130 130 85 85 85 3
MDS-L20 2 Standard 200 200 200 2 2 — 3 41
MDS-X20 3 Standard 200 200 65 30 30 30 3
1 Interrupting ratings shown based on breaker equipped with integral 2 Magnum MDSL current limiting power circuit breaker with integral
Digitrip rms trip unit. Interruption ratings for non-automatic breakers current limiters. Current limiter selected determines short time and 42
are equal to the published short-time withstand rating. These interrup- fixed instantaneous trip rating.
tion ratings are based on the standard duty cycle consisting of an open 3 Magnum MDSX current limiting power circuit breaker with fast
operation, a 15-second interval and a close-open operation, in succes-
sion, with delayed tripping in case of short-delay devices. The standard
opening contacts. 43
duty cycle for short-time ratings consists of maintaining the rated
current for two periods of 1/2 seconds each, with a 15-second interval
of zero current between the two periods.

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-8
Power Circuit Breakers May 2017
Sheet 26 010
Magnum DS Low-Voltage Power Circuit Breakers

Table 26.1-2. Magnum DS Switchgear Class UL 1066 Low-Voltage Power Circuit Breakers (Continued)
22 Frame Breaker Frame rms Symmetrical Current Ratings kA 50/60 Hz 1 Poles Available
Amperes Type Type Interrupting Interrupting Interrupting Short-Time Short-Time Fixed Internal Available Current
Catalog at 254 Vac at 508 Vac at 635 Vac Withstand Withstand Instantaneous Sensor and
23 Number Rating at Rating at Trip Rating Plugs
254/508 Vac 635 Vac for Digitrip
RMS Trip
Unit
24 (Establishes
Breaker In
Rating)
25 2500 MDS-625 Standard 65 65 65 65 65 — 3, 4 200, 250,
MDS-825 Standard 85 85 85 85 85 — 3, 4 300, 400,
MDS-C25 Standard 100 100 100 100 85 85 3, 4 600, 800,
26 MDS-H25 Standard 130 130 130 85 85 85 3 1000, 1200,
1600, 2000,
2500
27 3200 MDS-632 Standard 65 65 65 65 65 — 3, 4 200, 250,
MDS-832 Standard 85 85 85 85 85 — 3, 4 300, 400,
MDS-C32 Standard 100 100 100 85 85 85 3, 4 600, 800,
MDS-H32 Standard 130 130 130 85 85 85 3 1000, 1200,
28 1600, 2000,
MDS-X32 2 Double 200 200 4 50 50 50 3
2500, 3200
4000 MDS-840 Double 85 85 85 85 85 — 3, 4 2000, 2500,
29 MDS-C40 Double 100 100 100 100 100 — 3, 4 3200, 4000
MDS-H40 Double 130 130 130 130 130 — 3
MDS-X40 2 Double 200 200 4 50 50 50 3
30 MDN-640 Double 65 65 65 65 65 — 3, 4
Narrow
MDN-840 Double 85 85 65 85 65 — 3, 4
31 MDN-C40
Narrow
Double 100 100 65 100 65 — 3, 4
Narrow
MDD-X40 Double 200 200 100 100 100 — 3
32 5000 MDS-850 Double 85 85 85 85 85 — 3, 4 2500, 3200,
MDD-X50 Double 200 200 100 100 100 — 3 4000, 5000
MDS-C50 Double 100 100 100 100 100 — 3, 4
33 MDS-H50 Double 130 130 130 130 130 — 3
MDS-X50 23 Double 200 200 4 50 50 50 3
6000 MDS-C60 3 Double 100 100 100 100 100 — 3, 4 3200, 4000,
34 MDS-H60 3 Double 130 130 130 130 130 — 3 5000, 6000
MDD-X60 3 Double 200 200 100 100 100 — 3 2500, 3200,
4000, 5000
35 1 Interrupting ratings shown based on breaker equipped with integral Digitrip rms trip unit. Interruption ratings for non-automatic breakers are equal
to the published short-time withstand rating. These interruption ratings are based on the standard duty cycle consisting of an open operation, a
15-second interval and a close-open operation, in succession, with delayed tripping in case of short-delay devices. The standard duty cycle for
36 short-time ratings consists of maintaining the rated current for two periods of 1/2 seconds each, with a 15-second interval of zero current between
the two periods.
2 Magnum MDSX current limiting power circuit breaker with fast opening contacts.
3 Breaker applied in a tested fan cooled enclosure.
37 4 Product to be tested. Contact Eaton for product rating.

38

39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-9
May 2017 Power Circuit Breakers
Sheet 26 011
Magnum DS Low-Voltage Power Circuit Breakers

Magnum MDSX Magnum MDSX Current Limiting Arc flash levels to the downstream
22
Power Circuit Breakers have fast circuit can be reduced by employing
Fuseless Current Limiting opening contacts to provide the trip unit instantaneous settings as
Power Circuit Breakers interrupting ratings up to 200 kA well as ground fault, zone interlocking,
23
at 508 Vac without fuses. The and Arcflash Reduction Maintenance
interruption performance is current System™ features. MDSX breakers
limiting when the fault currents exceed have the same compact footprint as
the short-time current rating. The self- standard MDS breakers. MDSX 24
protecting fast opening reverse loop improves overall operating system
contacts quickly open, clearing the continuity, convenience and life cycle
fault in approximately 1/4 cycle, costs by eliminating fuse trucks, blown 25
reducing energy let-through and arc limiter change outs, replacement
flash energy. Below their short-time limiter inventories and the higher
current rating, MDSX breakers operating watts loss associated 26
coordinate like standard MDS breakers. with fuses.

27

28
Magnum MDSX

29
1000
30
Asymmetrical
Available Peak 15%
31
PF

32
MDS-X50 5000A
MDS-X40 4000A
MDS-X32 3200A
33
Magnum Let-Through Data—Ipeak

MDS-X20 2000A
MDS-X16 1600A
34
MDS-X12 1200A

35
Ipeak (kA)

100

36

37

38

39

40
10 41
10,000 100,000 1,000,000

Available Fault Circuit Current (Amperes) 42


Figure 26.1-1. Magnum Let-Through Data
43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-10
Power Circuit Breakers May 2017
Sheet 26 012
Magnum DS Low-Voltage Power Circuit Breakers

22 Magnum MDSL The current limiting principle is Limiter Selection


illustrated below:
Fused Current Limiting The selection of a suitable limiter
la = The Available Peak Fault Current rating for a given application is
23 Power Circuit Breakers generally governed by a choice of
tm = The Melting Time the following types of protection:
The following curves illustrate the ratings,
melting time-current characteristics Ip = The Peak Let-Through Current A. Maximum protection of “down-
24 and current limiting, or let-through
ta = The Arcing Time stream” components. Type MDSL
characteristics, of limiters for Magnum breakers are often used for this
low-voltage power circuit breakers. tc = The Total Interrupting (Clearing) purpose even when the maximum
25 Time available fault currents are within
The let-through current for a given
the interrupting rating
limiter application is readily determined
of the corresponding unfused
26 by extending a vertical line from the
Magnum breakers.
applicable maximum available sym-
metrical fault amperes at the bottom B. Protection of the circuit breaker only.
27 margin to the characteristic line for Ia
Case A would tend to use the smallest
the particular limiter, and from this Ip
intersection extending a horizontal line available limiter; Case B the largest.
28 to the left margin and reading the peak tm ta
When downstream protection is
current. The withstand rating of any required, the selection is usually
tc a compromise, because certain small
circuit elements protected by the
29 limiters should be at least equal to limiters cannot be coordinated with
this peak current. Figure 26.1-2. Current Limiting the breaker to avoid nuisance blowing
on overloads or small and moderate
30 It will be noted that the let-through short circuits.
current increases with the limiter size
or ampere rating; in other words, the Minimum, recommended and
maximum current limiting effect is maximum limiter sizes for Magnum
31 obtained with the smallest size. This MDSL breakers are given in the
effect is to be expected, because the table below.
32 resistance decreases as the rating Table 26.1-3. Magnum MDSL Ratings
increases. If the vertical line from the
bottom margin as described in the Frame Available Sensor/ Catalog
Rating Plug (Amperes) Number
33 previous paragraph does not intersect
the limiter characteristic line, the avail- 800 200, 250, 300, 400, 600, 800 MDSL08
able system fault current is below the 1600 200, 250, 300, 400, 600, MDSL16
34 “threshold” current of that limiter, and 800, 1000, 1200, 1600
it will offer no current limiting effect. 2000 1600, 2000 MDSL20

35 Table 26.1-4. Magnum MDSL Sensor/Rating Plug vs.Current Limiter Selection 1


Sensor and MDSL Current Limiter Selection Chart 2
Rating Plug In
36 200 MA250 MA300 MA400 MA600 3 MA800 MB1200 MB1600 MB2000 MD2500 MD3000
250 MA400 MA600 MA800 3 MB1200 MB1600 MB2000 MD2500 MD3000
37 300 MA400 MA600 MA800 3 MB1200 MB1600 MB2000 MD2500 MD3000
400 MA600 MA800 MB1200 3 MB1600 MB2000 MD2500 MD3000
600 MA800 MB1200 MB1600 MB2000 3 MD2500 MD3000
38 800 MB1200 MB1600 MB2000 MD2500 3 MD3000
1000 MB1600 MB2000 MD2500 3 MD3000
39 1200 MB2000 MD2500 3 MD3000
1600 MD3000 3
2000 MD3000 3
40 1 Select the current limiter based on the Magnum breaker frame and current sensor and rating plug as shown.
2 Refer to MDSL current limiter curves for let-through and time characteristics.
3 The recommended ratings shown as shaded provide for reduced current let-through and breaker coordination within the trip unit settings.
41 Selection of current limiters below the recommended ratings shown provides lower current let-through; however, trip unit settings must be
considered to avoid nuisance operation.

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-11
May 2017 Power Circuit Breakers
Sheet 26 013
Magnum DS Low-Voltage Power Circuit Breakers

100
90
1000
900
800
22
80 700
70 600
60
500
50 400
23
Peak Instantaneous Let-Through Current in Kilo – Amperes X 10

40 300
30 200

20
MD3000
MD2500
100
90
80
70
24
10
MD2000 60
MD1600 50
9
8 MD1200 40 MA250
MA800
7
6
5 MA600
30

20
MA300
MA400
25
4
MA400 MA500
3 MA300

Time in Seconds
10

2
MA250 9
8
7
MA800
26
6 MB1200
5
4 MB1600
1 3
.9
.8
.7 2
MB2000
MB2500
27
.6
.5
1
MB3000
.9
.4
.3
.8
.7
.6
28
.5
.2 .4
.3

.1
.2 29
.09
.08 .1
.07 .09
.06 .08
.05
.04
.07
.06
.05
30
.04
.03
.03

.02 .02
31
.01

10000
40
50

80

8000
20

30

60
70
90

9000
700
800

2000
100

7000
400
500
600

3000

5000
200

900

4000
300

1000

6000
1 2 3 4 5 6 7 8 9 10
8000

80000
50000
60000
7000

10000

20000
3000

5000
6000

40000

70000

100000
700

2000

9000

30000
400

4000

90000
1000
500
200

600
300

800
100

900

32
Current in Amperes x 100
Available Current, rms Symmetrical Amperes x 10

Figure 26.1-3. Type Magnum DSL Limiters, Peak Let-Through


33
Figure 26.1-4. Type Magnum DSL Limiters Average Melting
Current Characteristics Time-Current Characteristics
34

35

36

37

38

39

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-12
Insulated-Case Circuit Breakers May 2017
Sheet 26 014
Magnum SB Insulated-Case Circuit Breakers

22 Magnum SB Magnum SB is a low-voltage insulated- UL and ANSI Test Certifications


case circuit breaker family designed
Low-Voltage Insulated-Case for the performance and economic Magnum SB meets or exceeds the

23 Circuit Breakers requirements of UL 891 switchboards. applicable ANSI, NEMA, UL and CSA
standards, including:
■ Magnum SB insulated-case circuit
breakers have Interruption ratings ■ ANSI C37.13 (low-voltage AC power
24 up to 100 kA at 635 Vac with continu- circuit breakers used in enclosures)
ous current ratings up to 6000 A ■ ANSI C37.16 (preferred ratings,
■ Magnum SB insulated-case circuit related requirements, and
25 breakers have lighter-duty short- application recommendations for
time current ratings and fixed low-voltage power circuit breakers
internal instantaneous trips on and AC power circuit breakers)
26 most ratings, which is characteristic ■ ANSI C37.17 (trip devices for AC
of UL 489 molded-case breakers and general purpose DC low-voltage
commonly used in UL 891 switch- power circuit breakers)
27 boards. This provides for greater
■ ANSI C37.50 (test procedures
economy and excellent coordination
for low-voltage AC power circuit
and selectivity for most commercial
28 breakers used in enclosures)
applications
■ UL 1066 (standard for low-voltage
■ Fixed internal instantaneous trips
AC and DC power circuit breakers
are included on all SB insulated-case
29 circuit breakers rated 3200 A and
used in enclosures)
Magnum SB Low-Voltage Insulated- ■ NEMA SG3 (this standard adopts
Case Circuit Breakers are Designed for below to provide an extra safety
factor by reducing the energy let- ANSI C37.16 in its entirety)
the Performance and Economic
30 Requirements of UL 891 Switchboards through to downstream circuits at
the maximum instantaneous trip Comprehensive
point and to facilitate feeder circuit
31 breaker protection in UL 891 switch- Enclosure Solutions
boards with 3-cycle bus bracing
Magnum SB has proven performance
■ Magnum SBSE current limiting
32 power circuit breakers have 150 kA
in Eaton manufactured switchboards
with the following test certifications:
interrupting ratings at 480 Vac with
continuous current ratings up to ■ UL 891 (Drawout Magnum SB
33 5000 A. The short-time current and Pow-R-Line C low-voltage
rating is 30 kA for standard frame switchboards)
34 and 50 kA for double frame breakers ■ UL, CSA 22.2.31 low-voltage
assemblies

35 Approvals
■ UL listed: Magnum SB breaker
UL File E52096 and cassette
36 UL File E204565

37

38
Typical Magnum SB Low-Voltage
Insulated-Case Circuit Breaker
39 Nameplate

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-13
May 2017 Insulated-Case Circuit Breakers
Sheet 26 015
Magnum SB Insulated-Case Circuit Breakers

Magnum SB Switchboard Class Insulated-Case 22

23

24

25

26

Magnum SB Low-Voltage Insulated-Case Circuit Breaker Family UL Rated for Switchboard Applications 27
Table 26.1-5. Magnum SB Switchboard Class Insulated-Case Low-Voltage Air Circuit Breakers
Frame
Amperes
Breaker
Type
Frame
Type
rms Symmetrical Current Ratings kA 50/60 Hz 1 Poles
Available
Available Current
Sensor and Rating
28
Interrupting Interrupting Interrupting Short-Time Fixed Internal
Catalog at 254 Vac at 508 Vac at 635 Vac Withstand Instantaneous Plugs for Digitrip RMS
Number Trip Unit (Establishes
Rating Trip
Breaker In Rating) 29
800 SBN-508 Narrow 50 50 35 20 18 x In 3, 4 200, 250, 300, 400,
SBN-608
SBN-C08
Narrow
Narrow
65
100
65
100
42
65
20
20
18 x In
18 x In
3, 4
3, 4
600, 800 30
SBS-608 Standard 65 65 65 20 18 x In 3, 4
SBS-808 Standard 85 85 85 20 18 x In 3, 4
SBS-C08 Standard 100 100 85 20 18 x In 3, 4 31
SBS-H08 Standard 130 130 130 20 18 x In 3
1200 SBN-512 Narrow 50 50 35 25 18 x In 3, 4 200, 250, 300, 400, 600,
SBN-612 Narrow 65 65 42 25 18 x In 3, 4 800, 1000, 1200 32
SBN-C12 Narrow 100 100 65 25 18 x In 3, 4
SBS-612 Standard 65 65 65 25 18 x In 3, 4
SBS-812 Standard 85 85 85 25 18 x In 3, 4 33
SBS-C12 Standard 100 100 85 25 18 x In 3, 4
SBS-H12 Standard 130 130 130 25 18 x In 3
SBS-E12 2 Standard 200 150 65 30 30 3 34
1600 SBN-516 Narrow 50 50 35 30 18 x In 3, 4 200, 250, 300, 400, 600,
SBN-616 Narrow 65 65 42 30 18 x In 3, 4 800, 1000, 1200, 1600
SBN-C16 Narrow 100 100 65 30 18 x In 3, 4
SBS-616 Standard 65 65 65 30 18 x In 3, 4
35
SBS-816 Standard 85 85 85 30 18 x In 3, 4
SBS-C16 Standard 100 100 85 30 18 x In 3, 4
SBS-H16 Standard 130 130 130 30 18 x In 3 36
SBS-E16 2 Standard 200 150 65 30 30 3
2000 SBN-620 Narrow 65 65 65 35 18 x In 3, 4 200, 250, 300, 400,
SBN-C20 Narrow 100 100 65 35 18 x In 3, 4 600, 800, 37
SBS-620 Standard 65 65 65 35 18 x In 3, 4 1000, 1200, 1600, 2000
SBS-820 Standard 85 85 85 35 18 x In 3, 4
SBS-C20 Standard 100 100 85 35 18 x In 3, 4 38
SBS-H20 Standard 130 130 130 35 18 x In 3
SBS-E20 2 Standard 200 150 65 30 30 3
2500 SBS-625
SBS-825
Standard
Standard
65
85
65
85
65
85
45
45
18 x In
18 x In
3, 4
3, 4
200, 250, 300, 400,
600, 800, 1000, 1200,
39
SBS-C25 Standard 100 100 85 45 18 x In 3, 4 1600, 2000, 2500
SBS-H25 Standard 130 130 130 45 18 x In 3
SBS-E25 2 Double 200 150 100 50 50 3
40
1 Interrupting ratings shown based on breaker equipped with integral Digitrip RMS trip unit. These interruption ratings are based on the standard duty
cycle consisting of an open operation, a 15 second interval and a close-open operation, in succession, with delayed tripping in case of short-delay
devices. The standard duty cycle for short time ratings consists of maintaining the rated current for two periods of 1/2 seconds each, with a 15 second
41
interval of zero current between the two periods.
2 Magnum SBSE current limiting power circuit breaker with fast opening contacts.
42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-14
Insulated-Case Circuit Breakers May 2017
Sheet 26 016
Magnum SB Insulated-Case Circuit Breakers

