Blade, Dozer 6900896

Service Manual
Dozer Blade
(68 In.) S/N 224300152 & Below (80 In.) S/N 232112995 & Above
(68 In.) S/N 224300153 & Above (90 In.) S/N 223200101 & Above
(80 In.) S/N 699100101 & Above (90 In.) S/N 231912339 & Below
(80 In.) S/N 232112994 & Below (90 In.) S/N 231912340 & Above
Dealer Copy -- Not for Resale
Doosan purchased Bobcat Company from Ingersoll-Rand Company in

2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Bobcat Company or the products of
either.
6900896 (10-12) Printed in U.S.A. © Bobcat Company 2007

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2 of 104
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
CORRECT

B-10731a
Never service attachments without instructions. See

Operation & Maintenance Manual and Attachment Service
Manual.
Cleaning and maintenance are required daily.
Never service or adjust attachment with the engine running

unless instructed to do so in manual.
Always lower the attachment to the ground before

lubricating or servicing.
Avoid contact with leaking hydraulic fluid or diesel fuel

under pressure. It can penetrate skin or eyes.
Stop, cool and clean engine of flammable materials before

checking fluids.
Keep body, loose objects and clothing away from moving

parts, electrical contacts, hot parts and exhaust.
Safety glasses are needed for eye protection from electrical

arcs. battery acid, compressed springs, fluids under
pressure and flying debris or when tools are used. Use eye
protection approved for type of welding.
MSW30-0805
3 of 104
4 of 104
ALPHABETICAL INDEX
ATTACHMENT HYDRAULIC SYMBOLS . . . . . . . . . . . . . SPEC-20-1
BLADE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-1
CUTTING EDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1
ELECTRICAL SCHEMATIC - 7-PIN CONNECTOR . . . . . SPEC-40-1

ELECTRICAL SCHEMATIC - 7-PIN CONNECTOR WITH 14-PIN
ADAPTER HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-40-3
ELECTRICAL SCHEMATIC - 14-PIN CONNECTOR . . . . SPEC-40-5
ELECTRICAL SCHEMATIC (S/N 224300153 & ABOVE, S/N
232112995 & ABOVE, S/N 231912339 & ABOVE). . . . . . SPEC-41-1
HYDRAULIC CONTROL VALVE (S/N 224300152 & BELOW, S/N

699100101 & ABOVE, S/N 232112994 & BELOW, S/N 223100101 &
ABOVE, S/N 231912339 & BELOW) . . . . . . . . . . . . . . . . . . . 20-10-1
HYDRAULIC CONTROL VALVE (S/N 224300153 & ABOVE, S/N
232112995 & ABOVE, S/N231912340 & ABOVE) . . . . . . . . . 20-11-1
HYDRAULIC CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-1

HYDRAULIC SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . SPEC-30-1
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1
SKID SHOES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-1
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-10-1
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1 ALPHABETICAL

INDEX
Dozer Blade Service Manual

5 of 104
Dozer Blade Service Manual

6 of 104
PREVENTIVE
CONTENTS
MAINTENANCE
IDENTIFICATION AND MACHINE SIGNS (DECALS) . . . . . . . . . . . IV
SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III HYDRAULIC

SYSTEM
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . 10-01
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-01 MAIN

FRAME
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01
SPECIFICATIONS AND SCHEMATICS . . . . . . . . . . . . . . . . SPEC-01 SPECIFICATIONS

AND
SCHEMATICS

CALIFORNIA PROPOSITION 65 WARNING
Diesel engine exhaust and some of its constituents are known to the
state of California to cause cancer, birth defects and other
reproductive harm.
I Dozer Blade Service Manual

7 of 104
II Dozer Blade Service Manual

8 of 104
SERIAL NUMBER LOCATION
Attachment Serial Number
Figure 1
P12737A
Always use the serial number of the d ozer when

requesting service information or when ordering parts.
Early or later models (identification made by serial

number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation [Figure 1].
III Dozer Blade Service Manual

9 of 104
IDENTIFICATION AND MACHINE SIGNS (DECALS)
STEPS
6583862

STEPS SKID SHOE
P-57500
HYDRAULIC CONTROL VALVE
MOLDBOARD
CUTTING EDGE
P-57503
IV Dozer Blade Service Manual

10 of 104
PREVENTIVE MAINTENANCE PREVENTIVE
MAINTENANCE
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1
Cutting Edge Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-3
Dozer Blade Mount Inspection. . . . . . . . . . . . . . . . . . . . . . 10-20-3
Hand Lever Bob-Tach Inspection. . . . . . . . . . . . . . . . . . . . 10-20-1
Power Bob-Tach Inspection . . . . . . . . . . . . . . . . . . . . . . . . 10-20-2
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
10-01 Dozer Blade Service Manual

11 of 104

12 of 104
TROUBLESHOOTING
WARNING
AVOID INJURY OR DEATH
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions
can cause injury or death.
W-2003-0807
PROBLEM CAUSE CORRECTION

Dozer Blade does not mount Bob-Tach wedges are not fully retracted Retract Bob-Tach wedges before
properly on the Bob-Tach. before installation. installation.

Mud, dirt or stones are lodged between the Remove debris from between Bob-Tach
Bob-Tach and the Dozer Blade mount. and Dozer Blade mount.
Dozer Blade does not rotate or No hydraulic flow. Activate loader front auxiliary hydraulics.
oscillate. Check quick couplers connection. Check
for damaged hose ends and fittings.
Electrical harness not installed. Install electrical harness from the Dozer
Blade to the loader.
No electrical current flow through harness. Check Dozer Blade electrical harness for
damage to connector or harness.
G - Series loaders only: ACD harness Check harness and ACD Control Module,
disconnected or damaged ACD Control repair or replace as needed.
Module.
G - Series loaders only: 7/14 pin connector Move the switch to the correct position for
switch at lo ader not in correct position for the harness used on the attachment.
the harness supplied with attachment.
Dozer Blade is hard to control. Skid shoes worn. Replace worn skid shoes.
Worn bushings. Replace bushings.
Worn pins. Replace pins.
10-10-1 Dozer Blade Service Manual

13 of 104

14 of 104
INSPECTION Figure 10-20-2
Hand Lever Bob-Tach Inspection
WARNING
Bob-Tach wedges must extend through the holes in
attachment. Lever(s) must be fully down and locked.
Failure to secure wedges can allow attachment to Wedge must contact
come off and cause injury or death. lower edge of hole in
W-2102-0497 the attachment.
Figure 10-20-1 P-41509A

P-
41509AP-
41509P194
The wedges must extend through the ho les in the

attachment mounting frame (Item 2) [Figure 10-20-2].
The spring loaded wedge (Item 1) must contact the lower
edge of the hole in the attachment (Item 2) [Figure 10-
20-2].

