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Edu Cat e MTD FF V5R8
Edu Cat e MTD FF V5R8
Edu Cat e MTD FF V5R8
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Version 5 Release 8
March 2002
EDU-CAT-E-MTD-FF-V5R8
Targeted audience
New Mold Tooling Design users
2 days
Prerequisites
CATIA V5 Fundamentals
You will discover CATIA V5 Mold Tooling Design user interface and you will
review the general process to create a Mold
Workbench Mold Tooling Design is a member of the family of Mechanical Design applications :
MTD Tools
Standard
Tools General
Assembly
Tools
Add retainers
Add Mold Plate
Add Insert
Locking Screw
Ejector Pin
Ejector
Ejector Sleeve
Miscellaneous Components
User Component
Eye Bolt
Creation of a
new Mold Base
In Tools / Options …
Position the
Molded Part
Add Core and Cavity
components separation
Add injection
runners and End of Mold
coolant creation
channels
Copyright DASSAULT SYSTEMES 2002 16
Creating a new Mold
You will see how to create a new Mold Product from scratch, insert the Molded
Part in the new Product and create the corresponding Mold Base.
The Molded Part can be created in the Mold Product by inserting the already
existing CATPart :
From the contextual menu of the top Product : Components / Existing
Component, then selecting the name of the CATPart file
Or by using standard menu Insert / Existing Component…, , then selecting the
name of the CATPart file
Its Part Number (see tab Product in contextual menu Properties) must be
MoldedPart
You can define as you wish the Instance name and the name of the CATPart
file
The Molded Part must contain the part itself and also all the surface
elements required for core/cavity separation.
It is generally created as the result of the preparation work done in
workbench Core & Cavity Design.
The Molded Part should contain the following elements, in an open body
called PartingBody :
PartingSurface : the parting surface around the Molded Part, created
from the parting line
CoreSurface : Join of the core side of the part and of PartingSurface
CavitySurface : Join of the cavity side of the part and of PartingSurface
The elements bearing these names will be used by the application as default
elements (editable) for core/cavity split operations and for creating gates
and runners.
If they are not present, you will have to explicitly select other elements in
the Molded Part when performing core/cavity split operations.
PartingSurface
The Core Side may come
from any operation (CCV
Define Pulling direction,
GSD Extract, …)
Core Side
Cavity Side
Filling Holes
You can create a new Mold Base by defining entirely the number, types and
dimensions of the plates :
The default Mold Base configuration includes all the different types of plates,
with default values for their dimensions.
You may deactivate some of them (except Core and Cavity, which are
mandatory), or modify on the fly each dimension depending on your design
needs.
• Mandatory plates are shaded in the panel and cannot be deactivated
Function Create a new • Optional plates can be deactivated : the preview of the Mold Base is
Mold allows you to then automatically updated
create a new Mold Base
Mold Product
Sub-assemblies
You can also use the Compass to dynamically move the Molded Part in order
to ensure that the Parting Surface will fully split Core and Cavity plates, or to
define precise location values.
You can for example snap the Compass to the local axis system of the
Molded Part or to the Parting Surface, in order to drag it as desired.
Core and Cavity Plates must be split to fit the shape of the Molded Part
You will learn how to select and instantiate any type of component in a Mold.
The procedure to select, then position a component is similar for all the
available types of components (Leader Pin, Bushing, Locating Ring, Cap
Screw, …).
Then select the appropriate variant for this reference, depending on the
dimensions required :
Note that if Selection / Filter is active in Tools / Options / Mechanical Design /
Mold Tooling Design (default setting), a knowledge rule is applied to filter
only the relevant dimensions. This knowledge filter is specific to each type of
component (please refer to the on-line documentation for the exhaustive
description of these rules). You can erase the proposed filter if you want to
see the whole list.
Select the desired variant in the list
By default, the
relevant filter for
the current type Double-click the
of component is desired variant to
applied select it
Once you have picked the 3D point, a preview of the component is displayed,
and you can now adjust precisely its position by entering proper values for
Instance Origin, either by entering numerical values (absolute : X,Y,Z, or local :
U,V,W), or by using the green arrows displayed in the viewer (for translation) or
the green half-circle (for rotation).
Numerical values
and arrows
Predefined point included
positions are
in the Mold Base
updated
simultaneously
Fields Drill From and To in tab Positioning allow to define the first and last
plates to be drilled by the component when it is inserted in the Mold Base. The
plates are automatically drilled by the application when validating creation.
Note that Mold Bases coming from catalogs of standard providers contain
predefined sets of points, automatically recognized by the application when
inserting a given type of component (automatic multi-instantiation).
Note that this is done only if option Preview All is active.
For example, when picking one of the points dedicated to the positioning of
Leader Pins, the corresponding additional instances of the Leader Pin are
automatically positioned on the other predefined points.
Once the position of the component has been determined, you can proceed for
the other parameters as described in the positioning method based on a 3D point.
Selecting Components
Instantiating and Positioning Components
You will see how to modify the definition of a component, how to fit its shape to
Core and Cavity requirements if needed, and how to delete it in a way that
ensures data consistency.