Table 26.1-5. Magnum SB Switchboard Class Insulated-Case Low-Voltage Air Circuit Breakers (Continued)
22 Frame Breaker Frame rms Symmetrical Current Ratings kA 50/60 Hz 1 Poles Available Current
Amperes Type Type Interrupting Interrupting Interrupting Short-Time Fixed Internal Available Sensor and Rating
Catalog at 254 Vac at 508 Vac at 635 Vac Withstand Instantaneous Plugs for Digitrip RMS
23 Number Rating Trip Trip Unit (Establishes
Breaker In Rating)

3000 SBS-630 Standard 65 65 65 50 18 x In 3, 4 200, 250, 300, 400, 600,


24 SBS-830 Standard 85 85 85 50 18 x In 3, 4 800, 1000, 1200, 1600,
SBS-C30 Standard 100 100 85 50 18 x In 3, 4 2000, 2500, 3000
SBS-H30 Standard 130 130 130 50 18 x In 3
25 SBS-E30 2 Double 200 150 4 50 50 3
4000 SBS640 Double 65 65 65 65 18 x In 3, 4 2000, 2500, 3000, 4000

26 SBN640 Double
Narrow
65 65 65 65 18 x In 3, 4

SBS-840 Double 85 85 85 72 18 x In 3, 4
27 SBS-C40
SBS-H40
Double
Double
100
130
100
130
100
130
72
72
18 x In
18 x In
3, 4
3
SBN-840 Double 85 85 65 72/65 18 x In 3, 4
28 SBN-C40
Narrow
Double 100 100 65 72/65 18 x In 3, 4
Narrow
SBS-E40 2 Double 200 150 100 50 50 3, 4
29
5000 SBS-850 Double 85 85 85 85 18 x In 3 2500, 3000, 4000, 5000
SBS-C50 Double 100 100 100 90 18 x In 3, 4
SBS-H50 Double 130 130 130 90 18 x In 3
30 SBS-E50 23 Double 200 150 100 50 50 3
6000 SBS-C60 3 Double 100 100 100 100 18 x In 3, 4 3000, 4000, 5000, 6000
31 SBS-H60 Double 130 130 130 100 18 x In 3
1 Interrupting ratings shown based on breaker equipped with integral Digitrip RMS trip unit. These interruption ratings are based on the standard duty
cycle consisting of an open operation, a 15 second interval and a close-open operation, in succession, with delayed tripping in case of short-delay
32 devices. The standard duty cycle for short time ratings consists of maintaining the rated current for two periods of 1/2 seconds each, with a 15 second
interval of zero current between the two periods.
2 Magnum SBSE current limiting power circuit breaker with fast opening contacts.
3
33 4
Breaker applied in a tested fan cooled enclosure.
Product to be tested. Contact Eaton for product rating.

34

35

36

37

38

39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-15
May 2017 Breaker-Mounted Options
Sheet 26 017
Magnum DS and SB Breaker-Mounted Options

Breaker-Mounted Options ■ Bell alarm/overcurrent trip switch 1


(OTS). Provides two Form C contacts 22
Magnum breakers are available with that change state when the Digitrip
a comprehensive array of factory- RMS trip unit acts to trip the breaker.
installed breaker options to enable The contacts are available for exter- 23
configured-to-order solutions for nal indication or customer use and
specified customer requirements. are manually reset by the mechani-
Field option kits are available to cal trip indicator 24
provide easy service, modification ■ Padlockable pushbutton cover.
and customization of the breaker at Permits padlocking hinged cover
the point of use. plates to block access to the PUSH 25
ON and PUSH OFF buttons on the
■ Shunt trip device (ST). Provides
breaker faceplate Auxiliary Switches Come in Modular
for remote electrically controlled
■ Mechanical operations counter. 2a/2b Contact Stages Providing up to
26
breaker opening when energized
Records mechanical operations of 6a/6b Dedicated Contacts
by a rated voltage input
the breaker over its installed life 27
■ Spring charge motor (MOT).
Charges the breaker closing springs ■ Key off lock provisions. Enables
automatically, facilitating remote or mounting of a single cylinder Kirk®,
local closing. The motor assembly Castell or Ronis Key Lock to lock the 28
includes its own cut-off switch breaker in the OPEN position
that changes state at the end of the ■ Latch check switch. Provides one
charging cycle. This contact can be Form C contact that changes state 29
wired out for external indication when the breaker is ready to close.
■ Spring release device (SR). Can be wired to the spring release
Provides for remote electrically device for fast transfer applications 30
controlled breaker closing when or wired for external ready-to-close
its coils are energized by a rated indication
voltage input 31
■ Undervoltage release (UVR).
Trips the breaker when an existing
voltage signal is lost or falls
32
below an established threshold
■ Auxiliary switch. Up to 6a/6b 33
auxiliary individual dedicated
contacts are available for customer
use to indicate if the breaker is in
Mechanical Trip Indicator with
34
the OPEN or CLOSE position Bell Alarm (OTS) Switches Mounted 1
■ Mechanical trip indicator flag 1.
The red trip indicator flag pops out
1 For the Digitrip RMS 1150+ trip unit, other 35
protective functions, if programmed, will
to provide local visual indication cause the OTS and mechanical trip indicator
when the Digitrip RMS trip unit flag to operate.
acts to trip the breaker on an 36
overcurrent condition. Available
in two options: an interlocked
version that mechanically 37
Shunt Trip, Spring Release and
locks out the breaker until the Undervoltage Release Device
indicator is manually reset and
a non-interlocked version for
Installed on Accessory Deck
38
indication only
39

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-16
Microprocessor Trip Units May 2017
Sheet 26 018
General Description—Magnum DS and SB Trip Units

Digitrip RMS Trip Unit Family The trip unit overcurrent protective ■ Digitrip RMS 520M adds phase,
22 pickup settings are a function of the neutral and ground current
for Magnum Circuit Breakers breaker In rating, which is established metering with a four-character
by the rating plug and current sensors. LCD display window
23 The Magnum family of Digitrip RMS
trip units consists of four trip unit
When preset conditions are exceeded, ■ Digitrip RMS 520MC adds
the trip unit initiates a trip signal to communication of current values
models, each providing increasing the trip actuator, tripping the circuit and breaker status (open, closed,
24 levels of features and options to breaker. Red cause-of-trip LEDs light tripped), and Arcflash Reduction
enable the ultimate selection to up to indicate the cause of trip,
match application requirements for Maintenance System™ for arc flash
powered by a easily replaceable reduction
25 protection, coordination, information, backup battery located behind the
diagnostics and communication: rating plug. The LED will flash to
■ Digitrip RMS 520 save power, until the trip unit reset Programmable Trip Units
26 ■ Digitrip RMS 520M
button is depressed.
■ Digitrip RMS 1150+ provides
■ Digitrip RMS 520MC All trip units include three important programmability for more
27 ■ Digitrip RMS 1150+ self-protecting safety features that are sophisticated distribution systems
provided as standard: ❑ Increased protection and
Common Trip Unit Features Making Current Release (MCR):
coordination capabilities
28 A summary of the important features employs a fast-acting analog instanta- ❑ Systems monitoring information
common to all Magnum trip units is neous trip that prevents the breaker including power factor, voltage,
as follows: from closing and latching on a fault current, harmonic distortion
29 when the peak current exceeds 25 x values and waveform capture
■ Microprocessor-based true with a bright three-line, (eight
the breaker In rating. This reduces arc
rms sensing flash energy during breaker closing for characters per line) LED display
30 ■ Discrete rotary or programmable faults within the self-protecting range. ❑ Two programmable contacts for
settings The MCR is enabled for the first two customer use
■ Unit status LED (green) cycles following the circuit breaker
31 closing operation and thereafter,
❑ Time and date stamping of trip
■ Cause of trip LEDs (red) events for improved trouble-
depending on the type of Magnum
■ Battery check LED (green) shooting and diagnostics
32 breaker applied, becomes inactive.
■ Reset/battery test pushbutton ❑ Accuracy of 1% on current and
■ Making current release Over-Temperature Protective Trip: voltage values and 2% on energy
automatically trips the breaker when and power
33 ■ Thermal memory
the temperature inside the trip unit
■ Over-temperature protective trip ❑ Systems diagnostic information
exceeds 85°C, which indicates that
■ Zone selective interlocking (ZSI) and breaker health menu
there are significantly higher
34 provisions temperatures within enclosure. ❑ Communications
■ Rating plug receptacle ❑ Arcflash Reduction Maintenance
Thermal Memory: provides over-
■ Backup battery for cause of System for arc flash reduction
35 trip LEDs
temperature protection on load circuits
against effects of repeated overload
■ Test kit receptacle with cover conditions. This feature is defeatable
36 ■ Plug-in mounting for easy for special applications such as
replacement welding and primary injection testing.
■ Clear plastic cover (sealable)
37 Trip Units
Digitrip RMS trip units are highly
accurate microprocessor-based Eaton’s electrical sector introduced the
38 protective devices that use a sampling first microprocessor-based trip unit
algorithm to compute true rms values and has advanced the technology
for precise system coordination and into a new family of UL and CSA
39 metering. The trip unit is completely listed Digitrip RMS electronic and
self-contained and requires no programmable trip units designed
external control power to perform and engineered exclusively for
40 its overcurrent protective functions Magnum DS breakers.
because the power to operate the
trip unit is derived from the primary
41 current passing through the current Electronic Trip Units
sensors. When the trip unit is operat-
ing, the green unit status LED begins ■ Digitrip RMS 520 enables the
42 to blink like a heartbeat to visibly user as many as nine phase and
confirm the microprocessor is ground current protection settings
powered up. for maximum flexibility in trip- Magnum 520MC Trip Unit with
43 curve shaping and multi-unit Arcflash Reduction Maintenance
System, Four-Digit LCD Display and
coordination, and adds ground
current protection settings Ampere-Based Communications

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-17
May 2017 Microprocessor Trip Units
Sheet 26 019
General Description—Magnum DS and SB Trip Units

For the second method of arming the For all three arming methods, the
Maintenance Mode function, a remote 520MC provides a blue LED to confirm 22
switch wired through the breaker the Maintenance Mode function is on.
secondary contacts can remotely In addition, there is also a normally
arm the Maintenace Mode setting. A open breaker contact that allows the 23
high-quality gold-plated or palladium user to wire in an external stacklight or
contact is required in this application. annunciator for remote indication. For
the 1150+, the message “Maintenance 24
A third method to arm the Mode Enabled” will be shown on its
Maintenance Mode setting is via LED display. The 1150+ also has an
a communication device. There is alarm relay that can be programmed 25
a confirmation screen that verifies to track the Maintenance Mode state.
the arming. A BIM (Breaker Interface
Module) or Power Xpert® system The maintenance mode function will 26
are communication methods to arm provide fast tripping even when the
the setting. regular Instantaneous is set to OFF.
The Arcflash Reduction Maintenance
The instantaneous LED position is 27
also used to indicate a trip initiated
System setting has five unique settings by the Maintenance Mode setting.
(2.5, 4.0, 6.0, 8.0, 10.0 x In). To adjust this
setting, a rotary switch on the trip unit
The 520MC LCD display, if powered, 28
will indicate with four dashes while
face is provided for the 520MC while the the 1150+ will display the message
1150+ trip unit uses its local keypad.
Magnum 1150+ Trip Unit with Arcflash “Maintenance Mode Trip.” 29
Reduction Maintenance System, 24-Digit
LED Display, Programmable Protection,
Alarms and Relaying, Power Metering,
Power Quality and Alarms, Waveform Time 30
In = Rating Plug/Sensor Rating
Capture, Communications and Breaker Ir = LDPU x In
Health Monitoring
31
LDPU
Arcflash Reduction Typical I n x 0.4 to 1.0

Maintenance System 32
The Arcflash Reduction Maintenance
System Maintenance Mode function 33
of the Digitrip 520MC and 1150+ can
reduce arc flash incident energy that
is generated on a fault condition. This LDT @ 6X Ir 34
Typical 2 to 20 Sec
is accomplished by an analog trip
circuit that, when armed, provides a
fast-acting response to the fault. This 35
is separate from the normal system
protection setting of instantaneous. SDPV = 2 to 10 Times I r
36
Eaton’s Arcflash Reduction
Maintenance System employs a
separate, dedicated analog trip
SDT
Typical 0.1, 0.2, Optional
37
circuit that eliminates microprocessor 0.3, 0.4, 0.5 Sec Instantaneous
latencies, resulting in clearing times
that are faster than standard instanta- 38
neous tripping. This provides superior Maintenance
Mode
arc flash reduction to competitors’ Instantaneous
systems that simply lower the standard 60 to 75 msec Maintenance Mode Total Clearing Time 39
instantaneous pickup set point. Total Clearing Time 60 to 75 msec
40 msec
40 msec
There are three ways to arm the 40
Maintenance Mode Arcflash Current
0 2.5 to 10 10
Reduction Maintenance System
Times I n
setting. One method is locally at the Typical at 480V, 60 Hz 41
trip unit front panel. For the 520MC, the
two-position switch in the Maintenance
Figure 26.1-5. Arcflash Reduction Maintenance System—Typical Time Current Curve with
Mode section of the trip unit is used.
Maintenance Mode 42
Turning the switch to the ON position
will arm the setting. For the 1150+, the
local front keypad is used to enable the 43
Maintenance Mode setting. The setting
is located in the SYSTEM submenu of
programmable settings (PGM SET).

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-18
Microprocessor Trip Units May 2017
Sheet 26 020
General Description—Magnum DS and SB Trip Units

22 5 Remote
Control Indicator
4 L
Voltage
(BlueLight)
23
Remote Arcflash Reduction
Arcflash Reduction Maintenance System Switch
24 Maintenance
System Switch 7
1 Communication wiring to BIM,
2 MODBUS MINT or Power Xpert
25 computer. This can activate
Maintenance Mode if desired. 7

26 3
A12 B7
A10 A9 B1 B2
Alternate Customer 3
Wiring (Partial) A12 B7
A15 A14

27 1 6

28

29
Magnum Breaker (with MM wiring)

30 1 The Digitrip 520MC (Cat 5ARMxxx) can locally be placed in Maintenance Mode via a two-position switch located on the trip unit. The function can
also be armed via a remote switch as shown. In addition, the function can be activated via communications. A blue LED on the Digitrip verifies
the Digitrip is in Maintenance Mode.
2
31 The recommended selector switch for this low-voltage application is Eaton part number 10250T1333-2E, which includes a contact block rated for
logic level and corrosive use.
3 The maximum length of this wiring to remote Arcflash Reduction Maintenance System switch (or alternate relay contact) is 9.78 ft (3m). Use
#20 AWG wire or larger.
32 4 Control voltage is 120 Vac or 230 Vac or 24–48 Vdc or 125 Vdc. Check Magnum circuit breaker front cover for trip unit power requirements.
5 A remote stack light, annunciator panel or other remote indication device can be connected to verify that the Digitrip is in Maintenance Mode.
6 Relay in (GF alarm/PS module) makes when in Maintenance Mode. Contact is rated 1A at 120 Vac or 0.5 A at 230 Vac or 1 A at 24–48 Vdc and
33 0.35 A at 125 Vdc.
7 The Digitrip 520MC can also be placed remotely in its Maintenance Mode via a general purpose relay–ice cube type with logic level contacts–
activated by remote control switch. A recommended type is IDEC Relay RY22. Choose voltage as desired.
34
Figure 26.1-6. Maintenance Mode Wiring Digitrip 520MC
35

36

37

38

39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-19
May 2017 Microprocessor Trip Units
Sheet 26 021
General Description—Magnum DS and SB Trip Units