If the wedge does not contact the lower edge of the hole
the attachment will be loose and can come off the B ob-
Tach.
Figure 10-20-3
P10631
Move the Bob-Tach levers down to engage the wedges

[Figure 10-20-1]. The levers and wedges must move
freely.
B-17460
Inspect the mounting frame on th e attachment and the

Bob-Tach, linkages and wedges for excessive wear or
damage. Replace any parts that are damaged, bent, or
missing [Figure 10-20-3]. Keep all fasteners tight.
Look for cracked welds. Contact your Bobcat dealer for

repair or replacement parts.
Lubricate the wedges. (See the correct Loader Operation

& Maintenance Manual for LUBRICATION OF THE
BOBCAT MACHINE.)

15 of 104
INSPECTION (CONT’D) Figure 10-20-5
Power Bob-Tach Inspection
WARNING
Bob-Tach wedges must extend through the holes in
attachment. Lever(s) must be fully down and locked.
Failure to secure wedges can allow attachment to Wedge must contact
come off and cause injury or death. lower edge of hole in
W-2102-0497 the attachment.
Figure 10-20-4 P-41509A

P-
41509AP-
41509P194
The wedges must extend through the ho les in the

attachment mounting frame (Item 2) [Figure 10-20-5].
The spring loaded wedge (Item 1) must contact the lower

edge of the hole in the attachment (Item 2) [Figure 10-
20-5].

If the wedge does not contact the lower edge of the hole
[Figure 10-20-5] the attachment will be loose and can
come off the Bob-Tach.
B-15993 Figure 10-20-6
NOTE: The Power Bob-Tach system has continuous

pressurized hydraulic oil to keep the wedges
in the engaged position and prevent
attachment disengagement. Because the
wedges can slowly lower, the operator may
need to reactivate the switch (BOB-TACH
WEDGES UP) to be sure both wedges are fully
raised before installing the attachment.
Push and hold the BOB-TACH WEDGES UP switch until

wedges are fully raised. Push and hold the BOB-TACH
WEDGES DOWN switch until [Figure 10-20-4] the
wedges are fully down. B-17460
The wedges must move freely.

Inspect the mounting frame on th e attachment and the
Bob-Tach, linkages and wedges for excessive wear or
damage [Figure 10-20-6].
Replace any parts that are damaged, bent, or missing.
Keep all fasteners tight. Inspect the hoses and fittings for
leaks.
Look for cracked welds. Contact your Bobcat dealer for
repair or replacement parts.
Lubricate the wedges. (See the correct loader Operation
& Maintenance Manual for LUBRICATION OF THE
BOBCAT LOADER.)

16 of 104
INSPECTION (CONT'D) Figure 10-20-9
Dozer Blade Mount Inspection
Figure 10-20-7
1
2 P-75693
Inspect the skid shoes (Item 1) [Figure 10-20-9] for wear

1 and damage.
P-75693
Replace the skid shoes as needed.

Inspect the Bob-Tach wedge mounts (Item 1) mounting
flange (Item 2) and all welds on the Dozer Blade mount
for wear and damage each time the Dozer Blade is
removed from the loader [Figure 10-20-7].

Cutting Edge Inspection
Figure 10-20-8
P-75704
The cutting edge (Item 1) [Figure 10-20-8] is reversible.

When the cutting edge becomes worn or damaged,
remove the cutting edge, rotate it 180 degrees and
reinstall. (See Removal And Installation on Page 30-20-
1.)

17 of 104

18 of 104
HYDRAULIC SYSTEM
HYDRAULIC CONTROL VALVE (S/N 224300152 & BELOW, S/N

699100101 & ABOVE, S/N 232112994 & BELOW, S/N 223100101 &
ABOVE, S/N 231912339 & BELOW) . . . . . . . . . . . . . . . . . . . 20-10-1
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-14 HYDRAULIC
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-4 SYSTEM
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-3
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-1
HYDRAULIC CONTROL VALVE (S/N 224300153 & ABOVE, S/N

232112995 & ABOVE, S/N231912340 & ABOVE) . . . . . . . . . 20-11-1
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-11-8
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-11-4
HYDRAULIC CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-1

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-9
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-6
Oscillation Cylinder Removal And Installation . . . . . . . . . . 20-20-1

Rotation Cylinder Removal And Installation. . . . . . . . . . . . 20-20-3

19 of 104

20 of 104
HYDRAULIC CONTROL VALVE (S/N 224300152 &
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) IMPORTANT
Removal And Installation
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
WARNING damage the system.
I-2003-0888
Wear safety glasses to prevent eye injury when any
of the following conditions exist: Figure 20-10-3
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-1285
1
Figure 20-10-1
1

P12881
1 1
Remove the hose clamps (Item 1) [Figure 20-10-3].
Figure 20-10-4
P-57997
Remove the two bolts (Item 1) [Figure 20-10-1].

Installation: Tighten the bolts to 80-90 in.-lb. (9-10 N•m)
torque. 1
Figure 20-10-2
1 1
1
P12883
Mark the hydraulic hoses for ease of assembly. Remove

the six hoses (Item 1) [Figure 20-10-4] from the
hydraulic cylinders and the hydraulic control valve.
P-57996
Remove the cover (Item 1) [Figure 20-10-2].

21 of 104
HYDRAULIC CONTROL VALVE (S/N 224300152 & Figure 20-10-7
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Removal And Installation (Cont'd)
Figure 20-10-5
1 1
1
P12886
1 Remove the hydraulic tubelines (Item 1) [Figure 20-10-

7].
Figure 20-10-8
P12884

Disconnect the wire harness (Item 1) [Figure 20-10-5] 2
from the solenoids.
1
Figure 20-10-6
3
1
P12887
Remove the two mount bolts (Item 1) [Figure 20-10-8].
Remove the ground wires (Item 2) [Figure 20-10-8] from

the mount bolt.
P12885
Installation: Tighten the bolts (Item 1) [Figure 20-10-8]

Cut and remove the tie strap (Item 1) [Figure 20-10-6]. to 180-200 in.-lb. (21-23 N•m) torque.
Reposition the wire harness to provide clearance to th e Loosen the mo unt plate bolts (Item 3) and adjust the
hydraulic tubelines. valve for proper tubeline to valve installation [Figure 20-
10-8].

to 180-200 in.-lb. (21-23 N•m) torque.

