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Hofco Sup-R-Jar
Hofco Sup-R-Jar
Operating Instructions
Please Note: To minimize damage and cost of
repairs, please perform the following quick steps
to the Sup-R-Jar after use prior to laying it down.
Thoroughly ush clean water through the ID of
the Sup-R-Jar to ensure it is free of corrosive drilling
mud. Failure to do so can result in heavy
corrosion/damage to the ID of the Tool.
Table of Contents
Section 1 ......................................................................................................................... 1
1.0 General Description ................................................................................... 1
1.1 Control of Sup-R-Jar Hydraulic Drilling Jar ..................................... 1
Figure 1-1 Sup-R-Jar Drilling Jar Positions ..................................... 2
1.2 Sup-R-Jar Drilling Applications ....................................................... 3
1.3 Sup-R-Jar Advantages .................................................................... 3
Section 2 ......................................................................................................................... 4
2.0 Pre-Job Planning and Preparation ............................................................. 4
2.1 Jar Placement ................................................................................. 4
2.2 Benefits of Using the Jar Placement Program ................................ 5
2.3 Best Practices Guidelines for Jar Placement .................................. 6
2.4 Placing the Sup-R-Jar tool in Tension ............................................. 7
2.5 Placing the Sup-R-Jar tool in Compression .................................. 11
Section 3 ....................................................................................................................... 15
3.0 Operating Procedure ............................................................................... 15
3.1 Operating the Sup-R-Jar Run in Tension ...................................... 15
3.2 Running the Sup-R-Jar Drilling Jar in Compression ...................... 17
3.3 Pump Open Force......................................................................... 20
3.4 Reduce Tensile Capacity due to Hydrostatic Pressure ................. 21
Section 4 ....................................................................................................................... 23
4.0 Specifications ........................................................................................... 23
Table 4-1 Specifications ................................................................ 23
Table 4-2 Detent Load vs. Time lbf vs. seconds ........................... 23
4.1 Change out Recommendations ..................................................... 23
Table 4-3 Maximum Recommended Change out Hours ............... 24
Table 4-4 BF- Mud Weight & Buoyancy Factor Multiplier.............. 24
Table 4-5 AF- Hole Angle Factor Multiplier ................................... 25
Table 4-6 Recommended Maximum Hole Size vs. Tool Size ....... 25
Table 4-7 Differences between Drilling in Tension and in
Compression ................................................................................. 26
Table 4-8 Factors Accelerating Fatigue in BHA ............................ 26
Table 4-9 Hevi-Wate™ Drill Pipe .................................................. 27
Table 4-10 Drill Collar Weights (lb/ft) ............................................ 28
4.2 Fishing Dimensions ....................................................................... 29
The last page of this engineering specification is 33.
Section 1
1.0 General Description
The Sup-R-Jar tool is a double-acting hydraulic drilling jar capable of delivering a
heavy impact, when a bottom hole assembly becomes stuck. The Sup-R-Jar
Drilling Jar is designed with simplicity and quality in mind. The tool is simple to
build, easy to dress, and is extremely durable. Designed to operate as an integral
part of a drill string, it can withstand normal drilling conditions of torque, pump
pressure, temperatures up to 300°F and 450°F when equipped with its optional
high temperature seals. Because of the Sup-R-Jar Drilling Jar design, it is
temperature self-compensated. Thus, allowing the tool to be run in higher
operating temperatures and harsher environments for longer rotating time down-
hole. There is no need to “circulate” or “cool down” the Sup-R-Jar as its design
allows the Jar to maintain its temperature compensation at all times.
The Sup-R-Jar Drilling Jar can easily be racked as part of a stand of drill collars
because it is similar in length and diameter, and has compatible connections and
slip setting areas.
In the drilling mode, the jarring mechanism is not active and is not affected by
normal drilling conditions or torque.
If the drill string becomes stuck on bottom, the drilling jar can deliver
impact in an ‘up-only’ direction.
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Section 1 General Description
Figure 1-1
Sup-R-Jar Drilling Jar Positions
Up-Jar Section
Serial Number
Down-Jar Section
Drive Section
Safety Clamp
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Section 1 General Description
- If the drill string becomes stuck off bottom, the drilling jar can deliver
impact in a ‘down-only’ direction.
- When differential sticking is encountered, and movement is needed to
regain rotation and circulation, the drilling jar will ‘up-jar’ and ‘down-jar’.
