Siemens Flow Mags

Mag flow
Product family introduction

Principals of operation
Product review
Applications
Key product features
© Siemens AG 2009
MAGFLO Program
Siemens offers a
Product family comprehensive
selection of
Principals of electromagnetic
operation flow meters
Water & waste

Product overview water
Chemical
Application Food & beverage
Mining
Aggregates
Key features Cement
Pharmaceutical
Paper & pulp
Power & utilities
Modular pulsed DC magnetic flow meter program
© Siemens Energy & Automation, Inc. 2009

Flow seminar This document includes confidential data that shall not be duplicated, used, distributed, or disclosed for any purpose
unless authorized by Siemens. Page 2
MAGFLO Program
How it works…
Based on Faraday’s law of Electromagnetic Induction, a voltage (Ui) is
Product family
induced at the ends of an electrical conductor (L) when it’s moved
(velocity v) perpendicularly to the lines of flux of a magnetic field (B).
Principals of
operation Ui = L x B x v
Product overview
Application
Key features Ui = L x B x v
Ui = Induced voltage
L = Inner pipe diameter) = k1
B = Magnetic field strength = k2
v = velocity of conductor
k = k1 x k2
Ui = k x v, the electrode signal is directly proportional to the

fluid velocity.
MAGFLO Program
Voltage = L x B x v
Product family
Q=VxA
Principals of
operation
Simply stated…
Product overview The faster water flows through
the magnetic field, the greater
Application
the voltage
Key features

MAGFLO Program
Voltage = L x B x v
Product family
Q=VxA
Principals of
operation
Simply stated…
Product overview Measuring The faster water flows through
electrodes
the magnetic field, the greater
Application
the voltage
Key features
Grounding
electrodes

MAGFLO Program
Greater flexibility
Compact or remote
One type transmitter for all
Product family Wall mount sizes
MAG 6000 I MAG 5000 MAG 6000 junction box Industry specific transmitters
and sensors
Principals of
operation
Product overview
MAG 6000 I MAG 6000/Ex MAG MAG 6000
(Exd) safety barrier 5000/6000 19” Cleaning
IP 66 / Nema 4 panel mount IP 66 /
Application IP 20 / Nema 2 Nema 4
Key features
MAG 3100 MAG 5100 W
Streamlined product range

Flexible logistics handling
Quick reaction to changing
customer demands – even
after ordering - delivery
MAG 1100 F MAG 1100 MAG 1100 In brief: competitiveness

with adaptors
MAGFLO Program
MAG 1100
- Flangeless wafer design
- Corrosion resistant
Product family - Highly resistant liner and electrodes
MAG 1100 F
Principals of - Specially design for food & beverage and pharmaceutical industry
operation
- Sanitary connections
- No performance issues when solids are present
- Unaffected by viscosities and temperature changes
Product overview
MAG 5100 WATER
- A sensor for all water and wastewater applications
Application
- Coned design
- Suitable for burial and constant flooding
- Complies with drinking water and custody transfer approvals
Key features
MAG 3100 P
- Sensor for process and chemicals industries
- PFA/PTFE liner and Hastelloy electrodes
- Designed to withstand harsh environments with strong chemicals, high temperature
and pressure
MAG 3100
- Wide range of sizes
- Liners and measuring electrodes capable of withstanding the most extreme processes
- Fully welded construction

What makes MAGFLO simply better?
Greater flexibility
Compact or remote installation using the same transmitter and sensor
Product family USM II communication platform for easy integration with all systems
Easier to commission 1
Principals of
SENSORPROM memory unit enables instant measurement from the start
operation
of power-up
User settings automatically stored in the SENSORPROM 2
Product overview
Easier to service
Transmitter replacement requires no programming. SENSORPROM
Application automatically updates all settings after initialization
Comprehensive self-diagnostic for error indication and logging
Key features
Room for Growth
Plug & play communication modules: Profibus PA & DP, HART, Modbus
RTU, Foundation Fieldbus 1
Add-on communication modules Plug & Play
allow future upgrades Communication
Module
2
2
SENSORPROM
memory unit
1