22 of 104
HYDRAULIC CONTROL VALVE (S/N 224300152 & BELOW, S/N 699100101 & ABOVE, S/N 232112994 & BELOW, S/
N 223100101 & ABOVE, S/N 231912339 & BELOW) (CONT'D)
Parts Identification
1. Plug
2. O-ring
3. Valve Block
4. Relief Valve
5. O-ring
6. Back-up Ring
7. O-ring
8. Plug
9. O-ring
10. Nut
11. Coil
12. Spacer
13. Spool
14. O-ring
15. Back-up Ring
16. O-ring
17. Bolt
18. Oscillation Valve Section
19. Rotation Valve Section
20. Plug

21. O-ring
22. Orifice (.089)
23. Orifice (.050)
24. Orifice (.015)
TS-1715A

23 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Disassembly
Figure 20-10-9 1
1 P12890
Remove the four bolts (Item 1) [Figure 20-10-11].
Remove the rotation valve section.

P12888
Figure 20-10-12

Remove the oscillation valve section.
Figure 20-10-10
P12891
Remove the O-rings (Item 1) [Figure 20-10-12].
P12889

24 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Disassembly (Cont'd)
1
Figure 20-10-13
2
1
P12894
Remove plug (Item 1) [Figure 20-10-15] and orifice.
Remove plug (Item 2) [Figure 20-10-15] and orifice.

P12893
Figure 20-10-16

Remove the relief valve (Item 1) [Figure 20-10-13].
Figure 20-10-14
2 1
P12895
Remove the plug (Item 1) [Figure 20-10-16] and orifice.

1
P12902
Remove the O-rings (Item 1) and back-up rings (Item 2)

[Figure 20-10-14].

25 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Figure 20-10-17
1
P12900
Remove the O-rings (Item 1) [Figure 20-10-19] from the

two plugs.
1
Figure 20-10-20
P-60264

three plugs.
Figure 20-10-18
1 P12897
Remove the straight fitting (Item 1) [Figure 20-10-20]

from the P port.
P12896
Remove the two plugs (Item 1) [Figure 20-10-18].

26 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Figure 20-10-21
1
P12905
Using a brass drift (Item 1) [Figure 20-10-23] separate

the fitting.
1
Figure 20-10-24
P12903

Remove the O-ring (Item 1) [Figure 20-10-21].
Figure 20-10-22 1 2 3
P12906
Remove the spring seat (Item 1), spring (Item 2) and

poppet (Item 3) from the fitting [Figure 20-10-24].
P12904
Remove the snap ring (Item 1) [Figure 20-10-22].

27 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Disassembly (Cont'd) 1
Figure 20-10-25
P12908
Remove the coil nut (Item 1) [Figure 20-10-27] from the

1 rotation valve.
Figure 20-10-28
P12898

Remove the angle fitting (Item 1) [Figure 20-10-25] from
the T port. 1
Figure 20-10-26
P12909
Remove the coil (Item 1) [Figure 20-10-28].
1 P12907
Remove the O -ring (Item 1) [Figure 20-10-26] from the

fitting.

28 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
1
Figure 20-10-29
1 P12912
Remove the spool (Item 1) [Figure 20-10-31].
Figure 20-10-32
P12910

Remove the spacer (Item 1) [Figure 20-10-29]. 2
Figure 20-10-30
1
1 P12914

from the spool [Figure 20-10-32].
P12911

29 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Disassembly (Cont'd) 1
Figure 20-10-33
1 P12915
Remove the coil nut (Item 1) [Figure 20-10-35] from the

oscillation valve.
Figure 20-10-36
P12913

Figure 20-10-34 1
P12916
1 Remove the coil (Item 1) [Figure 20-10-36].
P12899

two plugs.

30 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Figure 20-10-37 1
P12919
Remove the spool (Item 1) [Figure 20-10-39].
Figure 20-10-40
P12917

Remove the spacer (Item 1) [Figure 20-10-37]. 2
Figure 20-10-38
1
1
P12914

from the spool [Figure 20-10-40].
P12918

31 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Figure 20-10-41
P12899
1

three plugs.
Figure 20-10-44
P12920

Figure 20-10-42
P12921
P12922
Remove the plug (Item 1) [Figure 20-10-42].

32 of 104
HYDRAULIC CONTROL VALVE (S/N 224300152 &
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Figure 20-10-45
P12923

two plugs.

33 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Assembly
Clean all parts in solvent and dry with compressed air.

Apply clean hydraulic fluid to all O-rings and back-up
rings before installation.
Figure 20-10-46
P12899
Install the O-rings (Item 1) [Figure 20-10-48] on the three

plugs.
Figure 20-10-49

P12923
Install the O-rings (Item 1) [Figure 20-10-46] on the two 1

plugs.
Figure 20-10-47
P12922
1 Install the plug (Item 1) [Figure 20-10-49].
P12921
Install the two plugs (Item 1) [Figure 20-10-47] in the

valve.

34 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Assembly (Cont'd)
Figure 20-10-50 1
P12919
1
Install the spool (Item 1) [Figure 20-10-52].
Installation: Tighten the s pool to 2 5 ft.-lb. (34 N•m)

torque.
P12920
Figure 20-10-53

Install the two plugs (Item 1) [Figure 20-10-50].
Figure 20-10-51
1
2
P12918
1
Install the coil (Item 1) [Figure 20-10-53].
P12914
Install the O-rings (Item 1) and back-up rings (Item 2) on

the spool [Figure 20-10-51].

35 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Assembly (Cont'd) 1
Figure 20-10-54
P12915
Install the coil nut (Item 1) [Figure 20-10-56].
Installation: Tighten the nut to 4-5 ft.-lb. (5-7 N•m)

torque.
P12917
NOTE: Over tightening the coil nut (Item 1) [Figure

Install the spacer (Item 1) [Figure 20-10-54]. 20-10-56] may cause coil or spool failure.
Figure 20-10-55 Figure 20-10-57
P12899
P12916
Install the coil (Item 1) [Figure 20-10-55]. Install the O-rings (Item 1) [Figure 20-10-57] on the two
plugs.

36 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Assembly (Cont'd)
1
Figure 20-10-58
1 P12912
Install the spool (Item 1) [Figure 20-10-60].
Installation: Tighten the s pool to 2 5 ft.-lb. (34 N•m)

torque.
P12913
Figure 20-10-61

Install the two plugs (Item 1) [Figure 20-10-58] in the
valve.
Figure 20-10-59
2 1
P12911
1 Install the coil (Item 1) [Figure 20-10-61].
P12914
Install the O-rings (Item 1) and back-up rings (Item 2) on

the spool [Figure 20-10-59].

