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EP0591475B1
EP0591475B1
Oi
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Rank Xerox (UK) Business Services
(3. 10/3.09/3.3.3)
1 EP 0 591 475 B1 2
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3 EP 0 591 475 B1 4
batch pulper is about 15-30 minutes, and thus the the nozzles being arranged around the outlet and
energy consumption is about 250-350 kWh/batch. possibly slanted to the direction of the flow of pulp.
The object of the method and apparatus ac- The defibrizing drum 6 comprises parts described
cording to the invention is to optimize the treatment in the above-mentioned US patents, in other words
of waste paper, the optimal treatment including 5 the drum 6 is divided into two parts by a partition
- reduced energy consumption wall 20, the receiving, first end 22 of which is non-
- reduced amount of impurities and cut fibres perforated and provided with substantially axial in-
- improved screening results terior ribs 24 for lifting the pulp as the drum
- efficient deinking rotates, after which the pulp is allowed to fall down
- efficient removal of stickies. io against the bottom of the drum, thus comminuting
A characteristic feature of the method accord- the low-consistency pulp further. This so-called fur-
ing to the invention is that the treatment time in the ther comminution zone is provided with either ad-
HC-pulper has been considerably reduced, the justable or fixed baffles 30 for retaining the pulp in
time now being about 8-15 minutes. Accordingly, the zone long enough to achieve the desired de-
the screen drum has been provided with a further 15 gree of defibrizing. As the material is treated in the
defibrizing zone, not only for diluting and evenly defibrizing drum its consistency becomes that of
mixing the suspension, but also for further de- being homogenized, after which it can be dis-
fibrizing the suspension, the defibrizing being as- charged by a feed scoop or the like through an
sisted by the initial comminution in the HC-pulper. opening 26 in the partition wall 20 into the screen-
The bonds, whether glue- or other bonds, between 20 ing portion 28 of the defibrizing drum. The screen-
the particles of the pulp discharged from the HC- ing portion 28 is perforated, thus enabling all the
pulper have been loosened to the extent that even pulp particles smaller than the openings to be
the relatively gentle operation of the screen drum accepted through the openings while the larger
will attain practically the same result as an HC- particles remain inside the drum, wherefrom they
repulping lasting twice as long, but without violently 25 are discharged via the second end of the drum to
cutting the fibres the way an HC-pulper would do. the rejects and for further treatment. The screening
The characteristic features of the apparatus portion can be provided with, as illustrated in Fig.
and method according to the invention will become 2, a two-stage screening portion 28' consisting of
clear from the accompanying claims. two perforated drums 32 and 34, one within the
In the following, the invention will be described 30 other, the inner drum 32 of which is provided with
by way of example in closer detail with reference larger openings (7-10 mm) for separating the larg-
to the accompanying drawings, in which est contaminant particles, whereas the outer drum
Fig. 1 is a schematic cross-section of an appara- 34 is provided with the actual screening openings
tus according to the invention, and (4-6 mm) for withdrawing the accept.
Fig. 2 is a fragmentary elevation of an advanta- 35 From the either single- or two-stage screening
geous construction of a defibrizing drum of an portion 28 the accepted pulp is discharged through
apparatus according to the invention. the perforated drum to a vessel 40 preferably hav-
As illustrated in Figure 1, the apparatus accord- ing a mixer 42 for keeping the pulp moving and
ing to the invention generally comprises a con- preventing the pulp from settling down on the bot-
veyor 2 or the like, by means of which the material 40 torn of the vessel. Dilution liquid can additionally be
to be treated is introduced into a high consistency mixed into the pulp with the mixer, if needed. The
pulper 4, wherefrom the partly comminuted ma- pulp is discharged from the vessel by a pump 44,
terial is discharged into the defibrizing drum 6. The preferably a degassing centrifugal pump. Connect-
high consistency pulper or, in short, the HC-pulper, ing such a pump to the process according to the
comprises an actual pulper vessel 8, a rotor 10 45 invention will further optimize the above-described
arranged at the bottom thereof, advantageously in process and contribute to the total economy there-
the central part of the bottom, a liquid inlet 12, and of. At least some gas will in any case be mixed
an outlet 14 for the initially comminuted material, with the pulp during the repulping, while it is known
advantageously arranged at an angle of about 35- that gas is disadvantageous to subsequent pulp
60 ° , preferably at an angle of about 45 ° . The 50 treatment stages.
