PART- B

CONTROL & INSTRUMENTATION

CO2:- MEASURING INSTRUMENTS

 TECHNICAL REQUIREMENTS
iii
MEASURING INSTRUMENTS
GENERAL
1.00.
00 Measuring instruments/equipment and subsystems
offered by the Bidder shall be from reputed experienced
manufacturers of specified type and range of equipment,
whose guaranteed and trouble free operation has been
proven. Refer Sub-section Basic Design Criteria. Further,
all instruments shall be of proven reliability, accuracy, and
repeatability requiring a minimum of maintenance. They
shall comply with the acceptable international standards
and shall be subject to Employer's approval. All
instrumentation equipment and accessories under this
specification shall be furnished as per technical
specifications, ranges, makes/numbers as approved by
the Employer during detailed engineering.

1.02.0
1.03.0 All local gauges as well as transmitters, sensors, and switches for parameters like
pressure, temperature, level, flow etc. as required for the safe and efficient
operation and maintenance as well as for operator and management information
(including all computation) of equipment under the scope of specification shall be
provided on as required basis within the quoted lumpsum price. For bidding
minimum instruments have been indicated on the P&IDs. However, contractor sh
supply any additional local gauges/switches/transmitters/sensors for reds
mentioned above without any additional cost to the Employer.

1.04.0 Every panel-mounted instrument requiring power supply

shall be provided with a pair of easily replaceable glass
cartridge fuses of suitable rating. Every instrument shall
be provided with a grounding terminal and shall be suitably
connected to the panel grounding bus.
•
■
The necessary root valves, impulse piping, drain cocks,
gauge-zeroing cocks, va
manifolds and all the other accessories required for
1.05.0 mounting/erection of these too instruments shall be
furnished, even if not specifically asked for, on as
required basis. The contacts of equipment mounted
instruments, sensors, switches etc. for external
connection including spare contacts shall be wired out in
flexible/rigid conduits, independently to suitably located
common junction boxes. The proposal shall include the
necessary cables, flexible conduits, junction boxes and
accessories for the above purpose. Double root valves
shall be provided for all pressure tapping where the
pressure exceeds 40 Kgisq.cm.

For all instruments envisaged for sea water

applications, they shall be provided with
wetted parts made of Monel Hastelloy C
or any other material (if provenness
experience of the proposed material for
such applications_ is established by
Contractor).

1.06.0 All instruments shall be provided with

durable epoxy coating for housings and
all exposed surfaces of the instruments,
OARLIPALI STPP.I (2X800 TECHNICA
Bid Doc. Sub-Section
MW) L
No.: - C-02
FIRE DETECTION & SPECIFICA
CS-9549-
PROTECTION TIONS MEAS.
151.2
SYSTEM PACKAGE SECTION VI, INST.
PART-B

2 7 (I 7

Page
1 of 7
 CLAUSE TECHNICAL 'T
2.00. SPECIFICATION FOR ELECTRONIC TRANSMITTER FOR PRESSURE, D.P.,
FLOW AND LEVEL

SI. No. Features Essential/Minimum Requirements

1. Type of Microprocessor based 2 wire type, HART protocol

Transmitter compatible.
Accuracy ± 0.1 % of calibrated span ( minimum)

3. Output signal 4-20 mA DC (Analog) alongwilh superimposed digital

range signal (based on HART protocol)
2*
1;\
Er' •MICTI Turn down 10:1 for vacuum/very low pressure applications.
0.Y.- ratio
30:1 for other applications.

Stability + 0.1% of calibrated span for six months for Ranges up

to and including70 Kg/cm2.

± 0.25% of calibrated span for six months for

Ranges more than 70 kg/cm2(g).

Zero and span +/- 0.015% per deg.0 at max

span. drift
+/-0.11% per deg.0 at min. span.

Load 500 ohm (min.)

Housing Weather proof as per IP-55 with durable corrosion

resistant coating.

