Installation Manual for the

Bonanza A-36 (Known Ice)

Ice Protection System

Manual 10353-01
Revision 3
30 May 03

3213 Arnold Ave.

Salina, Kansas 67401
U.S.A.
Phone: (785) 493-0946
Fax: (785) 493-0950
 Introduction to This Manual
Congratulations on the purchase of a TKS Ice Protection System for your Bonanza! This system
represents the state of the art in liquid ice protection for high performance single engine aircraft. It will
provide safety and flexibility in dealing with icing encounters. Furthermore, the Bonanza system
continues the new generation and philosophy of TKS ice protection, with laser-drilled titanium porous
panels, reduced parts count, and component upgrades. This configuration yields effective ice protection,
reduced installation man-hour requirements, and an attractive appearance.

This manual provides a pictorial, chronological guide to the installation of TKS system. Component
installation is illustrated as the installer sees it, with engineering drawings used strictly as reference
support where needed. The installation instructions are organized in the exact sequence of the
installation. One only needs to start at the beginning of this manual, complete the steps of each page,
then proceed to the next page. After the last page is completed, the installation will be finished.

Each installation drawing is immediately preceded by a parts list. Each component is identified with an
Item Number, Part Number, and Description. The Item Number is the cross reference utilized
throughout this manual. When a component is identified in a drawing with a numbered tag , that
number is the Item Number for that particular component. Each component within the packaged kit can
be identified by the Part Number, marked appropriately on its individual packaging. The last section of
this manual presents a comprehensive parts list for the system, identifying Item Number, Part Number,
Description, Supply Code, and the Quantity per Variant.

Before proceeding with the installation, it is best to inventory the system with the parts list. Using the
column for the variant purchased, identify and verify the parts count. Only parts labeled within the parts
list with Supply Code A and H are supplied with the kit. Items labeled with a supply code of C and D
are the supply responsibility of the installer.

The first three drawings are provided as a general reference to the system. They illustrate the general
layout of the system, both pictorially and schematically. The drawings are useful references throughout
the course of the installation.

With the forth drawing, the actual installation process commences. On pages requiring specific, ordered
steps, the sequence is identified with numbered signs, , , . Follow that sequence for that page.
On pages with out signs, follow the instructions in the most convenient order. Finish all items on a page
before proceeding to the next page.

When the steps to this manual are completed, your Bonanza will have a new level of utility for operation
in today's flight environment. This manual provides the means to install that capability. It also provides
a useful reference to the system after installation. Keep the manual with your aircraft records and do not
discard it. Use your aircraft now with the peace of mind that TKS Ice Protection will be with you.

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 Revision History

Rev Number Description Date Approval

0 Preliminary Release
1 Revised Cover Page, Pages i-ix, 1-4, 39-43 with revision 12 Nov 02
#; Revised Drawings 10355-14, 15, 24 for Stall Warning
Switch Installation; Revised Parts List.
2 Update item numbers and page numbers on drawings. 13 Feb 03
Revise fluid tank installation to bladder style tank and
add pitot heat light installation
3 Updated Cover and pages 1-4; Added 2 pc. McCauley 30 May 03
and Hartzell Propeller installation; Revised Parts List

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 Table of Contents
Title Page

Introduction to This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Weight and Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Approved Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Panel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Bonanza Installation Drawings

(10355-01) Location of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
(10355-02) A36 (with wedges) Fluid System Schematic
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6b
(10355-03) Wiring Harness (Main) Electrical Details
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7b
(10355-04) Pre-Installation Disassembly
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
(10355-05) Pallet Installation, Rear Seat
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9b
(10355-06) Filter/Pressure Switch Assembly Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10b
(10355-07) Tail Proportioning Unit Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11b
(10355-08) Equipment Installation, Wheel Well
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12b
(10355-09) Equipment Installation, Engine Compartment
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13b
(10355-10) Windshield Spraybar Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14b
(10355-11) Ice Detection Light Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15b

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(10355-12) Bladder Installation Preparation