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Section 2
2.0 Pre-Job Planning and Preparation
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Section 2 Pre-Job Planning and Preparation
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Section 2 Pre-Job Planning and Preparation
- Always place the Sup-R-Jar tool in the transition pipe (HWDP or DC),
that is located between the BHA and drill pipe, to reduce excessive
bending stresses. Where possible, placing the drilling jar between
HWDP is always recommended.
- Maintain 20% of bit weight between the Sup-R-Jar tool and the neutral
point to ensure that it is outside the neutral point transition zone.
- The Sup-R-Jar tool should be located a minimum of 90 feet away from
the top stabilizer in the BHA.
- The Sup-R-Jar tool should never be run as a crossover between the
drill collars and the HWDP or between the drill collars of different
outside diameters (OD) since high bending stresses may occur. Run
the same size drill collars or heavy weight drill pipe at least 90 feet
above and directly below the drilling jar.
- A minimum of three joints of DC or the equivalent weight of HWDP
should be used above the Sup-R-Jar tool at all times. This will ensure
there is a minimum hammer weight that can be used if it is necessary
to fire the drilling jar down.
- In order to minimize the risk of getting stuck above the Sup-R-Jar tool
the largest outer diameter of drill collars and or HWDP above the Sup-
R-Jar tool should be equal to, or slightly smaller than, the outer
diameter of the drilling jar.
- Never run a stabilizer or reamer above the Sup-R-Jar tool since this
can reduce the effectiveness of the Sup-R-Jar tool when jarring.
- Do not place stabilizers or other BHA components with a larger outside
diameter above the Sup-R-Jar tool.
- The number of drill collars used to design a BHA should not exceed
the amount of bit weight required plus a safety factor. Rotating
excessive drill collars in tension would result in significant lateral
vibrations. These vibrations can result in the Sup-R-Jar tool
undergoing high cyclic stress, which may initiate fatigue cracks. High
cyclic stress reduces the overall drilling life of the Sup-R-Jar tool.
- The OD of the Sup-R-Jar tool should be similar to the OD of the
bottomhole assembly. The Sup-R-Jar tool should be properly sized to
the size of tubulars (HWDP/DC) that is placed within and to the size of
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Section 2 Pre-Job Planning and Preparation
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Section 2 Pre-Job Planning and Preparation
HWT
SUP-R-JAR
DJ
JTDW
Transition
Zone
WOB
Figure 2-1
Drilling Jar Placed In Tension
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Section 2 Pre-Job Planning and Preparation
In the event that the Jar Placement Program is not available, use
the calculations below to place the Sup-R-Jar tool in the optimum
position within the drilling assembly, while maintaining the Desired
Weight on Bit.
Known Factors
Jar Size = 6-1/2" OD
Jar Maximum Detent Load = 185,000 lb
WOB – Desired Weight on Bit (buoyed) = 40,000 lb
JTDW – Jar Tension Drilling Weight (buoyed) = 8,000 lb
HWT – Hammer Weight (buoyed) = 18,500 lb
DC – Drill Collar in air- 6-1/2 x 2-1/2 (96 lb/ft) = 2,980 lb each
BF – Buoyancy Factor (13 lb/gal) (Table 4-4) = 1.25
AF – Hole Angle Factor (5 deg hole) (Table 4-5) = 1.0038
DJ – Drilling Jar Weight (in air) = 2,600 lb
For this example, use the Know Factors to calculate weight, length,
and quantity of drill collars to make up the drilling assembly, in air.
JTDW (air) = (JTDW(buoy) )x (BF) x (AF) JTDW (air) = (8,000 ) x 1.25 x 1.0038 = 10,038 lb
Length of JTDW = JTDW (air)
WT of DC in lb/ft JTDW Length = 10,038 lb ÷ 96 lb/ft = 104 ft
Qty of Drill Collars = JTDW (air)
WT per 30 ft of DC Qty of DC = 10,038 lb ÷ 2,980 lb = 3 DC
WOB (air)= (WOB (buoy)) x (BF) x (AF) WOB(air) = (40,000 ) x 1.25 x 1.0038 = 50,190 lb
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Section 2 Pre-Job Planning and Preparation
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Section 2 Pre-Job Planning and Preparation
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Section 2 Pre-Job Planning and Preparation
HWT Transition
Zone
JCDW
DJ WOB
LDA
Figure 2-2
Drilling Jar Placed In Compression
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Section 2 Pre-Job Planning and Preparation
In the event that the Jar Placement Program is not available, use
the calculations below to place the Sup-R-JAR tool in the optimum
position within the drilling assembly, while maintaining the Desired
Weight on Bit.