9. Over Pr.

10. •
Connection Plug and socket type

11. Process 112 inch NPT

12. Span and Continuous, tamper proof, Remote as well as

Zero adjustabilitymanualfrominstrumentwithzero
suppression and elevation facility.

13. Accetsories -Diaphragm seal, pulsation dampeners, syphon 6ff. as

required by service and operating condition.

-2 valve manifold for absolute pressure

transmitters (3-valve manifold For gauge/
vacuum pressure transmitters) and 5 valve
manifold for DP/level/flow transmitters.

DARLIPAL1 STPP-I (2.10100 TECHNICAL

Bid Doe. No.: Sub-Section - C-02 Page
MW) SPECIFICATIONS
CS-9549-151.2 MEAS. INST. 2 of 7
SECTION VI, PART-B
CLAUSE NO. TECHNICAL REQUIREMENTS IMi NTPliniii

SI. No. Features Essential/Minimum Requirements

-For hazardous area, explosions proof enclosure as

' described in NEC article 500.

14. Diagnostics SelfIndicatingfeature

15. Power supply 24VDC±10%.

16. Adjustment/cal
Centralised PC based system (In Employer's Scope). In
ibrationimainte addition total two (2) no. of hand- held type universal
name calibrators compatible with HART protocol, shall be
provided.

Notes. In case it becomes necessary to use a DP transmitter for pressure

measurement then a 3-valve manifold should be used in place of 2-valve
manifold.

LVDT type is not acceptable.

•
Where the process fluids are corrosive, viscous,solid bearing or slurry type,
diaphragm seals shall be provided. Parts below the diaphragm shall be
removable for cleaning. The entire volume above the diapragm shall be comp-
letely filled with an inert liquid suitable for the application.
3.00.00
ULTRASONIC TYPE LEVEL TRANSMITTERS

51. Features Essential/Minimum requirements

No. ( Pn,
1.Type of Transmitter C-77-1
Non contact Microprocessor based 2 +Mr \iyile=,It
HART protocol compatible Ultrasonic transmitter .•-•••
2.Output signal Galvanically isolated 4-20mA DC (Analog) atoilr
with superimposed digital signal (based on HART
protocol) •
3.Sensor Accuracy +1- 0.5% of calibrated span
4.Sensor Repeatability 3 mm or better
5.Power supply 24 V DC +/- 10%
6.Temperature To be provided within transducer
compensation .
7.Configuration Sensor unit and Electronic units are to be
separate. It shall be possible to mount the
Electronic unit at a remote accessible location
from the transducer. All cables and weather proof
Wings to interconnect transducer to electronic unit
shall be provided by Bidder
8.Housing Weather proof as per IP-55 with durable corrosion
. resistant coating.

OARUPALI STPP-I (2X800 NM} TECHNICAL

Sub-Seciion - C-02 Page
FIRE DETECTION & PROTECTION Old Doc SPECIFICATIONS
CS-95.19-151-2 MEAS. INST. 3 of 7
SYSTEM PACKAGE SECTION VI. PART-B

278
 CLAUSE NO. TECHNICAL REQUIREMENTS I Wailhe
NTPC
.

SI. Features Essential/Minimum requirements

No.
9.Calibration Through HART Communicator.
10.
Zero and Span Continuous, tamper proof, remote as well as
adjustment manual adjustability from instrument. It shall be
possible to calibrate the instrument without any
level in the tank/sump etc
11.
Sensor Material Corrosion resistant material to suit individual
application requirement.
12.
False signal tolerance Transmitter shall be . capable of ignoring false
echoes from internal tank/sumps obstructions
such as pipes, heating coils or agitator blades.
Also transmitter shall have adjustable damping
circuitry
.1../4,..
13.Range Range of transmitter shall be capable of covering
,01H the complete level span of tank taking care of
blocking distance, frequency attenuation due to
441..
3h- It+ E k

surface, obstructions, vapors etc

'ant. „ '‘ 14.Display Minimum 4 character LCD display with integral
keypad, access protected by user code

15.Diagnostics Loss of echo alarm etc

16.Load Impedance 500 ohms minimum

17.Electrical Connection Plug and socket

18.
Accessories  All weather canopy for protection
from direct sunlight and direct rain.

 All mounting hardware and

accessories
required for erection and commissioning
mounting linings material shall be SS 316.