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16b
(10355-13) Level Sender Preparation and Filler Pad Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17b
(10355-14) Bladder Tank and Vent Line Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18b
(10355-15) Level Sender and Strainer Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19b
(10355-16) Filler Cap and Access Panel Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20b
(10355-17) Wing Proportioning Unit Bracket Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21b
(10355-18) Stall Trigger Marking Instructions
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
(10355-19) Wedge Marking and Stall Warning Switch Drilling Instructions
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23b
(10355-20) A36 with wedges, Wing Panels Hole Layout
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24b
(10355-21) A36 with wedges, Wing Panels Hole Drilling and Panel Dry Fit
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25b
(10355-22) Stall Warning Cutout and Hardware Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26b
(10355-23) Tail Porous Panel Hole Layout and Dry Fit
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27b
(10355-24) Plumbing Overview
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
(10355-25) Plumbing Installation in Gearwell
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29b
(10355-26) Plumbing Installation in Fuselage (Part 1)

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Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30a

Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30b
(10355-27) Plumbing Installation in Fuselage (Part 2)
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31b
(10355-28) Plumbing Installation in Wing
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32b
(10355-29) Plumbing Installation in Tail
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33b
(10355-30) Wing Proportioning Unit Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34b
(10355-31) Control Panel Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35b
(10355-32) Porous Panel Bonding Instructions
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36b
(10355-33) McCauley Propeller Equipment Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37b
(10355-34) McCauley (2 pc.) Propeller Equipment Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38b
(10355-35) Hartzell Propeller Equipment Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39b
(10355-36) Hartzell Propeller Equipment Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40b
(10355-37) Hartzell Propeller Backplate Doubler Installation Instructions
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41b
(10355-38) Feed Tube and Propeller Boot Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42b
(10355-39) Stall Trigger Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43b

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(10355-40) Heated Stall Vane Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44b
(10355-41) Pitot Heat Light Installation Instructions
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45b
(10355-42) Electrical Connections
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46b
(10355-43) Installation of System Placards
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47b
(10355-44) Detail Finishing Instructions
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48a
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48b
(10355-45) EL Panel Mod
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

System Startup and Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Supplemental Type Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Appendix
A - Parts List for Bonanza Model 36 TKS Ice Protection System . . . . . . . . . . Sheet 1 through 9

General

a) Effectivity
Beech/Raytheon Aircraft Model 36 aircraft to be fitted with TKS Ice Protection Kits in accordance
with STC SA01136WI. Serial Number range: As specified on the Supplementary Type Certificate.

b) Description
This modification introduces a method to exude ethylene glycol solution ("de-icing fluid") from
porous leading edges to provide a thin film of glycol to minimize the adherence of ice. The system
provides porous panels to be fitted to the leading edges of wings, horizontal stabilizer and vertical
stabilizer. The system also provides propeller protection via a slinger ring. Windshield cleaning
capability is provided by a spraybar.

The de-icing fluid is fed from a fiberglass tank located on the rear spar carry thru structure. The fluid
is pumped through plastic lines to proportioning units located in each wing and in the fuselage and
to a nozzle with a flow control device mounted in front of the engine. The windshield is cleaned via
a separate pump.

c) Minimum Equipment List

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 For flight into known-ice, the following equipment must be installed and operational:
1. TKS Ice Protection System (including porous panels on the leading edges of the wings,
horizontal and vertical stabilizers; fluid slinger assembly on the propellor; windshield
spraybar; wing ice inspection light, pitot heat annunciator, and heated lift detector/stall
warning vane)
2. Standby Alternators; (B&C Specialty Products, Inc. Standby Alternator STC SA00724WI
furnished with TKS kit if required)
3. Alternate static source
4. Heated Pitot Tube
5. Approved Antennae
6. Dual Vacuum Pumps
7. Heater and Defroster

d) Material Availability
TKS Modification Kit 10300 is required to accomplish this modification. (Refer to the Parts List)
The parts list is detailed in Appendix A.

