Liquid Filling Systems

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LIQUID FILLING SYSTEMS

Ÿ Chemicals Ÿ Pastes & Slurries


Ÿ Solvents Ÿ Grease
Ÿ Resins Ÿ Oils
Ÿ Paints Ÿ Food Products
Ÿ Pesticides Ÿ Inks
Ÿ Adhesives Ÿ Honey
Key Features Single Drum Single Drum Carboy Filling System Carboy Filling System
Filling System (Top) Filling System (Bottom) (Top) Lance (Bottom) Lance Benets
Ÿ Weighmetric lling solutions
Ÿ Increase in productivity
Ÿ 3 speed lling for greater accuracy and higher
speed Ÿ No spillage

Ÿ Standard wetted parts : SS316 with Ÿ Accurate lling

PTFE seals*. Custom MOC possible Ÿ Safe operation

Ÿ Capable to store different recipes Ÿ Recording of data

Ÿ Totalizer for containers lled and total weight Ÿ Early payback

Ÿ Built-in RTC (real-time clock) Ÿ Stop leakage of prot

Ÿ Standard RS232/422 communication interface


In-ight Correction
Ÿ Operation in auto/manual mode
Ÿ Resumption of lling from same point in case of Ÿ Static - user dened x value
power failure Ÿ Percentage step correction - automatic
Palletized Drum Palletized Drum correction by error percentage
Ÿ Height adjustment for lling different height of Filling System (Top) Filling System (Bottom) Bucket/ Pail Filling System Tin / Can / Pail Filling System
containers on same system Ÿ Dynamic auto-correction based on ow
Ÿ Customize solutions as per requirement rate of liquid
Ÿ Available in weather proof & ame proof
execution
Safety Features

Ÿ Checks empty drum presence before lling


Filling Methods Ÿ Checks insertion of lling nozzle in
bunghole
Ÿ Above bunghole - non foaming liquid Ÿ Checks material ow in specied time
Ÿ Below bunghole - non foaming liquid Ÿ Filling stops during accidental failure of
Ÿ Subsurface - foaming or charged liquid electrical or pneumatic supply
Ÿ One touch home position
IBC Filling System Ÿ Hazardous area operation (optional)

For Safe Area


Optional Features Filling Controllers

Ÿ Nitrogen blanketing / purging Ÿ Selection of display


Ÿ Fume hood with outlet (LED/LCD, Backlit LCD or Touchpad)

Ÿ Earth fault interrupt Ÿ Error message


LED and LCD display Graphical LCD display Touch Key display Ÿ Set point
Ÿ Heat jacketing
Ÿ In-feed and out-feed conveyor Ÿ Number of drums lled
For Hazardous Area
Ÿ Drum movement arrester for single lling Ÿ Total net quantity

Ÿ Drip tray
Platform Options
Ÿ Pneumatically operated capping and
sealing tools

Square Type E Type U Type


LED and LCD display Graphical LCD display Touch Key display
Automatic Filling System Ÿ Twin- Head Automatic Filling System with motorized
turn table for auto-feeding of containers and collection
of lled containers
Ÿ Filling, lid dispensing and lid pressing all in one system
Ÿ Ideal solution for lling open mouth containers ranging
from 500ml to 4ltr.
Ÿ Options: Systems can be provided with higher
capacity of lling open mouth containers

Auger Filling System Multi-head Filling System

Pneumatic Motorized Lid Press Systems

Ÿ Height adjustment for lid pressing different


height of containers on same system
Ÿ Pneumatically operated for single round
plate or double half round plate design
Ÿ Motorized System for automatic lid pressing
Ÿ Available in weather proof & ame proof
execution

JAY INSTRUMENTS AND SYSTEMS PRIVATE LIMITED


Head Office : Navi Mumbai Office :
E-16, Everest, Tardeo Road, C-64, TTC - Industrial Area,Turbhe,
Mumbai - 400 034. Navi Mumbai - 400 703.
sales@jayinst.com Tel. : +91-22-2352 6207 / 8, Tel. : +91-22-2767 2955 / 0092
www.jayinst.com Fax. : +91-22-2352 6210
Branches : Ahmedabad, Baroda, Bengaluru, Chennai, Delhi, Hubballi, Hyderabad,Tiruppur.

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