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Dse9000-Series-Battery-Charger-Operator-Manual - Switching Frequency (Kh...
Dse9000-Series-Battery-Charger-Operator-Manual - Switching Frequency (Kh...
E-mail: sales@deepseaplc.com
Website: www.deepseaplc.com
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Deep Sea Electronics Plc reserves the right to change the contents of this document without prior
notice.
Typeface : The typeface used in this document is Arial. Care should be taken not to mistake the upper
case letter I with the numeral 1. The numeral 1 has a top serif to avoid this confusion.
2
DSE9000 Series Battery Charger Operator Manual
1 BIBLIOGRAPHY .................................................................................................. 5
1.1 INSTALLATION INSTRUCTIONS ........................................................................................... 5
1.2 MANUALS ................................................................................................................................ 5
3 SPECIFICATIONS ............................................................................................... 7
3.1.2 DSE0907 INDUSTRIAL / DSE0908 CABINET MOUNTED BATTERY CHARGERS ....... 8
3.2 PROTECTION .......................................................................................................................... 9
3.2.1 DSE9200 SERIES AND DSE9400 SERIES ..................................................................... 9
3.3 COMMON ELECTRICAL SPECIFICATIONS ........................................................................ 10
3.4 DSE9470 COMMUNICATION PORT USAGE ...................................................................... 12
3.4.1 USB CONNECTION ........................................................................................................ 12
3.4.2 RS485 .............................................................................................................................. 13
3.6 OUTPUT SPECIFICATIONS .................................................................................................. 14
3.6.1 DSE9130 12V 5A ............................................................................................................ 14
3.6.2 DSE9140 12V 10A .......................................................................................................... 15
3.6.3 DSE9150 12V 2A ............................................................................................................ 16
3.6.4 DSE9155 30V 2A ............................................................................................................ 17
3.6.5 DSE9250 24V 3.7A ......................................................................................................... 18
3.6.6 DSE9255 24V 5A ............................................................................................................ 19
3.6.7 DSE9260 24V 10A .......................................................................................................... 20
3.6.8 DSE9470 24V 10A .......................................................................................................... 21
3.6.9 DSE9472 24V 5A ............................................................................................................ 23
3.6.10 DSE9480 12V 10A .......................................................................................................... 24
3.6.11 DSE9481 12V 5A ............................................................................................................ 26
3.7 DIMENSIONS AND MOUNTING ........................................................................................... 27
3.7.1 DSE0907 12V 10A INDUSTRIAL BATTERY CHARGER ............................................... 27
3.7.2 DSE0908 12V & 24V 10A CABINET MOUNTED BATTERY CHARGER....................... 28
3.7.3 DSE9130 12V 5A ............................................................................................................ 29
3.7.4 DSE9150 12V 2A ............................................................................................................ 30
3.7.5 DSE9140 12V 10A .......................................................................................................... 31
3.7.6 DSE9155 30V 2A ............................................................................................................ 32
3.7.7 DSE9250 24V 3.7A ......................................................................................................... 33
3.7.8 DSE9255 24V 5A ............................................................................................................ 34
3.7.9 DSE9260 24V 10A .......................................................................................................... 35
3.7.10 DSE9470 24V 10A .......................................................................................................... 36
3.7.11 DSE9472 24V 5A ............................................................................................................ 37
3.7.12 DSE9480 12V 10A .......................................................................................................... 38
3.7.13 DSE9481 12V 5A ............................................................................................................ 39
3.8 APPLICABLE STANDARDS ................................................................................................. 40
4 INSTALLATION ................................................................................................. 41
4.1 BATTERY SUITABILITY ....................................................................................................... 41
4.2 USER CONNECTIONS .......................................................................................................... 41
4.2.1 DSE9130, DSE9140, DSE9250, DSE9255, DSE9260 ................................................... 42
4.2.2 DSE9150 ......................................................................................................................... 42
4.2.3 DSE9155 ......................................................................................................................... 43
4.2.4 DSE9400 SERIES ........................................................................................................... 43
4.3 TYPICAL WIRING DIAGRAM ................................................................................................ 44
4.3.1 DSE9100 / DSE9200 SERIES ........................................................................................ 44
4.3.2 DSE9400 SERIES ........................................................................................................... 45
5 INDICATIONS .................................................................................................... 46
5.1 DSE0907 ................................................................................................................................ 46
5.2 DSE0908 ................................................................................................................................ 46
5.3 DSE9130, DSE9150, DSE9155, DSE9250 & DSE9255 ........................................................ 47
5.4 DSE9140 & DSE9260 ............................................................................................................ 48
5.5 DSE9400 SERIES .................................................................................................................. 49
6 OPERATING MODES ........................................................................................ 50
3
DSE9000 Series Battery Charger Operator Manual
4
Bibliogprahy
1 BIBLIOGRAPHY
This document refers to and is referred to by the following DSE publications which can be obtained
from the DSE website www.deepseaplc.com
1.2 MANUALS
DSE PART DESCRIPTION
057-159 DSE9400 Series Battery Charger Configuration Suite Manual
5
Introduction
2 INTRODUCTION
NOTE: This document DOES NOT contain details of the ‘obsolete’ DSE9210 and
DSE9240 battery chargers. For further details of these units, please contact Deep Sea
Electronics.