37 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Assembly (Cont'd) 1
Figure 20-10-62
1 P12908
Install the coil nut (Item 1) [Figure 20-10-64].
Installation: Tighten the nut to 4-5 ft.-lb. (5-7 N•m)

torque.
P12910

Install the spacer (Item 1) [Figure 20-10-62]. 20-10-64] may cause coil or spool failure.
Figure 20-10-63 Figure 20-10-65
1 P12907
P12909
Install the coil (Item 1) [Figure 20-10-63]. Install the O-ring (Item 1) [Figure 20-10-65] on the fitting.

38 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Assembly (Cont'd)
1
Figure 20-10-66
P12904
Install the snap ring (Item 1) [Figure 20-10-68].

1
Figure 20-10-69
P12898

Install the angle fitting (Item 1) [Figure 20-10-66] in the T
port.
Figure 20-10-67
1 2 3
1
P12903
Install the O-ring (Item 1) [Figure 20-10-69].
P12906
Apply clean hydraulic fluid to the poppet (Item 1) [Figure

20-10-67].
Install the poppet (Item 1), spring (Item 2) and spring seat
(Item 3) [Figure 20-10-67] in the fitting.

39 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Assembly (Cont'd)
Figure 20-10-70
P12896
1 Install the two plugs (Item 1) [Figure 20-10-72].
Figure 20-10-73
P12897

Install the straight fitting (Item 1) [Figure 20-10-70] in the
P port.
Figure 20-10-71
P-60264
Install the O-ring (Item 1) [Figure 20-10-73] on the three

plugs.
1
P12900
Install the O -ring (Item 1) [Figure 20-10-71] on the two

plugs.

40 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Assembly (Cont'd) 2
Figure 20-10-74
1 P-60264
1
P12902
Install the O-rings (Item 1) and back-up rings (Item 2)

[Figure 20-10-76] on the relief valve.
Apply clean hydraulic fluid to the relief valve.

P12895
Figure 20-10-77

Install orifice .089 (Item 1), then install the plug (Item 2)
[Figure 20-10-74].
Figure 20-10-75
1
1
P-60264
3
P12893
Install the relief valve (Item 1) [Figure 20-10-77].
P12894
Installation: Tighten the v alve to 50 ft.-lb. (68 N•m)
torque.
Install orifice .015 (Item 1), then install plug (Item 2)
[Figure 20-10-75].
Install orifice .050 (Item 1), then install plug (Item 3)

[Figure 20-10-75].

41 of 104
BELOW, S/N 699100101 & ABOVE, S/N 232112994 &
BELOW, S/N 223100101 & ABOVE, S/N 231912339 &
BELOW) (CONT'D)
Assembly (Cont'd)
Figure 20-10-78 1
1 P12889
Install the O-rings (Item 1) [Figure 20-10-80].
Figure 20-10-81
P12891

Figure 20-10-79
1
2
P12888
1
Install the oscillation valve section (Item 1) [Figure 20-
10-81].
Install the four bolts (Item 2) [Figure 20-10-81].

P12890
Installation: Tighten the b olts to 16 ft.-lb. (22 N•m)

Install the rotation valve section (Item 1) [Figure 20-10- torque.
79].
Install the four bolts (Item 2) [Figure 20-10-79].
Installation: Tighten the bo lts to 16 ft.-lb. (22 N•m)

torque.

42 of 104
ABOVE, S/N 232112995 & ABOVE, S/N231912340 &
ABOVE)
Removal And Installation
WARNING
of the following conditions exist:
• Engine is running. P-75740
W-2019-1285
Disconnect the wire harness (Item 1) [Figure 20-11-2]
Figure 20-11-1 from the solenoids.
Figure 20-11-3

1
2
1 2
P-75739
P-75743
Installation: Tighten the bolts to 80-90 in.-lb. (9-10 N•m) Mark the hydraulic hoses for ease of assembly. Remove
torque. the two h oses (Items 1 & 2) [Figure 20-11-3] from the
Remove the cover (Item 2) [Figure 20-11-1]. hydraulic cylinders and the hydraulic control valve.
IMPORTANT
damage the system.
I-2003-0888

43 of 104
ABOVE, S/N 232112995 & ABOVE, S/N231912340 &
ABOVE) (CONT'D)
Figure 20-11-4
1
1
3
P-75745
2
Remove the three mount bolts (Item 1) [Figure 20-11-6].
4
P-75744 to 180-200 in.-lb. (21-23 N•m) torque.

the four hoses (Items 1, 2, 3 & 4) [Figure 20-11-4] from
the hydraulic cylinders and the hydraulic control valve.
Figure 20-11-5
2 3
1 P-75746
Cut and remove the tie strap (Item 1) [Figure 20-11-5].

the four hoses (Items 1 & 2) [Figure 20-11-5].

44 of 104
HYDRAULIC CONTROL VALVE (S/N 224300153 & ABOVE, S/N 232112995 & ABOVE, S/N231912340 & ABOVE)
(CONT'D)
1. MANIFOLD BLOCK
2. LOGIC ELEMENT
3. DIRECTIONAL CONTROL VALVE
4. COIL
5. COIL SPACER
6. EXPANDER PLUG
7. ORIFICE (0.100 DIA)
8. PLUG
10. CHROME BALL
11. SPRING
12. DIRECTIONAL CONTROL VALVE
13. DOUBLE PILOT PISTON
14. CHECK VALVE
P-75911

45 of 104
ABOVE, S/N 232112995 & ABOVE, S/N231912340 &
ABOVE) (CONT'D)
Disassembly
Figure 20-11-7
P-75756
Remove O-ring (Item 1) [Figure 20-11-9].
Figure 20-11-10
P-75763
1 1
Remove fitttings from the control valve [Figure 20-11-7].

Figure 20-11-8
P-75749
Remove the coil nuts (Item 1) [Figure 20-11-10].

1
P-75764
Remove the plug (Item 1) [Figure 20-11-8].

46 of 104
ABOVE, S/N 232112995 & ABOVE, S/N231912340 &
ABOVE) (CONT'D)
1
Figure 20-11-11 1
P-75754
Remove the two stems (Item 1) [Figure 20-11-13], steel

balls and springs.
P-75750 Figure 20-11-14
Remove the two coils (Item 1) [Figure 20-11-11].

Figure 20-11-12
P-75758
Remove the O-rings (Item 1), back-up rings (Item 2)

[Figure 20-11-14].
P-75752
Remove the two coils (Item 1) [Figure 20-11-12].

