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  • Tugas2 - Kelompok 4

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    2DEC2Ronnald David Putra
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    This document outlines the bill of materials and lot sizing plan for assembling basket small lots. It contains two levels - level 1 includes main components like the base, poles, walls, and plates, and level 2 includes sub-components like profiles, stoppers, and frames. The lot sizing plan calculates gross requirements, scheduled receipts, net requirements, and planned order releases over 6 periods to determine optimal order quantities for each component to minimize costs while meeting demand.

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    Tugas2_Kelompok 4

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    This document outlines the bill of materials and lot sizing plan for assembling basket small lots. It contains two levels - level 1 includes main components like the base, poles, walls, and plates, and level 2 includes sub-components like profiles, stoppers, and frames. The lot sizing plan calculates gross requirements, scheduled receipts, net requirements, and planned order releases over 6 periods to determine optimal order quantities for each component to minimize costs while meeting demand.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    2 views10 pages

    Tugas2 - Kelompok 4

    Uploaded by

    2DEC2Ronnald David Putra
    This document outlines the bill of materials and lot sizing plan for assembling basket small lots. It contains two levels - level 1 includes main components like the base, poles, walls, and plates, and level 2 includes sub-components like profiles, stoppers, and frames. The lot sizing plan calculates gross requirements, scheduled receipts, net requirements, and planned order releases over 6 periods to determine optimal order quantities for each component to minimize costs while meeting demand.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 10

    LOT SIZING (BUSKET SMALL LOTS)

    Bill of Material
    Level Item Unit Lead Time
    0 Basket Small Lots 1 1
    1 Landasan 1 1
    1 Tiang 4 1
    1 Dinding 4 1
    1 Pelat Penyangga 16 1
    1 Jaring 5 1
    2 Profil C 4 1
    2 Profil L 4 1
    2 Stopper 8 1
    2 Hook 4 1
    2 Tiang Utama 4 1
    2 Profil C Atas 6 1
    2 Frame Body Horizontal 8 1
    2 Frame Body Vertikal 4 1

    Biaya Utama
    Holding Cost $ -
    Order Cost $ 200.00

    Level Item Biaya


    0 Basket Small Lots $ 1,600.00
    1 Landasan $ 1,600.00
    1 Tiang $ 1,600.00
    1 Dinding $ 1,600.00
    1 Pelat Penyangga $ 1,600.00
    1 Jaring $ 1,600.00
    2 Profil C $ 1,600.00
    2 Profil L $ 1,600.00
    2 Stopper $ 1,600.00
    2 Hook $ 1,600.00
    2 Tiang Utama $ 1,600.00
    2 Profil C Atas $ 1,600.00
    2 Frame Body Horizontal $ 1,600.00
    2 Frame Body Vertikal $ 1,600.00
    TOTAL BIAYA $ 22,400.00
    LEVEL 0

    LEVEL 1

    LEVEL 2

    Periode 1 2 3 4 5 6
    BASKET SMALL LOTS 35 30 40 0 10 40

    LEVEL 0

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    Gross Requirement (GR) 35 30 40 0
    BASKET
    Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0
    1 Net Requirement (NR) 35 30 40 0
    Periode Pemesanan Planned Order Receipts (POR) 35 30 40 0
    8 Planned Order Release (PORel) 35 30 40 0 10

    LEVEL 1

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    Gross Requirement (GR) 35 30 40 0 10
    LANDASAN
    Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0
    1 Net Requirement (NR) 35 30 40 0 10
    Periode Pemesanan Planned Order Receipts (POR) 35 30 40 0 10
    8 Planned Order Release (PORel) 35 30 40 0 10 40