Known Factors
For this example, use the Know Factors to calculate weight, length and
quantity of drill collars to make up the drilling assembly, in air.
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Section 3
3.0 Operating Procedure
The Sup-R-Jar can be run in tension or compression. When in tension the Jar
should be run above the weight transition zone.
The hydraulic Jar utilizes an oil reservoir with some type of metering groove.
When the string becomes stuck, overpull is applied. As the force is applied oil is
compressed in the reservoir and is forced to bleed off slowly through the
metering groove. This allows time for the drill string to establish the strain energy
required for the jarring effect. When the piston comes off the restricted area, the
oil bleeds off almost instantly. The hammer then speeds toward the anvil,
impacting and transferring the drill strings stored energy to the stuck point.
- Cock the Jar without the pumps. Slack off approximately 10,000
lbs at the Jar until it offers a positive resistance on the setting
stroke.
- There usually will be a noticeable sign such as a bobble on the
weight indicator needle when positive resistance is reached. At
this point Jar is cocked to jar-up or jar-down.
- Apply Jar overpull (detent load) with maximum circulation rate if
available and then wait for the Jar to impact. Strain is taken on
the drill string and sufficient time allowed for the Sup-R-Jar to
trip. This will generally be between half to one minute for the
first blow.
- It is recommended that the initial pull load of 30% to 50% of the
maximum detent load be used so that the operator can see the
effects of the jarring action before increasing the jarring load.
- Successive blows are entirely at the control of the rig operator
and can be controlled with regard to frequency and intensity. No
waiting period is required to reset the Jar. The Jar will offer a
positive resistance on the resetting stroke.
- The frequency is regulated by noting and marking the pipe or
kelly at the point where they were last closed. If increased Jar
frequency is desired, the point of closure is controlled from the
last mark on the kelly.
3.1.2 Down Jarring Operation- Jar Run in Tension
- When running the Jar in tension during a drilling operation, the
Jar remains open.
- If the string gets stuck you have to cock the Jar and fire
opposite to the direction the string was moving before getting
stuck. If you decided to jar-down, then you need to establish the
Jar load
Jar Load “Down” Example
Total indicator weight 260,000lb
Bottom hole assembly below the Jar -40,000 lb
Weight of string above the Jar 220,000 lb
Jar setting for downward blow -38,000 lb
180,000 lb
Hole drag -20,000 lb
Indicator reading to trip jar down 162,000 lb
Note: Probably need to pick up to 230,000 to 250,000 to re-
cock Jar.
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Section 3 Operating Procedure
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Section 3 Operating Procedure
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Section 3 Operating Procedure
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Section 3 Operating Procedure
The POF for a particular tool size can be determined using the differential
pressure at the drilling jar, see Figure 3-1. If the value of the differential
pressures at the drilling jar is not known, the differential pressure across
the bit may be used as an approximate value. If a drilling jar is in tension,
the POF will help keep the tool extended while drilling. If the drilling jar is
in compression but the POF is greater than the compression weight
applied on the drilling jar, the drilling jar may stay extended while drilling.
If circulating while jarring, the POF will intensify the up-jar blow. However,
the POF will dampen the down-jar blow. It is recommended, that
circulation is stopped or slowed down and trapped pressure bled off,
before attempting to jar down.
Figure 3-1
Pump Open Force
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Section 3 Operating Procedure
450
400
350
Tensile Capacity (lbf) x 1000
300
250
200
150
100
50
0
9 10 11 12 13 14 15 16 17 18 19
1000
6-1/4 Sup-R-Jar
900
800
700
Tensile Capacity (lbf) x 1000
600
500
400
300
200
100
0
9 10 11 12 13 14 15 16 17 18 19
Hydrostatic Pressure (psi) x 1000
Figure 3-3 Reduce Tensile Capacity due to Hydrostatic Pressure 6-1/4” Sup-R-Jar
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Section 3 Operating Procedure
6-1/2 Sup-R-Jar
1000
900
800
Tensile Capacity (lbf) x 1000
700
600
500
400
300
200
100
0 Figure 3-5
Reduce Tensile Capacity due to Hydrostatic pressure 8" Sup-R-Jar
12 13 14 15 16 17 18 19 20 21 22 23 24
8.00 Sup-R-Jar
1400
1200
Tensile Capacity (lbf) x 1000
1000
800
600
400
200
0
19 20 21 22 23 24 25 26 27 28 29
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Section 4
4.0 Specifications
Table 4-1
Specifications
Tool Size Torsional
ID Max. Detent Tensile Yield Tool
OD Tool Joint Yield
inches Working Load Strength Weight
inches Connection Strength
(mm) lbf (N) lbf (N) lb (kg)
(mm) lbf·ft (N·m)
4-3/4 2-1/4 3-1/2 90,000 452,737 19,116 1,800
(120.65) (57.15) API IF (400,340) (2,013,875) (25,918) (483)
6-1/4 2-3/4 4-1/2 185,000 761,980 41,315 2,400
(158.75) (69.85) API IF (822,921) (3,389,456) (56,015) (894)
6-1/2 2-3/4 4-1/2 185,000 916,152 56,395 2,600
(165.10) (69.85) API IF (822,921) (4,075,247) (76,461) (969)
8 3 6-5/8 300,000 1,302,363 102,056 3,800
(203.20) (76.20) API REG (1,334,466) (5,793,199) (138,369) (1,550)
Table 4-2
Detent Load vs. Time
lbf vs. seconds
8 OD 75,000 45,000
30-60 30-60
(203.2) (333,617) (200,170)
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Section 4 Specifications
Step 5: Compare the hours between the temperature and the drilling use.