47 of 104
ABOVE, S/N 232112995 & ABOVE, S/N231912340 &
ABOVE) (CONT'D)
Figure 20-11-15 1
P-75759
Remove the relief valve (Item 1) [Figure 20-11-17].
Figure 20-11-18
P-75757

2
Figure 20-11-16
P-75760
1 Remove the O-rings (Item 1) and back-up rings (Item 2)

[Figure 20-11-18] from the three plugs.
P-75756
Remove O-ring (Item 1) [Figure 20-11-16].

48 of 104
ABOVE, S/N 232112995 & ABOVE, S/N231912340 &
ABOVE) (CONT'D)
Figure 20-11-19 1
P-75768
Remove the check valve (Item 1) [Figure 20-11-21].
Figure 20-11-22
P-75761
Remove the check valve (Item 1) [Figure 20-11-19] and

stem.
Figure 20-11-20
P-75769

1
P-75767

49 of 104
ABOVE, S/N 232112995 & ABOVE, S/N231912340 &
ABOVE) (CONT'D)
Assembly

Apply clean hydraulic fluid to all O-rings and back-up
rings before installation.
NOTE: Always use new O-rings during assembly.
Figure 20-11-23
1
P-75767
Install the orifice and plug (Item 1) [Figure 20-11-25].
Installation: Tighten the plug to 120 in.-lb. (134,76 N•m)

torque.
Figure 20-11-26

1
P-75769 1
Figure 20-11-24
1
P-75762
P-75768
Install the check valve (Item 1) [Figure 20-11-24].
Installation: Tighten to 20 ft.-lb. (27 N•m) torque.

50 of 104
ABOVE, S/N 232112995 & ABOVE, S/N231912340 &
ABOVE) (CONT'D)
Assembly (Cont'd)
Figure 20-11-27 1
P-75762
1
P-75759
Install the logic element (Item 1) [Figure 20-11-17].
Installation: Tighten check valve to 50 ft.-lb. (67,5 N•m)

P-75761 torque.
Figure 20-11-30
Install the stem (Item 1) and check valve (Item 2) [Figure

20-11-27] and stem.
Installation: Tighten check valve to 20 ft.-lb. (27 N•m)

torque.
Figure 20-11-28 2
1 P-75756
P-75757
Install the O-ring (Item 1) and plug (Item 2) [Figure 20-

11-30].
1
P-75760 torque.
Install the O-rings (Item 1) and back-up rings (Item 2)

[Figure 20-11-28] from the three plugs.

51 of 104
ABOVE, S/N 232112995 & ABOVE, S/N231912340 &
ABOVE) (CONT'D)
Assembly (Cont'd)
Figure 20-11-31
1
1
P-75750
Remove the four coils (Item 1) [Figure 20-11-33].

1
Figure 20-11-34
P-75758
1 1
Install the O -rings (Item 1), back-up rings (Item 2)

[Figure 20-11-31].
Figure 20-11-32
1
1
P-75749
Install the coil nuts (Item 1) [Figure 20-11-34].
Installation: Tighten the nuts to 4 -5 ft.-lb. (5-7 N•m)

torque.
P-75754

20-11-34] may cause coil or spool failure.
Install the two springs, steel balls and directional control
valves (Item 1) [Figure 20-11-32].
Installation: Tighten the nuts to 25 f t.-lb. (33,75 N•m)

torque.

52 of 104
ABOVE, S/N 232112995 & ABOVE, S/N231912340 &
ABOVE) (CONT'D)
Assembly (Cont'd)
Figure 20-11-35
P-75763
1 Installthe control valve fitttings [Figure 20-11-37].
Install the control valve. See Removal And Installation on

P-75756 page -20-11-1.
Install O-ring (Item 1) [Figure 20-11-35].

Figure 20-11-36
1
P-75764
Remove the orifice and plug (Item 1) [Figure 20-11-36].

torque.

53 of 104

54 of 104
HYDRAULIC CYLINDER Figure 20-20-2
Oscillation Cylinder Removal And Installation
Mark the hoses for ease of assembly.
WARNING
• Engine is running. 1
• Tools are being used. P12870
W-2019-1285
Remove the cotter pin (Item 1) [Figure 20-20-2].

Figure 1
Figure 20-20-3

1
P12869
P12871
Remove the hoses (Item 1) [Figure 1].

Remove the pin (Item 1) [Figure 20-20-3].
Figure 20-20-4
IMPORTANT
damage the system. 1
I-2003-0888
P12872

55 of 104
HYDRAULIC CYLINDER (CONT'D)
Oscillation Cylinder Removal And Installation

(Cont'd)
Figure 20-20-5
P12873

Remove the cylinder.

56 of 104
HYDRAULIC CYLINDER (CONT'D) Remove the cotter pin (Item 1) [Figure 20-20-7].
Rotation Cylinder Removal And Installation Figure 20-20-8
NOTE: The right rotation cylinder is shown. The

procedure is the same for the left rotation
cylinder.
Mark the hoses for ease of assembly.

1
IMPORTANT
tubelines and ports to keep dirt out. Dirt can quickly P12876
damage the system.

I-2003-0888 Remove the pin (Item 1) [Figure 20-20-8].
Figure 20-20-6

1
P12874
Remove the hoses (Item 1) [Figure 20-20-6].
Figure 20-20-7
P12875

57 of 104
Rotation Cylinder Removal And Installation (Cont'd)
Figure 20-20-9
P12877

Figure 20-20-10
P12878
Remove the cylinder.

58 of 104
1. Case
2. Nut
3. Seal
4. Piston
5. O-ring
6. O-ring
7. Back-up Ring
8. Head
9. Poly-Pak
10. Seal
11. Retaining Ring
12. ts-01702ts-
01702Rod

TS-1702

59 of 104
HYDRAULIC CYLINDER (CONT'D) Figure 20-20-12
Disassembly
The following tools will be needed to disassemble and

assemble the cylinder:
OEM6193 - Spanner Wrench

MEL1396 - Universal Seal Expander
MEL1032 - Rod Seal Installation Tool
Place the bas e end of the hydraulic cylinder in a dr ain

pan. Move the rod in and out to remove the fluid from the
cylinder. Move the rod slowly so the fluid will go directly
into the drain pan.
P12853
Place the base end of the cylinder in a vise.
Remove the rod assembly from the cylinder case [Figure

20-20-12].
IMPORTANT Remove the cylinder case from the vise.
When repairing hydrostatic and hydraulic systems, Place the rod end in the vise.

parts clean. Always use caps and plugs on hoses, Figure 20-20-13
damage the system.
I-2003-0888
Figure 20-20-11
2
1
1
P12854
Remove the nut ( Item 1) from the piston end of the rod
and slide the pi ston (Item 2) off the rod [Figure 20-20-
13].
N-16873
Use a sp anner wrench (OEM 6193) to tur n the head

counterclockwise, and remove the r etainer clip (Item 1)
[Figure 20-20-11].

