Nozzle Loads Analysis

ROOF NOZZLES STRESS.
pdf
SHELL NOZZLES STRESSES.pdf
N12 - STRESSES.pdf
N14 STRESSES.pdf
N12-3.pdf
N12-1.pdf
N12-2.pdf
Graphical Results Page 1
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Finite Element Results Page 1
Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME Section
VIII, Division 2.
Analysis Time Stamp: Wed Jun 14 09:39:10 2023.
• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Stress Results - Notes
• ASME Overstressed Areas
• Highest Primary Stress Ratios
• Highest Secondary Stress Ratios
• Highest Fatigue Stress Ratios
• Stress Intensification Factors
• Allowable Loads
• Compressive Stress Summary
• Flexibilities
• Graphical Results
Model Notes
Model Notes
Input Echo:
Model Type : Conical Shell
Parent Geometry
Parent Outside Diam. : 14096.200 mm.
Thickness : 5.000 mm.
Cone Length : 1168.000 mm.
Cone OD at Top : 246.203 mm.
Knuckle Radius @ Top : 0.000 mm.
Knuckle Radius @ Bottom: 0.000 mm.
Fillet Along Shell : 8.000 mm.
Parent Properties:
Cold Allowable : 133.0 MPa
Hot Allowable : 133.0 MPa
Material ID #2 : Low Alloy Steel
Ultimate Tensile (Amb) : 400.0 MPa
Yield Strength (Amb) : 248.0 MPa
Yield Strength (Hot) : 219.0 MPa
Elastic Modulus (Amb) : 202280.0 MPa
Poissons Ratio : 0.300
Weight Density : 0.7682E-04 N /cu.mm.
Nozzle Geometry
Nozzle Outside Diam. : 101.600 mm.
Length : 466.748 mm.
Nozzle Weld Length : 8.000 mm.
RePad Width : 100.000 mm.
RePad Thickness : 8.000 mm.
RePad Weld Leg : 8.000 mm.
Insert Length : 12002.500 mm.
Insert Thickness : 2.000 mm.
Location perpendicular
to the head centerline : 6500.000 mm.
Nozzle Tilt Angle : 0.000 deg.
Nozzle Properties
Design Operating Cycles : 0.

Ambient Temperature (Deg.) : 21.00
Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.
Nozzle Inside Temperature : 148.90 deg.

Nozzle Outside Temperature : 148.90 deg.
Vessel Inside Temperature : 148.90 deg.
Vessel Outside Temperature : 148.90 deg.

Pressure : 0.000 MPa
FEA Model Loads:

These are the user defined loads applied to the FEA model
at the end of the nozzle in global coordinates.
Forces( N ) Moments (N-m)
Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 1065.0 710.0 -1065.0 216.0 270.0 -172.8
OPER: 1065.0 710.0 -1065.0 216.0 270.0 -172.8
The "top" or "positive" end of this model is "free" in

the axial and translational directions.
Stresses are NOT averaged.
Vessel Centerline Vector: 0.000 1.000 0.000

Nozzle Centerline Vector: 0.000 1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000
Table of Contents
Load Case Report

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Nov 2019 9:38am JUN 14,2023
Load Case Report $X
Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.
THE 7 LOAD CASES ANALYZED ARE:
1 SUSTAINED (Wgt)
Sustained case run to satisfy local primary

membrane and bending stress limits.
/-------- Loads in Case 1

Loads due to Weight
2 OPERATING
Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

Loads from (Operating)
3 RANGE (Fatigue Calc Performed)
Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.
/-------- Combinations in Range Case 3

Plus Stress Results from CASE 2
Minus Stress Results from CASE 1
4 Program Generated -- Force Only
Case run to compute sif's and flexibilities.