This function will perform a “smart” delete, removing not only the
components, but also its associated holes in the various plates. It is
mandatory to use it instead of the standard Delete function, which does not
ensure such consistency.
Editing a Component
Splitting a Component
Defining Inserts :
If necessary, you can create Inserts in your Mold Base, for example in the case
of a multi-impression Mold.
You can create in Core Plate and Cavity Plate the main inserts corresponding to
your part, but you can also create additional inserts inside these main inserts, if
the complexity of your part requires so.
Creating an Insert :
You must first update the overlap values between Core and Cavity plates (= 80%
by default), since contact between InjectionSide and EjectionSide of the Mold
will happen via the inserts on each side, and no longer via Core and Cavity
Plates.
Select Mold Edition in Click button F(x) Edit the value of the overlap
contextual menu of the
Mold Base
Creating an Insert :
To create an Insert, use function Add Insert after creating your Mold Base.
Creating an Insert :
Define the position of the insert :
Creating an Insert :
Define the elements of the Mold to be drilled by this insert (typically the Core
Plate for the main Core Insert, and the Cavity Plate for a main Cavity insert).
Adjust the dimension of the insert using tab Parameters
Split the Insert using function Split Component… in contextual menu
Creating a Slider :
To create a Slider, use function Add Slider
Creating a Slider :
Define the position of the Slider :
You can use the same positioning capabilities as for the other types of components, for
example by first picking a planar face on the top of the Core Plate, then adjusting the
position with the green sliders
Creating a Slider :
Define the elements of the Mold to be drilled by the Slider (typically the Core
Plate and the Cavity Plate)
Adjust the dimension of the Slider using tab Parameters
This is necessary to
ensure proper kinematic
simulation.
Creating a Slider :
Split the Slider using function Split Component… in contextual menu
1 2
3 4
Note that standard drilling
mechanism (Drill From… To)
operates only on plates, not on
components, like Retainers.
Creating drillings :
This is done using function Tools/Drill Component…
The Retainers should be drilled with the DrillHole of each CapSCrew
The CorePlate should be drilled with the TapHole of each CapScrew
1
2
Creating a Slider
Creating corresponding Retainers
Creating corresponding fixing Screws
Creating corresponding Angle Pin
Drilling corresponding holes
Creating a Gate
Creating a Runner
Creating a Coolant Channel
Gate creation
The application creates in MoldedPart an Open Body called
GateBody. It will contain the location (as Point name Gate.N)
of all the gates created in this Part.
You can modify their location by directly selecting them in
the tree.
You may create any number of gates.
Note that the Gates are picked from catalogs : you can create
your own catalogs with gates of one of the predefined types
(direct, side, submarine), but with your own sketch.
Gate edition
You can edit a Gate via option Gate Edition in its contextual
menu.
Gate deletion
At this stage, you can delete a Gate using standard function
Delete, since it is only a point.
The Gate point location must coincide with one extremity of the layout.
There must be tangency continuity between all elements of the sketch.
This is mandatory to ensure a correct projection of the sketch onto the support
surface, operated by the application in the next creation step.
Note that when creating the Runner, the Gate is also created in the 3D viewer
D1 = inner diameter
D2 = counterbore diameter
L = counterbore depth
A = V-bottom angle
You will see how any Mold component is structured, and how to create and
instantiate user-defined components
You can also create your own designs for predefined types of components
(e.g. a custom Leader Pin) to extend the libraries offered in the application
You can put your user components in your own catalogs and link your
catalogs to those known by the application
A Mold Tooling Design component, either coming from provided standard catalogs
(e.g. a Leader Pin), or defined by the user, must have the same basic structure.
1
Use workbench Catalog Editor
to create a new catalog
2
Rename the default chapter to fit the
kind of user components it will contain.
4
Use function Add Component to define the
physical location of the CATPart or CATProduct
containing your design.
5
Use function Add Keyword to define the
relevant parameters for your component
6
Then save the new catalog file, using the
name you wish
Then you must link you own catalog to the existing User Catalog provided
with the application :
7
Open existing master User Component catalog :
\intel_a\startup\components\MoldCatalog\UserComponent.catalog
8
Use function Add link to other catalog to
make a reference from the master catalog
to the chapter of the new user catalog
9
Define now a value for Keyword Supplier
for the newly added chapter
10
Save the new version of
UserComponent.catalog
To instantiate a User Component in a Mold, use dedicated icon Add User Component :
you have access to your own components in the same way as for predefined
components (preview, positioning capabilities)
You also have access to some specific components delivered with application MTD :
It is not mandatory to put your user component in a catalog. When you want
to instantiate it, it is possible to pick directly the CATPart file :
For further machining purposes, you may need to collect, for some or all
the plates of the Mold, the list of the holes with their characteristics : XY
position, diameter, depth, etc. :
This is done using macro
\intel_a\code\command\CATMoldFindHolesInPlate.CATScript
Before running it, make sure document Mold is the current document. The
result is a .txt file (text) for each selected plate, located in folder C:\Temp
(redefinable).
You can reformat it as for example an .xls file (Excel) and insert it in a Drafting
layout.
Current limitation : Coolant Channels holes are not taken into account.