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    Gross Requirement (GR) 140 120 160 0 40
    TIANG
    Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0
    1 Net Requirement (NR) 140 120 160 0 40
    Periode Pemesanan Planned Order Receipts (POR) 140 120 160 0 40
    8 Planned Order Release (PORel) 140 120 160 0 40 160
    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4
    Gross Requirement (GR) 140 120 160 0 40
    DINDING
    Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0
    1 Net Requirement (NR) 140 120 160 0 40
    Periode Pemesanan Planned Order Receipts (POR) 140 120 160 0 40
    8 Planned Order Release (PORel) 140 120 160 0 40 160

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    Gross Requirement (GR) 560 480 640 0 160
    PELAT PENYANGGA
    Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0
    1 Net Requirement (NR) 560 480 640 0 160
    Periode Pemesanan Planned Order Receipts (POR) 560 480 640 0 160
    8 Planned Order Release (PORel) 560 480 640 0 160 640

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    Gross Requirement (GR) 175 150 200 0 50
    JARING
    Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0
    1 Net Requirement (NR) 175 150 200 0 50
    Periode Pemesanan Planned Order Receipts (POR) 175 150 85 65 0
    8 Planned Order Release (PORel) 175 150 85 65 40

    LEVEL 2

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    Gross Requirement (GR) 140 120 160 0 40 160
    PROFIL C
    Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0
    1 Net Requirement (NR) 140 120 160 0 40 160
    Periode Pemesanan Planned Order Receipts (POR) 140 120 160 0 160
    8 Planned Order Release (PORel) 140 120 160 0 160 120

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    Gross Requirement (GR) 140 120 160 0 40 160
    PROFIL L
    Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0
    1 Net Requirement (NR) 140 120 160 0 40 160
    Periode Pemesanan Planned Order Receipts (POR) 140 120 160 0 160
    8 Planned Order Release (PORel) 140 120 160 0 160 120

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    Gross Requirement (GR) 1120 960 1280 0 320 1280
    STOPPER
    Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0
    1 Net Requirement (NR) 1120 960 1280 0 320 1280
    Periode Pemesanan Planned Order Receipts (POR) 1120 960 1280 0 320 1280
    8 Planned Order Release (PORel) 1120 960 1280 0 320 1280 960

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    Gross Requirement (GR) 560 480 640 0 160 640
    HOOK
    Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0
    1 Net Requirement (NR) 560 480 640 0 160 640
    Periode Pemesanan Planned Order Receipts (POR) 560 480 640 0 160 640
    8 Planned Order Release (PORel) 560 480 640 0 160 640 480

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    Gross Requirement (GR) 560 480 640 0 160 640
    TIANG UTAMA
    Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0
    1 Net Requirement (NR) 560 480 640 0 160 640
    Periode Pemesanan Planned Order Receipts (POR) 560 480 640 0 160 640
    8 Planned Order Release (PORel) 560 480 640 0 160 640 480

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    Gross Requirement (GR) 840 720 960 0 240 960
    PROFIL C ATAS
    Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0
    1 Net Requirement (NR) 840 720 960 0 240 960
    Periode Pemesanan Planned Order Receipts (POR) 840 720 960 0 240 960
    8 Planned Order Release (PORel) 840 720 960 0 240 960 720

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    FRAME BODY Gross Requirement (GR) 560 960 1280 0 320 1280
    HORIZONTAL Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0
    1 Net Requirement (NR) 560 960 1280 0 320 1280
    Periode Pemesanan Planned Order Receipts (POR) 140 960 1280 0 320 1280
    8 Planned Order Release (PORel) 140 960 1280 0 320 1280 960

    Item: PERIODE Q-3 Q-2 Q-1 1 2 3 4


    FRAME BODY Gross Requirement (GR) 560 480 640 0 160 640
    VERTIKAL Schedule Receipt (SR)
    Lead Time : On Hand Inventory (OHI) 0 0 0 0 0 0
    1 Net Requirement (NR) 560 480 640 0 160 640
    Periode Pemesanan Planned Order Receipts (POR) 560 480 640 0 160 640
    8 Planned Order Release (PORel) 560 480 640 0 160 640 480
    7 8 9 10
    30 0 30 55