Loads from (Axial)

Loads from (Inplane)

Loads from (Outplane)


Loads from (Torsion)
Table of Contents
Solution Data
Solution Data
Maximum Solution Row Size = 1044

Number of Nodes = 5665
Number of Elements = 1844
Number of Solution Cases = 6
Summation of Loads per Case
Case # FX FY FZ
1 1065. -14524. -1060.

2 1065. -14524. -1060.
3 0. 209242. 0.
4 0. 0. 0.
5 0. 0. 0.
6 0. 0. 0.
Table of Contents
ASME Code Stress Output Plots

ASME Code Stress Output Plots $X
1) Pl < SPL (SUS,Membrane) Case 1
2) Qb < SPS (SUS,Bending) Case 1
3) Pl+Pb+Q < SPS (SUS,Inside) Case 1
4) Pl+Pb+Q < SPS (SUS,Outside) Case 1
5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1
6) Pl+Pb+Q < SPS (OPE,Inside) Case 2
7) Pl+Pb+Q < SPS (OPE,Outside) Case 2
8) Membrane < User (OPE,Membrane) Case 2
9) Bending < User (OPE,Bending) Case 2
10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 4
14) Pl+Pb+Q < SPS (EXP,Inside) Case 3
15) Pl+Pb+Q < SPS (EXP,Outside) Case 3
16) Pl+Pb+Q+F < Sa (EXP,Inside) Case 3
17) Pl+Pb+Q+F < Sa (EXP,Outside) Case 3
Table of Contents

Stress Results - Notes

- Results in this analysis were generated using the finite

element solution method.
- Using 2017+ ASME Section VIII Division 2
- Use Polished Bar fatigue curve.
- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary loads.
- Primary bending stresses at discontinuities

are treated like secondary stresses.
- Use Equivalent Stress (Von Mises).
- TRIAXIAL Stress Guidelines:

S1+S2+S3 evaluation omitted from operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.
- Use local tensor values for averaged and not averaged stresses.
Table of Contents
ASME Overstressed Areas

ASME Overstressed Areas $X
*** NO OVERSTRESSED NODES IN THIS MODEL ***
Table of Contents
Highest Primary Stress Ratios

Highest Primary Stress Ratios $X
Pad Next to Nozzle 1
Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 1

59 467 Min Prin. Stress = -32. (99% Neg, 1% NegHi)
MPa MPa Plot Reference:
12%
Nozzle 1 Next to Shell

21%
Nozzle 1 Pad Weld Area



37%
Shell In Nozzle 1 Vicinity

31%
Nozzle 1
Pl SPL Primary Membrane Load Case 1

10%
Pad at Nozzle 1

7%
Table of Contents
Highest Secondary Stress Ratios

Highest Secondary Stress Ratios $X

12%

12%

21%

21%

37%

37%


31%

31%
Nozzle 1
Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 1

7%

7%
Pad at Nozzle 1

7%

7%
Table of Contents
Highest Fatigue Stress Ratios

Highest Fatigue Stress Ratios $X
Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 3

0 0.000 Life Stress Concentration Factor = 1.350
MPa 0.000 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.0000E11
Allowable "B31" Fatigue Stress Allowable = 332.5
12,361.9 Markl Fatigue Stress Allowable = 1689.2
MPa WRC 474 Mean Cycles to Failure = > 1e18
WRC 474 99% Probability Cycles = > 1e18
0% WRC 474 95% Probability Cycles = > 1e18
BS5500 Allowed Cycles(Curve F) = > 1e18
Plot Reference:
Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 3

Plot Reference:


Plot Reference:

Plot Reference:

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Plot Reference:

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Plot Reference:
Nozzle 1



Plot Reference:

Plot Reference:
Pad at Nozzle 1

Plot Reference:

Plot Reference:
Table of Contents
Stress Intensification Factors

Stress Intensification Factors $X
Branch/Nozzle Sif Summary
Peak Primary Secondary SSI

Axial : 48.229 35.725 71.450 2.439
Inplane : 4.919 3.644 7.288 1.700
Outplane: 5.026 3.723 7.447 1.450
Torsion : 0.852 0.973 1.263 0.923
Pressure: 0.000 0.000 0.000 0.000
The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.
Pipe OD : 101.600 mm.