Digitrip 520 Trip Unit Digitrip 520M Trip Unit Digitrip 520MC Trip Unit
22

23

24

25

26

27
Digitrip 520 Trip Unit with Digitrip 520M Trip Unit with Four-Digit LCD Digitrip 520MC Trip Unit With
Basic Overcurrent Protection Display and Ampere-based Metering, Arcflash Reduction Maintenance
Alarms and System Diagnostics System, Four-Digit LCD Display 28
The Digitrip 520 is a simple basic and Ampere-based Communications
trip unit with three available types The Digitrip 520M is available with
of protection (LI, LSI and LSIG). three types of protection (LSI, LSIG The Digitrip 520MC is available in 29
Up to nine rotary-type current and and LSIA) and includes the following three types of protection (LSI, LSIG
time settings provide for maximum added features: and LSIA) and includes the following
flexibility in curve-shaping and multi- enhancements: 30
■ Four-digit LCD display with a step
unit coordination.
pushbutton to scroll through the ■ Communications of ampere-based
■ The Instantaneous function (I) display data, including ampere- data, breaker status and cause-of-
includes an off position setting based metering of phase, neutral trip information using the INCOM™ 31
when Short Time (S) protection is and ground currents, plus communications system. Each trip
provided to increase application operational and cause-of-trip unit has a unique hexadecimal
flexibility in the field diagnostic information address (001 to 999) set by rotary 32
■ I2t time delay settings for better ■ When specified, the Power Relay switches. A red transmit LED is
provided to confirm communica-
curve shaping when Short Time (S) Module (PRM) is supplied to
tions activity. Peripheral translator 33
and Ground Fault (G) protective perform the following features:
functions are selected devices are available to convert
❑ Power up the trip unit display
INCOM to other protocols like
■ Zone Selective Interlocking (ZSI) from an external customer Modbus, Ethernet and so on 34
provided when Short Time (S) supplied source through the
■ Arcflash Reduction Maintenance
and/or Ground Fault (G) protective breaker secondary contacts to
functions are selected. ZSI provides retain the cause-of-trip and System allows the operator to enable 35
hard-wired positive system coordi- magnitude of trip information a special trip unit maintenance
nation, allowing the breaker closest mode with a preset accelerated
❑ Provide relay contact for remote instantaneous override trip that can
to the fault to trip first, thus avoiding indication of overload (LSI) or reduce arc flash energy up to 30%.
36
unnecessary and costly system ground trip (LSIG) or ground
downtime. ZSI is a useful method This accelerated tripping results
alarm (LSIA) in total clearing times that are
to reduce arc flash
■ Type LSIA units alarm only when faster than standard instantaneous
37
ground fault settings are exceeded, tripping. The arc flash reduction level
which is quite useful in critical
power applications
is preset at the trip unit using a five-
position switch that facilitates the
38
■ Plug receptacle for auxiliary power maximum arc flash reduction setting
module to power up the trip unit possible while avoiding nuisance 39
display during bench testing remote tripping. The Arcflash Reduction
from the switchgear Maintenance System can be turned
on locally at the trip unit, remotely 40
using peripheral devices, or via
communications. A blue LED
provides local indication the trip unit 41
is in the Maintenance Mode. Remote
indication can be accomplished by
a dedicated trip unit contact for use 42
with a stack light or annunciator
panel, or via communications
43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-20
Microprocessor Trip Units May 2017
Sheet 26 022
General Description—Magnum DS and SB Digitrip Trip Units

Digitrip 1150+ Trip Unit ■ Health menu—The health menu ■ Communications of comprehensive
22 on the Digitrip 1150+ front panel will access to trip unit capabilities
provide information on the Magnum including programmable settings,
circuit breaker’s health, as well as breaker control, metering, alarm,
23 a history of the circuit breaker and status, relaying and diagnostic
circuit it is protecting. This data is information. Peripheral translator
useful for planning maintenance devices are available to convert
24 and inspection schedules. The type INCOM to other protocols like
of data includes the total number of Modbus, Ethernet and so on
all instantaneous and short delay ■ Accessory bus for use with
25 trips seen by the circuit breaker. A peripheral digital relay modules
second counter shows the number that can be programmed through
of overloads (LDT) and ground the trip unit keypad for additional
26 faults (GFT) encountered while in auxiliary and various alarm contacts
service. The OP count provides data ■ Arcflash Reduction Maintenance
on the number of close operations System allows the operator to enable
27 Digitrip 1150+ Trip Unit
experienced by the circuit breaker. a special trip unit Maintenance
The last time the circuit breaker was Mode with a preset accelerated
The Digitrip 1150+ trip unit is a highly operated (open or closed or tripped) instantaneous override trip that can
28 advanced programmable protective is viewable with time and date reduce arc flash energy up to 30%.
device available in three types of displayed. Also included is the This accelerated tripping results in
protection (LSI, LSIG and LSIA). maximum temperature in degrees
29 The following is a first level summary Centigrade as seen by the Digitrip
total clearing times that are faster
than standard instantaneous
of the special features and options: microprocessor CHip. The capture of tripping. The arc flash reduction
the data requires external
30 ■ 24-character LED digital display trip unit power. This data, once
level is preset at the trip unit for the
maximum arc flash reduction setting
easily visible from 50 feet and ideal captured, is stored in non-volatile
for dark equipment environments possible, while avoiding nuisance
memory. These features are avail-
31 ■ Membrane type dust-resistant able for remote communications
tripping. The Arcflash Reduction
Maintenance System can be turned
keypad pushbuttons to facilitate ■ Programmable alarm contacts or on locally at the trip unit, remotely
local unit programming, including trip contacts
32 view functions (Up, Down, ESCape,
using peripheral devices, or via
■ Programmable relay functions communications. The display
SELect and Reset), edit values
including undervoltage, overvoltage, provides local indication the trip unit
(Up, Down and Save) and
33 battery test
underfrequency, overfrequency, is in the Maintenance Mode. Remote
reverse power, voltage unbalance indication can be accomplished by
■ Programmable trip unit settings and phase rotation a dedicated trip unit contact for use
and curves including I2t and I4t
34 curves, as well as IEEE moderately
with a stack light or annunciator
panel, or via communications
inverse, very inverse and extremely
inverse curves
35
■ Voltage and power metering
■ Power quality monitoring and alarm
36 with THD and waveform capture

37

38

39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-21
May 2017 Microprocessor Trip Units
Sheet 26 023
Selection Guide—Magnum DS and SB Digitrip Trip Units

Table 26.1-6. Digitrip Trip Units for Magnum DS and SB ANSI/UL Rated Power Circuit Breakers
22

23

24
Trip Unit Type Digitrip 520 Digitrip 520M Digitrip 520MC Digitrip 1150+ 1

Ampere range 200–6000 A 200–6000 A 200–6000 A 200–6000 A 25


Interrupting rating at 480 V 42–200 kA 42–200 kA 42–200 kA 42–200 kA
rms sensing Yes Yes Yes Yes
Protection and Coordination 26
Protection Ordering options LI, LSI, LSIG LSI, LSIG, LSIA LSI, LSIG, LSIA LSI, LSIG, LSIA
Fixed rating plug (In) Yes Yes Yes Yes
Overtemperature trip Yes Yes Yes Yes 27
Long Long delay pickup 0.4–1.0 x (In) 0.4–1.0 x (In) 0.4–1.0 x (In) 0.4–1.0 x (In)
delay Long delay time I2t at 6 x Ir 2–24 seconds 2–24 seconds 2–24 seconds 2–24 seconds
protection Long delay time I4t No No No 1–5 seconds 28
(L) IEEE curves No No No Yes
Long delay thermal memory Yes Yes Yes Yes
High load alarm No No No 0.5–1.0 x (Ir)
Short Short delay pickup 200–1000% x (Ir) and M1 200–1000% x (Ir) and M1 200–1000% x (Ir) and M1 200–1000% x (Ir) and M1
29
delay Short delay time I2t at 8 x Ir 100–500 ms 100–500 ms 100–500 ms 100–500 ms
protection Short delay time flat 100–500 ms 100–500 ms 100–500 ms 100–500 ms
(S) Short delay time ZSI Yes Yes Yes Yes 30
Instanta- Instantaneous pickup 200–1000% x (In) and M1 200–1000% x (In) and M1 200–1000% x (In) and M1 200–1000% x (In) and M1
neous Making current release Yes Yes Yes Yes
protection Off position LSI and LSIG Yes Yes Yes 31
(I)
Ground Ground fault alarm No Yes Yes Yes
fault
protection
Ground fault pickup 25–100% x (In)
Ground fault delay I2t at 0.625 x In 100–500 ms
25–100% x (In)
100–500 ms
25–100% x (In)
100–500 ms
24–100% x (In)
100–500 ms
32
(G) 2 Ground fault delay flat 100–500 ms 100–500 ms 100–500 ms 100–500 ms
Ground fault ZSI Yes Yes Yes Yes
Ground fault thermal memory Yes Yes Yes Yes 33
Disable ground fault protection No No No No
Neutral protection (N) Model LSI Model LSI Model LSI Model LSI 34
System Diagnostics
Cause-of-trip LEDs Yes Yes Yes Yes
Magnitude of trip information No Yes Yes Yes 35
Remote signal contacts No Yes Yes Yes
Programmable contacts No No No Yes
System Monitoring 36
Digital display No 4-character LCD 4-character LCD 24-character LED
Current (% ) full scale sensor No Yes ±2% Yes ±2% Yes ±1%
Voltage (%) L to L No No No Yes ±1% 37
Power and energy (%) No No No Yes ± 2%
Apparent power kVA and demand No No No Yes
Reactive power No No No Yes 38
Power factor No No No Yes
Crest factor No No No Yes
Power quality—harmonics No No No Yes 39
% THD, waveform capture No No No Yes
System Communications
Type No No INCOM INCOM/TripLink 40
Power supply in breaker N/A Optional Standard Standard
Additional Features
Trip log (three events) No No No Yes 41
Electronic operations counter No No No Yes
Testing method 3 Test set Test set Test set Integral and test set
Waveform capture No No No Yes 42
Arcflash Reduction Maintenance System No No Yes Yes
Breaker health monitor No No No Yes
Protective relay functions No No No Yes 1 43
1 Over and undervoltage alarm or trip, over 2 1200 A maximum ground fault setting per
and underfrequency alarm or trip, voltage UL/NEC®. Legend: In = Rating Plug and Sensor Rating.
unbalance alarm or trip, reverse power trip, 3 Test set for secondary injection. Ir = Long Delay Pickup setting.
and phase rotation alarm are included.

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-22
Microprocessor Trip Units May 2017
Sheet 26 024
Technical and Application Data

Time-Current Curve Shaping Instantaneous (I) Repetitive Duty


22 5. Instantaneous Pickup Repetitive breaker opening and
Determines the level of fault closing, such as in frequent motor
current that will actuate a trip with
23 no time delay.
starting and stopping, are covered
by ANSI standards C37.13 and C37.16.
1

Ground Fault (G) These standards list the number


24 2B
6. Ground Fault Pickup
of operations between servicing
2 (adjusting, cleaning, lubrication,
2A Determines the level of fault
current at which the ground fault tightening and so on) and the total
25 3 trip delay countdown is actuated. numbers of operations under
4B various conditions without requiring
Time

7. Ground Fault Delay replacement of parts, for the various


Determines the amount of time
26 6 4A
4
the breaker will carry a ground
breaker frame sizes.
fault before tripping. For motor starting duty, with closing
starting currents up to 600% and opening
27 5 a. Flat Response
running currents up to 100% of the
7B I2t out: For coordination with
other circuit breakers with breaker frame size, at 80% power
7 factor or higher, the endurance or
28 7A
electronic ground fault settings.
total operations (not requiring parts
Current in Multiples b. I2t Response replacement) will be as follows:
I2t in: For coordination with
29 Figure 26.1-7. Time-Current Curve Shaping zero sequence ground fault 800 A Frame: 1400 operations
Note: See selection guide charts for
relays, fuses and thermal- 1600 A Frame: 400 operations
availability of adjustments. magnetic breakers.
30 The frequency of operation should not
Long Delay (L) Feeder Breakers—General exceed 20 starts in 10 minutes or 30 in
one hour.
1. Long Delay Pickup Circuit breakers for feeder circuit
31 Determines the continuous protection may be manually or
ampere rating of the breaker.
Group Motor Feeder Breakers
electrically operated, with long
and short delay or long delay and Typical loads for such circuits are motor
32 2. Long Delay Time
instantaneous type trip devices, control centers. The feeder breakers
Determines the amount of time
and trip settings, as required for the may be either manually or electrically
the breaker will carry a low level
specific circuit and load requirements. operated as preferred, and are usually
33 overload before tripping.
equipped with long and short delay trip
a. I2t Response General purpose feeder breakers, such as protection only for coordination with
I2t in: For coordination with other for lighting circuits, are usually equipped the individual motor circuit devices.
34 circuit breakers with electronic with long delay and short delay trip The minimum long delay pickup setting
trip devices and for coordination devices, with the long delay pickup set should be 115% of the running current
with thermal-magnetic for the maximum load demand in the of the largest motor in the group, plus
35 circuit breakers. circuit. Where arcing fault protection the sum of the running circuits of all
b. I4t Response is required, add instantaneous trip other motors.
I4t in: For coordination with with setting as low as practicable
36 fuses and upstream trans- consistent with inrush requirements.
former damage curves. As an option, the Arcflash Reduction
Maintenance System can be selected
37 Short Delay (S) for increased arc flash protection
3. Short Delay Pickup during maintenance.
Determine or set the level of fault
38 current at which the short-time trip Motor Starting Feeder Breakers
delay countdown is actuated.
These breakers are usually electrically
4. Short Delay
39 Sets the amount of time the breaker
operated, with long delay, short
delay and instantaneous tripping
will carry both a low level and high characteristics for motor running,
fault currents before tripping.
40 locked rotor and fault protection.
a. Flat Response The breaker sensor rating should be
I2t out: For coordination with chosen so that the long delay pickup
41 other circuit breakers with can be set at 125% of motor full load
electronic trip devices. current for motors with a 1.15 service
b. I2t Response factor, or at 115% for all other motors.
42 I2t in: For coordination with fuses Contactors are recommended for this
and thermal-magnetic breakers. application when circuit breaker duty
cycle is exceeded.
43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-23
May 2017 Microprocessor Trip Units
Sheet 26 025
Technical and Application Data

Zone Selective Interlocking Ground fault and short delay pickup on It must also be recognized that not
Zone selective interlocking provides
Digitrip trip units have zone all systems may be equipped with 22
selective interlocking. zone selective interlocking. Systems
positive system coordination by
containing multiple sources, or where
allowing the breaker closest to the Zone selective interlocking may be 23
the direction of power flow varies,
fault to trip without any preset time applied as a type of bus differential require special considerations, or may
delays. This is achieved by setting protection. It must be recognized; how-
up the distribution system as shown not be suitable for this feature. Digitrip
in Figure 26.1-8. The hardwired
ever, that one must accept the mini- zone interlocking has been tested with 24
mum pickup of the trip unit up to three levels with up to 20 trip
connection between the trip units for sensitivity.
sends a restraining signal upstream, units per level.
allowing the breaker closest to the fault
25
to act instantaneously. Zone selective
interlocking also reduces stress on the
distribution system by isolating faults 26
without time delays.
By definition, a selectively coordinated
Ground Fault Setting:
27
system is one where by adjusting trip 1200A Pickup
unit pickup and time delay settings, the Zone 1
0.5 Seconds Time Delay

circuit breaker closest to the fault trips


Breaker
Number 1 28
first. The upstream breaker serves two
functions: (1) backup protection to the Fault 1
downstream breaker and (2) protection
Ground Fault Setting:
29
of the conductors between the upstream 600A Pickup
and downstream breakers. These Zone 2 0.3 Seconds Time Delay
elements are provided for on Digitrip 30
trip units.
For faults that occur on the conductors Breaker
Number 2 31
between the upstream and down-
Zone Selective
stream breakers, it is ideally desirable Fault 2 Interlocking Wiring
for the upstream breaker to trip 32
with no time delay. This is the
feature provided by zone selective Zone 3
interlocking. Digitrip trip units include Ground Fault Setting:
300A Pickup 33
this option. No Time Delay
Breaker
Zone selective interlocking is a Number 3

communication signal between


34
Fault 3
trip units applied on upstream and
downstream breakers. Each trip unit
must be applied as if zone selective Load
35
interlocking were not employed, and
set for selective coordination.
Fault 1 36
During fault conditions, each trip unit There are no interlocking signals. The main breaker trip unit will initiate the
that senses the fault sends a restraining trip instantaneously.
signal to all upstream trip units. This 37
restraining signal results in causing the Fault 2
upstream trip to continue timing as it The feeder breaker trip unit will initiate the trip instantaneously to clear the
is set. In the absence of a restraining fault; and Zone 2 will send an interlocking signal to the Zone 1 trip unit. The 38
signal, the trip unit trips the associated Zone 1 trip unit will begin to time out, and in the event that the feeder breaker
breaker with no intentional time delay, in Zone 2 would not clear the fault, the main breaker in Zone 1 will clear the
minimizing damage to the fault point. fault in 0.5 seconds. 39
This restraining signal is a very low
Fault 3
level. To minimize the potential for
induced noise, and provide a low The branch breaker trip unit will initiate the trip instantaneously to clear the 40
impedance interface between trip fault; and Zone 3 will send an interlocking signal to the Zone 2 trip unit; and
units, twisted pair conductors are Zone 2 will send an interlocking signal to Zone 1.
used for interconnection. Zone 1 and Zone 2 trip units will begin to time out, and in the event that the 41
branch breaker in Zone 3 would not clear the fault, the feeder breaker in
Zone 2 will clear the fault in 0.3 seconds. Similarly, in the event that the feeder
breaker in Zone 2 would not clear the fault, the main breaker in Zone 1 will clear 42
the fault in 0.5 seconds.