    5 6 7 8 9 10 Total Biaya Inventory


    10 40 30 0 30 55
    $ 1,600.00
    0 0 0 0 0 0 Biaya Simpan
    10 40 30 0 30 55
    10 40 30 0 30 55 Biaya Pesan
    40 30 0 30 55 $ 1,600.00

    5 6 7 8 9 10 Total Biaya Inventory


    40 30 0 30 55
    $ 1,600.00
    0 0 0 0 0 Biaya Simpan
    40 30 0 30 55
    40 30 0 30 55 Biaya Pesan
    30 0 30 55 $ 1,600.00

    5 6 7 8 9 10 Total Biaya Inventory


    160 120 0 120 220
    $ 1,600.00
    0 0 0 0 0 Biaya Simpan
    160 120 0 120 220
    160 120 0 120 220 Biaya Pesan
    120 0 120 220 $ 1,600.00
    5 6 7 8 9 10 Total Biaya Inventory
    160 120 0 120 220
    $ 1,600.00
    0 0 0 0 0 Biaya Simpan
    160 120 0 120 220
    160 120 0 120 220 Biaya Pesan
    120 0 120 220 $ 1,600.00

    5 6 7 8 9 10 Total Biaya Inventory


    640 480 0 480 880
    $ 1,600.00
    0 0 0 0 0 Biaya Simpan
    640 480 0 480 880
    640 480 0 480 880 Biaya Pesan
    480 0 480 880 $ 1,600.00

    5 6 7 8 9 10 Total Biaya Inventory


    200 150 0 150 275
    $ 1,600.00
    0 0 0 0 0 Biaya Simpan
    200 150 0 150 275
    40 150 0 150 275 Biaya Pesan
    150 0 150 275 $ 1,600.00

    5 6 7 8 9 10 Total Biaya Inventory


    120 0 120 220
    $ 1,600.00
    0 0 0 0 Biaya Simpan
    120 0 120 220
    120 0 120 220 Biaya Pesan
    0 120 220 $ 1,600.00

    5 6 7 8 9 10 Total Biaya Inventory


    120 0 120 220
    $ 1,600.00
    0 0 0 0 Biaya Simpan
    120 0 120 220
    120 0 120 220 Biaya Pesan
    0 120 220 $ 1,600.00

    5 6 7 8 9 10 Total Biaya Inventory


    960 0 960 1760
    $ 1,600.00
    0 0 0 0 Biaya Simpan
    960 0 960 1760
    960 0 960 1760 Biaya Pesan
    0 960 1760 $ 1,600.00

    5 6 7 8 9 10 Total Biaya Inventory


    480 0 480 880
    $ 1,600.00
    0 0 0 0 Biaya Simpan
    480 0 480 880
    480 0 480 880 Biaya Pesan
    0 480 880 $ 1,600.00

    5 6 7 8 9 10 Total Biaya Inventory


    480 0 480 880
    $ 1,600.00
    0 0 0 0 Biaya Simpan
    480 0 480 880
    480 0 480 880 Biaya Pesan
    0 480 880 $ 1,600.00

    5 6 7 8 9 10 Total Biaya Inventory


    720 0 720 1320
    $ 1,600.00
    0 0 0 0 Biaya Simpan
    720 0 720 1320
    720 0 720 1320 Biaya Pesan
    0 720 1320 $ 1,600.00

    5 6 7 8 9 10 Total Biaya Inventory


    960 0 960 1760
    $ 1,600.00
    0 0 0 0 Biaya Simpan
    960 0 960 1760
    960 0 960 1760 Biaya Pesan
    0 960 1760 $ 1,600.00

    5 6 7 8 9 10 Total Biaya Inventory


    480 0 480 880
    $ 1,600.00
    0 0 0 0 Biaya Simpan
    480 0 480 880
    480 0 480 880 Biaya Pesan
    0 480 880 $ 1,600.00

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