Pipe Thk: 5.000 mm.
Z approx: 36644.918 cu.mm.

Z exact : 34934.871 cu.mm.
(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: 0.923 0.812 0.814 0.173 0.000
SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.
B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
33.638 Inplane
44.517 Outplane
1.000 Torsional
B31.1 (Branch)
44.517 Inplane
44.517 Outplane
44.517 Torsional
WRC 330 (Branch)
44.520 Inplane
44.517 Outplane
44.520 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X
SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 9918. 3306. 4959.
Inplane Moment (mm. N ) 2238557. 527633. 1119278.
Outplane Moment (mm. N ) 2190898. 516400. 1095449.
Torsional Moment (mm. N ) 12921392. 4307130. 6460696.
Pressure (MPa ) 0.00 0.00 0.00
PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Axial Force ( N ) 9302. 3101. 4651.
Pressure (MPa ) 0.00 0.00 0.00
NOTES:
1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion

and operating piping loads.
5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.
6) High D/T low pressure systems may be subject to

instability and should be checked when compressive
stresses are present.
Table of Contents

Compressive Stress Summary

Compressive Stress Summary (MPa) $X
Nomenclature:
-------------
Min Stress - Compressive Membrane and Bending Stress
Pts in Region - No. of nodes in the model region
>5% Compression - 5% or more of Compressive Stress Limit
Compressive Stress Limit = -0.55 Min(Sy, kEt/R)
>5% >50%
Min Pts Compression
# Load Type Case Stress in Region and Bending Region
-- --------- ---- ------ ---------- ------------ ----------------
1 SUSTAINED 1 -81. 264 95% 62% Nozzle 1 Next to Shell
2 OPERATING 2 -81. 264 95% 62% Nozzle 1 Next to Shell
3 EXPANSION 3 0. 264 0% 0% Nozzle 1 Next to Shell
4 SUSTAINED 1 -24. 2736 77% 60% Nozzle 1
5 OPERATING 2 -24. 2736 77% 60% Nozzle 1
6 EXPANSION 3 0. 2736 0% 0% Nozzle 1

7 SUSTAINED 1 -76. 768 99% 98% Shell In Nozzle 1 Vicinity
8 OPERATING 2 -76. 768 99% 98% Shell In Nozzle 1 Vicinity
9 EXPANSION 3 0. 768 0% 0% Shell In Nozzle 1 Vicinity
10 SUSTAINED 1 -82. 384 91% 50% Nozzle 1 Pad Weld Area
11 OPERATING 2 -82. 384 91% 50% Nozzle 1 Pad Weld Area

12 EXPANSION 3 0. 384 0% 0% Nozzle 1 Pad Weld Area
13 SUSTAINED 1 -32. 480 99% 1% Pad Next to Nozzle 1
14 OPERATING 2 -32. 480 99% 1% Pad Next to Nozzle 1
15 EXPANSION 3 0. 480 0% 0% Pad Next to Nozzle 1
16 SUSTAINED 1 -21. 96 96% 5% Pad at Nozzle 1

17 OPERATING 2 -21. 96 96% 5% Pad at Nozzle 1
18 EXPANSION 3 0. 96 0% 0% Pad at Nozzle 1
Table of Contents
Flexibilities
Flexibilities $X
The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 101.600 mm.

Wall Thickness = 5.000 mm.
Axial Translational Stiffness = 325. N /mm.

Inplane Rotational Stiffness = 559765. mm. N /deg
Outplane Rotational Stiffness = 482404. mm. N /deg
Torsional Rotational Stiffness = 16947898. mm. N /deg
Estimated Radial Shell Displacement due to Allowable Loads

SECONDARY:
Axial (mm.) = 30.509 In-Plane (mm.) = 3.371 Out-Plane (mm.) = 3.829
PRIMARY
Secondary Conservative Displacement = 11.867 mm.