Sensors
Sensor MAG 1100 MAG 1100 F MAG 3100 MAG 3100 P MAG 5100 W
Size DN 2–100 mm / 1/12”– 4” 10–100 mm / 3/8”– 4” 15–2000 mm / 1/2”–78” DN 15–300 / 1/2“– 12“ 25–1200 mm / 1”– 48”
Process temperature -20–200 °C / 4–390 °F -30–150 °C / -20–300 °F -40–180 °C / -4–356 °F -20–150 °C / -4–300 °F -10–70 °C / 14–158 °F
Pressure rating max. PN 100 / Max 1450 psi* /
PN 40 / Max 580 psi / PN 10 & 16 / ANSI 150 /
PN 40 / Max 580 psi ANSI 150 & 300 / AWWA
ANSI 150 AWWA D / AS 4087
D / AS 2129 / AS 4087
Liner material Ceramic Neoprene, EPDM, Ebonite, PTFE
NBR Hard Rubber, EPDM
PFA LINATEX, PTFE PFA
Electrode material Platinum 316 SS, Hastelloy C,
Hastelloy C276 Hastelloy C276
Hastelloy C Titanium,
Approvals Drinking Water WRAS;
ATEX II 2GD,
ATEX II 2GD ATEX II 2GD ATEX II 2GD NSF 61; DVGW;
3A, EHEDG design, FDA
Belgaqua; ACS
FM/CSA Class 1, Div 2
Custody transfer Cold water pattern Cold water pattern Cold water pattern Cold water pattern Cold water pattern
approval - PTB. Heat approval - PTB. approval - DANAK approval - DANAK TS approval -
approval meter pattern approval Hot water pattern TS 22.36.001, PTB. Heat 22.36.001, PTB. Heat MI-001, OIML R 49, PTB
- OIML R 75 approval - PTB. meter pattern approval - meter pattern
Hot water pattern Other media than OIML R 75. approval - OIML R 75.
approval - PTB water - OIML R 117 Hot water pattern approval Hot water pattern
Other media than - PTB. Other media than approval - PTB.
water - OIML R 117 water - OIML R 117 Other media than
water - OIML R 117

Transmitters
Transmitters Mag 5000 / 5000CT Mag 6000 / 6000CT Mag 6000i Mag6000i (Exd)
Enclosure IP67 / NEMA 4X or IP20/66 / NEMA 2/4 Polyamide IP67 / NEMA 4X die-cast aluminium
Max measuring error 0.50 % of rate 0.25 % of rate 0.25 % of rate 0.25 % of rate
Display 3-line alpha numeric LCD with backlight
Inputs & outputs 1 digital input, 1 current output, 1 pulse/frequency output, 1 relay output
Communication HART HART: Profibus PA/DP: Modbus RTU: Foundation Fieldbus: Devicenet HART; Profibus PA
Batch function No Yes Yes Yes
Power supply 12–24 V AC/DC or 115–230 V AC 18–90 V DC / 115–230 AC 18–30 V DC / 115–230 V AC
Approvals FM/CSA Class 1, Div 2 ATEX II 2GD
Custody transfer Cold water pattern approval Cold water pattern approval -
- MI-001, OIML R 49, PTB MI-001, OIML R 49, DANAK TS
approval 22.36.001, PTB.
Heat meter pattern approval -
OIML R 75. Hot water pattern
approval - PTB. Other media
than water - OIML R 117

Transmitters
Product family
Principals of
operation
Guaranteed performance
Product overview
Compact or remote installation
Superior signal resolution for optimized turn down ratio

Application Digital signal processing with unlimited possibilities
User configurable operation menu with password
Key features protection

Multiple functional output for process control
Self-diagnostics for error detection and logging
Batch control
Multi-lingual display and keypad interface
Custody transfer approved
Electrode cleaning accessory option
Touchpad
Touch response
positive keypad
with LED light
feedback
Calibration Certificates
Calibration Report:
Product family
1. Every sensor is wet calibrated
2. Shipped with every sensor is the
Principals of actual calibration report.
operation
3. ”4 point” – 2 flow rates, 2 times
Product overview each.
4. Accredited calibration lab.
Application
5. Replacements available for lost
certs..
Key features