The EL panel (pilot’s sub-panel) must be modified for the ice light switch (included in drawing
package) (and B&G Standby alternator switch and gauge, if required)**

**Modification of the EL panel should be accomplished early in the installation process and can
be done by:
Raytheon Aircraft Services. (316) 946-4300
1980 Airport Road
Wichita, KS 67209

List of Consumable Materials

Material Specification Quantity Vendor
CS3201B Sealant MIL-S-7502C 12 - 6oz. Cartridges SealPak (316) 942-6211
or
CS3204B Sealant MIL-S-8802F 12 - 6oz. Cartridges SealPak

RTV Silicone Sealant

732/738 Series Silver/White/Clear/Black 1 - 90 ml Tube Dow Corning

or Silver/White/Clear/Black 1 - 90 ml Tube General Electric

Iso-propyl Alcohol TT-1-735 As Required Local Supplier

De-ice Fluid AL5 (DTD406B) As Required Canyon Industries

(AL5,TKS-80, TKS R328) AVL-TKS As Required Aviation Laboratories
TKS- Fluid As Required D.W. Davies

1300L Adhesive MIL-A-1154C 1 U.S. Pint 3M

Self Adhesive Fabric Tape Duct Tape As Required Local Supplier

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 Sterling Enamel Catalyst U-1001-C As Required Sterling Lacquer Mfg. Co.

Sterling Brushable Black 78A-1003 As Required Sterling Lacquer Mfg. Co.

Acrylic Adhesive CB200 As Required Click Bond

e) Tooling

Special Tools required are:

Part Number Description

T300-112A Clenching Tool for 3/16" TKS Pipeline Couplings.
T300-120A Clenching Tool for 5/16" TKS Pipeline Couplings.
T300-145A Clenching Tool for 3/8" TKS Pipeline Couplings.
T300-144A Clenching Tool for 1/2" TKS Pipeline Couplings.

Weight and Balance

Weight and balance is affected by the installation of the kit as shown in the following table:

Aircraft Weight Without Usable Fluid Weight Arm Moment

(lb) (lb) (in) (in-lb)
Model 36 - 1984 and after 54.0 109.1 5893.7

Manuals
Instructions for Nylon Tube Coupling Assembly, TKS Procedure Manual
30-09-46.

Beechcraft Service Manual for Appropriate Aircraft Serial Number.

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 Acceptable Methods, Techniques and Practices - Aircraft Inspection and Repair, FAA AC43.13-1A.

Acceptable Methods, Techniques and Practices - Aircraft Alterations, FAA AC43.13-2A.

Approved Fluids
De-icing fluids must meet one of the following specifications:

1) TKS 80
2) AL5 (DTD406B)
3) TKS R328

Fluids conforming to these specifications may be mixed in the aircraft tank in any proportions.

Automobile anti-freeze fluids must not be used since they may contain additives which may be
harmful to the membranes in the porous panels or to other system components. Under no
circumstances should any form of thickened de-ice fluid for runway or parked aircraft de-icing be
used.

Panel Cleaning
The porous panels may be washed with soap or detergent, and water using a brush or lint free cloth.
Only the following solvents are permitted for use on porous panels (Refer also to the aircraft
manufacturer's recommendations and instructions for cleaning the aircraft exterior surfaces.)
Water (with soaps or detergents) Approved de-icing fluids Aviation gasoline
Aviation turbine fuel Iso-propyl alcohol Ethyl alcohol
Industrial methylated spirit

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 System Startup and Checkout

Approved Fluids

The following fluids are approved for use in the Bonanza - TKS Ice Protection System:
TKS 80
DTD 406B (AL-5, AVL-TKS)
TKS R328

Caution
Automobile anti-freeze fluids must not be used since they may contain additives which may be
harmful to the membranes in the porous panels or to other system components. Under no
circumstances should any form of thickened de-ice fluid for runway or parked aircraft de-icing be
used.

Filling and Priming System

Pour at least two gallons of ice protection fluid into the tank. Turn on power to the system, then bleed
air from the main pump body by operating the windshield pump (see drawing below for windshield
pump activation). NOTE: Run the pump for no longer than 5 seconds at a time, then wait 10 seconds
before running again. This process may be repeated five times. When a steady flow is obtained from
the windshield spraybar, the main pump body will be primed. NOTE: If the flow is not achieved at the
spraybar, do not run the windshield pump again until investigating the cause.