Secondary Realistic Displacement = 18.854 mm.
Primary Conservative Displacement = 11.130 mm.


Intersection Flexibility Factors for Branch/Nozzle :
Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.35849E+12 N mm.^2
The value of (d) to use is: 96.600 mm..
The resulting bending stiffness is in units of force x length per radian.
Axial Flexibility Factor (k) = 15.424

Inplane Flexibility Factor (k) = 115.710
Outplane Flexibility Factor (k) = 134.265
Torsional Flexibility Factor (k) = 3.822
Table of Contents

Page 1
Finite Element Model
• Finite Element Model
Area of Discontinuity at Nozzle
• 1) Pl < SPL (SUS Membrane) Case 1

• 2) Qb < SPS (SUS Bending) Case 1
• 3) Pl+Pb+Q < SPS (SUS Inside) Case 1
• 4) Pl+Pb+Q < SPS (SUS Outside) Case 1
• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 1
• 6) Pl+Pb+Q < SPS (OPE Inside) Case 2
• 7) Pl+Pb+Q < SPS (OPE Outside) Case 2
• 8) Membrane < User (OPE Membrane) Case 2
• 9) Bending < User (OPE Bending) Case 2
• 14) Pl+Pb+Q < SPS (EXP Inside) Case 3
• 15) Pl+Pb+Q < SPS (EXP Outside) Case 3
• 16) Pl+Pb+Q+F < Sa (EXP Inside) Case 3
• 17) Pl+Pb+Q+F < Sa (EXP Outside) Case 3
• 10) Pl+Pb+Q+F < Sa (SIF Outside) Case 4

N14-3.pdf
N14-1.pdf
N14-2.pdf









Tabular Results
VIII, Division 2.
• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Model Notes
Input Echo:
Model Type : Conical Shell
Parent Geometry
Cone Length : 1168.000 mm.
Cone OD at Top : 246.203 mm.
Knuckle Radius @ Top : 0.000 mm.
Knuckle Radius @ Bottom: 0.000 mm.
Parent Properties:
Nozzle Geometry
Location perpendicular
to the head centerline : 1292.730 mm.
Nozzle Properties




FEA Model Loads:

---------------------------------------------------------------------------
WEIGHT: 2829.8 1334.0 0.0 989.7 972.0 110.0
OPER: 2829.8 1334.0 0.0 989.7 972.0 110.0

Vessel Centerline Vector: 0.000 1.000 0.000

Nozzle Centerline Vector: 0.000 1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000
Nozzle Orientation Angle :315.000
Table of Contents
Load Case Report

Load Case Report $X

1 SUSTAINED (Wgt)


Loads due to Weight
2 OPERATING





Loads from (Axial)




Table of Contents
Solution Data
Solution Data

Case # FX FY FZ
1 2830. -41142. 0.
2 2830. -41142. 0.
3 0. 553671. 0.
4 0. 0. 0.
5 0. 0. 0.
6 0. 0. 0.
Table of Contents

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1
Table of Contents






Table of Contents

Table of Contents


9%

12%

26%

21%
Nozzle 1

4%
Pad at Nozzle 1

7%
Table of Contents


9%

9%

12%

12%

26%

26%


21%

21%
Nozzle 1

3%

3%
Pad at Nozzle 1

7%

7%
Table of Contents


Plot Reference:

Plot Reference:


Plot Reference:

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Plot Reference:

Plot Reference:
Nozzle 1



Plot Reference:

Plot Reference:
Pad at Nozzle 1

Plot Reference:

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Table of Contents


Axial : 71.817 53.197 106.395 4.261
Inplane : 10.869 8.051 16.102 3.529
Outplane: 17.249 12.777 25.554 3.070
Torsion : 2.895 2.144 4.288 2.713
Pressure: 0.000 0.000 0.000 0.000

Pipe OD : 168.275 mm.