This document details the installation requirements of the DSE9000 series range of battery chargers.
The manual forms part of the product and should be kept for the entire life of the product. If the
product is passed or supplied to another party, ensure that this document is passed to them for
reference purposes.
This is not a controlled document. You will not be automatically informed of updates. Any future
updates of this document will be added to the DSE website at www.deepseaplc.com.
The DSE9000 series modules are intended for mounting within a customer enclosure or panel (DIN
rail mounting or fastened by screws/bolts).
DSE also supply some of the battery chargers as completed units, factory mounted into enclosures for
wall or floor mounting.
The DSE9000 series chargers fulfill the most common functions required of a charger in the
generating set industry. Combining protected outputs, intelligent charging and power supply operation
with a robust enclosure.
6
Specifications
3 SPECIFICATIONS
3.1 PART NUMBERING
9130 - 001 - 00
Variant
Product type
For lead acid batteries 00
12V charger set to 13.7V
DSE9130 12V 5A 9130 24V charger set to 27.4V
NOTE: The DSE9150 12V 2A only available in Variant -00 (13.7V for lead acid batteries)
NOTE: - The DSE9250 battery charger is now obsolete, details provided for information
only.
7
Specifications
Industrial / Cabinet mounted battery chargers are 9000 series battery chargers factory fitted into wall
mounted enclosures. For details see the section entitled Dimensions and Mounting elsewhere in
this document.
0907 - 001 - 00
Variant
When ordering Industrial / Cabinet mounted battery chargers, ensure you specify the type of batteries
that are to be charged. If you do not specify this, the chargers will be preset to charge Lead Acid type
batteries.
8
Specifications
3.2 PROTECTION
• Current limit to charger specification (2A, 3.7A, 5A or 10A depending upon charger model)
• Short circuit protection. Charger automatically restarts operation after the fault is removed.
• Reverse battery polarity protection. Charger automatically restarts operation after the fault is
removed.
• Charge failure output
Parameter Comment
Charge failure determination The charge fail circuit will operate upon failure of the AC input or if
the output voltage drops below approximately 6V
Charge failure relay rating 3A DC resistive, 30V maximum
9
Specifications
9130-002-xx 67kHz
9250-002-xx 67kHz
94xx-xxx-xx 67kHz
10
Specifications
Communication Specification
USB Port
USB2.0 Device for connection to PC running DSE Configuration Suite
(DSE9400 series
Max distance 6m (20 feet)
only)
Isolated
Data connection 2 wire + common
RS485 Serial Half Duplex
Port Data direction control for Transmit (by s/w protocol)
(DSE9400 series Max Baud Rate 19200
only) External termination required (120Ω)
Max common mode offset 70V (on board protection transorb)
Max distance 1.2km (¾ mile)
11
Specifications
The USB port is provided to give a simple means of connection between a PC and the DSE9400
series battery charger. Using the DSE Configuration Suite Software, the operator is then configure
and monitor the state of the battery charger.
To connect a DSE9400 series battery charger to a PC by USB, the following items are required:
12
Specifications
3.4.2 RS485
The RS485 port on the DSE9400 series battery chargers support the Modbus RTU protocol.