MAIN PUMP SELECT SWITCH INDICATOR LAMP (GREEN/RED)

UP - Pump 1 Green indicates MAXIMUM flow selected
DOWN - Pump 2 Red (flashing) - low pressure warning

INDICATOR LAMP (AMBER) MAIN PUMP MODE SELECT SWITCH

Up − NORMAL (normal flow rate)
High pressure warning - when on
Center − OFF
indicates need to replace filter element
Down −
MAXIMUM (maximum flow rate)

HIGH
PRESSURE
MAIN PUMPS
1 ANTI-ICE FLUID
MAXIMUM
2

RESET OFF
1 2
U.S. GALLONS
NORMAL
WINDSHIELD

HIGH PRESSURE WARNING INDICATOR LAMP (GREEN/RED)

CANCEL SWITCH (recessed) Green indicates NORMAL flow selected
Depress with ball pen or Red (flashing) - low pressure warning
pencil point

WINDSHIELD PUMP SWITCH TANK CONTENTS INDICATION

Left − Pump 1 ON Digital display of fluid remaining
Center − OFF in gallons and tenths
Right − Pump 2 ON

Control Panel Operation

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System Checkout

Start the system in MAXIMUM mode . It may take more than fifteen minutes for initial flow to begin
from one or more panels. With the panels operating, perform the following checks:

1) Make a final inspection for internal leaks and correct any if present.

2) Operate windshield system and ensure proper operation and absence of leaks. Repeat for second
pump.

3) Confirm proper annunciation on control panel (see figure on previous page) as detailed below, and
correct any discrepancy. Repeat for second pump.
Select MAXIMUM. The MAXIMUM Light Emitting Diode (LED) should flash alternate
red/green and the NORMAL LED should flash red/off as the system pressure rises (initially this
may take a few minutes, but after fully bleeding the system, the period will be in the order of 10
seconds). When adequate system pressure is developed the NORMAL LED should extinguish and
the MAXIMUM LED should show steady green.
Switch off for sufficient time for the system pressure to fall (approximately 2 minutes), then select
NORMAL. The NORMAL LED should flash alternate red/green and the MAXIMUM LED
should flash red/off as the system pressure rises (approximately 20 seconds, but possibly longer if
the temperature is high). When adequate system pressure is developed, the MAXIMUM LED
should extinguish and the NORMAL LED should show steady green.
With the Airframe/Propeller Pump Switch in the OFF position, both LED's should be off.
The HIGH PRESSURE INDICATOR LAMP is a latching device and will illuminate amber if the
Filter Element requires renewal. It should not illuminate during testing, but may on occasion be
tripped during engine start and/or aircraft electrical system spikes. If this occurs, it may be
canceled by depressing the RESET switch (using a ballpen tip or similar instrument).
Test the HIGH PRESSURE LED by depressing the RESET switch. The yellow LED should
illuminate while the switch is depressed, then go off as the switch is released.
Check Panel dimming by shielding or during night operation. The intensity of all displays, except
the red and yellow warnings, should be reduced at low ambient light levels. The minimum
intensity is adjustable by means of a potentiometer accessed through the unmarked hole in the
Control Panel facia. Use a small screwdriver to make the adjustment. Clockwise rotation will
increase intensity.
Caution
After the system has been operated, fluid under pressure may remain in the main pipe-line system
and the supply line to each panel. If required, release the trapped pressure by slowly loosening the
connection at the required fitting. Ensure proper eye protection is worn by all personnel.

Fluid will continue to weep from the panels after system operation as the pressure bleeds down and
panel reservoirs empty. Time varies dependant on temperature which affects fluid viscosity.

4) Operate Wing Ice Inspection Light, ensure proper operation and alignment, (i.e. beam centered at
mid span.) Correct if necessary.

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5) Include the Airplane Flight Manual Supplement with airplane documents.
6) Compute new weight and balance information. Make appropriate Airframe Log Book entries and
file Repair and Alteration Form (FAA 337).
7) Make landing gear retraction tests to check clearance of installed equipment in gear bays.

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