Pipe Thk: 7.973 mm.

Z exact : 153664.000 cu.mm.


B31.3 (Branch)
53.638 Inplane
70.985 Outplane
1.000 Torsional
B31.1 (Branch)
70.985 Inplane
70.985 Outplane
70.985 Torsional
WRC 330 (Branch)
44.520 Inplane
70.985 Outplane
44.520 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X

Axial Force ( N ) 17624. 5875. 8812.
Pressure (MPa ) 0.00 0.00 0.00

Axial Force ( N ) 16529. 5510. 8265.
Pressure (MPa ) 0.00 0.00 0.00
NOTES:


allowable stress.





Table of Contents

Nomenclature:
-------------
>5% >50%
Min Pts Compression
-- --------- ---- ------ ---------- ------------ ----------------
1 SUSTAINED 1 -47. 348 96% 62% Nozzle 1 Next to Shell
2 OPERATING 2 -47. 348 96% 62% Nozzle 1 Next to Shell
3 EXPANSION 3 0. 348 0% 0% Nozzle 1 Next to Shell
4 SUSTAINED 1 -14. 1308 48% 39% Nozzle 1
5 OPERATING 2 -14. 1308 48% 39% Nozzle 1
6 EXPANSION 3 0. 1308 0% 0% Nozzle 1

7 SUSTAINED 1 -66. 804 89% 71% Shell In Nozzle 1 Vicinity
8 OPERATING 2 -66. 804 89% 71% Shell In Nozzle 1 Vicinity
9 EXPANSION 3 0. 804 0% 0% Shell In Nozzle 1 Vicinity
10 SUSTAINED 1 -82. 276 84% 25% Nozzle 1 Pad Weld Area
11 OPERATING 2 -82. 276 84% 25% Nozzle 1 Pad Weld Area

12 EXPANSION 3 0. 276 0% 0% Nozzle 1 Pad Weld Area
13 SUSTAINED 1 -29. 492 88% 0% Pad Next to Nozzle 1
14 OPERATING 2 -29. 492 88% 0% Pad Next to Nozzle 1
15 EXPANSION 3 0. 492 0% 0% Pad Next to Nozzle 1
16 SUSTAINED 1 -22. 156 80% 0% Pad at Nozzle 1

17 OPERATING 2 -22. 156 80% 0% Pad at Nozzle 1
18 EXPANSION 3 0. 156 0% 0% Pad at Nozzle 1
Table of Contents
Flexibilities
Flexibilities $X




SECONDARY:
PRIMARY




Table of Contents

Page 1
Area of Discontinuity at Nozzle

• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 1

N6,N9 CONNCECTION STRESSES.pdf
N7-NOZZLE STRESS.pdf
N8 -NOZZLE STRESSES.pdf
N6&9 CONNECTIONS-1.pdf
Tabular Results
VIII, Division 2.
• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Model Notes
Input Echo:
Model Type : Cylindrical Shell
Parent Geometry
Parent Properties:
Nozzle Geometry
Distance from Top : 460.000 mm.
Distance from Bottom : 2020.000 mm.
Nozzle Properties



FEA Model Loads:


---------------------------------------------------------------------------
WEIGHT: 2400.0 3600.0 3600.0 630.0 504.0 403.2
OPER: 2400.0 3600.0 3600.0 630.0 504.0 403.2

Vessel Centerline Vector : 0.000 1.000 0.000

Nozzle Orientation Vector : 1.000 0.000 0.000
Table of Contents
Load Case Report

Load Case Report $X

1 SUSTAINED (Wgt)


Loads due to Weight
2 OPERATING





Loads from (Axial)



Table of Contents

Solution Data
Solution Data

Case # FX FY FZ
1 2400. -438. 3600.