outlet 14 is provided with a valve 16 for closing the An apparatus according to the invention op-
outlet during the initial comminution in the pulper 4. erates so that the secondary material to be de-
A dilution liquid inlet 18 for controlling the consis- fibrized is firstly conveyed to the pulper vessel 8
tency of the material to be treated further is ar- by conveyor 2, the pulper vessel being separated
ranged to communicate with either the outlet 14 or 55 from the defibrizing drum 6 by a valve 16. The
the first end of the defibrizing drum 6. The inlet 18 consistency of the material is adjusted to the de-
can be replaced by a plurality of inlet nozzles sired level, e.g. 12-18%, by feeding dilution liquid
connected to an annular dilution liquid inlet duct, into the pulper via duct 12. The material is com-
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5 EP 0 591 475 B1 6
minuted in the pulper by rotor 10. The rotor is taminants, e.g. plastic, but only a small amount of
rotated for, e.g., 8-15 minutes at 140-160 rpm, long fibres. Further, the HC-pulper had to be larger
depending on the material to be defibrized. Subse- than that of the present invention, because it had,
quent to that, the material initially comminuted by in a way, to perform the tasks of two different
the HC-pulper is periodically discharged unscreen- 5 apparatuses. On the other hand, the defibrizing
ed to the defibrizing drum 6 by opening the valve drums previously used for defibrizing difficult ma-
16, thus enabling the material to flow under gravity terials were large, gave a poor yield and the reten-
to the further comminuting/homogenizing portion tion times were long. Thus our invention has solved
22. It is also possible, if the operation and the the disadvantages of the prior art and thereby
construction of the HC-pulper are optimized to the io enables the defibrizing to be optimized, with the
limit, to continuously discharge the HC-pulper by result that the length of the fibres is not reduced
keeping the valve fully open or partly throttled. during the treatment, energy consumption and the
Liquid is introduced either into outlet 14 or to the size of the necessary machinery have been re-
further comminuting zone of the defibrizing drum duced and treatment times have been shortened.
for diluting the consistency of the initially com- is Further, removal of stickies and ink from the pulp is
minuted material to about 8-12% prior to further now considerably more efficient, as well as the
treatment, a consistency suitable for the screening removal of fibres from plastic and foils. In addition
portion. The material is treated in the further com- to that, the controllability and economy of the pro-
minuting zone of the drum as long as necessary to cess of comminuting difficult materials have been
achieve the desired defibrizing efficiency. The pulp 20 substantially increased, because there no more is a
is thereafter allowed to be discharged into the need for a high temperature or for the process to
screening portion, where the pulp is further diluted. be strongly alkaline, but the pH of the process can
In the screening portion the accepts fraction is as well be neutral.
separated from the pulp through the drum open- Finally, please note that the above is a descrip-
ings at a consistency of about 3-4%, while the rest 25 tion of only one embodiment of the method and
of the material is discharged through the second apparatus according to the invention, with no inten-
end of the drum. The accepts fraction is withdrawn tion whatsoever of limiting the scope of protection
for further processing by a degassing centrifugal from that described in the accompanying claims.
pump, thus eliminating the disadvantages caused
by gas in further processing. 30 Claims
It can exemplarily be stated that the length of
the drum treatment zone is desirably about the 1. A method of treating waste paper and board,
same as the diameter of the drum or maybe even especially material that is difficult to defibrize,
slightly more than that. The exact dimensions of such as different packings and wrappings, cor-
the drum do naturally depend on how difficult the 35 rugated boards, polyethylene-covered wrapp-
material is to treat. The diameter of the drum will ings, other plastic-covered boards, Tetrapak-
usually be between 2-4 m, depending on the exact packings and other difficultly treatable layered
application, whereas a typical retention time, when papers, by means of initially comminuting the
utilizing the method according to the invention, is material to be treated so that the fibrous ma-
about 20-30 minutes, and the power consumption 40 terial is separated from the plastic, foils, and
is 15-25kW/ton of pulp. If the same amount of pulp other reject material, the method being further
were to be defibrized utilizing a conventional characterized in the steps of
Fibreflow™ -drum only, the retention time would be - comminuting said material further so that
about 40-60 minutes, the treatment result, as far as fibrous material is defibrized to the extent
yield is concerned, would be lower, and the con- 45 that it can be screened, and
sumption of hot water and chemicals would be - screening said material.