Figure 26.1-8. Zone Selective Interlocking


43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-24
Magnum DS and SB May 2017
Sheet 26 026
Technical Data

Table 26.1-7. Magnum DS and SB Breaker Control Device Application Guide—Vdc


22 Breaker Control Device 24 Vdc 32 Vdc 48 Vdc 125 Vdc 250 Vdc
Nominal Voltage

23 Shunt Trip (ST)


Operational voltage range
Trip circuit
70–110% 17–26 Vdc

34–53 Vdc 77–138 Vdc 154–275 Vdc
Power consumption (inrush) (required for 35 ms) 250 watts 250 watts 450 watts 450 watts
Opening time Seconds 35 ms 35 ms 35 ms 35 ms
24 Spring Release (SR) Close circuit —
Operational voltage range 70–110% 17–26 Vdc 34–53 Vdc 77–138 Vdc 154–275 Vdc
Power consumption (inrush) (required for 200 ms) 250 watts 250 watts 450 watts 450 watts
25 Closing time Seconds 35 ms 35 ms 35 ms 35 ms
Spring Charge Motor (MOT) —
Operational voltage range 85–110% voltage 20–26 Vdc 41–53 Vdc 94–138 Vdc 187–275 Vdc
26 Amps (running) Running 16.0 A 7.5 A 3.0 A 1.3 A
Amps (inrush) % of running 200% 600% 600% 600%
Power consumption 400 watts 400 watts 400 watts 350 watts
Charging time Seconds 2.5 sec 2.5 sec 2.5 sec 2.5 sec
27 Undervoltage Release (UVR)
Operational voltage range 85–110% voltage 20–26 Vdc 27–35 Vdc 41–53 Vdc 94–138 Vdc 187–275 Vdc
Drop-out voltage range 30–60% voltage 7–14 Vdc 10–19 Vdc 14–29 Vdc 33–75 Vdc 66–150 Vdc
28 Power consumption (inrush) Required for 200 ms 250 watts 275 watts 275 watts 450 watts 450 watts
Power consumption (continuous) Required for 400 ms 18 watts 15 watts 18 watts 10 watts 10 watts
Opening time Seconds 70 ms 70 ms 70 ms 70 ms 70 ms
29 Auxiliary Switches —
Minimum load
Contact rating Inductive load 0.5 A 0.5 A 0.5 A 0.25 A
30 Table 26.1-8. Compact Spring Charge Motor
Breaker Control Device 24 Vdc 48 Vdc 110–125 Vdc 220–250 Vdc 110–127 Vac 208–240 Vac 208–277 Vac
31 Nominal Voltage

Spring Charge Motor (MOT)


Operational voltage range 85–110% voltage 20–26 Vac 41–53 Vac 94–138 Vac 187–275 Vac 94–140 Vac 177–264 Vac 177–305 Vac
32 Amps (running) Running 6.0 A 3.0 A 1.0 A 0.6 A 1.0 A 0.75 A 1.10 A
Amps (inrush) % of running 600% 600% 1200% 800% 600% 667% 500%
Power consumption Watts or VA 150 VA 150 VA 150 VA 150 VA 150 VA 180 VA 300 VA
33 Charging time Seconds 5.5 sec 5.5 sec 5.5 sec 5.5 sec 5.5 sec 5.5 sec 3.5 sec

Table 26.1-9. Magnum DS and SB Breaker Control Device Application Guide—Vac


34 Breaker Control Device 120 Vac 240 Vac 415 Vac 480 Vac 600 Vac
Nominal Voltage

Shunt Trip (ST) Trip circuit — — —


35 Operational voltage range 70–110% 77–140 Vac 146–264 Vac
Power consumption (inrush) (Required for 35 ms) 450 VA 450 VA
Opening time Seconds 35 ms 35 ms
36 Spring Release (SR) Close circuit — — —
Operational voltage range 70–110% 77–140 Vac 146–264 Vac
Power consumption (inrush) (Required for 200 ms) 450 VA 450 VA
37 Closing time Seconds 35 ms 35 ms
Spring Charge Motor (MOT) — — —
Operational voltage range 85–110% voltage 93–140 Vac 177–264 Vac
Amps (running) Running 2.0 A 1.0 A
38 Amps (inrush) % of running 600% 600%
Power consumption Watts or VA 250 VA 250 VA
Charging time Seconds 5 sec 5 sec
39 Undervoltage Release (UVR)
Operational voltage range 85–110% voltage 94–140 Vac 177–264 Vac 323–457 Vac 408–528 Vac 510–660 Vac
Drop-out voltage range 30–60% voltage 33–76 Vac 62–144 Vac 114–249 Vac 144–288 Vac 180–360 Vac
40 Power consumption (inrush)
Power consumption (continuous)
Required for 200 ms
Required for 400 ms
450 VA
10 VA
400 VA
10 VA
480 VA
10 VA
400 VA
10 VA
400 VA
10 VA
Opening time Seconds 70 ms 70 ms 70 ms 70 ms 70 ms

41 Auxiliary Switches
Minimum load
— — —

Contact rating Inductive load 10 A 10 A

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-25
May 2017 Magnum DS and SB
Sheet 26 027
Technical Data

22
Legend:
LS Limit Switch for Closing Spring
MOT Motor for Spring Charging 23
ST Shunt Trip 1
SR Spring Release Close Open G Open R
UVR
OTS
Undervoltage Release
Overcurrent Trip Switch
24
Description of Operation: B12 B15 B26 B10 B24 A7 A1 A2 A3
1 — Motor is energized through
25
Lever
LS contact. in Door
2 — Motor runs and charges closing Switch
spring. (Draw- a. 26
3 — When closing spring is fully charged, Control out Only) 1
LS contacts change state. Power OTS 1*
4 — Close contacts energize SR coil. SR L.S. b. ST a. UVR OTS 2* 27
5 — When breaker closes, “b” opens.
6 — LS contacts change state and motor MOT
recharges closing springs. 28
B13 B14 B27 B11 B25 A8 A4 A5 A6
29
* Contacts shown for breaker open (not fully
charged), not tripped.
30
Dotted line denotes Magnum Breaker.

1 Continuous Duty Shunt Trip also available


that eliminates the requirement for the
31
“a” contact cutout switch. MDSEOBKR

Figure 26.1-9. Typical Magnum Breaker Control Circuit Diagram


32

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 C1 C2 C3 C4 C5 C6
33
ONO OC ONOONO OC ONO UVR UVR ALL ALC AL ICL ATR ATR IP IN NPW N2 N1 SGF ZC ZI ZO ST ST SR SR M M CNC CC CNO CNC CC CNO

COM IN OUT
34
OTS OTS UVR ATR INCOM ATR INCOM NEG NEUTRALSOURCE ZONE SHUNT SPRING MOTOR CELL SWITCH CONTACTS
CLOSE POWER SENSOR GROUND INTER- TRIP RELEASE (SHOWN WITH BREAKER IN WITHDRAWN POSITION)
INPUT INPUT INPUT INPUT LOCKING
35
A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 C7 C8 C9 C10 C11 C12

MLS ACN ACP NO NO NC NC NO NO NC NC NO NO NC NC NO NO NC NC NO NO NC NC NO NO NC NC LCO LC LNC CNC CC CNO CNC CC CNO 36


SPRING ACCESSARY
CHARGE BUS
BREAKER AUXILIARY CONTACTS
(SHOWN WITH BREAKER IN OPEN POSITION)
BREAKER AUXILIARY CONTACTS
(SHOWN WITH BREAKER IN OPEN POSITION)
LATCH CELL SWITCH CONTACTS
CHECK (SHOWN WITH BREAKER IN WITHDRAWN POSITION) 37
STATUS COMMUN- SWITCH
ICATIONS

38
Figure 26.1-10. Typical Magnum Secondary Terminal Block Connection Diagram

39

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-26
Magnum DS and SB May 2017
Sheet 26 028
Application Data

22 Applications Maximum capabilities of transformers Generator Breakers


of various types, can be found in Tab 14
It will be noted that the maximum rat- In most applications where generators
Transformer Main ings will often require the substitution are connected through breakers to
23 Secondary Breakers of larger frame main breakers than the secondary bus, they are used as
emergency standby sources only, and
Transformer secondary breakers are those listed in the tables. Even if a self-
cooled transformer only is considered, are not synchronized or paralleled
required or recommended for one or
24 more of the following purposes: it should be remembered that with with the unit substation transformers.
ratings of 750 kVA and higher, provision Under these conditions, the interrupt-
1. To provide a one-step means for the future addition of cooling fans ing rating of the generator breaker will
25 of removing all load from the is automatically included. It is recom- be based solely on the generator kVA
transformer. mended that the main breaker have and sub-transient reactance. This
sufficient capacity for the future reactance varies with the generator
26 2. To provide transformer overload
fan-cooled rating, plus an allowance type and rpm, from a minimum of
protection in the absence of an approximately 9% for a two-pole
for overloads, if possible, particularly
individual primary breaker, and/or 3600 rpm turbine driven generator
because load growth cannot always
27 when primary fuses are used.
be predicted. to 15% or 20% or more for a medium
or slow speed engine type generator.
3. To provide the fastest clearing of Thus the feeder breakers selected
The same considerations should be
a short circuit in the secondary
28 main bus.
given to the main bus capacities and for the unit substation will usually be
main current transformer ratios. adequate for a standby generator of
4. To provide a local disconnecting the same kVA as the transformer.
29 means, in the absence of a local Bus Sectionalizing (Tie) Breakers Most generators have a 2-hour 25%
primary switch or breaker, for The minimum recommended overload rating, and the generator
maintenance purposes. continuous current rating of bus breaker must be adequate for this
30 sectionalizing or tie breakers, as used overload current. Selective type long
5. For automatic or manual transfer
of loads to alternate sources, as in in double-ended secondary selective and short delay trip protection only is
unit sub-stations, or for connecting usually recommended for coordination
31 double-ended secondary selective
two single-ended substations, is one- with the feeder breakers, with the long
unit substations.
half that of the associated main break- delay elements set at 125% to 150% of
6. For simplifying key interlocking ers. It is common practice to select the maximum generator current rating
32 with primary interrupter switches. the tie breaker of the next frame size for generator protection.
below that of the main breakers.
7. To satisfy NEC service entrance However, many users and engineers In the case of two or more paralleled
33 requirements when more than prefer that the tie breaker be identical generators, anti-motoring reverse
six feeder breakers are required. to and interchangeable with the power relays (device 32) are
main breakers, so that under normal recommended for protection of the
34 Main secondary breakers must have
conditions it will be available as a prime movers, particularly piston
adequate interrupting and continuous
spare main breaker. type engines. For larger generators
current ratings. They should be able
requiring a Magnum MDS-632
35 to carry continuously not only the In general, the tie breaker, like the or larger, voltage-restraint type
anticipated maximum continuous main breaker, trip unit should have overcurrent relays (device 51V)
output of the transformer, but also its instantaneous tripping defeated. are recommended.
36 any temporary overloads.
For a fully selective system,
instantaneous protection on main
37 breakers should be defeated, as they
typically cannot be coordinated with
downstream devices.
38

39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-27
May 2017 Magnum DS and SB
Sheet 26 029
Application Data

Resistance Welding 22
Sensor Rating, The application of Eaton’s Magnum DS
Amperes circuit breakers to resistance welding
15000 circuits is shown in Figure 26.1-11 of 23
40 50 the Sensor Selection Guide. Sensor
0 0 00
32 ratings only are given; the breaker
10000 00 frame must be selected as required 24
25 for interrupting ratings.
00
20
00
The Magnum DS microprocessor- 25
16
based true rms sensing devices
5000 00 have a thermal memory and are well
suited for this service. The thermal 26
During-Weld Amperes (rms)

12
00 memory functions prevent exceeding
10 the breaker and cable maximum
00
80
permissible thermal energy level. The 27
0 circuit also replicates time dissipation
of thermal energy.
2000 60 28
0 The size of the thermal memory is
40 30 T (In / In)2 unit amperes2 seconds. It
0 fills at a rate of (iw / In)2 unit amperes2 29
30 seconds/second, trips at 30T seconds,
0 and empties at the rate of (In / In)2 unit
25
0 amperes2 seconds/second, where: 30
20 T = Long time delay setting in
0
seconds (range is 2–24 seconds)
500 31
iw = rms value of the welding
current in amperes
200 In = Rating plug current value
32
in amperes
The memory is filled during the weld 33
and empties during the non-welding
period of the duty cycle.
34
100 These welding applications are based
on long delay and instantaneous trip
3 4 5 6 7 8 9 10 20
Percent Duty Cycle
30 40 50 60 devices with the following settings. 35
The long time delay setting is based on
Figure 26.1-11. Magnum DS Breaker Sensor Selection Guide for Resistance the weld amperes and duty cycle.
Welding Applications Instantaneous trip setting is two times 36
the average weld amperes (weld
amperes times percent duty cycle)
or higher. 37
Note: Making Current Release (MCR)
may prevent closing the breaker during
a welding cycle. 38

39

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-28
Magnum DS and SB May 2017
Sheet 26 030
Accessories and Peripheral Devices

22 Magnum Peripheral Devices Time Delay Undervoltage (TDUVR) Digital Relay Accessory Module
(DRAM)
Modbus Translator Module (mMINT)
23

24

25

26

27

28
Time Delay Undervoltage
Modbus Translator Module Digital Relay Accessory Module
29 The Magnum time delay undervoltage
The mMINT (Modbus Master INCOM is a DIN mounted accessory device The DRAM is a DIN mounted
Network Translator) is a DIN mounted applied in concert with a Magnum, accessory device with four Form C
30 accessory that facilitates communica- Series C® or Series G® breaker contacts that can be programmed by
tion with a Modbus RTU Network and mounted instantaneous UVR to the Digitrip 1150+ for indication of
as many as 32 Digitrip 520MC and provide an adjustable time delay any combination of the following
31 1150+ trip units or other INCOM ride-through on a temporary loss conditions: auxiliary switch, INST,
communications devices by passing of voltage. Selectable time delay SDT, LDT, GndT, GFAlm, HLAlm,
Modbus registers transparently settings are 0.1, 0.5, 1 and 2 seconds. DEADman and others using the trip
32 between the two networks. Models are available for 120 Vac and unit communications bus function.
230 Vac applications.

33 Other Protocol Translators


To facilitate diverse communications
from INCOM to other protocols, Eaton
34 offers a host of translator devices
including MINTII (RS-232), EtherNet
(Power Xpert Gateway), Modbus
35 (mMINT), PROFIBUS DP (PMINT) and
others. Contact Eaton for the status of
other communication technologies.
36

37

38

39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-29
May 2017 Magnum DS and SB
Sheet 26 031
Accessories and Peripheral Devices

22
Control L L
3
Voltage
23

24
2

25
RLY 1 RLY2 RLY3 RLY4 RLY 1 RLY2 RLY3 RLY4
Digital Relay Accessory Module Digital Relay Accessory Module 5
26
(DRAM) (DRAM)
100
27

A17 A18 28
4
Shield
29
Dedicated local network
for each Magnum Circuit Breaker 30
1
31

32
Magnum Circuit Breaker
33
1 The Digitrip 1150 front panel is used to program the external module for any combination of the following: Aux Switch, Bell Alarm, INST, SDT,
LDT, GndT or GFAlm, HLAlm, DEADman, WATCHDOG, ALARM (the Alarm relay tracks the function of the Aux Relay A programming).
2 Each module has four relays. Each relay has a Form C contact with each having a rating of 10A max at 250 Vac. (Maximum of four DRAM Modules
per circuit breaker–two shown in illustration.)
34
3 Control voltage is 120 Vac ±20% or 48–125 Vdc.
4 Communication cable is C-H style 2A957805G01 or Belden 9463 cable.
5 Set switch up to insert 100 ohm terminating resistor on last relay of network.
35

Figure 26.1-12. Digitrip Relay Accessory Module Diagram 36

37

38

39

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-30
Magnum DS and SB May 2017
Sheet 26 032
Accessories and Peripheral Devices

Accessories and ■ Locking fixture mounts directly For maximum safety during drawout
22 to Magnum breaker escutcheon breaker levering operations, the
Peripheral Devices ■ 25-foot umbilical cord between the universal remote power racking system
operator and the device (RPR-2) can be employed on Magnum,
23 Levering Tool ■ Hand-held pendant with OPEN/ as well as other drawout low- and
CLOSE and IN/OUT pushbuttons, medium-voltage power circuit breakers
with ENABLE button that use rotation of a shaft for insertion
24 or removal. Remote control is accom-
■ Ready lights indicating power to the plished by an operator pendant with
unit and pendant an INSERT and REMOVE pushbutton
25 ■ Safety interlock prevents operation of station and a 25-foot connecting cable.
unit until it is safely locked in place The RPR-2 requires 120 Vac, 15 A
■ Complete racking in 25 seconds power from a common plug receptacle.
26 or less Status indication and selectable torque
■ Handles for ease of installation limitation matched to the breaker
racking mechanism are also provided.
27 ■ Works on new and existing
Magnum breakers without the
need for any modifications to
Lifting Yoke and
28 doors, breakers or structures Floor Lifting Device
Levering Tool
Magnum breakers include lifting ears
Magnum drawout breakers are on each side to accept a lifting yoke
29 designed for closed door manual (or suitable sling) to facilitate lifting
levering by use of a standard using a skyhook from a top of gear
3/8-inch (10 mm) drive set, which lifter, floor lifter or crane. Various
30 is a commonly available tool. This lifting yoke style numbers are
eliminates the need for a unique available for all Magnum frame
levering device, which tends to get types in both three-pole and
31 lost if not properly stored. four-pole configurations.
A roll-on-the-floor lifting device style
Magnum Remote Racking Device
32 number 6727D63H20 is equipped with
a skyhook for use in conjunction
with a breaker lifting yoke or suitable
33 sling to lift the breaker from above.
Shelf-type roll-on-the-floor lifters can
also be used to lift the breaker from
34 underneath without a lifting yoke.

35

36 MRR1000 Connected to Magnum Breaker

Universal Remote Power Racking


37 System (Type RPR-2)

38 Magnum Breaker Remote Racking Device

Eaton’s MRR1000 remote racking


39 device provides a means of remotely
inserting or removing any drawout
circuit breaker in the Magnum DS
40 and SB family of air circuit breakers
(ACBs), to help mitigate arc flash
exposure. The MRR1000 permits the
41 operator to remotely open and close a
breaker from up to 25 feet away during
the rack-in or rack-out process, a
42 distance well beyond the arc flash Floor Lifting Device
boundary for traditional LV switchgear.