2 2400. -438. 3600.
3 135683. 0. 0.
4 0. 0. 0.
5 0. 0. -1.
6 0. 0. 0.
Table of Contents

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1
Table of Contents






Table of Contents

Table of Contents

Pad/Header at Junction

29%
Branch at Junction

46%
Branch Transition

38%
Pad Outer Edge Weld



49%
Branch removed from Junction

38%
Table of Contents


29%

29%
Branch at Junction

46%

46%
Branch Transition

18%

18%
Pad Outer Edge Weld

49%

49%


18%

18%
Table of Contents


Plot Reference:

Plot Reference:
Branch at Junction

Plot Reference:

Plot Reference:
Branch Transition



Plot Reference:

Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:

Plot Reference:

Plot Reference:
Table of Contents



Axial : 20.728 15.354 30.708 2.304
Inplane : 1.744 1.292 2.584 1.381
Outplane: 2.179 1.614 3.229 1.373
Torsion : 0.613 0.793 0.908 0.898
Pressure: 0.000 0.000 0.000 0.000

Pipe OD : 60.325 mm.

Pipe Thk: 5.738 mm.
Z exact : 12284.894 cu.mm.


B31.3 (Branch)
38.455 Inplane
50.890 Outplane
1.000 Torsional
B31.1 (Branch)
50.890 Inplane
50.890 Outplane
50.890 Torsional
WRC 330 (Branch)
44.351 Inplane
50.890 Outplane
44.351 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X

Axial Force ( N ) 14964. 4988. 7482.
Pressure (MPa ) 0.00 0.00 0.00

Axial Force ( N ) 14035. 4678. 7017.
Pressure (MPa ) 0.00 0.00 0.00
NOTES:



allowable stress.




Table of Contents

Nomenclature:
-------------
>5% >50%
Min Pts Compression
-- --------- ---- ------ ---------- ------------ ----------------
1 SUSTAINED 1 -47. 1032 96% 0% Pad/Header at Junction
2 OPERATING 2 -47. 1032 96% 0% Pad/Header at Junction
3 EXPANSION 3 0. 1032 0% 0% Pad/Header at Junction
4 SUSTAINED 1 -102. 1656 73% 32% Pad Outer Edge Weld
5 OPERATING 2 -102. 1656 73% 32% Pad Outer Edge Weld
6 EXPANSION 3 0. 1656 0% 0% Pad Outer Edge Weld

7 SUSTAINED 1 -167. 840 89% 57% Branch at Junction
8 OPERATING 2 -167. 840 89% 57% Branch at Junction
9 EXPANSION 3 0. 840 0% 0% Branch at Junction
10 SUSTAINED 1 -75. 192 94% 69% Branch removed from Junction
11 OPERATING 2 -75. 192 94% 69% Branch removed from Junction

12 EXPANSION 3 0. 192 0% 0% Branch removed from Junction
13 SUSTAINED 1 -71. 1080 98% 84% Branch Transition
14 OPERATING 2 -71. 1080 98% 84% Branch Transition
15 EXPANSION 3 0. 1080 0% 0% Branch Transition
Table of Contents
Flexibilities
Flexibilities $X





The following stiffness(es) were not generated because

of errors in input or because the finite element model
is stiffer than the piping model.
Torsional Rotational Stiffness

SECONDARY:
PRIMARY




Table of Contents










Page 1
Elements at Discontinuity

• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 1

N7-1.pdf
N7-3.pdf
N7-2.pdf
Tabular Results
VIII, Division 2.
• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Model Notes
Input Echo:
Parent Geometry
Parent Properties:
Nozzle Geometry
Nozzle Properties




FEA Model Loads:

---------------------------------------------------------------------------
WEIGHT: 2400.0 3600.0 3600.0 630.0 504.0 403.2
OPER: 2400.0 3600.0 3600.0 630.0 504.0 403.2

The cylinder length or nozzle/branch location was adjusted

so that a better mesh could be generated at each end of the
cylinder. The nozzle is now located 2138.37 mm.
down the length of the cylinder and the total cylinder length
is 2480.00 mm.