The DSE Powercomm register table for the controller is available upon request from the DSE
Technical Support Department.
RS485 is used for point-to-point cable connection of more than one device (maximum 32 devices)
and allows for connection to PCs, PLCs and Building Management Systems (to name just a few
devices).
One advantage of the RS485 interface is the large distance specification (1.2km) when using Belden
9841 (or equivalent) cable. This allows for a large distance between the DSE9400 series battery
charger and a PC running the DSE Configuration Suite software. The operator is then able to view the
various operating parameters.
NOTE: - For distances up to 6m (8yds) the USB connection method is moremore suitable and
provides for a lower cost alternative to RS485 (which is more suited to longer distance
connections).
Supplier:
Brainboxes
Tel: +44 (0)151 220 2500
Web: http://www.brainboxes.com
Email: Sales: sales@brainboxes.com
13
Specifications
0.9
Efficiency (%)
0.88
0.86
0.84
0.82
0.8
85 110 230 260
Input Voltage (V)
14
Specifications
0.83
0.82
0.81
0.8
0.79
0.78
85 110 230 260
Input Voltage (V)
15
Specifications
88
86
Efficiency (%)
84
82
80
78
76
74
85 110 230 250
Input Voltage (V)
16
Specifications
0.92
0.9
Efficiency (%)
0.88
0.86
0.84
0.82
0.8
0.78
85 110 230 260
Input Voltage (V)
17
Specifications
NOTE: - This battery charger is now obsolete, details provided for information only.
0.9
0.88
Efficiency (%)
0.86
0.84
0.82
0.8
85 110 230 260
Input Voltage (V)
18
Specifications
0.92
0.9
Efficiency (%)
0.88
0.86
0.84
0.82
0.8
85 110 230 260
Input Voltage (V)
19
Specifications
0.92
0.9
Efficiency (%)
0.88
0.86
0.84
0.82
0.8
0.78
85 110 230 265
Input Voltage (V)
20
Specifications
0.92
0.915
Efficiency (%)
0.91
0.905
0.9
0.895
0.89
0.885
110 230 277
Input Voltage (V)
10
Output Current (A)
0
-30 -20 -10 0 10 20 30 40 50 60 70 80 90
Ambient Temperature (°°C)
21
Specifications
10
Output Current (A)
0
-30 -20 -10 0 10 20 30 40 50 60 70 80
Ambient Temperature (°°C)
5
Output Current (A)
0
-30 -20 -10 0 10 20 30 40 50 60 70 80
Ambient Temperature (°°C)
22
Specifications
92%
92%
Efficiency (%)
91%
91%
90%
90%
89%
110 230 277
Input Voltage (V)
5
Output Current (A)
0
-30 -20 -10 0 10 20 30 40 50 55 60 65 70 75 80
Ambient Temperature (°°C)
23
Specifications
90%
89%
89%
88%
88%
87%
87%
110 230 277
Input Voltage (V)
24
Specifications
10
Output Current (A)
0
-30 -20 -10 0 10 20 30 40 55 65 75 85
Ambient Temperature (°°C)
5
Output Current (A)
0
-30 -20 -10 0 10 20 30 40 50 60 70 80
Ambient Temperature (°°C)
25
Specifications
92%
92%
Efficiency (%)
91%
91%
90%
90%
89%
89%
110 230 277
Input Voltage (V)
5
Output Current (A)
0
-30 -20 -10 0 10 20 30 40 50 55 60 65 70 75 80
Ambient Temperature (°°C)
26
Specifications
Parameter Comment
Cabinet type Custom cabinet
Overall size 200mm x 185mm x 170mm (7.9“ x 7.3“ x 6.7“)
(see below for diagram) Add 20mm (0.79”) to depth when using supplied mounting plate.
Material: Sheet steel enclosure of all-round solid construction
Surface finish: Powder-coated black
IP20
Protection category:
NEMA 1
Weight 5.6kg
Wall mounting using supplied wall bracket
Mounting type
Wall bracket add 20mm (0.79”) to the depth of the enclosure
Diameter 5mm (0.2”)
Mounting holes
130mm (5.1) centres
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 90V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 55°C
Operating Temperature
(-22°F to 131°F)
Controls AC Power on/off
0A-10A DC ammeter
Indication
Power on Red neon indicator
Fuse holder mounted onto front panel.