60 of 104
1
Figure 20-20-14
N-16895
Remove the back-up ring (Item 1) [Figure 20-20-16]

from the head.
P12855
Figure 20-20-17
Remove the head (Item 1) [Figure 20-20-14] from the
rod.

Figure 20-20-15 1
N-16897
Remove the wiper seal (Item 1) [Figure 20-20-17] from

the head.
N-16894

head.

61 of 104
Figure 20-20-18
P12857
Remove the piston seal (Item 1) [Figure 20-20-20] from

the piston.
N-16898
Figure 20-20-21
Remove the oil seal (Item 1) [Figure 20-20-18] from the
head.

Figure 20-20-19
P12858

piston.
P12856

piston. While servicing the cylinder, do not damage the parts.
Inspect for nicks, scratches or otherwise damaged or
bent parts before assembling the cylinder. Replace parts
that appear damaged in any way. The cylinder may not
function correctly if there is damage to any of the parts.
Destroy all the O-rings and seals and replace them with
NEW O-rings and seals.

62 of 104
Assembly
Apply clean hydraulic fluid to all O-rings and seals before

installation.
Figure 20-20-22
1
P12857
Install the seal (Item 1) [Figure 20-20-24] on the piston.
Figure 20-20-25
1
P12858

1
Install the O-ring (Item 1) [Figure 20-20-22] on th e
piston.
Figure 20-20-23
P12856
Install the O-ring (Item 1) [Figure 20-20-25] in the piston.
B-12809
Install the seal on the tool (OEM 1396) and stretch the
seal until it fits the piston [Figure 20-20-23].
Allow the O-ring to stretch for 30 seconds before

removing it from the tool.

63 of 104
Assembly (Cont'd)
Figure 20-20-26
B-03671
Install the oil seal in the head [Figure 20-20-28].

B-12811
Figure 20-20-29
Use a r ing compressor to c ompress the seal to th e

correct size [Figure 20-20-26]. Leave the piston in th e
1
piston ring compressor for three minutes.

Figure 20-20-27
N-16896
Install the wiper seal (Item 1) [Figure 20-20-29] with the

lip toward the outside of the head.
B-3702
Install the oil seal on the rod seal tool (MEL1032) [Figure
20-20-27].
NOTE: The O-ring side of the oil seal goes toward the
inside of the cylinder.

64 of 104
Assembly (Cont'd)
Figure 20-20-30 1
P12855
Install the head (Item 1) [Figure 20-20-32] on the rod.

1
N-16895
Figure 20-20-33
Install the back-up washer (Item 1) [Figure 20-20-30] on

the head.

Figure 20-20-31
3
2
4
1
P12854
Install the piston (Item 1) and nut (Item 2) on the rod

[Figure 20-20-33].
1
N-16894
Installation: Tighten to 7 5-80 ft.-lb. (102-108 N•m)
torque.
Install the O-ring (Item 1) [Figure 20-20-31] next to th e
back-up ring. Apply assembly lube on the pis ton seal (Item 3) and on
the head O-ring and back-up ring (Item 4) [Figure 20-20-
33].

65 of 104
Assembly (Cont'd)
Figure 20-20-34
N-17010
Hook the correct end of the retainer clip (Item 1) [Figure

20-20-36] into the cylinder head.
P12859
Figure 20-20-37
Apply assembly lube on the s eal surface of the cylinder
case [Figure 20-20-34].

Figure 20-20-35
2
N-16873
1
Turn the spanner wrench (OEM 6193) clockwise to install
the head retainer ring (Item 1) [Figure 20-20-37].
P12853
Install the rod assembly in the cylinder case.
Push the head into the case until the groove in the head
(Item 1) lines up with the slot in the case (Item 2) [Figure
20-20-35].

66 of 104
MAIN FRAME
BLADE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-3
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-1
CUTTING EDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1

SKID SHOES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-1 MAIN

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-1 FRAME

67 of 104

68 of 104
BLADE Figure 30-10-2
Removal
2
WARNING
• When fluids are under pressure. 1
W-2019-1285
P-57995
Figure 1
Remove the cotter pin (Item 1) [Figure 30-10-2] from the
rod end of the both rotation cylinders.
Remove the pin (Item 2) [Figure 30-10-2] from the r od

end of both rotation cylinders.

Position the rotation cylinder rod ends away from the
1 blade.
Figure 30-10-3
P-12868A
With the Dozer Blade installed on th e loader, install

blocks (Item 1) [Figure 1] under the frame.
Approximately 14.0 inches (356 mm) of clearance is
needed to remove the pivot pin.
Remove the oscillation cylinder. (See Oscillation Cylinder

Removal And Installation on Page 20-20-1.)
P-12865A
Install clevises (Item 1) [Figure 30-10-3] on both ends of

the blade.
Install a chain hoist on the clevises.
NOTE: Manually position the blade with the right side

(as viewed from the operator seat) in the full
down position.

69 of 104
BLADE (CONT'D) Figure 30-10-6
Removal (Cont'd)
Figure 30-10-4
P-57994
Remove the blade from the frame [Figure 30-10-6].

P12864
Remove the nut (Item 1) [Figure 30-10-4] and bolt from

the pivot pin.

Figure 30-10-5
P12862
Drive the pi n (Item 1) [Figure 30-10-5] down, out the

bottom of the blade.

70 of 104
Installation
Figure 30-10-7
P12862
Install the pivot pin (Item 1) [Figure 30-10-8] until the

P-57994
hole (Item 2) [Figure 30-10-8] in the pin is aligned with
the hole (Item 1) [Figure 30-10-9] in the blade boss.
Position the blade on the frame [Figure 30-10-7]. Figure 30-10-10

Figure 30-10-8
2
1
P12864
P12861
Install the bolt and nut (Item 1) [Figure 30-10-10].
Installation: Tighten the bolt to 180-200 in.-lb. (21-23

N•m) torque.

71 of 104
Installation (Cont'd)
Figure 30-10-11
P-12868A
Remove the blocks (Item 1) [Figure 30-10-13] from the

P-12865A
Dozer Blade frame.
Remove the chain hoist from the blade.
Remove the clevises (Item 1) [Figure 30-10-11] from

both ends of the blade.
Install the rod end of both rotation cylinders on the blade.
Figure 30-10-12
P-57995
Install the pins (Item 1) [Figure 30-10-12] in the rod end

of both rotation cylinders.
Install the cotter pin (Item 2) [Figure 30-10-12] in both

pins.
Install the os cillation cylinder. (See Oscillation Cylinder

Removal And Installation on Page 20-20-1.)