Table of Contents
Load Case Report

Load Case Report $X

1 SUSTAINED (Wgt)


Loads due to Weight
2 OPERATING





Loads from (Axial)




Table of Contents
Solution Data
Solution Data

Case # FX FY FZ
1 2400. -2166. 3600.

2 2400. -2166. 3600.
3 135683. 0. 0.
4 0. 0. 0.
5 0. 0. 0.
6 0. 0. 0.
Table of Contents

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1
Table of Contents






Table of Contents

Table of Contents


18%
Branch at Junction

37%
Branch Transition



37%
Pad Outer Edge Weld

26%

37%
Table of Contents


18%

18%
Branch at Junction

32%

32%
Branch Transition

18%

18%
Pad Outer Edge Weld

26%

26%

18%

18%
Table of Contents


Plot Reference:

Plot Reference:
Branch at Junction

Plot Reference:

Plot Reference:

Branch Transition

Plot Reference:

Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:

Plot Reference:

Plot Reference:
Table of Contents



Axial : 10.838 8.028 16.057 1.730
Inplane : 1.136 0.920 1.684 1.044
Outplane: 1.153 0.920 1.708 1.033
Torsion : 0.604 0.793 0.898 0.777
Pressure: 0.000 0.000 0.000 0.000

Pipe OD : 60.325 mm.

Pipe Thk: 5.738 mm.
Z exact : 12284.894 cu.mm.

SIF/SSI Exponents: 0.874 -0.652 -0.586 0.460 0.000

B31.3 (Branch)
22.750 Inplane
30.060 Outplane
1.000 Torsional
B31.1 (Branch)
30.060 Inplane
30.060 Outplane
30.060 Torsional
WRC 330 (Branch)
36.675 Inplane
30.060 Outplane
36.675 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X

Axial Force ( N ) 28618. 9539. 14309.
Pressure (MPa ) 0.00 0.00 0.00

Axial Force ( N ) 26841. 8947. 13420.


Pressure (MPa ) 0.00 0.00 0.00
NOTES:


allowable stress.




Table of Contents

Nomenclature:
-------------
>5% >50%
Min Pts Compression
-- --------- ---- ------ ---------- ------------ ----------------


Table of Contents
Flexibilities

Flexibilities $X



The following stiffness(es) were not generated because

of errors in input or because the finite element model
is stiffer than the piping model.
Torsional Rotational Stiffness

SECONDARY:
PRIMARY




Table of Contents










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• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 1

N8-3.pdf
N8-1.pdf
N8-2.pdf









Tabular Results
VIII, Division 2.
• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Model Notes
Input Echo:
Parent Geometry
Parent Properties:
Nozzle Geometry
Nozzle Properties



FEA Model Loads:


---------------------------------------------------------------------------
WEIGHT: 6670.0 10005.0 10005.0 4860.0 3888.0 3110.4
OPER: 6670.0 10005.0 10005.0 4860.0 3888.0 3110.4

The cylinder length or nozzle/branch location was adjusted

so that a better mesh could be generated at each end of the
cylinder. The nozzle is now located 2084.40 mm.
down the length of the cylinder and the total cylinder length
is 2480.00 mm.

Table of Contents
Load Case Report

Load Case Report $X

1 SUSTAINED (Wgt)


Loads due to Weight
2 OPERATING





Loads from (Axial)




Table of Contents
Solution Data
Solution Data

Case # FX FY FZ
1 6670. 3814. 10000.