AC Fuse
Accepts 2A anti-surge fuse (20mm x 5mm fuse)
Fuse holder mounted onto front panel.
DC Fuse
Accepts 5A anti-surge fuse (20mm x 5mm fuse)
165mm
185mm
130mm 170mm
170mm
130mm add 20mm when
fitting supplied wall
bracket 200mm
Dimensions in mm
27
Specifications
3.7.2 DSE0908 12V & 24V 10A CABINET MOUNTED BATTERY CHARGER
Parameter Comment
AE1031.500 by Rittal –
Cabinet type
Rittal website www.rittal.de / www.rittal.co.uk
380mm x 300mm x 210mm
Overall size
(15.0.” x 11.8”x 8.3”)
Sheet steel enclosure of all-round solid construction
Single door, right hand hinge with one cam lock
Foamed-in door seal
Material:
1 foamed in gland plate in the enclosure base
(Gland plate supplied blank, ready for customer drilling as
required).
Dipcoat primed, powder-coated on the outside in textured RAL
Surface finish:
7035
Protection category: IP20
NEMA 1
Weight 15kg
Wall mounting. Can be mounted by customer drilled holes or by
using Rittal mounting brackets, suitable for Rittal cabinet type
Mounting type AE1030.500 – For example Rittal Part number 2508.010 (Pack of
4)
Rittal website www.rittal.de / www.rittal.co.uk
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 90V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 55°C
Operating Temperature
(-22°F to 131°F)
AC Power on/off
Controls
Boost charge on/off
0A-15A DC ammeter
Indication
Power on Red neon indicator
Fuse holder mounted onto front panel.
AC Fuse
Accepts 2A anti-surge fuse (20mm x 5mm fuse)
300mm
380mm 210mm
Dimensions in mm
28
Specifications
NOTE: This battery charger is designed to be mounted with the base to a vertical
surface with the terminal strips at the bottom.
Parameter Comment
136.48mm x 140.41mm x 63.40mm
Overall size
(5.37” x 5.53” x 2.5”)
Weight 0.5kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
119.36mm x 128.36mm
Mounting hole centres
(4.7” x 5.05”)
29
Specifications
NOTE: This battery charger is designed to be mounted with the base to a vertical
surface with the terminal strips at the bottom.
Parameter Comment
108.03mm x 101.10mm x 48.6mm
Overall size
(4.25” x 3.98” x 1.91”)
Weight 0.16kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
91mm x 89mm
Mounting hole centres
(4.25” x 3.51”)
30
Specifications
NOTE: This battery charger is designed to be mounted with the base to a vertical
surface with the terminal strips at the bottom.
Parameter Comment
152mm x 188mm x 2.44mm
Overall size
(6” x 7.4”x 2.44”)
Weight 0.75kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
142mm x 128mm
(5.59” x 5.0”)
Mounting hole centres
30mm (1.18”) from top and bottom edges
5mm (1.97”) from left and right edges.
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 90V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 55°C
Operating Temperature
(-22°F to 131°F)
6 in 2.44 in
7.4 in
31
Specifications
NOTE: This battery charger is designed to be mounted with the base to a vertical
surface with the terminal strips at the bottom.
Parameter Comment
136.48mm x 140.41mm x 63.40mm
Overall size
(5.37” x 5.53” x 2.5”)
Weight 0.5kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
119.36mm x 128.36mm
Mounting hole centres
4.7” x 5.05”
32
Specifications
NOTE: - This battery charger is now obsolete, details provided for information only.
NOTE: This battery charger is designed to be mounted with the base to a vertical
surface with the terminal strips at the bottom.
Parameter Comment
136.48mm x 140.41mm x 63.40mm
Overall size
(5.37” x 5.53” x 2.5”)
Weight 0.5kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
119.36mm x 128.36mm
Mounting hole centres
(4.7” x 5.05”)
33
Specifications
NOTE: This battery charger is designed to be mounted with the base to a vertical
surface with the terminal strips at the bottom.