remarkably higher. In addition to this, the process
conditions in general would in most cases be nega- 2. The method as recited in claim 1, character-
tive to the total process. ized by the following treatment steps of
As can be seen from the above, the method of 50 - introducing the material to be defibrized
defibrizing according to the invention clearly differs into an HC-pulper,
from the prior art solutions. Previously the material - introducing dilution liquid into the pulper,
was completely comminuted in either a HC-pulper - performing the initial comminution in the
or a defibrizing drum. On the one hand, the violent HC-pulper,
treatment subjected to the fibres by the HC-pulper 55 - discharging the unscreened initially com-
results in a great amount of chopped fibres and minuted material into the defibrizing
contaminants, thus causing the pulp to include a drum for further comminution,
great amount of very short fibres and small con-
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- diluting the consistency of the material - accept and reject discharge means (40,
so as to be suitable for the further com- 44).
minution,
- comminuting the material further in the 10. The apparatus as recited in claim 9, char-
further comminuting zone of the defibriz- 5 acterlzed in that said material discharge
ing drum, means (14) is a tube arranged at an angle of
- homogenizing the consistency of the ma- 35-60° with a valve (16) arranged therein.
terial in the further comminuting zone;
- discharging the material into the screen- 11. The apparatus as recited in claim 9, char-
ing zone, io acterlzed in that the further comminuting por-
- separating the accepted fibrous material tion (22) of the defibrizing drum (6) is non-
into the accepts, and perforated and provided with substantially axial
- discharging the reject from the defibriz- ribs (24) and baffles (30) for improving the
ing drum. homogenization of the pulp, the ribs and baf-
15 fles both being inside the drum (6).
3. The method as recited in claim 2, character-
ized in the step of separating gas from accept 12. The apparatus as recited in claim 9, char-
by a degassing pump. acterized in that the length of the further com-
minuting portion (22) of the defibrizing drum
4. The method as recited in claim 2, character- 20 (6) is at least equal to the diameter of the drum
ized in the step of diluting the the material in (6).
the HC-pulper to a consistency of between 12
and 18%. 13. The apparatus as recited in claim 9, char-
acterized in that the screening portion (28') of
5. The method as recited in claim 2, character- 25 the drum comprises two perforated drums (32,
ized in the step of diluting the material in the 34), one located within the other.
defibrizing drum to a consistency of between 8
and 12%. 14. The apparatus as recited in claim 9, char-
acterized in that there is a partition wall (20)
6. The method as recited in claim 2, character- 30 inside the drum (6), located between the fur-
ized in that the duration of the initial com- ther comminuting portion (22) and the screen-
minution is about 8-15 minutes. ing portion (28, 28'), the partition wall being
provided with an opening (26) and a lifting
7. The method as recited in claim 2, character- scoop or the like for discharging the material
ized in the step of performing screening in two 35 from the further comminuting portion (22) to
stages. the screening portion (28, 28').
8. The method as recited in claim 2, character- 15. The apparatus as recited in claim 9, char-
ized in the step of discharging the initially acterized in that the accept discharge means
comminuted material into the defibrizing drum 40 is a vessel (40) located below the screening
in a continuous flow. portion (28, 28') with a degassing centrifugal
pump (44) connected thereto.
9. An apparatus for treating waste paper and
board, especially material that is difficult to Patentanspruche
defibrize, such as Tetrapak or like polyethyl- 45
ene-covered wrapping papers, the apparatus 1. Verfahren zur Behandlung von Altpapier und
including an initial comminutor (4), or a so- -pappe, insbesondere von Material das schwer
called HC-pulper, zu zerkleinern ist, wie verschiedenen Verpak-
material inlet means (2) to the HC-pulper, kungen und Umschlagen, Wellpappen, poly-
and 50 athylenbeschichteten Fabriksumschlagen, an-
material discharge means (14) from the deren kunststoffbeschichteten Pappen, Tetra-
HC-pulper, pak-Verpackungen und anderen schwer zu be-
and being further characterized in that it handelnden mehrlagigen Papieren, durch Vor-
comprises zerkleinerung des zu behandelnden Materials
- a defibrizing drum (6) with a further com- 55 auf solche Weise, dal3 das Fasermaterial von
minuting portion (22) and a separate den Kunststoffen, Metallfolienpapieren und an-
screening portion (28, 28') arranged derem Spuckstoff abgeschieden wird, welches
therein, and Verfahren ferner durch die folgenden Schritte
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8. Verfahren gemaB Anspruch 2, gekennzeichnet 15. Vorrichtung gemaB Anspruch 9, dadurch ge-
durch den Schritt der Abfuhrung des vorzer- kennzeichnet, daf3 es sich bei den Gutstoff-
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