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Design of Hydraulic Fracture Stimulation
Design of Hydraulic Fracture Stimulation
Design of Hydraulic Fracture Stimulation
By
Figure 1: Typical hydraulic Fracturing Site. Source: Kansas Geological Survey Dr Aliyu Adebayo Sulaimon
Equipment Layout
Fracturing
fluid Proppant
Blender
Pumper
Pad/Fracture
Figure 5: Typical data from an in-situ stress test. Dr Aliyu Adebayo Sulaimon
Fracture Fluid Selection Process
Reservoir temperature
Reservoir pressure
The expected value of fracture half-length
Water sensitivity
Dr Aliyu Adebayo Sulaimon
Fracturing Fluids
Table 1
Source:
Economides, M.J.
and Nolte, K.G. 2000.
Reservoir
Stimulation, third
edition. New York:
John Wiley & Sons.
Figure 8: Proppant selection based on closure pressure (Source: Economides.& Nolte, 2000)
Dr Aliyu Adebayo Sulaimon
Effective Stress on Proppants
Figure 9: Effective stress on the propping agent. (Source: Economides.& Nolte, 2000)
The base data set should be used to make a base case run.
The engineer then determines which variables are the most uncertain (The
values of in-situ stress, Young’s modulus, permeability, and fluid-loss
coefficient often are not known with certainty and must be estimated).
With a 2D model, the engineer fixes one of the dimensions, normally the
fracture height, then calculates the width and length of the fracture.
By “calibrating” the 2D model with field results, the 2D models can be used
to make design changes and improve the success of stimulation treatments.
If the correct fracture height value is used in a 2D model, the model will give
reasonable estimates of created fracture length and width if other
parameters, such as in-situ stress, Young’s modulus, formation permeability,
and total leak-off coefficient, are also reasonably known and used.
The Perkins-Kern-Nordgren (PKN) geometry (Fig. 10): used when the fracture
length is much greater than the fracture height.
References:
Howard, C.C. and Fast, C.R. 1957. Optimum fluid characteristics for fracture extension. In API Drilling and
Production Practice, 24, 261
Perkins, T.K. and Kern, L.R. 1961. Widths of Hydraulic Fractures. J Pet Technol 13 (9): 937–949. SPE-89-
PA. http://dx.doi.org/10.2118/89-PA.
Geertsma, J. and de Klerk, F. 1969. A Rapid Method of Predicting Width and Extent of Hydraulic Induced
Fractures. J Pet Technol 21 (12): 1571-1581. SPE-2458-PA. http://dx.doi.org/10.2118/2458-PA.
P3D models are better than 2D models for most situations because the P3D
model computes the fracture height, width, and length distribution with the
data for the pay zone and all the rock layers above and below the perforated
interval.
P3D models are used to compute the shape of the hydraulic fracture as well
as the dimensions.
Fig. 12: Width and height from a P3D model Dr Aliyu Adebayo Sulaimon
Fracture Propagation Models (Cont’d)
Fig. 13: Length and height distribution from a P3D model Dr Aliyu Adebayo Sulaimon
Fracture Propagation Models (Cont’d)
Three Dimensional (3D) Fracture Propagation Models:
The key to any model, including 3D or P3D models, is to have a complete
and accurate data set that describes the layers of the formation to be
fracture treated, plus the layers of rock above and below the zone of interest.
It is best to enter data on as many layers as feasible and let the model
determine the fracture height growth as a function of where the fracture is
started in the model.
If the user only enters data on three to five layers, it is likely that the user is
deciding the fracture shape rather than the model.
Reference:
Gidley, J.L., Holditch, S.A., Nierode, D.E. et al. 1989. Three-Dimensional Fracture-Propagation Models. In
Recent Advances in Hydraulic Fracturing, 12. Chap. 5, 95. Richardson, Texas: Monograph Series, SPE.
Young’ s modulus:
Defined as the ratio of stress to strain for uniaxial stress.
The theory used to compute fracture dimensions is based on linear
elasticity.
The modulus (measure of the stiffness) of a rock / formation is a function of
the lithology, porosity, fluid type, and other variables.
If the modulus is large, the material is stiff; a stiff rock results in more
narrow fractures.
If the modulus is low, the fractures are wider.
Dr Aliyu Adebayo Sulaimon
Fracture Mechanics (Cont’d)
TABLE 1:
Effective stress: is defined as the total stress minus the pore pressure.
The efficiency of the Pp effect is measured by poro-elastic factor (Biot’s
constant), α .