Parameter Comment
Overall size 136.48mm x 140.41mm x 63.40mm
(5.37” x 5.53” x 2.5”)
Weight 0.5kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
Mounting hole centres 119.36mm x 128.36mm
(4.7” x 5.05”)
34
Specifications
NOTE: This battery charger is designed to be mounted with the base to a vertical
surface with the terminal strips at the bottom.
Parameter Comment
152mm x 188mm x 2.44mm
Overall size
(6.0” x 7.4”x 2.44”)
Weight 0.85kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
142mm x 128mm
Mounting hole centres
(5.59” x 5.0”)
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 90V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 55°C
Operating Temperature
(-22°F to 131°F)
6 in 2.44 in
7.4 in
35
Specifications
NOTE: This battery charger is designed to be mounted with the base to a vertical
surface with the terminal strips at the bottom.
Parameter Comment
205mm x 135mm x 80mm
Overall size(mm)
(8.0” x 5.3” x 3.1”)
Weight 0.78kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
190mm x 120mm
Mounting hole centres
(7.5” x 4.7”)
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 95V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 85°C with de rating
Operating Temperature
(-22°F to 185°F with de rating)
36
Specifications
NOTE: This battery charger is designed to be mounted with the base to a vertical
surface with the terminal strips at the bottom.
Parameter Comment
205mm x 135mm x 80mm
Overall size(mm)
(8.0” x 5.3” x 3.1”)
Weight 0.7kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
190mm x 120mm
Mounting hole centres
(7.5” x 4.7”)
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 95V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 85°C with de rating
Operating Temperature
(-22°F to 185°F with de rating)
37
Specifications
NOTE: This battery charger is designed to be mounted with the base to a vertical
surface with the terminal strips at the bottom.
Parameter Comment
205mm x 135mm x 80mm
Overall size(mm)
(8.0” x 5.3” x 3.1”)
Weight 0.7kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
190mm x 120mm
Mounting hole centres
(7.5” x 4.7”)
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 95V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 85°C with de rating
Operating Temperature
(-22°F to 185°F with de rating)
38
Specifications
NOTE: This battery charger is designed to be mounted with the base to a vertical
surface with the terminal strips at the bottom.
Parameter Comment
205mm x 135mm x 80mm
Overall size(mm)
(8.0” x 5.3” x 3.1”)
Weight 0.7kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
190mm x 120mm
Mounting hole centres
(7.5” x 4.7”)
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 95V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 85°C with de rating
Operating Temperature
(-22°F to 185°F with de rating)
39
Specifications
BS EN 60068-2-1
-30°C (-22°F)
(Minimum temperature)
BS EN 60068-2-2
+55°C (131°F)
(Maximum temperature)
IP20
BS EN 60529
Protected against penetration by solid objects with a diameter of more
(Degrees of protection
than 12 mm. Fingers or similar objects prevented from approach.
provided by enclosures)
No protection against water
Enclosure type 1
UL508
NEMA rating Provides a degree of protection against contact with the enclosure
equipment and against a limited amount of falling dirt
UK WEEE
Producer Registration Number WEE/BE0052TQ
REGULATIONS
In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.
40
Installation
4 INSTALLATION
NOTE: The DSE9000 series battery charger should only be used to charge one battery
bank at a time. It is not recommended to parallel batteries as the tolerance of the batteries
leads to imbalance in their charging.
The DSE9000 battery charger is designed to be mounted within a control panel, on the panel DIN rail
utilising the integral mounts or on a chassis utilising the mounting holes. For dimension and mounting
details, see the section entitled Specification, Dimensions elsewhere in this document.
The DSE9000 battery charger is fit-and-forget. It can be permanently connected to the supply and the
load, with no requirement to disable the charger during times of heavy load (such as engine cranking).