 For hazardous areas, explosion

proof enclosure as described in NEC article

Note:-
Contractor _....
can also provide Radar type transmitter in place of ultrasonic transmitters
subject to approval by Employer during detailed Engineering.

OARLIPALF STPP-J (Z)0300 MW) TECHNICAL

Sub-Section • C.02 Page
FIRE DETECTION & PROTECTION Bid Doc. No.: SPECIFICATIONS
CS-9549-151-2 MEAS. INST. 4 of 7
SYSTEM PACKAGE SECTION VI, PART-8
CLAUSE NO TECHNICAL REQUIREMENTS I terPC I

4.00.00
SPECIFICATION FOR PR. GAUGE, D.P. GAUGE, TEMP. GAUGE AND LEVEL
GAUGE.
SI. FEATURES ESSENTIAL/MINIMUM REQUIREMENTS
No
Pr: Gauge! DP Temperature Level Gauge
Gauge! Gauge
Draugh!
gauges

1 _ Sensing Bourdon for Mercury in steel for Tempered

Element and high pressure, below 450°C and toughened
material Diaphragm/Bel inert gas actuated Borosilicate gauge
low for low pr. for above 450°C of glass steel armoured
Of 316 SS - SS bulb and reflex or
transparent ,
capillary. type.
carbon
2 Body Die-cast Die-cast aluminium Forged
material aluminium steel/304 SS covering

3 Dial size 150mm 150 mm Tubular as

entire range
PTC and
4 End 112 inch NPT 3/4" NPT (F) Process connection
connection (F) per ASME N-k , j„:---
drain/vent 15 - .
.3 - - -

5 Accuracy ±1% of span ± 1% of span ± 2% -- 1 svF y:

'''-"1" h
,
,,,,. NJ
6 Scale Linear, 270° Linear, 270° arc Linear ver ..,"'- N..

• arc graduated graduated in °C

in metric units of max.
7 Range Cover 125% of Cover 125% of Cover 125%
selection max. of scale - max. of scale of scale pr. at

8 Over range Test pr. for the assembly shall be1.5 to the max. Design
test 38°C.

9 Housing Weather and Weather and dust CS/3fI21SSleakproof

dust proof as proof as per IP-55 -'. •
per JP-55 name

10 Zero/span Provided Provided — • all KEL-F

adjustment
drain
*1 Identification Engraved with -service legend or laminated phenolic as
plate
12 Accessories Blow out disc, 55 Thermowell Gasket for
siphon, shield for
transparent
snubber, type vent
TECHNICAL
Page
OARLIPALI STPP-I (2X800 MW) Bid Om. No.; SPECIFICATIONS Sub-Section - C-02
FIRE DETECTION PROTECTION CS-9549451-2 5 of 7
& SECTION VI, PART-B MEAS. INST.
SYSTEM PACKAGE

280 L? 7
 TECHNICAL REQUIREMENTS I tx4?RO RIO
CLAUSE NO.
I
SI. FEATURES ESSENTIAL/MINIMUM REQUIREMENTS
No
Pr. Gauge! DP Temperature Level Gauge
Gauge! Gauge
Draught
gauges
dampener, per CS/Alloy process
chemical seal Requirement.
( i f r e q u i r e d b y
process)
gauge .
isolation valve

. 13 Material of 316 SS } 304 316 SS 1 304 SS

. Bourdon} SS
movement
.:,--21J-6-,
Notes:-
RO rol flIS
Alf I *Bicolour type level gauges will be provided for applications involving steam and
,
tr.•
*
water except for condensate and feed water services.
....e' eat,/
Length of gauge glass shall not be more than 1400 mm. If the vessel is higher,
;'AvouLa"_-:!..,"' multiple gauge glasses with 50 mm overlapping shall be provided,
---,--_,—