𝝈′ = 𝝈 − 𝜶𝑷𝒑 … … … … (𝟏)
where
𝜎′ = effective stress
𝜎 = total (absolute) stress
𝑪𝒎𝒂
𝜶=𝟏− ; 𝟎≤𝜶≤𝟏
𝑪𝒃
Dr Aliyu Adebayo Sulaimon
Fracture Mechanics
Effective stress concept suggests that pore pressure (Pp) helps
counteract the mechanical stress carried through grain-to-grain
contact.
Effective stress: is defined as the total stress minus the pore pressure.
The efficiency of the Pp effect is measured by poro-elastic factor (Biot’s
constant), α .
𝝈′ = 𝝈 − 𝜶𝑷𝒑 … … … … (𝟏)
where
𝜎′ = effective stress
𝜎 = total (absolute) stress
𝑪𝒎𝒂
𝜶=𝟏− ; 𝟎≤𝜶≤𝟏
𝑪𝒃
Dr Aliyu Adebayo Sulaimon
Fracture Mechanics
where
𝑪𝒎𝒂 = rock matrix compressibility
𝑪𝒃 = Bulk compressibility
𝟑 𝟏−𝟐𝒗
= … … … (𝟐)
𝑬
where
𝒗 = Poisson’s ratio
𝑬 = Young’s modulus
The well tests used to measure the minimum principal stress are:
In-situ stress tests
Step-rate/flowback tests
Minifracture tests
Step-down tests
The in-situ stress test is conducted with small volumes of fluid (a few barrels) and
injected at a low injection rate (tens of gal/min), normally with straddle packers to
minimize wellbore storage effects, into a small number of perforations (1 to 2 ft).
The objective is to pump a thin fluid (water or nitrogen) at a rate just sufficient to
create a small fracture.
Once the fracture is open, the pumps are shut down, and the pressure is recorded
and analyzed to determine when the fracture closes.
When the pressure in the fracture is greater than the fracture-closure pressure,
the fracture is open.
When the pressure in the fracture is less than the fracture-closure pressure, the
fracture is closed.
Fig. 3 shows typical data that are measured. Multiple tests are conducted to
ensure repeatability. The data from any one of the injection-falloff tests can be
analyzed to determine when the fracture closes.
Fig. 4 illustrates how one such test can be analyzed to determine in-situ stress.
Fig. 2—Wellbore hardware required for an in-situ stress test. Dr Aliyu Adebayo Sulaimon
Figure 3
Fig. 3—Typical data from an in-situ stress test Dr Aliyu Adebayo Sulaimon
Figure 4
𝑲𝑰𝑪 = 𝑻 𝝅𝒍 ……… 𝟑
where
𝑙 = half-length of an existing crack
Note:
𝑺𝒉𝒖𝒕_𝒊𝒏 𝒑𝒓𝒆𝒔𝒔𝒖𝒓𝒆 ≠ 𝑰𝑺𝑰𝑷 (𝑑𝑢𝑒 𝑡𝑜 𝑤𝑒𝑙𝑙𝑏𝑜𝑟𝑒 𝑠𝑡𝑜𝑟𝑎𝑔𝑒 𝑒𝑓𝑓𝑒𝑐𝑡𝑠)
𝑲𝑰𝑪 𝟐 𝟏 𝟓𝟓𝟑 𝟐 𝟏
For Sand: 𝒍= ∗ = ∗ = 𝟎. 𝟏𝟑𝟔𝟑 𝒊𝒏.
𝑻 𝝅 𝟖𝟒𝟓 𝝅
𝑲𝑰𝑪 𝟐 𝟏 𝟕𝟖𝟒 𝟐 𝟏
For Shale: 𝒍= ∗ = ∗ = 𝟎. 𝟏𝟒𝟔𝟕 𝒊𝒏.
𝑻 𝝅 𝟏𝟏𝟓𝟓 𝝅
Dr Aliyu Adebayo Sulaimon
Assignment
Question 1:
Use the data provided in Table 1 to estimate the fracture toughness for each
of the lithologies shown. Calculate the Young’s modulus that would give the
same fracture toughness as calculated in the example problem.
Question 2:
Table A shows selected values of fracture toughness that were determined
experimentally for chalk, limestone and sandstone samples. Analyze in
detail, the difficulty of matching fracturing pressure on the basis of fracture
toughness measured under unconfined conditions.
By
In-situ stresses:
Underground formations are confined and under stress.
The stresses can be divided into three principal stresses (Fig. 2).
σ1 = total (absolute) vertical stress (𝜎1′ = effective vertical stress)
σ2 = total (abs) min. horizontal stress (𝜎2′ = effective min. horizontal stress)
σ3 = total (abs) max. horizontal stress (𝜎3′ = effective max. horizontal stress)
The magnitude and direction of the principal stresses control the pressure
required to create and propagate a fracture, the shape and vertical extent of
the fracture, the direction of the fracture, and the stresses trying to crush
and/or embed the proppant during production.