43 ■ 120 Vac power supply (with plug)


■ Works with all breakers in the
Magnum family (MDS, MDN, SBS,
SBN and CM52 network protectors)
Remote Power Racking System

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-31
May 2017 Magnum DS and SB
Sheet 26 033
Accessories and Peripheral Devices

Test Cabinet Auxiliary Power Module TripLink


The test cabinet is a separately The auxiliary power module TripLink style number 5720B59G01
22
mounted device with open and close catalog number PRTAAPM120V enables the downloading of the trip
pushbuttons that facilitates bench
testing of electrically operated
or PRTAAPM240V plugs into the
receptacle located in the front of the
unit protection settings and circuit data
from one Digitrip 1150+ trip unit to
23
Magnum breakers. An input power trip unit to power the display and/or another, which saves time during
cord is provided for connection to a communications functions during startup and maintenance. 24
120 Vac, 15 A plug receptacle. The test bench testing. An input power
cabinet output power is matched to the cord is provided for connection to TripLink is a means of transferring
settings from one circuit breaker to
breaker control voltage(s) and a 120 Vac or 230 Vac source.
another. TripLink transfers all protec- 25
is connected to the breaker via a
cord that plugs into the breaker Secondary Injection Test Kit tion settings and time and date, and
the circuit breaker’s circuit data. The
secondary contacts. A test kit style number MTK2000 is transfer of these settings may be 26
available for secondary injection testing useful for cloning a lineup of circuit
Hand-Held Functional Test Kit of Magnum breakers with Digitrip trip breakers, cloning a circuit breaker’s
units. This test kit functionally confirms settings for replacing the circuit 27
proper operation at all trip unit settings. breaker with its clone for maintenance
Test reports can be downloaded to a PC purposes, or for making common
via a removable SD card. settings for a test program. 28

29

30

31

Hand-Held Test Kit 32


A secondary injection hand-held test
kit catalog number MTST120V or 33
MTST240V is available to functionally
test Magnum and Series G breakers
equipped with Digitrip trip units. The 34
kit includes test cords and faceplate
templates to match the breaker being
tested, and an auxiliary power module. 35
This test kit functionally confirms
proper operations at the minimum
trip unit settings. 36
TripLink Transfer

37

38

39

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.1-32
May 2017
Sheet 26 034

This page intentionally left blank.


22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-1
May 2017 Series NRX
Sheet 26 035
General Description

Series NRX Breaker with General Description PXR Series NRX UL 489 breakers
22
feature the innovative Power Xpert
Power Xpert Release (PXR) Series NRX circuit breakers—a major Release (PXR) trip units. PXR trip units
breakthrough of minor proportions.
Trip Units are available with a wide variety of
23
The Series NRX NF frame provides protection, metering and monitoring
the performance of a power circuit options including the Arcflash
breaker—up to 1200 A and 65 kA Reduction Maintenance System™,
interruption capacity at 480 Vac— 1% accurate current and voltage 24
in the compact size of a molded-case metering, and a variety of serial
breaker. It offers all the protection, communication options.
features and flexibility you would 25
Series NRX breakers with Power Xpert
expect in an air circuit breaker, in a Release (PXR) trip units are UL 489
compact footprint. The RF frame
expands protection capabilities up
listed insulated-case circuit breakers. 26
They are tested to 20,000 and 10,000
to 3000 A with an interruption capacity mechanical operations for the NF and
of 100 kA at 480 Vac. RF, respectively. This is significantly 27
In today’s commercial, facilities, data higher than industry standards1,
centers or manufacturing environ- required for equivalent products on
Series NRX with PXR—NF Frame
ment, space for new and retrofit the market. All Series NRX breakers 28
equipment is a precious commodity. are UL Listed to carry 100% of the
When building space is at a premium, nameplate amperage rating continu-
or when system upgrading requires ously in an enclosure. All this ensures 29
additional functionality, the compact long, reliable operation and reduces
size and broad capabilities of the maintenance requirements.
Series NRX make it the right choice Series NRX accessories can be quickly
30
for the applications. installed at the job site without any
special tools. Each breaker comes
The Series NRX is available with
standard with an accessory tray
31
a variety of connection options
(see Table 26.2-2), which give you the with the necessary accessories to
ability to efficiently lay out distribution simply plug and lock an accessory 32
equipment. It is important in switch- into the tray.
boards that breakers are easily The breaker handle’s ergonomic
Series NRX with PXR—RF Frame
accessible for maintenance, inspection design also maximizes functionality 33
and operation. The cassette design and leverage. For a manually charged
allows you to inspect parts without breaker, seven strokes completely
removing the cassette from the switch- charges the breaker quickly and 34
board cell. The design of the breaker easily, making it easier to cycle when
and cassette enables full use of the needed during commissioning or
breaker handle and cassette rails with scheduled maintenance. 35
a gloved hand, allowing electricians
to remain in the appropriate PPE 1 UL 489: For In m 2500 A, mechanical ops
protective gear. =2500, For In > 2500, mechanical ops = 1500.
IEC60947-2: For In m 2500 A, mechanical ops
36
=3000, For In >2500, mechanical ops = 2000.

37

38

39

40

41

42
Power Xpert Release Trip Unit
43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-2
Series NRX May 2017
Sheet 26 036
Technical Data

Technical Data
22 Table 26.2-1. UL 489 Ratings 
Frame Breaker Frame rms Symmetrical Current Ratings kA 50/60 Hz Poles Available
23 Amperes Type
Catalog
Type Interrupting Interrupting Interrupting 30 Cycle Short- Instantaneous Override Available Trip Rating
(Establishes
at 240 Vac at 480 Vac at 600 Vac Time Withstand (Equivalent Symmetrical
Number Rating 1 rms, kA) 2 Breaker In
Rating) 3
24 NF Frame—UL 489
800 NYR4-08 NF-R 50 42 42 16 x In 16 x In 3, 4 200, 250, 300,
25 NYR5-08
NYR6-08
NF-R
NF-R
65
85
50
65
42
42
16 x In
16 x In
16 x In
16 x In
3, 4
3, 4
400, 500, 600,
800
1200 NYR4-12 NF-R 50 42 42 16 x In 16 x In 3, 4 200, 250, 300,
NYR5-12 NF-R 65 50 42 16 x In 16 x In 3, 4 400, 500, 600,
26 NYR6-12 NF-R 85 65 42 16 x In 16 x In 3, 4 800, 1200
NF Frame—UL 489 with High Short-Time (30 Cycle) Withstand Capabilities
27 800 NYS4-08
NYS5-08
NF-S
NF-S
50
65
42
50
42
42
42
42
42
42
3, 4
3, 4
200, 250, 300,
400, 500, 600,
NYS6-08 NF-S 85 65 42 42 42 3, 4 800
1200 NYS4-12 NF-S 50 42 42 42 42 3, 4 200, 250, 300,
28 NYS5-12 NF-S 65 50 42 42 42 3, 4 400, 500, 600,
NYS6-12 NF-S 85 65 42 42 42 3, 4 800, 1200
RF Frame—UL 489
29 800 RYR5-08 RF- R 65 65 — 16 x In 16 x In 3, 4 800
RYR8-08 RF- R 85 85 — 16 x In 16 x In 3, 4
RYRC-08 RF- R 100 100 — 16 x In 16 x In 3, 4
30 1200 RYR5-12 RF- R 65 65 — 16 x In 16 x In 3, 4 800, 1200
RYR8-12 RF- R 85 85 — 16 x In 16 x In 3, 4
RYRC-12 RF- R 100 100 — 16 x In 16 x In 3, 4
31 1600 RYR5-16 RF- R 65 65 — 16 x In 16 x In 3, 4 800, 1200,
RYR8-16 RF- R 85 85 — 16 x In 16 x In 3, 4 1600
RYRC-16 RF- R 100 100 — 16 x In 16 x In 3, 4
32 2000 RYR5-20 RF- R 65 65 — 16 x In 16 x In 3, 4 800, 1200,
RYR8-20 RF- R 85 85 — 16 x In 16 x In 3, 4 1600, 2000
RYRC-20 RF- R 100 100 — 16 x In 16 x In 3, 4
33 2500 RYR5-25 RF- R 65 65 — 16 x In 16 x In 3, 4 800, 1200,
RYR8-25 RF- R 85 85 — 16 x In 16 x In 3, 4 1600, 2000,
RYRC-25 RF- R 100 100 — 16 x In 16 x In 3, 4 2500
34 3000 RYR5-30 RF- R 65 65 — 16 x In 16 x In 3, 4 800, 1200,
RYR8-30 RF- R 85 85 — 16 x In 16 x In 3, 4 1600, 2000,
RYRC-30 RF- R 100 100 — 16 x In 16 x In 3, 4 2500, 3000
35 RF Frame—UL 489 with High Short-Time (30 Cycle) Withstand Capabilities
800 RYS6-08 RF-S 65 65 — 65 — 3, 4 800
RYS8-08 RF-S 85 85 — 65 65 3, 4
36 RYSC-08 RF-S 100 100 — 65 65 3, 4
1200 RYS6-12 RF-S 65 65 — 65 — 3, 4 800, 1200
RYS8-12 RF-S 85 85 — 65 65 3, 4
37 RYSC-12 RF-S 100 100 — 65 65 3, 4
1600 RYS6-16 RF-S 65 65 — 65 — 3, 4 800, 1200,
RYS8-16 RF-S 85 85 — 65 65 3, 4 1600
RYSC-16 RF-S 100 100 — 65 65 3, 4
38 2000 RYS6-20 RF-S 65 65 — 65 — 3, 4 800, 1200,
RYS8-20 RF-S 85 85 — 65 65 3, 4 1600, 2000
RYSC-20 RF-S 100 100 — 65 65 3, 4
39 2500 RYS6-25 RF-S 65 65 — 65 — 3, 4 800, 1200,
RYS8-25 RF-S 85 85 — 65 65 3, 4 1600, 2000,
RYSC-25 RF-S 100 100 — 65 65 3, 4 2500
40 3000 RYS6-30 RF-S 65 65 — 65 — 3, 4 800, 1200,
RYS8-30 RF-S 85 85 — 65 65 3, 4 1600, 2000,
RYSC-30 RF-S 100 100 — 65 65 3, 4 2500, 3000
41 1 UL 489 does not require a short-time withstand rating for breakers. The UL 489 Series NRX breakers have instantaneous override fixed at 22.5 x In
(asymmetrical peak value). An equivalent symmetrical RMS value would roughly equate to 16 x In.
2 A 30-cycle withstand option is available for Series NRX breakers to provide better selectivity.
42 3 No change of hardware is required, trip rating can be programmed using In Programming Tool Kit.

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-3
May 2017 Series NRX
Sheet 26 037
Technical Data

Table 26.2-2. Circuit Breaker Dimensions in Inches (mm) and Weights in lb (kg)
Description Height Width Depth Weight 22
Frame NF RF NF RF NF RF NF RF
Fixed—Rear Connect 23
Three-pole 13.31 (338.0) 15.65 (397.6) 8.25 (209.6) 13.22 (334.0) 7.16 (181.8) 11.51 (292.4) 45 (20) 120 (55)
Four-pole 13.31 (338.0) 15.65 (397.6) 11.00 (279.4) 19.41 (492.9) 7.15 (181.6) 11.51 (292.4) 62 (28) 155 (71)
Fixed—Front Connect 24
Three-pole 15.99 (406.3) — 8.25 (209.6) — 7.16 (181.8) — 45 (20) 120 (55)
Four-pole 15.99 (406.3) — 11.00 (279.4) — 7.15 (181.6) — 62 (28) 155 (71)
25
Drawout
Three-pole 14.17 (359.9) 17.96 (456.1) 10.00 (254.0) 15.67 (397.9) 10.50 (266.7) 14.48 (367.8) 87 (40) 211 (96)
Four-pole 14.17 (359.9) 17.96 (456.1) 12.75 (323.9) 18.06 (458.7) 10.50 (266.7) 14.48 (367.8) 109 (50) 258 (117) 26
Table 26.2-3. PXR Adjustable Trip Settings
Time/Current Characteristic Pickup Setting Pickup Point 1 Time Band, Seconds
27
Long delay 0.4, 0.5, 0.6, 0.7, 0.75, 0.8, 0.9, 0.95, 0.98, 1.0 In times long delay setting 6 x (Ir): 0.5, 1, 2, 4, 7, 10, 12,
15, 20, 24 28
Instantaneous Off, 2, 4, 5, 6, 7, 8, 10, 12, 15 In times instantaneous setting —

Short delay 1.5, 2, 2.5, 3, 4, 5, 6, 7, 8, 10 Ir times short delay setting 8 x (Ir) I2t: 0.1, 0.3, 0.4, 0.5 29
Flat response: 0.0, 0.1, 0.2, 0.3, 0.4, 0.5
Ground fault Off, 0.2, 0.4, 0.6, 0.8, 1.0 In times ground fault setting 0.625 x (In) I2t: 0.1, 0.2, 0.3, 0.4, 0.5
Flat response: 0.1, 0.2, 0.3, 0.4, 0.5 30
1 In = Maximum continuous current rating
Ir = Long delay pickup setting x In
31

32

33

34

35

36

37

38

39

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-4
Series NRX May 2017
Sheet 26 038
Accessories

Accessories
22
Auxiliary
23 Spring Release with Latch Check
Switch/Ready to Close Switch
Switches
1A/1B
Arc Hood
24
Overcurrent Auxiliary
Switch Tray
25 Trip Switches

26 Terminals

Secondaries

27
Shutters

28

29 Rejection
Scheme

30
Accessory Tray
31 Shunt Trip Electric
Operator
Ground Clip
32 UVR

Figure 26.2-1. Breaker, Cassette and Accessories


33
Table 26.2-4. Undervoltage Release Ratings
34 Control
Voltages
Frequency Operational Voltage
Range 85%–110%
Dropout Voltage Range
35%–60%
Inrush/Continuous
Power Consumption (VA)
Opening
Time (ms)—NF
Opening
Time (ms)—RF

24 DC 20–26 8–14 425/2 25 37


35 48 DC 41–53 17–29 750/3 25 37
60 DC 51–66 21–36 825/4 25 37
110–127 50–60 Hz 94–140 44–66 1150/8 25 37
36 110–125 DC 94–138 44–66 1150/8 25 37
208–240 50–60 Hz 177–264 84–125 1200/8 25 37
220–250 DC 187–275 88–132 1200/8 25 37
37 Table 26.2-5. Spring Release Ratings
Control Frequency Operational Voltage Inrush Power Closing Closing
38 Voltages Range 85%–110% Consumption (VA) Time (ms)—NF Time (ms)—RF

24 DC 20–26 400 20 35
48 DC 41–53 500 20 35
39 60 DC 51–66 500 20 35
110–127 50–60 Hz 94–140 750 20 35
110–125 DC 94–138 750 20 35
40 208–240 50–60 Hz 177–264 800 20 35

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-5
May 2017 Series NRX
Sheet 26 039
Accessories

Table 26.2-6. Motor Operator Ratings


Control Frequency Operational Running Typical Inrush Power Maximum 22
Voltages Voltage Range Current (A) Current Consumption (VA) Charging
85%–110% Time (sec)
NF 23
24 DC 20–26 6 325% 160 4
48 DC 41–53 3 500% 150 3
60 DC 51–66 2 350% 150 4 24
110–127 50–60 Hz 94–140 2 300% 280 3
110–125 DC 94–138 1 500% 150 3
208–240 50–60 Hz 177–264 1 1000% 280 4 25
220–250 DC 187–275 1 1000% 280 4
RF
24 DC 20–26 7 350% 200 6 26
48 DC 41–53 3 450% 175 6
60 DC 51–66 2 450% 225 6
110–127 50–60 Hz 94–140 3 300% 425 6 27
110–125 DC 94–138 2 375% 275 6
208–240 50–60 Hz 177–264 1.5 300% 400 6
220–250 DC 187–275 1 400% 250 6 28
Table 26.2-7. Control Voltages and Currents
Control Voltages 24 Vdc 48 Vdc 60 Vdc 110–125 Vdc 110–127 Vac 220–250 Vdc 208–240 Vac 29
Current
Close current (inrush) 14 10 8 7 7 4 4
Shunt trip current (ST)—(inrush/continuous) 16/0.08 10/0.06 8/0.07 7/0.07 7/0.07 4/0.04 4/0.04 30
NF—Charge motor current (inrush/continuous) 20/6 15/3 7/2 5/1 6/2 10/1 10/1
RF—Charge motor current (inrush/continuous) 23/7 14/3 14/3 8/2 9/3 4/1 5/1.5
Operating Voltage Rating 31
Close 20–26 41–53 51–66 94–138 94–140 187–275 177–264
Open 17–26 34–53 42–66 77–138 77–140 154–275 146–264
Charge—NF
Charge—RF
20–26
26–26
41–53
41–53
51–66
51–66
94–138
94–138
94–140
94–140
187–275
187–275
177–264 32
177–264

Table 26.2-8. Overcurrent Trip Switch Ratings 33


Control Voltages Frequency Contact Rating (Amperes)

250 50–60 Hz 10
125 DC 0.5 34
250 DC 0.25

Table 26.2-9. Auxiliary Switch 35


Control Voltages Frequency Contact Rating (Amperes)

250 50–60 Hz 10 36
125 DC 0.5
250 DC 0.25

Table 26.2-10. Shunt Trip Ratings


37
Control Frequency Operational Voltage Inrush/Continuous Opening Closing
Voltages Range 70%–110% Power Consumption (VA) Time (ms)—NF Time (ms)—RF 38
24 DC 17–26 400/2 15 22
48 DC 34–53 500/3 15 22
60 DC 42–66 500/4 15 22 39
110–127 50–60 Hz 77–140 800/8 15 22
110–125 DC 77–138 800/8 15 22
208–240 50–60 Hz 146–264 850/8 15 22 40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-6
Series NRX May 2017
Sheet 26 040
Accessories

