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SID-10-QFB - MNP-IDM-001 Rev4 Air Distribution System. Functional Test Procedure
SID-10-QFB - MNP-IDM-001 Rev4 Air Distribution System. Functional Test Procedure
SID-10-QFB_-MNP-IDM-001
Of: 12
CLIENT: ELECTRICITY GENERATION COMPANY OF BANGLADESH LTD.
TABLE OF CONTENTS
1. PURPOSE ...................................................................................................................... 3
2. SCOPE ........................................................................................................................... 4
3. INITIAL REQUIREMENTS ....................................................................................... 5
3.1. TEST Nº1 - Start and Changeover of the instrument running
compressor 10QFB05/10AN001 (Automatically) .............................................. 5
3.1.1. Initial Requirements ................................................................................................... 5
3.1.2. Test Performance ...................................................................................................... 6
3.2. TEST Nº2 - Start and Changeover of the service air running
compressor 10QFB15/20AN001 (Automatically) .............................................. 6
3.2.1. Initial Requirements ................................................................................................... 6
3.2.2. Test Performance ...................................................................................................... 6
3.3. TEST Nº3 – Lead and standby instrument air compressor operation
10QFB05/10AN001 ........................................................................................... 7
3.3.1. Initial Requirements ................................................................................................... 7
3.3.2. Test Performance ...................................................................................................... 7
3.4. TEST Nº4 – Lead and standby instrument air compressor operation
10QFB15/20AN001 ........................................................................................... 8
3.4.1. Initial Requirements ................................................................................................... 8
3.4.2. Test Performance ...................................................................................................... 8
4. ACCEPTANCE CRITERIA ........................................................................................ 9
5. RELATED DOCUMENTS ........................................................................................ 11
5.1. Piping and instrumentation diagrams ............................................................... 11
5.2. Mechanicals ..................................................................................................... 11
5.3. Instrumentation and control .............................................................................. 11
5.4. Suppliers documentation .................................................................................. 11
1. PURPOSE
The aim of this document is to describe the functional test procedure of the Air Distribution
System for the 335 MW Combined Cycle Power Plant that ISOLUX is going to build in
Siddhirganj, Bangladesh.
This document provides the information required for the performance of the functional tests
of the system, as well as the acceptance criteria for these.
Page: 4 Of: 12
SID-10-QFB_-MNP-IDM-001
Rev.: 4
2. SCOPE
This document is applicable to all the components and equipment included in the Air
Distribution System.
The main function of this system is to provide air compressed to the different equipment and
systems. This system will be able to provide air for instruments and air for services to the
different discharge points around the plant.
The system settings are defined in the Control Settings and Alarm List SID-10-YYD-YLI-IDM-
003.
Page: 5 Of: 12
SID-10-QFB_-MNP-IDM-001
Rev.: 4
3. INITIAL REQUIREMENTS
Herein are identified the tests to be performed to test the performance and integrity of the
functional system.
The actuation and checking of the tested equipment and performance values will be done
from the DCS, always if possible. When this is not possible or when an additional check is
needed, it will be shown specifically in the correspondent paragraph of the present
document.
The system has been filled and commissioned following the instructions of the document
SID-10-QFB_-MNP-IDM-002 (Air Distribution System. Commissioning Procedure).
Test nº1 - Start and Changeover of the instrument air running compressor
10QFB05/10AN001 (automatically).
Test nº2 - Start and Changeover of the service air running compressor 10QFB15/20AN001
(automatically).
Test nº3 - Lead and standby instrument air compressor operation 10QFB05/10AN001.
Test nº4 - Lead and standby service air compressor operation 10QFB15/20AN001.
3.1. TEST Nº1 - Start and Changeover of the instrument running compressor
10QFB05/10AN001 (Automatically)
Please see document Compressor factory acceptance test procedure SID-00-QFB-
QNP-CMP-001
3.1.1. Initial Requirements
Here it is indicated the starting conditions and the configuration of the system that has to be
done after starting the test;
3.2. TEST Nº2 - Start and Changeover of the service air running compressor
10QFB15/20AN001 (Automatically)
Please see document Compressor factory acceptance test procedure SID-00-QFB-
QNP-CMP-001
3.2.1. Initial Requirements
Here it is indicated the starting conditions and the configuration of the system that has to be
done after starting the test;
3.3. TEST Nº3 – Lead and standby instrument air compressor operation 10QFB05/10AN001
Please see document Compressor factory acceptance test procedure SID-00-QFB-
QNP-CMP-001
3.3.1. Initial Requirements
Here it is indicated the starting conditions and the configuration of the system that has to be
done after starting the test;
- Verify that the compressor selected as lead starts when the pressure drop below the
setpoint of 7 barg, according to document SID-10-QFB-MRS-IDM-001_Compressed
Air System Functional Description.
- Verify that the compressor selected as standby starts automatically when the
pressure drop 1 bar below the setpoint, according to document SID-10-QFB-YDY-
IDM-001 Compressed Air System. Logic Diagrams.
Here it is indicated the starting conditions and the configuration of the system that has to be
done after starting the test;
- Verify that the compressor selected as lead starts when the pressure drop below the
setpoint of 7 barg, according to document SID-10-QFB-MRS-IDM-001_Compressed
Air System Functional Description.
- Verify that the compressor selected as standby starts automatically when the
pressure drop 1 bar below the setpoint, according to document SID-10-QFB-YDY-
IDM-001 Compressed Air System. Logic Diagrams.
4. ACCEPTANCE CRITERIA
The functionality of the system will be considered correct and accepted as result of the test
when it is checked that the following values has been obtained;
- Test nº1:
o Verify that the compressor on standby mode starts automatically and keeps
the pressure in the system in a stable way.
- Test nº2:
o Verify that the compressor on standby mode starts automatically and keeps
the pressure in the system in a stable way.
- Test nº3:
o Verify that the lead compressor starts automatically if the pressure drops
4
below 7 barg
o Verify that the standby compressor starts automatically if the pressure drops
below 6 barg
o Verify that the lead compressor starts automatically if the pressure drops
4 below 7 barg
o Verify that the standby compressor starts automatically if the pressure drops
below 6 barg
5. RELATED DOCUMENTS
5.2. Mechanicals
SID-10-QFB-MDD-CMP-001 P&ID
Annex 1
Annex 2
Annex 3