Recipe/Formulation Sheet

Key Ingredients

There are 3 key ingredients in soap: oil or fat, lye and water.

1. Oil — Palm oil, Palm Stearin and Lauric acid

2. Lye — sodium hydroxide (NaOH)

3. Water — distilled water

Optional Ingredients
Many things can be added to the 3 key ingredients for color, scent, texture and
lather.
Color Scent Texture Color Scent Texture Color Scent Texture
Yellow - turmeric Peppermint Oatmeal
Green - parsley Spearmint Flower petals
Brown - cinnamon, cocoa Lavender Coffee grounds
powder, chocolate, cloves Vanilla Tea leaves
Orange - paprika Essential Oils Tapioca pearls
Clay - can also be added Poppy seeds
for color Pumice
Cornmeal

Bentonite Clay, Citric acid, Ethylenediamine Tetraacetic Acid (EDTA), Glycerin,

Hydroxylethylidene diphosphonic acid, Ultra-G, Titanium dioxide, Tinopal
(C38H38N12Na2O8S2), Sodium Chloride (NaCl).

Lavender, citrus, chamomile, mint, rose, bergamot, lemongrass, almond, coconut,

sandalwood and patchouli.
Black/Dark brown Yellow Green Red salmon Purple
Black walnut hull Safflower Burdock Leaf Madder root Cayenne Alkanet
Powder pepper root
Ground cloves Turmeric Comfrey Leaf Sandalwood Paprika
powder
all spice Annatto seed Deandelion Moroccan
Leaf Red clay
Nutmeg Calendulah French Green
Petals clay
Red: Molasses, cranberries, pomegranates, red beets

Black: Charcoal clay

Purple: Blackberries

Yellow: Goldenrod, curry, powdered lemon peel, yellow silt clay, mustard,
turmeric,

Green: Spirulina, spinach, kale, chlorella, liquid chlorophyll, kelp powder, avocado

Blue: Blue Thai tea, red cabbage infusion, blueberries, carmine

Pink: Cherries, raspberries, strawberries, paprika, rose petals, hibiscus flowers

Brown: Tea, coffee, cocoa powder

Orange: Carrot juice, pumpkin

Light Dark Brown Soap

You have several choices to make this color soap. To get a brown shade to your soap try black
walnut hull, ground cloves, all spice, or nutmeg.

Yellow Soap
For a yellow shade try safflower powder, turmeric, annatto seeds, and calendula petals.

Green Soap
To make soap green use burdock leaf, comfrey leaf, dandelion leaf, or French Green Clay

Red Soap
For red soap use madder root, sandalwood powder, or Moroccan red clay

Purple Soap
For purple soap try alkanet root.
 Batch Record Template
Supervisor/Foreman Batch size
Lot/Batch #: Production Date:
Ingredient Weight % age Comments
Palm oil
Palm Stearin
Lauric acid

Lye ( %)
Water ( %)

Additives
Fragrance
color

EDTA
HEDP
Citric Acid
Ultra-G
Titanium dioxide
Tinopal
(C38H38N12Na2O8S2)
Sodium Chloride
(NaCl).

Total
Quality Control
Fragrance Strength after cure
Fragrance Discoloration
Stability test

KLD
Our supreme and premier quality noodle is 80/20 & 90/10, made with Lauric, Myristic, Palmitic,
Stearic, Oleic & Linoleic. We add Preservative (EDTA/HEDP) less than 0.05 %, Sodium
Chloride in nominal quantity.

Above ingredients make our noodle attractive for soap maker. After addition of own brands
additive soap maker can form their own brands.
 Oil Mix

Vacuum dryer

Bleaching earth Glycerin

Oil bleaching NaOH

Saponification pan Glycerin Recovery

Wet soap & untreated oil

Boiling

Crude Soap

Divided pan Unit

Lye

Fresh Lye Washed Soap

NaOH Fitting pan

Wet Soap

Soap Drying

Soap Chips

Plodder worms

Soap Noodle
Complaints Procedure Checklist

S.No. Efforts Remarks

1. Listen carefully to customers
2. Notify the person concerned about the fact that a client has a
complaint.
3. Send complaint as soon as practicable to the staff appointed to attempt
to resolve the complaint;
4. Gather information that GAMALUX Team need to resolve the
problem
5. Request customer to put their complaint in writing and to attach
relevant documentation, if not possible then do documentation yourself
6. Complaints are recorded in complaints register
7. Which tools to use for recording complaints?
8. Show empathy for your customers’ concerns, and try to satisfy them
9. Thank customers for complaining
10. Apologize even if GAMALUX did not cause the problem
11. Offer a solution
12. Key person checks complaint to make sure that the complaint is
recorded in the register, this person also identifies the nature and scope
of the complaint and decide which competent person should handle the
complaint;
13. Discuss possible solutions
Explain to the client the procedure that will be followed in order to
attempt to resolve the complaint
14. Keep promises
Complaints must be solved within "reasonable time";
Acknowledge receipt of complaint in writing and indicate which staff
will handle the complaint /investigation
15. Ask for feedback and thank your customer again
16. Draw the client's file;
17. Keep customers constantly informed of the case
18. Give full reasons for decision in writing to the client
19. Control the quality of the service
 Soap Premier Noodle 80/20

Parameters Specification Observed Value Conclusion Standard Method

TFM (%) 74-77 76.67 Within Range AOCS G 4-40
Moisture (%) 15-17 13.49 Within Range AOCS Da 2b-42
Free Acid (%) 0.3 – 0.6 0.6 Within Range AOCS Da 4a-48
Free Alkali as NaOH (%) Nil Nil Within Range AOCS Da 4a-48
Free Chloride as NaCl (%) 0.3 – 0.6 0.36 Within Range AOCS Da 9-48
Total Alkali 9 – 10 9.84 Within Range AOCS Da 7-42
Iodine Value 37-42 38 Within Range AOCS Da 5-44.
Titter 47-50 44 Within Range AOCS Da 13-42
pH 9-10 10 Within Range AOCS G 7-56
Glycerin Max 1.0 Nil Within Range AOCS Da 23-56
Odor Odorless Odorless OK Olfactory
Color White White OK Visible
Preservative (EDTA/HEDP) Max 0.05 0.05 Within Range S26:2004
Gas Liquid Chromatography Result
Name of fatty acid Percentage Composition (%) AOCS
Caprylic (C8) 0.1001 Ce 1-62
Capric (C10) 7.6841
Lauric (C12) 7.581
Myristic (C14) 0.5555
Palmitic (C16) 50.6076
Stearic (C18) 3.5570
Oleic (C18.1) 25.9679
Linoleic (C18.2) 4.0460

There are following Traceability procedure for oil and noodle

FOR OIL

1- Moisture (%)

2- Free Fatty Acid

3- Acid Value

4- Iodine Value

5- Saponification Value
6- Impurities

7- Un-Saponification Value

8- Titer (oC)

FOR NOODLE

1- TFM (%)

2- Moisture (%)

3- Free Acid (%)

4- Free Alkali as NaOH (%)

5- Free Chloride as NaCl (%)

6- Total Alkali

7- Iodine Value

8- Titter

9- pH

10- Glycerin

11- Odor

12- Color

13- Preservative (EDTA/HEDP)

14- Gas Liquid Chromatography (For the composition of fatty acid).

RETENTION SAMPLE PROCEDURE

We have