41
Installation
Connector A
Terminal Function Recommended Size Comments
-OP Load negative 1mm² (AWG 16) Battery negative terminal
+OP Load Positive 1mm² (AWG 16) Battery positive terminal
BOOST Boost mode 0.5 mm² (AWG 22)
Connect together for boost operation
BOOST Boost mode 0.5 mm² (AWG 22)
CF Charge failure relay 0.5 mm² (AWG 22)
Closes under charge fail conditions
CF Charge failure relay 0.5 mm² (AWG 22)
Connector B
Terminal Function Recommended Size
Earth 1mm² (AWG 16)
N AC Neutral 1mm² (AWG 16)
L AC Live 1mm² (AWG 16)
CAUTION:
CAUTION: Ensure Earth Terminal is connected to Battery negative (for negative earth
systems) or Battery positive (for positive earth systems)
Where no system earth exists, Earth Terminal must be connected to battery negative
4.2.2 DSE9150
Connector A
Terminal Function Recommended Size Comments
NC Not Connected Do not connect
-OP Load negative 1mm² (AWG 16) Battery negative terminal
+OP Load Positive 1mm² (AWG 16) Battery positive terminal
Connector B
Terminal Function Recommended Size
Earth 1mm² (AWG 18)
N AC Neutral 1mm² (AWG 18)
L AC Live 1mm² (AWG 18)
CAUTION:
CAUTION: Ensure Earth Terminal is connected to Battery negative (for negative earth
systems) or Battery positive (for positive earth systems)
Where no system earth exists, Earth Terminal must be connected to battery negative
42
Installation
4.2.3 DSE9155
Connector A
Terminal Function Recommended size Comments
-OP Load negative 1mm² (AWG 16) Battery negative terminal
+OP Load Positive 1mm² (AWG 16) Battery positive terminal
BOOST N/A 0.5 mm² (AWG 22)
Boost not avaialble on DSE9155
BOOST N/A 0.5 mm² (AWG 22)
CF Charge failure relay 0.5 mm² (AWG 22)
Closes under charge fail conditions
CF Charge failure relay 0.5 mm² (AWG 22)
Connector B
Terminal Function Recommended Size
Earth 1mm² (AWG 16)
N AC Neutral 1mm² (AWG 16)
L AC Live 1mm² (AWG 16)
CAUTION:
CAUTION: Ensure Earth Terminal is connected to Battery negative (for negative earth
systems) or Battery positive (for positive earth systems)
Where no system earth exists, Earth Terminal must be connected to battery negative
Connector A
Terminal Function Recommended size Comments
-OP Load negative 1mm² (AWG 16) Battery negative terminal
+OP Load Positive 1mm² (AWG 16) Battery positive terminal
BOOST N/A N/A
Boost is done automatically.
BOOST N/A N/A
CF Charge failure relay 0.5 mm² (AWG 22)
Closes under charge fail conditions
CF Charge failure relay 0.5 mm² (AWG 22)
Connector B
Terminal Function Recommended size Comments
SCR RS485 screen 0.5mm² (AWG20) Use only 120Ω RS485 approved cable
A RS485 -ve 0.5mm² (AWG20) Use only 120Ω RS485 approved cable
B RS485 +ve 0.5mm² (AWG20) Use only 120Ω RS485 approved cable
NTC PT1000 connection 0.5mm² (AWG20)
Use only PT1000
NTC terminals 0.5mm² (AWG20)
Connector C
Terminal Function Recommended Size
Earth 1mm² (AWG 16)
N AC Neutral 1mm² (AWG 16)
L AC Live 1mm² (AWG 16)
CAUTION:
CAUTION: Ensure Earth Terminal is connected to Battery negative (for negative earth
systems) or Battery positive (for positive earth systems)
Where no system earth exists, Earth Terminal must be connected to battery negative
43
Installation
44
Installation
NOTE 2
Parameter Comment
Connection type Screw terminal, rising clamp, no internal spring
Min cable size 0.5mm² (AWG 20)
Max cable size 2.5mm² (AWG 14)
Recommended AC fuse 230V AC Input 110V AC Input
DSE9470 24V 10A charger 3.5A anti-surge 6.3A anti-surge
DSE9480 12V 10A charger 2.0A anti-surge 3.5A anti-surge
DSE9481 12V 5A charger 1.0A antisurge 2.5A anti-surge
DSE9472 24V 5A charger 2.0A antisurge 3.5A anti-surge
45
Operation
5 INDICATIONS
DANGER OF DEATH : LIVE PARTS exist within the DSE9000 enclosure. The enclosure
cover must not be removed when connected to an AC supply.
supply.