72 of 104
CUTTING EDGE NOTE: The procedure shown is for the right cutting
edge. The procedure for the center and left
Removal And Installation cutting edge is the same.
Figure 30-20-3
WARNING
W-2019-1285
1
Figure 30-20-1
P12747
Remove the skid shoes (Item 1) [Figure 30-20-3].

Figure 30-20-4
1
P12746
If the Dozer Blade is installed on the loader, place blocks

(Item 1) [Figure 30-20-1] under the center of the Dozer
Blade and fully lower the lift arms.
1
Figure 30-20-2
P12749
Remove the nuts (Item 1) [Figure 30-20-4].
Installation: Tighten the nuts to 125-140 ft.-lb. (170-190

N•m) torque.
P12752
If the Dozer Blade is not installed on the loader, support

the Dozer Blade with an over-head hoist [Figure 30-20-
2].

73 of 104
CUTTING EDGE (CONT’D)
Figure 30-20-5
P12748
Remove the bolts (Item 1) [Figure 30-20-5].

Figure 30-20-6
1
P12751
Remove the cutting edge (Item 1) [Figure 30-20-6].

74 of 104
SKID SHOES
Adjustment
WARNING
W-2019-1285
Figure 30-30-1

1
P-57505
Put blocks (Item 1) [Figure 30-30-1] under the c utting

edge of the dozer blade.
Figure 30-30-2
P15348
Loosen the nuts (Item 1) [Figure 30-30-2].

Adjust the skid shoe until the bottom of the skid shoe is
even with the bottom of the cutting edge.
Installation: Tighten the nuts to 125-140 ft.-lb. (170-190
N•m) torque.

75 of 104

76 of 104
SPECIFICATIONS AND SCHEMATICS
ATTACHMENT HYDRAULIC SYMBOLS . . . . . . . . . . . . . SPEC-20-1
ELECTRICAL SCHEMATIC - 7-PIN CONNECTOR . . . . . SPEC-40-1

S/N 224300149 & Below, S/N 699100101 & Above, S/
N232112928 & Below, S/N 223200101 & Above, S/N 231912312
& Below . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-40-1
S/N 224300150 & Above, S/N 232112929 & Above, S/N
231912313 & Above . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-40-2
ELECTRICAL SCHEMATIC (S/N 224300153 & ABOVE, S/N

232112995 & ABOVE, S/N 231912339 & ABOVE). . . . . . SPEC-41-1
7-Pin Connector With 14-Pin Adapter Harness . . . . . . SPEC-41-1 SPECIFICATIONS
14-Pin Harness Kit (P/N 6725384). . . . . . . . . . . . . . . . SPEC-41-1 AND
14-Pin Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-41-2 SCHEMATICS
HYDRAULIC SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . SPEC-30-1
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-10-1
SPEC-01 Dozer Blade Service Manual

77 of 104
SPEC-02 Dozer Blade Service Manual

78 of 104
SPECIFICATIONS
S/N 224300149 & Below, S/N 699100101 & Above, S/N232112928 & Below, S/N 223200101 & Above, S/N
231912312 & Below
• All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
A
A B
B

C D
C D
E
Dozer Blade
Description 68 Inch 80 Inch 90 Inch
Length (E) 31.8" (783 mm) 31.8" (783 mm) 31.8" (808 mm)
Height (C) 27.6" (701 mm) 27.6" (701 mm) 27.6" (701 mm)
Total Width (A) 68.7 (1745 mm) 80.7 (2050 mm) 90.7 (2304 mm)
Cutting Width (B) 68.0" (1727 mm) 80.0" (2032 mm) 90.0" (2286 mm)
Cutting Width (fully angled) 58.9" (1496 mm) 69.3" (1760 mm) 78.0" (1981 mm)
Angle ± 30° ± 30° ± 30°
Oscillation ± 8° ± 8° ± 8°
Cutting Edge 0.5" x 6.0" (13mm x 152 mm) 0.5" x 6.0" (13mm x 152 mm) 0.5" x 6.0" (13mm x 152 mm)
Moldboard Height (D) 24.0" (610 mm) 24.0" (610 mm) 24.0" (610 mm)
Operating Weight 900 lb (409 kg) 950 lb. (431 kg) 985 lb. (447 kg)
SPEC-10-1 Dozer Blade Service Manual

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SPECIFICATIONS (CONT’D)
S/N 224300150 & Above, S/N 232112929 & Above, S/N 231912313 & Above
• All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
A
A B
B

C D
C D
E
Dozer Blade
Description 68 Inch 80 Inch 90 Inch
Length (E) 31.8" (783 mm) 31.8" (783 mm) 31.8" (808 mm)
Height (C) 22.0" (559 mm) 22.0" (559 mm) 22.0" (559 mm)
Total Width (A) 68.7 (1745 mm) 80.7 (2050 mm) 90.7 (2304 mm)
Cutting Width (B) 68.0" (1727 mm) 80.0" (2032 mm) 90.0" (2286 mm)
Cutting Width (fully angled) 58.9" (1496 mm) 69.3" (1760 mm) 78.0" (1981 mm)
Angle ± 30° ± 30° ± 30°
Oscillation ± 8° ± 8° ± 8°
Cutting Edge 0.5" x 6.0" (13mm x 152 mm) 0.5" x 6.0" (13mm x 152 mm) 0.5" x 6.0" (13mm x 152 mm)
Moldboard Height (D) 24.0" (610 mm) 24.0" (610 mm) 24.0" (610 mm)
Operating Weight 900 lb (409 kg) 950 lb. (431 kg) 985 lb. (447 kg)

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ATTACHMENT HYDRAULIC SYMBOLS

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HYDRAULIC SCHEMATIC
S/N 224300152 & Below, S/N 699100101 & Above, S/N 232112994 & Below, S/N 223200101 & Above, S/N
231912339 & Below

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HYDRAULIC SCHEMATIC (CONT’D)

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ELECTRICAL SCHEMATIC - 7-PIN CONNECTOR
S/N 224300149 & Below, S/N 699100101 & Above, S/N232112928 & Below, S/N 223200101 & Above, S/N
231912312 & Below

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ELECTRICAL SCHEMATIC - 7-PIN CONNECTOR (CONT’D)

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ELECTRICAL SCHEMATIC - 7-PIN CONNECTOR WITH 14-PIN ADAPTER HARNESS
14-Pin Harness Kit (P/N 6725384) S/N 224300149 & Below, S/N 699100101 & Above, S/N232112928 & Below, S/N
223200101 & Above, S/N 231912312 & Below