NF Control Circuit Terminal Assignment


22
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55
+ +

MODBA

MODBG
23
ACCY2

CMM1

CMM3

ACCY5

ACCY7
ZCOM
ALMC

ALM2
OT1C

OT1B

PTVA

PTVC
+24V
UV1

EO1

SR1
ST1

ZIN
N1

G1

C1

B1

C2

C3

B3

C4
24

ARMSIN
-
-

MODBB
ACCY1

ACCY3

CMM2

CMM4

ACCY4

ACCY6
AGND
OT1M

ALM1

ALM3

ZOUT

PTVN
PTVB
UV2

EO2

SR2
ST2

N2

G2

SC

A1

A2

A3

A4
B2

B4
25 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56

1, 2 - Shunt trip 20, 22 - Arcflash Reduction Maintenance System (ARMS)


26 3, 4 - UVR/2nd shunt trip Remote Activation
5~7 - Overload trip switch 1 (OTS) (5-COM, 6-NO, 7-NC) 25~28 - Communication Adapter Module (CAM) (optional)
27 8~10 - Overload trip switch 2 (OTS)/Remote reset 29~32 - PT module
(8-NC, 9-COM, 10-NO/9-RR1, 10-RR2) 33~35 - Modbus RTU RS-485 Communications (standard)
28 11, 12 - External neutral sensor 36 - ACCY4 (Reserved)
13~16 - Alarm/Status indicating relays (13-COM) 37~39 - Latch check switch (37-COM, 38-NO, 39-NC
17, 18 - Source Ground / Zero Sequence Sensing Input 40 - Closing spring charged status contact
29 19, 20 - Control voltage supply 24 Vdc 41, 42 - Spring Charging Motor
21, 23, 24 - Zone Selective Interlocking (ZSI) 43, 44 - Spring Release (SR) (closing coil)
30 45~56 - Auxiliary contact On/off, C-COM, A-NO, B-NC
RF Control Circuit Terminal Assignment
31 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47
+ +
MODBA

MODBG

2CMM3

2CMM1
CMM1

CMM3
ZCOM
ALMC

ALM2
OT1C

OT1B

OT2C

PTVA

PTVC
+24V

32
UV1

RR1
ST1

ZIN
N1

G1

ARMSIN
-
-

2CMM2

2CMM4
MODBB

33
CMM2

CMM4
AGND
OT1M

OT2M

ALM1

ALM3

ZOUT

PTVN
OT2B

PTVB
UV2

RR2
ST2

N2

G2

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48
34
1, 2 - Shunt trip 20, 22 - Arcflash Reduction Maintenance System (ARMS)
Remote Activation
35 3, 4 - UVR/2nd shunt trip
5~7 - Overload trip switch 1 (OTS) (5-COM, 6-NO, 7-NC) 25~28 - Communication Adapter Module (CAM) (optional)
8~10 - Overload trip switch 2 (OTS) (8-NC, 9-COM, 10-NO) 29~32 - PT module
36 11, 12 - External neutral sensor 33~35 - Modbus RTU RS-485 Communications (standard)
13~16 - Alarm/Status indicating relays (13-COM) 36~39 - Communication Accessory Module (CAM) (optional)
37 17, 18 - Source Ground / Zero Sequence Sensing Input 40~42 - Reserved
19, 20 - Control voltage supply 24 Vdc 43, 44 - Remote reset
38 21, 23, 24 - Zone Selective Interlocking (ZSI) 45~48 - Reserved

39 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95
+
SR1
LCC

LCB

C10

C11

B11

C12
E01

C1

B1

C2

C3

B3

C4

C5

B5

C6

C7

B7

C8

C9

B9

40
-
LCM

41
SR2

A10

A11

A12
B10

B12
E02
SC

A1

A2

A3

A4

A5

A6

A7

A8

A9
B2

B4

B6

B8

50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96
42 49~51 Latch check switch (49-COM, 50-NO, 51-NC)
52 - Closing spring charged status contact
43 53, 54 - Spring Charging Motor
55~56 - Spring Release (SR) (closing coil)
57~92 - Auxiliary contact On/off, C-COM, A-NO, B-NC

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-7
May 2017 Series NRX
Sheet 26 041
Power Xpert Release (PXR)

Power Xpert Release (PXR) At the same time, the air core coil ■ Ground Fault Setting/Sensing:
provides signals that are processed Ground Fault Pickup, Ground Fault 22
to determine the current through the Time, Ground Fault Thermal Memory,
circuit breaker. The mechanical action Ground Fault Relay, Residual Current
required to initiate tripping of the circuit Sensing, Source Ground Sensing, 23
breaker is provided by a special low- Zero Sequence Sensing
energy trip actuator. This trip actuator ■ High Instantaneous
is an integral part of the circuit breaker ■ Making Current Release (MCR)
24
mechanism that enables fast tripping of
■ Zone Selective Interlocking (ZSI)
the circuit breaker. The trip actuator is
automatically reset by the mechanism. ■ Alpha Numeric Dot Matrix digital 25
display (all models)
Standards and Certifications ■ Health menu
The PXR trip units are listed by ■ Native Modbus RTU communications 26
Underwriters Laboratories Inc. (UL) (optional on PXR20 / standard on
and Canadian Standards Association PXR25). Optional Communication
(CSA) for use in Series NRX NF and Access Modules (CAM) are available 27
Series NRX RF circuit breakers. All for other serial communication
PXR units have also passed the IEC protocols or when open/close control
60947-2 test program that includes of the breaker is required across
28
EMC testing. All trip units meet the serial communications
low-voltage and EMC directives and ■ Maintenance Mode: The PXR trip 29
Power Xpert Release carry the CE mark. units support Eaton’s Arcflash
Reduction Maintenance System, also
The Power Xpert Release (PXR) trip PXR Protection Settings/Features referred to as Maintenance Mode. 30
unit, along with current sensors and When enabled, the trip unit will trip
In traditional to the list, Table 26.2-11
a trip actuator, is the subsystem of a the breaker with an accelerated trip
and Table 26.2-12 highlight a summary
circuit breaker that provides the time whenever the configured pickup 31
of the PXR 20 and PXR 25 features.
protective, monitoring and optional level is exceeded. The Maintenance
metering functions. The PXR analyzes ■ Long Delay Pickup and Time Setting Mode function operates regardless
signals from the current sensors and
voltage connections. If current level and
■ Long Delay Slope Selection of the Instantaneous settings. If 32
■ Long Delay Thermal Memory
Maintenance Mode causes the circuit
time delay settings are exceeded, then breaker to trip, the “INST” indicator
■ Short Delay Pickup and Time Settings
the PXR trip unit will trip the circuit
■ Instantaneous Pickup Setting
will be illuminated and the “ARMS 33
breaker. The automatic overload and Trip” message will be displayed
short circuit tripping characteristics for (if auxiliary power is present)
a specific circuit breaker are deter- 34
mined by the current rating and user
selected protection settings. A wide Table 26.2-11. Trip Unit Summary Features
range of adjustments of the protection Feature PXR 20 PXR 25 35
allow the breaker to be coordinated and
Programmable rating plugs ■ ■
adapted to any application. External
Ground Fault with On/Alarm/Off settings (optional) ■ ■
control voltage is not required for
High resolution LCD display with Current Bar Graph Display ■ ■
36
current protection functionality.
Comprehensive diagnostics (breaker health, trip info) with health bar graph ■ ■
The PXR trip unit consists of two
modules: the frame module and the
Zone Selective Interlocking (ZSI) with indication of input signal for testing ■ ■ 37
control module. The control module Waveform Capture Current Current and
only voltage
contains a microcontroller that
performs true rms current sensing Current metering (IA, IB, IC, IN, IG, min./max.) ■ ■ 38
measurements and calculations for Modbus RTU native to the breaker Optional ■
protection. It may be replaced in the Dual port communication option with CAM module ■ ■
field. The frame module is matched to Internal secondary injection testing capabilities ■ ■
39
the ratings of the circuit breaker and (3) Standard auxiliary alarm relays ■ ■
permanently attached to the circuit
breaker frame. It should not be
Arcflash Reduction Maintenance System (local and remote) optional ■ ■ 40
Voltage metering (Line-to-Line, Line-to-Neutral, min./max.) ■
removed or exchanged.
Power metering—Real (kW), Apparent (kVA) and Reactive (kvar) ■
The current sensors are internal to the Power Demand metering—Real (kW), Apparent (kVA) and Reactive (kvar) ■
41
circuit breaker frame and consist of two Peak Demand metering—Real (kW), Apparent (kVA) and Reactive (kvar) ■
coils: one coil on an iron core and one
coil on an air core (Rogowski coil). As Energy metering—Real (kWh), Apparent (kVAh), Reactive (kvarh),
forward/reverse/net
■ 42
current begins to flow through the
Power Factor ■
circuit breaker, the iron core coil
generates a secondary current that 43
powers the trip unit.

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-8
Series NRX May 2017
Sheet 26 042
Power Xpert Release (PXR)

Table 26.2-12. PXR Trip Units for Series NRX ANSI/UL Rated Circuit Breakers
22

23

24

25
Trip Unit Type PXR 20 PXR 25
Protection and Coordination
26 Protection Styles LSI, LSIG, LSIG, LSI LSI, LSIG, LSIA, LSI, LSIG, LSIA
Fixed rating plug (In) Yes Yes
Overtemperature trip Yes Yes
27 Long delay Slope I2t, I4t, I0.5t, It I2t, I4t, I0.5t, It
protection (L) Long Delay Pickup (Ir) x (In) 0.4, 0.5, 0.6, 0.7, 0.75, 0.8, 0.9, 0.95, 0.98, 1.0 0.4, 0.5, 0.6, 0.7, 0.75, 0.8, 0.9, 0.95, 0.98, 1.0
Long Delay Time at 6 x (Ir) Seconds 0.5, 1, 2, 4, 7, 10, 12, 15, 20, 24 1 0.5, 1, 2, 4, 7, 10, 12, 15, 20, 24 1
28 Thermal Memory Included Included
High Load Alarm % x (Ir) Fixed Level 85% Fixed Level 85%
Flat, I2t Flat, I2t
29 Short delay
protection (S)
Short Delay Slope
Short Delay Pickup x (Ir) 1.5, 2, 2.5, 3, 4, 5, 6, 7, 8, 10 1.5, 2, 2.5, 3, 4, 5, 6, 7, 8, 10
Short Delay Time at 8 x (Ir) I2t Seconds 0.1, 0.3, 0.4, 0.5 0.1, 0.3, 0.4, 0.5
30 Short Delay Time Flat Seconds 0.0, 0.1, 0.2, 0.3, 0.4, 0.5 0.0, 0.1, 0.2, 0.3, 0.4, 0.5
Zone Interlock Enable/Disable Enable/Disable
Instantaneous Instantaneous x (In) Off, 2, 4, 5, 6, 7, 8, 10, 12, 15 Off, 2, 4, 5, 6, 7, 8, 10, 12, 15
31 protection (I)
Ground (earth) Ground Fault Pickup x (In) 2 Off, 0.2, 0.4, 0.6, 0.8, 1.0 Off, 0.2, 0.4, 0.6, 0.8, 1.0
fault protection Ground Fault Alarm x (In) 0.2, 0.4, 0.6, 1.0 0.2, 0.4, 0.6, 1.0
(Option G)
32 Ground Fault Delay at 0.625 x (In) I2t Seconds 0.1, 0.2, 0.3, 0.4, 0.5 0.1, 0.2, 0.3, 0.4, 0.5
Ground Fault Delay Flat Seconds 0.1, 0.2, 0.3, 0.4, 0.5 0.1, 0.2, 0.3, 0.4, 0.5
Zone Interlock Enable/Disable Enable/Disable
33 Thermal Memory Included Included
Disable ground fault protection Yes Yes
Neutral protection (N) Yes (Off, 100, 200%) Yes (Off, 100, 200%)
34 System Diagnostics
Cause-of-trip LEDs Yes (control power or battery) Yes (control power or battery)
Magnitude of trip information Yes Yes
35 Remote signal contacts Yes Yes
System Monitoring
Digital display Yes, alpha numeric dot matrix Yes, alpha numeric dot matrix
36 Current (%) Yes, ±1% of reading Yes, ±1% of reading
Voltage (%) L to L No Yes, ±1% of reading
Apparent power kVA and kvar demand No Yes
37 Reactive power
Power factor
No
No
Yes
Yes
System Communications
Optional 3 Yes 3
38 Type
USB configuration and test port Yes Yes
Power supply +24 Vdc +24 Vdc
Additional Features
39 Trip log Yes Yes
Electronic operations counter Yes Yes
Testing method 3 PC/laptop and aux. power PC/laptop and aux. power
40 ZSI testing capability Yes Yes
Waveform capture Yes (only current) Yes (current and voltage)
Arcflash Reduction Maintenance System Yes Yes
41 Breaker health monitor
Programmable alarm/status relays (quantity 3)
Yes
Yes
Yes
Yes
1 If I4T slope is selected, not all times are 3 Native Modbus RTU communications is Legend: In = In Programming Tool Kit.
42 available. Consult time-current curves.
2 Ground fault pick-up is limited to 1200 A
optional for PXR20 and standard for PXR25.
Optional Communication Adapter Modules
Ir = Long Delay Pickup setting.

maximum in ANSI/UL frames to comply available for both PXR20 and PXR25:
with standards. (PROFIBUS, Modbus RTU, INCOM, Ethernet
43 (Web Server, TCP IP, http(s), Modbus TCP,
SMTP Mail).

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-9
May 2017 Series NRX
Sheet 26 043
Power Xpert Protection Manager

Power Xpert 22
Protection Manager
Eaton’s Power Xpert Protection 23
Manager (PXPM) is a Microsoft®
Windows®-based software that
configures, controls and tests Eaton
PXR 20/25 trip units. The PXPM
24
software and PXR trip unit, in
conjunction, are designed to make it 25
easier for OEMs and end customers
to access breaker load and usage
information, conduct diagnosis and 26
troubleshooting activities, configure
settings, as well as validate and
perform testing. 27
Installation
System Requirements
28
Hardware requirements:
■ Eaton PXR 20/25 trip unit 29
■ USB to Micro-USB cable
■ Auxiliary power module 30
(Catalog Number: PRTBAPMDV)
Software requirements:
■ Microsoft Windows 7
31
(32-bit or 64-bit) Figure 26.2-2. PXPM Main Dashboard
■ Adobe® Acrobat® Reader 32
(version 5 or higher)
Screen resolution:
33
■ 1280x1024 pixels or higher
resolutions
To download the software, go to the
34
link http://www.eaton.com/SeriesNRX.
Please click on product “Series NRX
NF and RF frame Low-Voltage Power
35
Circuit Breakers with PXR electronic
trip units”. The PXPM download link 36
will be found on the Features tab.
Using the PXPM Software
Upon starting PXPM, the user will be
37
presented with the main dashboard
shown in Figure 26.2-2. This dash-
board allows users to navigate a
38
range of capabilities varying from Figure 26.2-3. Summary of PXPM Capabilities
configuring trip unit settings to
performing remote control and test
39
A summary of PXPM capabilities and features include:
functions. Figure 26.2-3 shows a
summary of which capabilities are ■ Perform Secondary Injection Testing, no test kit required
contained in each path of PXPM’s ■ Zone Selective Interlocking testing
40
main dashboard. ■ Printable field reports
■ Factory acceptance testing 41
■ Waveform capture for troubleshooting and diagnostics
■ Time Current Curve (TCC) by setting
■ Set point storage
42
■ Easy to navigate through graphical interfaces
■ Program Settings Wizard 43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-10
Series NRX May 2017
Sheet 26 044
Power Xpert Protection Manager

Overview—Secondary Injection Testing After a completed test, there will be the option to continue
22 With PXPM, secondary injection testing becomes as simple as testing or to stop testing. If the user chooses to “Stop
plugging a USB cord from a laptop to the PXR and performing Testing,” then a prompt will occur about printing a test
the test. Figure 26.2-4 shows how to set up a secondary report (.PDF). An example of this printable test report is
23 injection test through PXPM. shown in Figure 26.2-6.

■ Choose desired x ln, test amperage and breaker function


24 ■ Hovering over the x ln value will display its range and
step value
■ Auxiliary power needs to be connected to the TU in order
25 to open the breaker during testing; otherwise, select “No”

26

27

28

29

30

31

32 Figure 26.2-4. PXPM Secondary Injection Setup Figure 26.2-6. Example of Printable Test Report
Once all settings have been selected, the user will run the Internal Secondary Injection Test
test. Figure 26.2-5 is an example of a completed test.
33 The trip unit uses an independent built-in circuit to generate
■ If you would like to run another test, select a test signal that is injected into the sensor input circuit (see
“Continue Testing” Figure 26.2-7). This test feature replaces the need for an
34 ■ If testing is complete, select “Stop Testing” external secondary injection test kit.

35 Breaker
Trip Unit Microprocessor
36 Sec Injection
USB
Test PXPM
37 Amp

Trip
38 Calc

39

40
Figure 26.2-7. Sensor Input Circuit

41
Figure 26.2-5. Example of a Completed Secondary Injection Test

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-11
May 2017 Series NRX
Sheet 26 045
Series NRX Breaker Communications

Series NRX Breaker An added feature of the CAMs is the Jumpers and Indicator LEDs
22
option to open (using a shunt-trip) or Refer to Figure 26.2-8 to become
Communications close (using a spring release) the cir- familiar with specific jumper and LED
cuit breaker if so equipped and wired. locations on the ECAM.
Native Modbus-Remote There is also a jumper on the front of 23
Terminal Unit (RTU) RS-485 each CAM Supported module that will Microcontroller LED (Status) 1
enable or disable the remote commu- The status indicator will be flashing
Communication Port nication control capability. It may be green when the module is powered up 24
A Modbus communication port is desirable to put this jumper in the dis- and the microprocessor is executing
standard in the PXR 25 trip units and able position when maintenance work instructions. On power-up, the status
is available as an option on PXR 20 or testing is being done on the circuit LED will be red for approximately 25
trip units. This native Modbus RTU breaker. 45 seconds while the module boots.
capability gives access to breaker When the Series NRX Ethernet
status and metering information. Ethernet Communications Communications Adapter Module is 26
Adapter Module connected to a PXR trip unit for the
Note: Breaker open/close control capability
first time, this LED will alternately flash
across communications requires a separate
Communication Adapter Module (CAM).
The Series NRX Ethernet communica- red and green to signal a learning 27
tions Adapter Module is an accessory process between both units. This
that operates as a communicating automatic process will take approxi-
The trip unit responds to messages device in conjunction with a 28
from the master using the Remote mately 20 seconds and occurs only
compatible PXR trip unit/breaker once during the initial startup. The LED
Terminal Unit (RTU) protocol. Modbus via an Ethernet network.
port configuration can be viewed and will also flash red if the module is not
set using the display and navigation The Ethernet Communications connected or unable to communicate 29
buttons or using PXPM software. Adapter Module (ECAM) provides with a PXR trip unit.