Where the process fluids are corrosive, viscous, solid bearing or slurry type,
- diaphragm seals shall be provided. Parts below the diaphragm shall be removable
for cleaning. The entire volume above the diaphragm shall be completely filled
with an inert liquid suitable for the application.
5.00.00 PROCESS ACTUATED SWITCHES

FEATURES ESSENTIAL / MINIMUM REQUIREMENTS

Pressure! Draft Temperature Level switches
Switches! DP switches
Switches
Sensing Piston actuated Vapor pressure Float type switches/RF type
Element for high pressure sensing, liquid for applications as decided
and diaphragm ' filled bellow type by Employer during detailed
or bellows for low with SS bulb and engineering.
pr./ vacuum capillary (10 m Radio- ..-'
minimum} above frequencWcapacitance type
gland for other application.

Material 316 SS Bulb 316 SS/ 316 SS •

capillary 304 SS

1
End % inch NPT (F) /2 inch NPT (F) Manufacturer standard
connection

Over range 150% of max. - 150% of max. design

proof design pr. pressure
pressure

DARLIPALr STPP-I (LIMO MW) TECHNICAL Page

FIRE DETECTION 8. PROTECTION Bid Doc. No.: SPECIFICATIONS Sub-Section - C-02
CS-0549-151-2 6 of 7
SYSTEM PACKAGE SECTION VI. PART-B MEAS. MST.

281 Qir
CLAUSE NO. TECHNICAL REQUIREMENTS
 I tgaiBil
1
tfrPC
FEATURES ESSENTIAL MINIMUM REQUIREMENTS
!

Pressure! Draft Temperature Level switches

Switches! DP switches
Switches
Repeat- + 0.5% of full range
ability
No. of 2 No.+2NC. SPDT snap action dry contact
contacts

Rating of 60 V DC, 6 VA (or more if required by or PLC)*

contacts

Elect. Plug in socket

Connection

Set point! Provided over full range

dead band
adjustment
Enclosure Weather and dust proof as per IP-55

Accessories Syphon, Thermo well of 316 SS All mounting

snubber, and packing glands accessories
chemical seal,
pulsation
dampeners as
.:J----A-Lx--=-
required by _
process %

Mounting Suitable for Suitable for rack - ,-,/ N. Eos ':.1 L

encosure rack m o u n t i n g or
—3
rect l/ k i di 3 Mr i, , . .
,
mounting or mounting -
C :,1
direct mounting "-:-...; ... '.
---.....201,-.-u.,
Where the process fluids are corrosive, viscous, solid bearing or ---- . ---
diaphragm seals shall be provided. Parts below the diaphragm shall be L4:1-.:- '
for cleaning. The entire volume above the diaphragm shall be completely
slurry type,
an inert liquid suitable for the application. removable
5.01.00
filled with
Limit switches shall be silver plated with high conductivity and non-corrosive
Contact rating shall be sufficient to meet the requirement of.-Fire alarm
System subject to a minimum of 60V, 6VA rating. Protection claSs.shall type.
6.00.00 Control
'
SOLENOID VALVES be IP-55.
Solenoid valves shall fulfill the following requirements : -
a) Type 213h1 way SS 3161 forged brass (depending on the
application Employers approval during detailed engg.) subject to
b) Power supply 24V DC.
c) Plug in connector connection.
d) Insulation : Class 1-1

DARL]PALI STPP-I (2X8DO MW) TECHNICAL Page

Bid Doc. No.: SPECIFICATIONS Sub-Secilon - C-02
& 7 ol 7
FIRE DETECTION PROTECTION CS-9549-157-2 SECTION Vi, PART-B MEAS. INST.
SYSTEM PACKAGE