2 6670. 3814. 10000.
3 553671. 0. 0.
4 0. 2. 0.
5 0. 0. -2.
6 0. 0. 0.
Table of Contents

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1
Table of Contents






Table of Contents

Table of Contents


37%
Branch at Junction

64%
Branch Transition

23%

Pad Outer Edge Weld

82%

22%
Table of Contents


37%

37%
Branch at Junction

64%

64%
Branch Transition

12%

12%
Pad Outer Edge Weld

82%



82%

13%

13%
Table of Contents


Plot Reference:

Plot Reference:
Branch at Junction

Plot Reference:

Plot Reference:

Branch Transition

Plot Reference:

Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:

Plot Reference:

Plot Reference:
Table of Contents



Axial : 31.225 23.130 46.259 2.513
Inplane : 5.803 4.299 8.597 2.045
Outplane: 8.684 6.433 12.865 1.872
Torsion : 0.601 0.845 0.895 0.883
Pressure: 0.000 0.000 0.000 0.000

Pipe OD : 168.275 mm.

Pipe Thk: 7.973 mm.
Z exact : 153664.016 cu.mm.


B31.3 (Branch)
31.612 Inplane
41.770 Outplane
1.000 Torsional
B31.1 (Branch)
41.770 Inplane
41.770 Outplane
41.770 Torsional
WRC 330 (Branch)
36.675 Inplane
41.770 Outplane
36.675 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X

Axial Force ( N ) 40534. 13511. 20267.
Pressure (MPa ) 0.00 0.00 0.00

Axial Force ( N ) 38017. 12672. 19008.


Pressure (MPa ) 0.00 0.00 0.00
NOTES:


allowable stress.




Table of Contents

Nomenclature:
-------------
>5% >50%
Min Pts Compression
-- --------- ---- ------ ---------- ------------ ----------------


Table of Contents
Flexibilities

Flexibilities $X




SECONDARY:
PRIMARY




Table of Contents

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• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 1

Nozzle Loads Analysis

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Nozzle Loads Analysis

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ROOF NOZZLES STRESS.

file:///C:/Users/abo.elhagag/... 6/14/2023 9:42:47 AM

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Analysis Time Stamp: Wed Jun 14 09:39:10 2023.

Model Type : Conical Shell

Nozzle Tilt Angle : 0.000 deg.

Design Operating Cycles : 0.

Uniform thermal expansion produces no stress in this geometry.

Nozzle Inside Temperature : 148.90 deg.

file:///C:/Users/abo.elhagag/... 6/14/2023 9:42:47 AM

Pressure : 0.000 MPa

FEA Model Loads:

Forces( N ) Moments (N-m)

The "top" or "positive" end of this model is "free" in

Stresses are NOT averaged.

Vessel Centerline Vector: 0.000 1.000 0.000

Load Case Report

Load Case Report $X

Inner and outer element temperatures are the same

THE 7 LOAD CASES ANALYZED ARE:

Sustained case run to satisfy local primary

/-------- Loads in Case 1

Case run to compute the operating stresses used in

/-------- Loads in Case 2

3 RANGE (Fatigue Calc Performed)

Case run to get the RANGE of stresses.

/-------- Combinations in Range Case 3

4 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

5 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

6 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

7 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

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/-------- Loads in Case 7

Maximum Solution Row Size = 1044

Summation of Loads per Case

1 1065. -14524. -1060.

ASME Code Stress Output Plots

ASME Code Stress Output Plots $X

1) Pl < SPL (SUS,Membrane) Case 1

2) Qb < SPS (SUS,Bending) Case 1

3) Pl+Pb+Q < SPS (SUS,Inside) Case 1

4) Pl+Pb+Q < SPS (SUS,Outside) Case 1

5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

6) Pl+Pb+Q < SPS (OPE,Inside) Case 2

7) Pl+Pb+Q < SPS (OPE,Outside) Case 2

8) Membrane < User (OPE,Membrane) Case 2

9) Bending < User (OPE,Bending) Case 2

10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 4

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

14) Pl+Pb+Q < SPS (EXP,Inside) Case 3

15) Pl+Pb+Q < SPS (EXP,Outside) Case 3

* NO OVERSTRESSED NODES IN THIS MODEL *