Table 26.2-13. Factory Defaults


monitoring and control of the PXR trip
unit using a standard web browser.
Ethernet Control Jumper 2 30
Description Factory Options Supposed Ethernet protocols include: The Ethernet control jumper provides
Default the user with a means of enabling or
TCP IP, http(s), Modbus TCP and SMTP
disabling remote communication 31
Slave address 001 001 to 247 Mail. Supported functions include:
Metering; Control; Alarms; Command, control commands to the PXR trip
Baud rate 9600 9600 or 19,200 unit. With the jumper placed in the
Parity Even Even, odd, none
event and data logging; Setpoint
“Enable” position, remote control 32
monitoring; Alarm and logging
Stop bits 1 1 or 2 configuration; and Breaker control. commands, such as open, close and
reset, can be executed. With the
The trip unit uses Modbus function jumper in the “Disable” position, 33
codes 02, 03, 04, 06, 08 and 16 and commands will not be accepted.
supports up to 122 registers (244
bytes) in a single Modbus transaction.
34
Series NRX Breaker 35
Communication Adapter
Modules (CAMs)
The NRX circuit breakers with PXR 20/25
36
Status LED 1
trip units are equipped to handle a
flexible and modular system of 37
Communication Adapter Modules
(CAMs). These modules provide
communication from the trip unit to 38
a field bus network. Various networks 2
Control jumper
are supported by the following modules,
listed with their instruction leaflet: 39
■ ICAM—INCOM: IL0131124EN
■ MCAM—Modbus RTU: IL0131091EN 40
■ PCAM—PROFIBUS: IL0131092EN Figure 26.2-8. ECAM Communications
■ ECAM—ETHERNET: IL0131125EN Adapter Module (Front View—Close-Up)
41
These modules are remotely mounted
on a DIN rail and wired into the trip
unit using the circuit breaker’s second- 42
ary terminal block. The wiring harness
as described in the module’s instruc-
tion leaflet must be used. The field bus 43
is then wired to a connection on the
CAM Supported module.

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-12
Series NRX May 2017
Sheet 26 046
Ethernet Communications Adapter Module

22

23

24

25

26

27
Data View Summary Alarm Status

28

29

30

31

32

33

34

35 Commands
Trend Graph View

36

37

38

39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-13
May 2017 Series NRX
Sheet 26 047
Ethernet Communications Adapter Module

+ 22
24 Vdc 2

23
3

24
5 TB1
1 2 3 4 5
25

CLOSE
24 Vdc +

24 Vdc –

OPEN
COM
26

27
4

Enable 28
COMM
Contol Communications
module 29

30

31
1

19 25 27 32
20 26 28 33

34
PXR
35

Series NRX circuit breaker 36


1
2
The Series NRX communication module is a separate device that snaps onto a remote mounted DIN rail. 37
The communications module voltage requirement is 240 Vdc ± 10% and should be sourced from a high quality supply
(6 watts is the burden of the CAM).
3 A shielded CAT5, CAT5e or CAT6 cable for 10/100 Mb/s Ethernet is recommended. The shielded cable is recommended
for the best communication reliability in industrial environments. The metal jacket provides a ground to the housing on
38
the ECAM, which is grounded to the breaker housing via the CAM ground pin. Be sure to ground the breaker housing per
the instructions in the breaker IL.
4 Set the jumper on the module to enable or disable the communications control as desired. 39
5 Use shielded Ethernet cable.

40
Figure 26.2-9. Series NRX Ethernet Communication with PXR 20/25

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-14
Series NRX May 2017
Sheet 26 048
NRX Breaker Communications

Modbus Communication Adapter Modbus Control Jumper


22 Module (MCAM) This jumper provides the user with a
means of enabling or disabling remote
The Series NRX Modbus Communica- communication control commands to
23 tions Adapter Module (MCAM) is the PXR trip unit. With the jumper
an accessory that will operate as a placed in the ENABLE position, remote
communication device in conjunction Open and Close Breaker commands
24 with a compatible Series NRX trip unit/ and Write Setpoint Registers can be
breaker in a master communications acted upon. With the jumper in the
network. PXR trip units are available DISABLE position, these commands
25 with native Modbus RTU communica- will not be accepted.
tions. However, an MCAM is needed if LEDs
breaker open/close control is required Source/Residual Ground Selection Jumper
26 across communications as shown in Consult PXR trip unit instructions
Figure 26.2-12. (MN013003EN—Operating Manual
for Series NRX PXR 20/25 Trip Unit)
27 The Modbus adapter communicates to
for further information on ground
a master on a Modbus network using
the Modbus RTU (remote terminal unit) sensing. This jumper is not applicable
and does not function for PXR style
28 protocol. Information is exchanged
trip units.
through the MCAM between the
Modbus master and the PXR trip
Jumper Plugs for Wiring Diagrams
29 unit using assigned registers. Communication Control
The MCAM is a slave device and, Communications Adapter
as such, requires a master device for Module (Front View)
30 control command initiation. Each Master
Modbus communications adapter MicroController LED (Status) Device
Communications
Network
module provides: This indicator will be flashing green
31 whenever the module is powered up
■ Circuit breaker open/close/reset and when the microprocessor is
control executing instructions. When the CAM CAM CAM
32 ■ Flashing status LED indicating Series NRX MCAM is connected to a
Module
1
Module
2
Module
3
module has power PXR trip unit for the first time, this LED
■ Modbus communication enable/ will alternately flash red and green
33 disable selection jumper for remote to signal a learning process between
open/close control both units. This automatic process will
take approximately 15 seconds and Series Series Series
34 ■ DIN rail mounting (11 mm high,
occurs only once during the initial NRX NRX NRX
28 mm wide, DIN rail minimum Breaker Breaker Breaker
requirement) startup. The LED will also flash red
if the module is not connected to or
35 ■ Input power for module from 24 Vdc
unable to communicate with a PXR
Figure 26.2-10. Modbus Communication
Adapter Modules in a Modbus Network
The MCAM is designed to be installed, trip unit.
36 operated and maintained by adequately
Modbus RS-485 Network Tx LED (Transmit)
trained people. These instructions do
not cover all details or variations of the This LED will be lit whenever the
module is transmitting on the Modbus
37 equipment for its storage, delivery,
RTU network.
installation, checkout, safe operation
or maintenance. Modbus RS-485 Network Rx LED (Receive)
38 This LED will be lit whenever the
module is receiving communication
from the Modbus RTU network.
39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-15
May 2017 Series NRX
Sheet 26 049
NRX Breaker Communications Adapter Modules

22
2 +
24 Vdc
– TB2-1
TB2-2
23
3
24
5

5 5 4 3 2 1 3 2 1 25
TB #1 TB #2 121 ohms

24 Vdc + 26
24 Vdc –

Shield
Open

NW +
NW –
Comr
Close

27

Comm 28
4 Control
Enable
Disable
29
Communications
Module
30
1
31

32
19 20 25 26 27 28
33
Series NRX
Circuit PXR 34
Breaker

35

1 The Series NRX communications module is a separate device that snaps onto a remote mounted DIN rail. 36
2 The trip unit AUX voltage is 24 Vdc ±10% and should be sourced from a reliable service.
3 Ground the shield at the master device.
4 Set the jumper on the module to enable or disable the remote open and close communication control 37
commands, as desired.
5 Connectors are UL/CSA rated 300 V, VDE rated 250 V. Recommended: BL 3.5/90/5BK, Orientation: 90° lead

6
exit, but other lead orientations are possible. Wire gauge: #18 AWG/0.82 mm. 38
The final device in the daisy-chain configuration must have a 121 ohms termination resistor installed across
terminals #1 and #2 on TB #2.
39
Figure 26.2-11. Series NRX Modbus Communication with PXR

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-16
Series NRX May 2017
Sheet 26 050
NRX Breaker Communications Adapter Modules

22
Optional
external
23 contacts

CS (or PB) CS (or PB) Control


trip close power
24

25

26

27 Communications
module Series NRX circuit breaker
28
1 Spring release and shunt trip wiring as shown for optional communication close or open capability.
2 Choose spring release coil voltage rating as desired if communications is required.
29 3 Choose shunt trip voltage rating to be the same as spring release voltage rating if communication is required.
4 Control power voltage rating must match ST and SR coil voltage rating.
5 Close duration is two seconds on communication activation when communication control is enabled.
30
Figure 26.2-12. Communications Control (SR and ST Wiring)
31

32

33

34

35

36

37

38

39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-17
May 2017 Series NRX
Sheet 26 051
Series NRX NF and RF Wiring Diagrams

Series NRX NF and RF Wiring Diagrams


22

23

18
33
MODBA

Secondary

17
35
MODBG

Terminals
24

34

16
MODBB

15
14
25

13
21
ZIN

5
GND
56

12
A4

Trip Unit Board


26

USB
55

23

11
C4 ZCOM

J2

3
Data-

10
B4 ARMSIN 22
54

JP1

2
Data+

27
24
53

9
B3 ZOUT

1
VBUS
27

CMM3
Aux Box Tray

51

8
C3

CMM2
26

7
52

A3

28
28

CMM4
50

A2
25
49

C2 CMM1
5

29
32

PTVN
48

B2
30
47

B1 PTVB

Aux Power
5.1V_Start

VAUX_EX
45

31

Relay_DR
C1 PTVC VAUX+
2

1
1.2VRef

30

J1
46

29

A1
3V3

PTVA
1

2
VAUX-
5V

Connector
31

40 Pins
3
8
2

5
TA

Ground Fault (G21,G22)

TA+
32
Rogo Coils

3V_BAT
1

VAUX1

ST-
ST2
SPI

TA-
2
MCR

MCR2

33
3

MCR1
4

JP5
17

G1
5

34

1. Secondary positions and labels per 66B2666 - Master NRX secondary map.
18

G2
6

+24V
19

Frame Module
Module JP4
To Frame

35
20

AGND
12

N2
11

N1

36
16

ALM3
1
2

ALM2 37
15

3
Secondary Terminals

JP6
4
14

ALM1
JP2

JP4

38
5

JP3
JP1

2. See 66B2666 for ACCY1-ACCY7 options.


6
13

ALMC
7

2
6
1
5
6

2
6
1
5
2

6
1
5

1
5

39
12 N2
42

11 N1

E02-

40
M
41 40

SC
E01+
36 37 38 39

ACCY7
Circuit Breaker
1
2
3
4
44

ACCY6 SR2

41
N
SR

ACCY5
1
2
3
4
ROG

CT

ACCY4
43

SR1
C

1
2
3
4
ROG
10

ACCY3
CT

UV2-
4

42
UVR

ACCY2
9

ROG

1
2
3
4
CT

ACCY1
8

UV1+
A
3

ROG

Notes:
CT

OT1B
7

ST2-
2

43
ST

OT1M
6

OT1C
5

ST1+

Figure 26.2-13. Typical Breaker Master Connection Diagram—Type NF Frame/IZMX16

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
26.2-18

5 6 7 8 9 10 36 37 38 39 40 41 42 43 44 45 46 47 48 Secondary Terminals 1 MCR TA Secondary Terminals 1

RR1
RR2

OT2B
OT2C

OT1C
OT1B
OT2M

OT1M
2CMM4

2CMM2
2CMM3
2CMM1
ARCON3

ARCON1
ARCON2
Series NRX

+24V

ALMC
ZOUT

ALM3

N2
ALM2
G2

AGND

ST1+
ST2-
UV1+
UV2-
N1
ALM1
G1
PTVC
PTVN
CMM3
ZIN

ARMSIN
ZCOM

CMM2

PTVB
MODBB

CMM4
MODBG

PTVA
CMM1
MODBA

1 4 11 12 13 14 15 16 20 19 18 17 29 31 30 32 25 28 26 27 24 22 23 21 34 35 33

TA-
2 3

TA+

MCR1
MCR2
7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
ST UVR
To Frame
Module JP4

JP5 8 JP1
A B C N JP6
Rogo Coils
ROG 1 2
2 Ground Fault (G21,G22)
2
Series NRX NF and RF Wiring Diagrams

6 3V3
3 JP1
1 1.2VRef
CT 4
5
5V
ROG 1
2 5.1V_Start
2
6 3V_BAT
3 1 Trip Unit Board
JP2 Frame Module 5
CT 4 SPI
5
ROG 1
2
2 VAUX_EX
6
3 JP3
1 VAUX1
CT 4
5 ST2
11 N1
ROG ST-
1 12 N2
2 3
2 Relay_DR
6 J1 J2
3 JP4
1
CT 4
5 40 Pins 2 1 1 2 3 4 5

Figure 26.2-14. Typical Breaker Master Connection Diagram—Type RF Frame/IZMX40


Circuit Breaker Connector
Power Circuit Breakers & Insulated-Case Circuit Breakers

Aux Box Tray

www.EngineeringBooksPDF.com
GND

Data-

Data+

VBUS

VAUX-
VAUX+

Aux Power USB

For more information, visit: www.eaton.com/consultants


58 57 59 60 61 62 64 63 65 66 67 68 70 69 71 72 73 74 76 75 77 78 79 80 82 81 83 84 85 86 88 87 89 90 91 92

A1
C9
B9

A9

C1
B1
B2
C3
B3
B4
C5
B5
B6
C7
B7
B8
C8

A2
A3
A4
A5
A6
A7
A8

C2
C6

C4
B10
C10
C11
B11
B12
C12

A10
A11
A12

LCC
SC

LCM
SR2

LCB
EO1+
EO2-
SR1
49 50 51 53 52 54 55 56 93 94 95 96
Secondary Terminals 2

M SR

Notes:
1. Secondary positions and labels per 66B2666 - Master NRX secondary map.

CA08104001E
Sheet 26 052
May 2017
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-19
May 2017 Series NRX
Sheet 26 053
General Description

Series NRX with Digitrip Table 26.2-16. IEC 60947-2 Ratings


22
Description Rating

Continuous current rating (amps) 630 and 800 1000 and 1250 1600
Short-Circuit Rating (kA) Icu Ics Icu Ics Icu Ics 23
240/254 Vac 85 50 85 50 85 50
415/435 Vac 65 50 65 50 65 50
690/725 Vac 42 42 42 42 42 42 24
Short-time withstand = Icw (kA) 42 42 42 42 42 42

Table 26.2-17. Circuit Breaker Dimensions in Inches (mm) and Weights in lb (kg) 25
Description Height Width Depth Weight
Fixed 26
Three-pole 13.18 (334.8) 8.25 (209.6) 7.15 (181.6) 33.58 (15.23)
Four-pole 13.18 (334.8) 11.00 (279.4) 7.15 (181.6) 44.40 (20.14)
Drawout with Cassette 27
Series NRX Three-pole 14.18 (360.2) 10.02 (254.5) 10.69 (271.5) 85.20 (38.65)
Four-pole 14.18 (360.2) 12.69 (322.3) 10.69 (271.5) 104.00 (47.17)

General Description 28
Table 26.2-18. Digitrip Adjustable Trip Settings
Series NRX Type NF-frame with Digitrip Time/Current Pickup Pickup Time Band,
is a low-voltage power circuit breaker Characteristic Setting Point 2 Seconds 29
suitable for UL 1558, UL 891 and IEC
switchgear and switchboards. Ratings Long delay 0.5, 0.6, 0.7, 0.75, 0.8, In times long 2, 4, 7, 10, 12, 15, 20, 24
0.9, 0.95, 1.0 delay setting (at 6 times pickup value)
include: 800 A (UL 1066), 800 A and
Instantaneous 2, 3, 4, 6, 8, 10, 12 In times instantaneous —
30
1200 A (UL 489), and 630–1600 A
setting
(IEC 60947-2). The dimensions and
design of the Series NRX NF-frame Short delay 2, 2.5, 3, 4, 5, 6, 8, 10 Ir times short
delay setting
0.1, 0.2, 0.3, 0.4, 0.5
(flat response) 0.1, 0.3, 0.5 3
31
allows up to eight UL 1066 or UL 489
breakers in a 24-inch (600 mm) wide Ground fault 0.25, 0.3, 0.35, 0.4, 0.5, 0.6, In times ground fault 0.1, 0.2, 0.3, 0.4, 0.5
0.75, 1.0 (1200 A maximum) setting (flat response) 0.1, 0.3, 0.5 3
structure. The one frame size, regard-
2 In = Rating plug value
32
less of ampere rating, reduces drawing
Ir = Long delay pickup setting x In
conversion, structure integration time 3 I2t response.
and parts inventory for several board, 33
gear and machinery applications. The Table 26.2-19. Replacement Rating Plugs Field installation rating plug on fixed
Series NRX with Digitrip utilizes an or drawout breakers.
“arc chute” design, Arcflash Reduction
In of Frame Size In (maximum)
34
Maintenance System, breaker-mounted Rating
communication modules, “direct drive” 630–800 A 4 1000–1250 A 4 1600 A 4
Plug
mechanism, Plug-n-Play accessories, Group A Group B Group C 35
and Rogowski coil to offer a life of Catalog Number Catalog Number Catalog Number
20,000 mechanical operations and
10,000 electrical operations with a 200
250
NA200T
NA250T




36
high degree of reliability. 300 NA300T — —
400 NA400T NB400T —
Technical Data 500 NA500T NB500T — 37
Table 26.2-14. UL 1066 Ratings 600 NA600T NB600T —
630 NA630T 4 NB630T 4 —
Description Rating
800 NA800T NB800T NC800T 38
Continuous current rating (amps) 800 1000 — NB1000T NC1000T

Short-Circuit Rating (kA) 1200 — NB1200T NC1200T


1250 — NB1250T 4 NC1250T 4 39
254 Vac 85 1600 — — NC1600T 4
508 Vac 65 4
635 Vac 42 IEC only (not UL listed).