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ELECTRICAL SCHEMATIC - 7-PIN CONNECTOR WITH 14-PIN ADAPTER HARNESS (CONT’D)
14-Pin Harness Kit (P/N 6725384) (S/N 224300150 & Above, S/N 232112929 & Above, S/N 231912313 & Above)

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ELECTRICAL SCHEMATIC - 14-PIN CONNECTOR

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ELECTRICAL SCHEMATIC (S/N 224300153 & ABOVE, S/N 232112995 & ABOVE, S/N 231912339 & ABOVE)
7-Pin Connector With 14-Pin Adapter Harness
14-Pin Harness Kit (P/N 6725384)
TS-2059

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ELECTRICAL SCHEMATIC (CONT’D)
14-Pin Connector

P-75912

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ROUTE TO
ATTENTION
PARTS MANAGER
SERVICE MANUAL SERVICE MANAGER X
REVISION SALES MANAGER
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
Revision No: Dozer Blade-1

Date: 15 June 2000
Product: Attachments
Model: Sprayer
Manual No: 6902775 (8-99)
The following pages are a revision to th e above Service Manual. The intent of this revision is to add and correct
miscellaneous text and update photos to current attachment status.
Take out existing pages and put in the new pages as listed below:

TAKE OUT PUT IN REVISION DESCRIPTION
Cover Cover Logo change
Section 10-10 Section 10-10 Added Info. to Troubleshooting Chart

Added Power Bob-Tach Inspection
Section 10-40 Section 10-40 Added 7-Pin Electrical Schematics
Printed in U.S.A.
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ROUTE TO
ATTENTION
PARTS MANAGER

Date: 10 January 2001
Model: Sprayer
Manual No: 6902775 (8-99)
The following pages are a revision to th e above Service Manual. The intent of this revision is to add and correct
miscellaneous text and update photos to current attachment status. This manual will be found in the Attachment
Service Manual Volume 5.
Take out existing pages and put in the new pages as listed below:

TAKE OUT PUT IN REVISION DESCRIPTION
10-40-5, 10-40-6 10-40-5, 10-40-6 Revised Electrical Schematic
Printed in U.S.A.
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ROUTE TO
ATTENTION
PARTS MANAGER

Date: 1 April 2005
Model: Dozer Blade
Manual No: 6900896 (4-05)
Please discard your old Dozer Blade Service Manual (P/N 6900896) Dated 8-99 and replace it
with the revised Dozer Blade Service Manual (P/N 6900896) Dated 4-05.

This Service Manual is in a new format with added updates.
Printed in U.S.A.
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ROUTE TO
ATTENTION
PARTS MANAGER

Date: 23 March 2006
Product: Attachment
Model: Dozer Blade
Manual No: 6900896 (4-05)
Dozer Blade Service Manual (P/N 6900896 Dated (2-06) contains updated service information which replaces the
previous Dozer Blade Service Manual (P/N 6900896) Dated (4-05).
Printed in U.S.A.
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ROUTE TO
ATTENTION
PARTS MANAGER

Date: 15 October 2007
Product: Attachment
Model: Dozer Blade
Manual No: 6900896 (10-07)
The following pages are a revision to the above Service Manual.

Front Cover
Alpha Index
Contents Section
Section 20-01
Section 20-10
Section 20-11
Section 30-90
SPEC-01
SPEC-41
Printed in U.S.A.
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ROUTE TO
ATTENTION
SERVICE MANUAL PARTS MANAGER
SERVICE MANAGER X

Date: 3 Oct 2012
Product: Bobcat Attachment
Model: Dozer Blade
Manual No: 6900896 (10-12)

The following Sections are a revision to the above Service Manual.
COVER
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Blade, Dozer 6900896

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Service Manual

Dealer Copy -- Not for Resale

Doosan purchased Bobcat Company from Ingersoll-Rand Company in

6900896 (10-12) Printed in U.S.A. © Bobcat Company 2007

Dealer Copy -- Not for Resale

Never service attachments without instructions. See

Cleaning and maintenance are required daily.

Never service or adjust attachment with the engine running

Always lower the attachment to the ground before

Avoid contact with leaking hydraulic fluid or diesel fuel

Stop, cool and clean engine of flammable materials before

Keep body, loose objects and clothing away from moving

Safety glasses are needed for eye protection from electrical

ATTACHMENT HYDRAULIC SYMBOLS . . . . . . . . . . . . . SPEC-20-1

CUTTING EDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1

ELECTRICAL SCHEMATIC - 7-PIN CONNECTOR . . . . . SPEC-40-1

HYDRAULIC CONTROL VALVE (S/N 224300152 & BELOW, S/N

Dealer Copy -- Not for Resale

SKID SHOES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-1

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1 ALPHABETICAL

Dozer Blade Service Manual

Dozer Blade Service Manual

SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III HYDRAULIC

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-01 MAIN

SPECIFICATIONS AND SCHEMATICS . . . . . . . . . . . . . . . . SPEC-01 SPECIFICATIONS

Dealer Copy -- Not for Resale

I Dozer Blade Service Manual

II Dozer Blade Service Manual

Attachment Serial Number

Always use the serial number of the d ozer when

Dealer Copy -- Not for Resale

III Dozer Blade Service Manual

Dealer Copy -- Not for Resale

HYDRAULIC CONTROL VALVE

IV Dozer Blade Service Manual

Dealer Copy -- Not for Resale

10-01 Dozer Blade Service Manual

10-02 Dozer Blade Service Manual

PROBLEM CAUSE CORRECTION

Dealer Copy -- Not for Resale

10-10-1 Dozer Blade Service Manual

10-10-2 Dozer Blade Service Manual

Hand Lever Bob-Tach Inspection

Figure 10-20-1 P-41509A

The wedges must extend through the ho les in the

Dealer Copy -- Not for Resale

Move the Bob-Tach levers down to engage the wedges

Inspect the mounting frame on th e attachment and the

Look for cracked welds. Contact your Bobcat dealer for

Lubricate the wedges. (See the correct Loader Operation

10-20-1 Dozer Blade Service Manual

Power Bob-Tach Inspection

Figure 10-20-4 P-41509A

The wedges must extend through the ho les in the

The spring loaded wedge (Item 1) must contact the lower

Dealer Copy -- Not for Resale

B-15993 Figure 10-20-6

NOTE: The Power Bob-Tach system has continuous

Push and hold the BOB-TACH WEDGES UP switch until

The wedges must move freely.

10-20-2 Dozer Blade Service Manual

Dozer Blade Mount Inspection

Inspect the skid shoes (Item 1) [Figure 10-20-9] for wear