Comparison Data of RO System Install

No. Description Unit Before Improvement

1. Periode of data taken - May 03rd - May 23rd 2016

2. External Treatment - Softener System
3. Gas Consumption m3N/day 2,620
4. Feed Water Conductivity µS/cm 298.3
5. Feed Water Temperature Into Boiler o
C 78.1
6. Feed Water Consumption m3/day 60.8
7. Steam Supply to Process ton/day 52.3
8. Boiler Water Conductivity µS/cm 2,176
9. Boiler Steam / Feed Water Ratio % 85.98
10. Boiler Gas / Steam Ratio m3N/ton-steam 50.11
11. Boiler Calor Efficiency % 126.89
12. Boiler Electric Consumption kWh/day 1,062.3
13. Electric Consumption of System kWh/day 16.2
14. RO Rejection m3/day -
15. HCl Chemical consumption kg/day 5.0
16. NaCl Chemical consumption kg/day 12.5
17. Kurita AX-115C Chemical cons. kg/day 12.2
18. Kurita Oxynon H104 Chemical cons. kg/day 1.0

VA Calculation ( estimation )

No. Description VA / month

1 Gas Cost Reduce $ 2,460
2 Water Cost Reduce $ 1,008
3 Electric Cost Reduce $ 209
4 Chemical HCl $ 41
5 Chemical NaCl $ 71
6 Chemical Kurita AX-115C $ 387
7 Chemical Oxynon H104 $ 46
Total $ 4,222 VA permonth
$ 50,669 VA peryear
Rp 694,169,557 VA peryear
n Data of RO System Installation Effect

After Improvement Deviation Remark

(%)
( still trial )
May 25th - May 31st 2016 -
Reverse Osmosis System - Water Treatment much better for Boiler operation
2,415 -7.82 Gas Consumption has decreased
49.8 -83.31 Electrical Conductivity has decreased
76.0 -2.67 Feed Water Temperature has decreased
39.1 -35.75 Feed Water Consumption has decreased
35.8 -31.49 Steam Water Consumption has decreased
1,065 -51.06 Boiler Water Conductivity has decreased
91.68 6.63 Efficiency Ratio has increased
67.41 34.54 Data still analizing, result not match with normal data
94.65 -25.41 Data still analizing, result not match with normal data
895 -15.76 Only Boiler Electric Consumption has decreased
120 640.74 Electric of System Consumption has increased
6 #DIV/0! Water Consumption increased
3.0 -40.00 HCl Chemical consumption has decreased
- -100.00 NaCl Chemical consumption has decreased
7.8 -35.75 Kurita AX-115C Chemical consumption has decreased
0.7 -35.75 Oxynon H-104 Chemical consumption has decreased
Judge

GOOD
GOOD
GOOD
NG
GOOD
GOOD
GOOD
GOOD
?
?
GOOD
NG
NG
GOOD
GOOD
GOOD
GOOD
 Comparison Data of RO System Install

No. Description Unit Before Improvement

1. Periode of data taken - May 03rd - May 23rd 2016

2. External Treatment - Softener System
3. Gas Consumption m3N/day 2,590.0
4. Feed Water Conductivity µS/cm 298.3
5. Feed Water Temperature Into Boiler o
C 78.1
6. Feed Water Consumption m3/day 41.7
7. Steam Supply to Process ton/day 35.8
8. Boiler Water Conductivity µS/cm 2,176
9. Boiler Steam / Feed Water Ratio % 85.98
10. Boiler Gas / Steam Ratio m3N/ton-steam 72.31
11. Boiler Calor Efficiency % 87.92
12. Boiler Electric Consumption kWh/day 1,065.0
13. Electric Consumption of System kWh/day 16.2
14. RO Rejection m3/day -
15. HCl Chemical consumption kg/day 5.0
16. NaCl Chemical consumption kg/day 12.5
17. Kurita AX-115C Chemical cons. kg/day 8.3
18. Kurita Oxynon H104 Chemical cons. kg/day 0.7

VA Calculation ( estimation )

No. Description VA / month

1 Gas Cost Reduce $ 2,100
2 Water Cost Reduce $ 318
3 Electric Cost Reduce $ 218
4 Chemical HCl $ 41
5 Chemical NaCl $ 71
6 Chemical Kurita AX-115C $ 46
7 Chemical Oxynon H104 $ 5
Total $ 2,800 VA permonth
$ 33,596 VA peryear
Rp 460,264,585 VA peryear
n Data of RO System Installation Effect

After Improvement Deviation Remark

(%)
( still trial )
May 25th - May 31st 2016 -
Reverse Osmosis System - Water Treatment much better for Boiler operation
2,415 -6.76 Gas Consumption has decreased
49.8 -83.31 Electrical Conductivity has decreased
76.0 -2.67 Feed Water Temperature has decreased
39.1 -6.21 Feed Water Consumption has decreased
35.8 0.02 Steam Water Consumption has decreased
1,065 -51.06 Boiler Water Conductivity has decreased
91.68 6.63 Efficiency Ratio has increased
67.41 -6.77 Data still analizing, result not match with normal data
94.65 7.65 Data still analizing, result not match with normal data
895 -15.98 Only Boiler Electric Consumption has decreased
120 640.74 Electric of System Consumption has increased
6 #DIV/0! Water Consumption increased
3.0 -40.00 HCl Chemical consumption has decreased
- -100.00 NaCl Chemical consumption has decreased
7.8 -6.21 Kurita AX-115C Chemical consumption has decreased
0.7 -6.21 Oxynon H-104 Chemical consumption has decreased
Judge

GOOD
GOOD
GOOD
NG
GOOD
GOOD
GOOD
GOOD
?
?
GOOD
NG
NG
GOOD
GOOD
GOOD
GOOD