Dr Aliyu Adebayo Sulaimon
Fracture Mechanics (Cont’d)
For a vertical fracture, the min. horizontal stress can be estimated from Eq. (1):
𝒗
𝝈𝑯, 𝒎𝒊𝒏 = 𝝈𝒗 − 𝜶𝑷𝒑 + 𝜶𝑷𝒑 + 𝝈𝒕𝒆𝒄𝒕 .............(10)
𝟏−𝒗
where
ν = Poisson’s ratio (estimated from acoustic log data or from correlations
based on lithology)
Equation 10 combines poro-elastic theory with a term that accounts for any tectonic
forces that are acting on a formation.
The linear elastic term converts the effective vertical stress on the rock grains into
an effective horizontal stress on the rock grains.
To measure the tectonic stresses, injection tests are conducted to measure the
minimum horizontal stress. The measured stress is then compared with the stress
calculated by the poro-elastic equation to determine the value of the tectonic stress.
where
∆𝑷𝒇 = friction pressure drop (i.e. perforation, near-w/b, fracture and
fracture geometry, which will determine whether the fracturing
pressure will decrease or increase with time).
The net pressure, ∆𝑷𝒏𝒆𝒕 , corresponds to the pressure to keep the fracture
open with a given fracture width.
𝒅𝑷 𝑰𝑺𝑰𝑷
= .............(18)
𝒅𝒙 𝑯
The term ∆𝑷𝒕𝒊𝒑 is the pressure drop required to propagate the fracture,
which is a function of fracture toughness, KIC.
𝑲𝑰𝑪 𝟓𝟓𝟖
ii) ∆𝑷𝒕𝒊𝒑 = = = 𝟏𝟓𝟕 𝒑𝒔𝒊
𝝅𝑳𝒇 𝟒𝝅
Figure 3
Efficiency of (1)
depends on ‘fracture
dimension’.
Efficiency of (2)
depends on fracture
permeability
Fig. 3: Fluid inflow from reservoir into the wellbore Dr Aliyu Adebayo Sulaimon
Fracture Conductivity
𝒘∗𝒌𝒇
𝑭𝑪𝑫 = ; (dimensionless) ……… (17)
𝑲∗𝒙𝒇
where
𝒘 = fracture width, ft
𝒌𝒇 = fracture permeability, mD
K = reservoir permeability, mD
𝒙𝒇 = fracture half-length, ft
……… (19)
𝑨 𝟒𝟑𝟓𝟔𝟎 ∗ 𝟏𝟔𝟎
𝒓𝒆 = = = 𝟏, 𝟒𝟖𝟗. 𝟒𝟔𝒇𝒕
𝝅 𝝅
𝟎. 𝟏𝟐
𝒘 ∗ 𝒌𝒇 𝟐𝟎𝟎, 𝟎𝟎𝟎 ∗
𝑭𝑪𝑫 = = 𝟏𝟐 = 𝟐
𝒌 ∗ 𝒙𝒇 𝟐𝟎𝟎𝟎
𝟏. 𝟎 ∗ 𝟐
From the chart,
𝑥𝑓
𝑺𝒇 + ln ≈ 𝟏. 𝟐
𝑟𝑤
1,000
𝑺𝒇 ≈ 𝟏. 𝟐 − ln = −𝟔. 𝟖𝟐
0.328
Design procedures:
To design the optimum treatment, the effect of fracture length and fracture
conductivity on the productivity and the ultimate recovery from the well must
be determined.
Requirements:
Sensitivity runs are conducted to evaluate uncertainties, such as estimates of
formation permeability and drainage area.
The production data obtained from the reservoir model should be used in an
economics model to determine the optimum fracture length and fracture
conductivity.
Then a fracture treatment must be designed with a fracture propagation model to
achieve the desired length and conductivity at minimum cost.
The most important concept is to design a fracture with the appropriate data and
models that will result in the optimum economic benefit (Fig 2).
Types of Risks:
Mechanical risks - mechanical problems with the well or the
surface equipment cause the treatment to fail.
Product price risks - well does not produce at the desired flow
rates nor achieve the expected cumulative recovery in spite of
treatment expenses.
Geologic risks - the reservoir does not respond as expected.
Figure 6:
Optimizing the
fracture design
considering
risks.
Source:
http://petrowiki.or
g/Fracture_treat
ment_design#cit
e_note-r1-1
Thank you