5.1 DSE0907
Charge Ammeter
Power Indication
Function Action
Illuminated RED when AC power is connected and the POWER switch is in the
Power indication
‘1’ position
Charge Ammeter Scaled 0A to 10A to show charge current (Max 5A charge)
5.2 DSE0908
Power Indication
Charge Ammeter
Function Action
Illuminated RED when AC power is connected and the POWER switch is in the
Power indication
ON position
Charge Ammeter Scaled 0A to 15A to show charge current (Max 5A charge)
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Operation
LED Indications
Function Colour Action
• Off when AC supply is not present or output volts are too low.
• Steady during normal operation with AC supply above minimum
Charger Status Red operating voltage.
• Flashing when connected to an operating charging alternator.
• Pulsing during overload conditions.
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Operation
Charger Status
Short Circuit
LED Indications
Function LED Action
• Off when AC supply is not present or output voltage is too low
• Steady during normal operation with AC supply above
Charger Status Red
minimum operating voltage
• Flashing when connected to an operating charging alternator
• Off when AC supply is not present or output voltage is too low
Short circuit and
• Steady during normal operation with AC supply above
reverse polarity Green
minimum operating voltage
indication
• Flashing during short circuit or reverse polarity conditions
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Operation
Charger Status
Fault LEDs
LED indications
LED Action
• Off when AC supply is not present or output voltage is too low.
• Constant green LED during float level charge operation.
Charger Status
• Constant yellow LED during boost level charge operation.
• Flashing yellow LED during boost run time.
• Off when AC supply is not present or output voltage is too low
• Constant red LED during DC over voltage.
Fault LED 1
• Flashing red LED during DC over current.
• Flashing red LED during AC under or over voltage.
• Off when AC supply is not present or output voltage is too low
Fault LED 2 • Constant red LED during over temperature alarm.
• Flashing red LED during short circuit or reverse polarity conditions
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Operation
6 OPERATING MODES
6.1 OPERATION OF DSE9100 SERIES / DSE9200 SERIES
The DSE9100 & DSE9200 series of battery chargers can be used as a battery charger, DC power
supply, or both at the same time. For instance, the units can be used to power the generator control
panels and charge the panel batteries or starter batteries at the same time.
With no AC input to the charger, the Charge fail relay will be closed. This can be used to provide
indication of charger failure which operates upon mains supply AC supply failure or battery charging
failure.
When a suitable AC supply is connected, operation of the unit will depend upon the load connected to
the unit’s output terminals :
If no battery is connected to the output terminals, the DSE9100 & DSE9200 series battery charger will
operate as a DC power supply only, current limit is factory set. See the section entitled Specification
elsewhere in this manual for output specifications.
Constant Voltage
The DSE9100 & DSE9200 series battery charger operates in Constant voltage current limited mode.
The charger output voltage is maintained at a constant level to allow the battery to charge while the
load does not exceed the maximum rating of the charger.
Once the battery is fully charged, the DSE9100 & DSE9200 series battery charger will switch to ECO-
POWER mode. This is a low power use standby mode.
Current Limit
If the load on the battery charger (battery charge demand+standing load) exceeds the maximum
current rating of the charger, the charging current is limited to the maximum rating of the charger and
the voltage is reduced.
The voltage will rise to the rated voltage again once the load drops below the maximum rating of the
charger.
Charging time
Charge time is often of little consequence when the battery is used in a standby operation. An
example of this is when the battery is used to supply the starting system of a diesel generator. During
normal operation, the battery is at full capacity and the battery charger is used to maintain the float
voltage of the battery. The battery is only drained when the generator is called to start. As the
generator has a DC charging alternator fitted, the battery is quickly recharged when the generator is
running. Should the generator stop before the battery is fully recharged, the DSE9100 & DSE9200
series will continue to recharge the battery until it is fully charged.
Typically a battery will charge from flat to 80% capacity in 16hrs when when charged at C/10.
For example charging a 50Ah battery for 16hrs at 5A will charge the battery to 80% of its full capacity.
Remember to take into account any other standing load such as control panel requirements when
calculating how much power is ‘left’ to charge the battery.
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Operation
CAUTION:
CAUTION: Boost mode is intended for equalisation of the cells in lead acid batteries and
should not be operated when the battery charger is connected to other battery types or
when the charger is used as a power supply only. If in doubt, consult your battery
manufacturer.