MAGFLO Program
MAG 1100 & MAG 1100F (Food)

Product family Size 1/4” to 4”
Principals of
Liner Ceramic or PFA
operation
Electrodes Platinum or Hastelloy C
Product overview
Accuracy 0.5% (PFA)
0.25% (ceramic / MAG 6000)
Application
Enclosure NEMA 4x & NEMA 6
Key features
Approvals 3A
Fittings MAG1100: Studs and nuts
included
MAG1100F: Tri-Clamp or Tri-
Clover (not included)

3100 / 3100P
Size 1/2” to 80”
Measuring range up to 500,000 GPM
Liner Neoprene, Ebonite, EPDM, PTFE, Linatex, or Novolak
3100
Product family
Electrodes Stainless 316 Ti, Hastelloy, Titanium, or Platinum
Temperature* -40 to +400 °F
Principals of Maximum pressure* 1500 psi
operation
Accuracy 0.25% of actual flow w/MAG 6000
Enclosure (sensor) NEMA 4x & NEMA 6 (NEMA 6P optional w/sub. kit )
Product overview
Approvals FM Class 1, Div. 2,
*Dependent on flanges and liner
Application
Process and Chemical industry

Key features 3100P Short delivery time (5 days)
Competitive pricing for the MAG 3100 P
High Temperature for “FREE”
Verificator compatible
Sizes: PFA: 1”, 2”, 3”,4”
PTFE:½”, 1”, 1 ½”, 2”, 2 ½”, 3”, 4”, 5”, 6”, 8”, 10”, 12”
Liner material: PTFE 130 °C (266 °F) and PFA 150 °C (300 °F)
Electrode material: Hastelloy
Flanges and Pressure rating: EN flanges PN10, PN16, PN40, ANSI 150
Approvals: FM, UL C-tick, conforms to CE, PED and ATEX
Transmitters: MAG 5000 / 6000 and MAG 6000 I / MAG 6000 Ex d

5100W
MAG 5100W (Water & Wastewater)

Product family Size 1” to 48”
Design Coned design on 2’’-12’’
Principals of
operation improved low-flow accuracy
Product overview
Liner New hard rubber liner (aka BUNA-
N, NBR, Nitrile)
Application Electrodes Hastelloy
Flanges ANSI #150 or AWWA
Key features
Accuracy 0.25% with MAG 6000
Enclosure NEMA 4x & NEMA 6 (6P optional)
Approvals NSF (drinking water)

Verificator
All Sitrans f m MAGFLO meters are calibrated on approved
calibration rigs (ISO 9001, DANAK, UKAS, PTB, CT, EN
Product family 45001, CE, NIST)
Principals of
operation
SENSORPROM
Product overview In-situ MAGFLO verification – three simple steps
Sensor information
and identification
Application Calibration parameter
Fingerprint parameter
Flowmeter settings
Key features
Transmitter test Cross-talk test Boost test
In-situ verification
MAGFLO Verification Certificate No interruption of
flow
Full installation test
Fully automated
verification in less
than 15 minutes
8000
The New MAG 8000W Battery-Powered

Product family
Magmeter
Principals of
0.5% accuracy
operation 6-year battery life (ext. pack up to 10 years)
For water distribution, leak detection,
Product overview
revenue & billing, irrigation, etc.
Application Built-in data-logger (by day, week, or month)
IrDA with USB download connection to
Key features
Laptop
2-pulse outputs for volume, alarm, or call-up
Allows tamper-evident seals
Stainless Steel construction, lid protects
display, rated NEMA 4X and NEMA 6P

Transmag 2
Pulsed AC Field MAGFLO meter
Goes beyond where conventional DC MAG’s stop
Product family
Applications
High concentration pulp stock
Principals of Heavy mining slurries
operation Mining slurries with magnetic particles/minerals
Product overview Pulsed AC-technology