Short-time withstand (kA) 42 Note: Rating plug must be selected based on breaker frame rating. 40
Table 26.2-15. UL 489 Ratings 1 For time/current curves, please visit www.eaton.com/seriesnrx.
41
Description Rating

Continuous current rating (amps) 800 1200


Short-Circuit Rating (kA)
42
240 Vac 85 85
480 Vac
600 Vac
65
42
65
42
43
Short-time withstand (kA) 42 42
1 Series NRX will carry a 100% continuous
rating in an enclosure in January 2016.

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-20
Series NRX May 2017
Sheet 26 054
Technical Data

Accessories
22
Auxiliary
23 Auxiliary
switches
1A/2B
switch tray
Spring release with latch check
24 switch/ready to close switch
Arc Hood
Overcurrent
trip switches
25
Terminals

26 Secondaries

Shutters
27

28
Rails
Ground
29 Clip
Rejection
Scheme
30
Shunt t rip Electric
31 operator

UVR

32 Figure 26.2-15. Breaker and Accessories Figure 26.2-16. Cassette/Cradle Components


Table 26.2-20. Shunt Trip
33 Control
Voltages
Frequency Operational Voltage
Range 70%–110%
Inrush/Continuous
Power Consumption (VA)
Opening
Time (ms)

24 DC 17–26 500/5 25
34 48 DC 34–53 530/5 25
110–127 5–60 Hz 77–140 540/5 25
110–125 DC 77–138 540/5 25
35 208–240 50–60 Hz 146–264 500/5 25
220–250 DC 154–275 515/5 25

36 Table 26.2-21. UVR


Control Frequency Operational Voltage Dropout Volts Inrush/Continuous Opening
Voltages Range 85%–110% 35%–60% Power Consumption (VA) Time (ms)
37 24 DC 20–26 8–14 500/5 50
32 DC 27–35 11–19 620/5 50
48 DC 41–53 17–29 850/5 50
38 110–127 50–60 Hz 94–140 44–94 890/5 50
110–125 DC 94–138 44–94 890/5 50
208–240 50–60 Hz 177–264 84–125 910/5 50
39 220–250 DC 187–275 88–132 910/5 50
380–415 AC 323–457 145–228 960/5 50
480 AC 408–528 168–288 800/8 50
40 600 AC 510–660 210–360 800/12 50

Table 26.2-22. Spring Release


41 Control
Voltages
Frequency Operational Voltage
Range 70%–110%
Inrush Power
Consumption (VA)
Closing
Time (ms)

24 DC 17–26 500 25
42 48 DC 34–53 530 25
110–127 50–60 Hz 77–140 540 25
110–125 DC 77–138 540 25
43 208–240 50–60 Hz 146–264 500 25
220–250 DC 154–275 515 25

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-21
May 2017 Series NRX
Sheet 26 055
Accessories

Table 26.2-23. Motor Operator


Control Frequency Operational Running Typical Inrush Power Maximum 22
Voltages Voltage Range Current (A) Current Consumption (VA) Charging
85%–110% Time (sec)

24 DC 20–26 5 500% 150 3


23
48 DC 41–53 3 500% 150 3
110–127 50–60 Hz 94–140 2 300% 280 3
110–125 DC 94–138 1 500% 150 3
24
208–240 50–60 Hz 177–264 1 1000% 280 4
220–250 DC 187–275 1 1000% 280 4
25
Table 26.2-24. Control Voltages and Currents
Control Voltages 24 Vdc 48 Vdc 110–125 Vdc 110–127 Vac 220–250 Vdc 208–240 Vac
Current
26
Close current (inrush) 21 11 5 5 2 2
Shunt trip current (ST)—(inrush/continuous)
Charge motor current—(inrush/continuous)
21/0.2
TBD
11/0.1
TBD
5/0.04
5/1
5/0.04
6/2
2/0.02
10/1
2/0.02
10/1
27
Operating Voltage Rating
Close 17–26 34–53 77–138 77–140 154–275 146–264 28
Trip 17–26 34–53 77–138 77–140 154–275 146–264
Charge 20–26 41–53 94–138 94–140 187–275 177–264

Table 26.2-25. OCT/OTS Table 26.2-26. Auxiliary Switch Table 26.2-27. Breaker Position/Continuity 29
Control Frequency Contact Rating Control Frequency Contact Rating Breaker Continuity Continuity
Voltages (Amperes) Voltages (Amperes) Position Between Red
and Black
Between Blue
and Black
30
250 50–60 Hz 10 250 50–60 Hz 10 Lead Pairs Lead Pairs
125 DC 0.5 125 DC 0.5
250 DC 0.25 250 DC 0.25 Open NO 45 and 43 31
46 and 47
51 and 49
52 and 53
Closed 44 and 43 NO
32
48 and 47
50 and 49
54 and 53 33

34

35

36

37

38

39

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-22
Series NRX May 2017
Sheet 26 056
Microprocessor Trip Units

Table 26.2-28. Digitrip Trip Units for NRX ANSI/UL Rated Circuit Breakers
22

23

24

25 Trip Unit Type Digitrip 520 Digitrip 520M Digitrip 1150

Ampere range 200–1600 A 200–1600 A 200–1600 A


26 Interrupting rating at 480 V 42 kA 42 kA 42 kA
rms sensing Yes Yes Yes
Protection and Coordination
27 Protection Styles LI, LSI, LSIG LSI, LSIG, LSIA, RLSI, RLSIG, RLSIA LSI, LSIG, LSIA, RLSI, RLSIG, RLSIA
Fixed rating plug (In) Yes Yes Yes
Overtemperature trip Yes Yes Yes
28 Long delay
protection (L)
Long delay pickup
Long delay time I2t at 6 x Ir
0.5–1.0 x (In)
2–24 seconds
0.5–1.0 x (In)
2–24 seconds
0.5–1.0 x (In)
2–24 seconds
Long delay time I4t No No 1–5 seconds
IEEE curves No No Yes
29 Long delay thermal memory Yes Yes Yes
High load alarm No Yes (LSI only) 0.5–1.0 x (Ir)
Short delay Short delay pickup 200–1000% x (Ir) 200–1000% x (Ir) 200–1000% x (Ir)
30 protection (S) Short delay time I2t at 8 x Ir 100–500 ms 100–500 ms 100–500 ms
Short delay time flat 100–500 ms 100–500 ms 100–500 ms
Short Delay Time ZSI Yes (optional) Yes (optional) Yes (optional)

31 Instantaneous
protection (I)
Instantaneous pickup
Making current release
200–1200% x (In)
Yes
200–1200% x (In)
Yes
200–1200% x (In) and M1
Yes
Off position LSI and LSIG Yes Yes
Ground fault Ground fault alarm No Yes Yes
32 protection (G) 1 Ground fault pickup 25–100% x (In) 25–100% x (In) 24–100% x (In)
Ground fault delay I2t at 0.625 x In 100–500 ms 100–500 ms 100–500 ms
Ground fault delay flat 100–500 ms 100–500 ms 100–500 ms
33 Ground fault ZSI
Ground fault thermal memory
Yes (optional)
Yes
Yes (optional)
Yes
Yes (optional)
Yes
Disable ground fault protection No No No
34 Neutral protection (N) Yes Yes Yes
System Diagnostics
Cause-of-trip LEDs Yes Yes Yes
35 Magnitude of trip information No Yes Yes
Remote signal contacts No Yes Yes
Programmable contacts No No Yes
36 System Monitoring
Digital display No 4-character LCD Color graphic LCD
Current (%) No Yes ±2% full scale Yes ±1% of reading
37 Voltage (%) L to L
Power and energy (%)
No
No
No
No
Yes ±1% of reading
Yes ±2% of reading
Apparent power kVA and demand No No Yes
Reactive power kvar No No Yes
38 Power factor No No Yes
Crest factor No No Yes
Power quality—harmonics No No Yes
39 % THD, waveform capture No No Yes
System Communications
Type No Yes 3 Yes 3
40 Power supply N/A +24 Vdc +24 Vdc
Additional Features
Trip log No No Yes
41 Electronic operations counter No No Yes
Testing method 2 Test set Test set Integral and test set
Waveform capture No No Yes (current and voltage)
42 Arcflash Reduction Maintenance System No Yes (RLSI, RLSIG, RLSIA) Yes (RLSI, RLSIG, RLSIA)
Breaker health monitor No No Yes
Programmable relay functions No No Yes
43 1 1200 A maximum ground fault setting per UL/NEC®. Legend: In = Rating Plug and Sensor Rating.
2 Test set for secondary injection. Ir = Long Delay Pickup setting.
3 Optional communications modules available: Ethernet (Web-browsing,
Modbus TCP/IP and SNMP), Modbus RTU, INCOM, PROFIBUS DP.

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-23
May 2017 Series NRX
Sheet 26 057
Series NRX Breaker Communications Adapter Modules

Series NRX Breaker Control Jumper


22
This jumper provides the user with a
Communications means of enabling or disabling remote
Adapter Modules communication control commands to
23
the Series NRX trip unit. With jumper
placed in the ENABLE position, remote
slave action commands, such as open
and close, can be acted upon. With the 24
Status jumper in the DISABLE position,
commands will not be accepted.
LED 25
Source/Residual Ground Selection Jumper
This jumper selects the protection
configuration for Series NRX trip units 26
Jumper with ground fault protection or ground
Jumper fault alarm functionality. Consult
Plug for
Plugs for
Communication Series NRX trip unit instructions for 27
Source
Sensing
Control further information on ground sensing.
This jumper is not applicable and does
Series NRX Communications not function for non-ground fault style 28
Adapter Module trip units.

General Description Wiring Diagrams 29


Communications Adapter
The Series NRX Communication Module (Front View)
Adapter Modules (CAMs) are DIN
Microcontroller LED (Status) 30
mounted accessories that facilitate
communication with a variety of This indicator will be flashing green Master
Communications
different communications protocols: whenever the module is powered
up and when the microprocessor is
Device
Network 31
■ Modbus Communication Adapter executing instructions. When the
Module (MCAM)—Modbus RTU Series NRX communications adapter CAM CAM CAM 32
■ INCOM Communication Adapter module is connected to a Series NRX Module Module Module
Module (ICAM)—INCOM trip unit for the first time, this LED 1 2 3

■ PROFIBUS Communication Adapter will alternately flash red and green 33


Module (PCAM)—PROFIBUS DP to signal a learning process between
both units. This automatic process will
■ Ethernet Communication Adapter
Module (ECAM)—Web-enabled,
take approximately 15 seconds and
Series Series Series
34
occurs only once during the initial
Modbus TCP/IP, SNMP and NRX NRX NRX
startup. The LED will also flash red Breaker Breaker Breaker
Power Xpert Toolkit
if the module is not connected to, or 35
The communication device may be unable to communicate. Figure 26.2-17. Communications Adapter
mounted in the Series NRX cassette Modules in a Modbus RTU, INCOM or
secondary terminal blocks or remote PROFIBUS DP Network 36
mounted on a DIN rail.
■ Module/address is assigned to the
cassette/cell location. This elimi-
Optional
External 37
Contacts
nates the need to do any reprogram-
ming when a replacement breaker is Control 4
installed in the existing location
CS (or PB)
Trip
CS (or PB)
Close Power
38
■ Communication of “Open,” “Close”
and “Trip” status is via the CAM 1
39
module, not through the trip unit
Com

Open

Close

■ 24 Vdc control power


■ Use with Digitrip 520M or Digitrip 40
1150 NRX trip units 5
3 2

Communications
41
Module Series NRX Circuit Breaker

1
2
Wiring as shown for optional communication close or open capability.
Choose spring release coil voltage rating as desired if communications is required.
42
3 Choose shunt trip voltage rating to be the same as spring release voltage rating
if communication is required.
4 Control power voltage rating must match ST and SR coil voltage rating. 43
5 Close duration is two seconds on communication activation when comm. control is enabled.

Communication Adapter Module Cassette


Mounted in Secondary Terminal Blocks
Figure 26.2-18. Communications Control (SR and ST Wiring)

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-24
Series NRX May 2017
Sheet 26 058
NRX Breaker Communications Adapter Modules

22
2 +
24 Vdc
23 – TB2-1
TB2-2
3

24 6

5 5 4 3 2 1
25 TB #1 4 3 2 1 TB # 121 ohms

26

Shield
Open

NW +
NW –
COM
24 Vdc +
24 Vdc –
Close

Comr

27
Source Comm
28 Ground 5 4 Control
Enable Enable
29 Disable Disable
Communications
Module

30
1
31

32
19 20 21 22 23 24 25 26

33
Series NRX
Circuit Digitrip 520M
34 Breaker

35
1 The Series NRX communication module is a separate device that snaps into the DIN rail starting at
location 19 through 26. (Removal of the four contact blocks is required.)
36 2 The trip unit AUX voltage is 24 Vdc ±10% and should be sourced from a reliable service.
3 Ground the shield at the master device.
4 Set the jumper on the module to enable or disable the communications control as desired.
37 5 When the communications module is employed and source ground or zero sequence ground sensing
method is required, the ground fault function is enabled by this jumper.
6 Connectors are UL/CSA rated 300 V, VDE rated 250 V. Recommended: Weidmuller (BL 3.5/90/5BK)
38 7
Orientation: 90° lead exit, but other lead orientations are possible. Wire guage: # 18 AWG/0.82 mm.
The final device in the daisy-chain configuration must have a 121 ohms termination resistor installed
across terminals #1 and #2 on TB #2.
39
Figure 26.2-19. Series NRX Modbus Communication with Digitrip 520M

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-25
May 2017 Series NRX
Sheet 26 059
NRX Breaker Communications Adapter Modules

2
22
+
24 Vdc
– TB2-1
TB2-2
23
3

7
24
6 5 4 3 2 1 3 2 1
TB #1 TB #2
25
100 ohms

26

Shield
Open

NW +
NW –
24 Vdc +
24 Vdc –
Close

Comr

27
Source Comm
Ground
5 4
Control 28
Enable Enable
Disable Disable
Communications 29
Module

30
1
31

32
19 20 21 22 23 24 25 26

33
Series NRX
Circuit Digitrip 520M
Breaker 34

35
1 The Series NRX communication module is a separate device that snaps into the DIN rail starting at location
19 through 26. (Removal of the four contact blocks is required.)
2 The trip unit AUX voltage is 24 Vdc ±10% and should be sourced from a reliable service. 36
3 INCOM communication cable is a two conductor with shield type wire in “daisy chain” configuration. The
recommended cable (Belden “Blue Hose” # 9643 or equivalent) has a twisted-pair of wires (# 20 AWG stranded
7 x 28 conductors with PVC insulation) having an aluminum/mylar foil shield with drain wire. The maximum 37
system capacity is 10,000 feet of communications cable and 1000 devices on the INCOM network. Make sure
that the twisted-pair wire is recommended for INCOM network use. Use shielded twisted-pair wire to connect
each slave to the INCOM network, daisy-chain style. The polarity of the twisted-pair is not important. Ground the
shield at the host computer (device). 38
4 Set the jumper on the module to enable or disable the communications control as desired.
5 When the communications module is employed and source ground or zero sequence ground sensing method
is required, the ground fault function is enabled by this jumper. 39
6 Connectors are UL/CSA rated 300 V, VDE rated 250 V. Recommended: Weidmuller (BL 3.5/90/5BK)
Orientation: 90° lead exit, but other lead orientations are possible. Wire gauge: # 18 AWG/0.82 mm.
7 The final device in the daisy-chain configuration must have a 100 ohms termination resistor installed
across terminals #1 and #2 on TB #2.
40
Figure 26.2-20. Series NRX INCOM Communication with Digitrip 520M 41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants

www.EngineeringBooksPDF.com
Power Circuit Breakers & Insulated-Case Circuit Breakers
26.2-26
Series NRX May 2017
Sheet 26 060
Ethernet Communications Adapter Module

22 Ethernet Communications
Adapter Module
23

24

25

26

27

28

29
Series NRX Ethernet Communications Data View Summary
Adapter Module
30
General Description
The Series NRX Ethernet
31 communications adapter module
is an accessory that operates as a
communicating device in conjunction
32 with a compatible Series NRX trip
unit/breaker via an Ethernet network.
The catalog number of this product
33 is ECAM.
The Ethernet communications adapter
34 module provides Web-enabled
monitoring and control of the Series
NRX trip unit metering, logging, and
35 control functions using a standard web
browser. Features include display of
measured current, voltage, power,
36 energy and alarms; command,
event and data logging; configuration
of set point, alarm and logging
37 parameters; and control functions
such as open/close breaker.
38 In addition to Web server capability,
data communication is provided in
Modbus TCP/IP and SNMP protocols.
39 Additionally, the Series NRX Ethernet
Communications Adapter Module
provides data communications to the
40 Eaton Power Xpert Software as an Trend Graph View
easy means of centralizing and
gathering data for long-term data
41 archival, analysis and trending.

42

43

For more information, visit: www.eaton.com/consultants CA08104001E

www.EngineeringBooksPDF.com

You might also like