Boost mode is operated by connecting the BOOST terminals together (for instance with an external
switch or timer circuit). This will raise the battery charger floating voltage by 0.8V DC.
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Operation
With no AC input to the charger, the Charge fail relay will be closed. This can be used to provide
indication of charger failure which operates upon mains supply AC supply failure or battery charging
failure.
When a suitable AC supply is connected, operation of the unit will depend upon the load connected to
the unit’s output terminals :
If no battery is connected to the output terminals, the DSE9400 series battery charger will operate as
a DC power supply only, current limit is factory set. See the section entitled Specification elsewhere in
this manual for output specifications.
Constant Voltage
The DSE9400 series battery charger operates in Constant voltage current limited mode.
The charger output voltage is maintained at a constant level to allow the battery to charge while the
load does not exceed the maximum rating of the charger.
Once the battery is fully charged, the DSE9400 series battery charger will switch to ECO-POWER
mode. This is a low power use standby mode.
Current Limit
If the load on the battery charger (battery charge demand+standing load) exceeds the maximum
current rating of the charger, the charging current is limited to the maximum rating of the charger and
the voltage is reduced.
The voltage will rise to the rated voltage again once the load drops below the maximum rating of the
charger.
Charging time
Charge time is often of little consequence when the battery is used in a standby operation. An
example of this is when the battery is used to supply the starting system of a diesel generator. During
normal operation, the battery is at full capacity and the battery charger is used to maintain the float
voltage of the battery. The battery is only drained when the generator is called to start. As the
generator has a DC charging alternator fitted, the battery is quickly recharged when the generator is
running. Should the generator stop before the battery is fully recharged, the DSE9400 series battery
charger will continue to recharge the battery until it is fully charged.
Typically a battery will charge from flat to 80% capacity in 16hrs when when charged at C/10.
For example charging a 50Ah battery for 16hrs at 5A will charge the battery to 80% of its full capacity.
Remember to take into account any other standing load such as control panel requirements when
calculating how much power is ‘left’ to charge the battery.
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Operation
CAUTION: The boost mode in the DSE9400 series battery chargers happens
automatically and is intended for equalisation of the cells in lead acid batteries,
batteries, other battery
types are not yet supported.
Boost mode is operated automatically in the DSE9400 series chargers when they are switched on,
This will raise the battery charger floating voltage by 2.4V DC per cell. It will stay in boost mode until
the current drawn from the charger drops below 75% of the rated output, it will then go into a timed
run-on charge.
The battery charger will go back into boost mode, if the charge voltage is detected to drop below 1.8V
per battery cell.
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Operation
7 FAULT DIAGNOSIS
Nature of problem Suggestion
Check that the incoming AC supply is correctly connected and within
limits and check the integrity of any external fuse that may be fitted.
The charger is not operating
Ensure the charger is not being operated above the maximum
temperature specification.
Charge fail relay Check the connected load of the charger is not reverse connected or
continuously operated short circuit.
Check the batteries using the battery manufacturers
Batteries fail to charge
recommendations.
Typically a battery will charge from flat to 80% capacity in 16hrs when
when charged at C/10.
For example charging a 50Ah battery for 16hrs at 5A will charge the
Charge time is too long battery to 80% of its full capacity.
Remember to take into account any other standing load such as
control panel requirements when calculating how much power is ‘left’
to charge the battery.
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DSE9000 Series Battery Charger Operator Manual
9 WARRANTY
DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any
applicable warranty, you are referred to your original equipment supplier (OEM).
10 DISPOSAL
10.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
Directive 2002/96/EC
If you use electrical and electronic equipment you must store, collect, treat,
recycle and dispose of WEEE separately from your other waste.
Exemption Note: Category 9. (Monitoring & Control Instruments) as defined in Annex 1B of the WEEE
directive will be exempt from the RoHS legislation. This was confirmed in the August 2005 UK´s
Department of Trade and Industry RoHS REGULATIONS Guide (Para 11).
Despite this exemption DSE has been carefully removing all non RoHS compliant components from
our supply chain and products.
When this is completed a Lead Free & RoHS compatible manufacturing process will be phased into
DSE production.
This is a process that is almost complete and is being phased through different product groups.
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