More than 10 times stronger
magnetic field signal
Application High excitation frequency
Stable zero-point
Fast responding and stable
Key features
flow signal
Compensation coil
Second coil circuit to
compensate for magnetic
particles & main power supply
fluctuations

MAGFLO Program
Oil & Gas / HPI Industry

Product family
Mining, Aggregate,
Principals of Cement (MAC)
operation
Chemical Industry Pulp Paper
Product overview
Application
Key features
Pharma,
Food & Beverages Water / Wastewater

MAGFLO Program
Conductive Liquids Non Conductive Liquids

• Tap Water • Animal Fats and oils
Product family
• Ground water • Vegetable oils
Principals of
• Wastewater • Gasoline
operation • Sodium Chloride (salt) • Acetone
• Acid solutions • Deionized Water
Product overview
• Sodium Hydroxide • Benzene
Application • Lime Solutions • Carbon Tetrachloride
• Black Liquor • Enamel Paint
Key features
• Pulp Stock • Monomers
• Hydrogen Peroxide • Sugar solutions
• Ammonium • Some polymers
• Latex Paint
• Beer, Wine
• Fruit Juices
• Some polymers
Applications
Chemicals: Acids, alkaline solutions, solvents, cooling liquids (glycol), additives
Product family Pharmaceutical/Health Care: Acids, solvents, coating liquids, lotions, creams
Principals of
Food: Water, beer, wine, spirits, milk, yogurt, soft cheese, juices, molasses, Sugar and salt
operation solutions, blood, sausage pulp
Product overview
Metal Industry: Pump control, cooling water, circulated water
Effluent: Effluent raw sludge, purified sludge, neutralization chemicals, milk of lime,
Application flocculants, polymers
Key features Drinking Water: Supply water, reservoir and pumping stations, consumption
Wood Chip: Measurement and dosing of glue, pulp stock
Textiles: Water, chemicals, dyes, bleaching agents
Photography: Emulsions
Power Station: Differential measurement of cooling circuits, heat quantity measurement
Animal Feed: Water, molasses, liquid feed

Applications
IP68 MAG3100’s with EPDM liner

Robust Construction; The fully welded body has no joins that will allow the
ingress of water.
IP68 Rating; By use of the submersible kit, 085U0220 the flowmeter can be
made fully IP68 to 10 meters depth.
Superior Paint Finish; Suitable for all but the most extreme environments the
excellent bonding prevents corrosion from propagating from surface flaws.
Economics; It is usually far cheaper to be able to install a flowmeter without
having to construct purpose made chambers.
Fully Bonded Lining; No opportunity for water ingress between the lining and
the inner tube.
Flexibility; Provides the opportunity to install flowmeter in positions not originally

planned.
Remote Verification; Access to the meter tube not required for verification to take
place.

Submersion Kit – NEMA 6P
Submersion Kit FDK-085U0220:

Compatible with all sensors
Add to wired sensor in the field for flood or
condensation protection.
Increases enclosure rating to NEMA 6P –
10m continuous submersion.
Clear material – wiring can be

viewed.
Self healing/repairing – terminals
can be probed and will reseal.
Non-permanent – can be
removed for repair/rewiring.

Installation Tips
These are optimal – when in a tight spot,
sacrifice the downstream lengths first
5D 3D
Flow Direction
Installation Tips
Product family
Principals of
operation
Product overview
Keep the pipe full!
With partially full pipes or
Application pipes with free outlet, the
flowmeter should be located
Key features in a U-tube. The sensor
must always be full of liquid

Installation Tips
Product family
Principals of Keep the pipe full!

operation
Installation at the highest
point in the system
Product overview
Installation in vertical pipes
with free outlet (some back
Application
pressure is recommended)
Key features

Installation Tips
Product family Position B

Electrodes reading across
Principals of
operation the flow profile
Product overview
Position A
Application Electrodes reading in one
plane of the flow profile
Key features

Installation Tips
Typical Liquids 2 to 33 ft/s
Product family
Abrasive liquids <5 ft/s
Principals of
operation
Sludges >5 ft/s
High % of Suspended Solids >5 ft/s
Product overview
Application
Velocity calculation:
V = velocity in ft/sec
V = 0.408 x Q Q = flow rate in GPM
Key features
D2 D = Pipe diameter in inches
Accuracy calculation:
Mag 5000 or 6000 / 6000i w/ 1100 (PFA)
V < 1.5 ft/s => E:± (0.82/ v) % of measured value
Mag 6000 / 6000i w/ 1100 (ceramic) 3100 or 5100W
V < 1.5 ft/s => E:± (0.41/ v) % of measured value

Mag Flow
Sizes from 1/12” – 78” (84”)
Verity of Styles and configurations
Integrated sensor prom
Verificator
Food grade meters
0.25% - 0.5% accuracy
Service menu
Field upgradeable communication
modules
Every meter is wet calibrated and
supplied with an NIST certificate
Submersible kits providing protection up
to MEMA 6P
3100 series Mag meters available with
custom lay lengths
© Siemens AG 2008
This document includes confidential data that shall not be duplicated, used, distributed, or disclosed for any purpose unless authorized by Siemens.
Applications
Sizes from 1/12” to 84”


Siemens Flow Mags

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Mag flow

 Product family introduction

 Water & waste

Modular pulsed DC magnetic flow meter program

© Siemens Energy & Automation, Inc. 2009

Ui = k x v, the electrode signal is directly proportional to the

© Siemens Energy & Automation, Inc. 2009

© Siemens Energy & Automation, Inc. 2009

MAG 3100 MAG 5100 W

 Streamlined product range

MAG 1100 F MAG 1100 MAG 1100 In brief: competitiveness

© Siemens Energy & Automation, Inc. 2009

© Siemens Energy & Automation, Inc. 2009

© Siemens Energy & Automation, Inc. 2009

© Siemens Energy & Automation, Inc. 2009

 Superior signal resolution for optimized turn down ratio

 User configurable operation menu with password

Key features protection

 Self-diagnostics for error detection and logging

 Multi-lingual display and keypad interface

 Custody transfer approved

 Electrode cleaning accessory option

© Siemens Energy & Automation, Inc. 2009

MAG 1100 & MAG 1100F (Food)

© Siemens Energy & Automation, Inc. 2009

Process and Chemical industry

© Siemens Energy & Automation, Inc. 2009

MAG 5100W (Water & Wastewater)

© Siemens Energy & Automation, Inc. 2009

Transmitter test Cross-talk test Boost test

The New MAG 8000W Battery-Powered

© Siemens Energy & Automation, Inc. 2009

Product overview Pulsed AC-technology

© Siemens Energy & Automation, Inc. 2009

Oil & Gas / HPI Industry

© Siemens Energy & Automation, Inc. 2009

Conductive Liquids Non Conductive Liquids

 Chemicals: Acids, alkaline solutions, solvents, cooling liquids (glycol), additives

© Siemens Energy & Automation, Inc. 2009

IP68 MAG3100’s with EPDM liner

Flexibility; Provides the opportunity to install flowmeter in positions not originally

© Siemens Energy & Automation, Inc. 2009

Submersion Kit FDK-085U0220:

 Clear material – wiring can be

© Siemens Energy & Automation, Inc. 2009

© Siemens Energy & Automation, Inc. 2009

Principals of Keep the pipe full!

© Siemens Energy & Automation, Inc. 2009

Product family Position B

© Siemens Energy & Automation, Inc. 2009

© Siemens Energy & Automation, Inc. 2009

Sizes from 1/12” to 84”

© Siemens Energy & Automation, Inc. 2009

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Product family introduction

Water & waste

Streamlined product range

Superior signal resolution for optimized turn down ratio

User configurable operation menu with password

Self-diagnostics for error detection and logging

Multi-lingual display and keypad interface

Custody transfer approved

Electrode cleaning accessory option

Chemicals: Acids, alkaline solutions, solvents, cooling liquids (glycol), additives

Clear material – wiring can be