Step 6: The smaller of the two will determine the service period.
Table 4-3
Maximum Recommended Change out Hours
Tool OD inches (mm)
4-3/4 6-1/4 6-1/2 8
USE (121) (159) (166) (203)
Hole Hole Hole Hole
Hours Hours Hours Hours
Size Size Size Size
6-1/8 200 8-3/8 300 8-3/4 300 9-7/8 300
(156) (213) (222) (251)
Rotating in 6-3/4 150 8-3/4 200 9-7/8 200 10-5/8 250
Vertical or (171) (222) (251) (269)
build/drop 7-7/8 150 9-7/8 200 10-5/8 150 12-1/4 200
section (200) (251) (269) (311)
17-1/2 150
(445)
6-1/8 300 8-3/8 400 8-3/4 400 9-7/8 400
(156) (213) (222) (251)
6-3/4 250 8-3/4 300 9-7/8 300 10-5/8 350
Rotating in (171) (222) (251) (269)
tangent 7-7/8 200 9-7/8 250 10-5/8 250 12-1/4 300
or horizontal (200) (251) (269) (311)
section 8-3/4 150 10-5/8 200 12-1/4 200 17-1/2 250
(222) (269) (311) (445)
9-7/8 100 22 200
(251) (557)
Recommended hours of use before servicing
Tool OD inches (mm)
Bottom Hole 4-3/4 6-1/4 6-1/2 8
Temp (121) (159) (166) (203)
Hours
100-200°F
300 400 400 400
38-93°C
200-300°F
200 300 300 300
93-148°C
300-400°F
200 300 300 300
148-204°C
400-500°F
150 150 150 150
204-260°C
Fishing 100
Milling 50
Table 4-4 BF- Mud Weight & Buoyancy Factor Multiplier
Mud Weight
8.3 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0
lb/gal
Buoyancy
Factor 1.14 1.16 1.18 1.20 1.22 1.25 1.27 1.30 1.32 1.35 1.37 1.41 1.43
Multiplier
Notes: Where BF= (Density of Steel (ppg)- Density of Mud (ppg))÷ Density of Steel (ppg)
Density of Steel = 65.44 ppg
The reciprocal (1/BF) of the Buoyancy Factor (BF) multiplier when multiplied by the air weight of
drillstring members will give the buoyed weight in mud
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Section 4 Specifications
Table 4-5
AF- Hole Angle Factor Multiplier
Hole 10° 15° 20° 25° 30° 35° 40° 45° 50° 55° 60°
5
Angle
1/cos
angle 1.004 1.015 1.035 1.074 1.103 1.155 1.221 1.305 1.414 1.556 1.743 2.000
multiplier
Note: The information contained in Table 4-4 and Table 4-5 can be utilized to calculate the required
drillstring weight in air necessary to provide the desired bit weight for both straight and directional
holes.
Table 4-6
Recommended Maximum Hole Size vs. Tool Size
Maximum Maximum
Tool Size
Hole Diameter Hole Diameter
OD
Vertical Hole Horizontal/High Deviated Hole
inches
(Inches) (Inches)
Note: To avoid fatigue damage, the recommended maximum hole size vs. tool
size is given in Table 4-6. These numbers are guidelines to be used
for planning purposes only.
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Section 4 Specifications
Table 4-7
Differences between Drilling in Tension and in Compression
Sup-R-Jar in Tension Sup-R-Jar in Compression
Neutral point below the drilling Jar Neutral point above the drilling Jar
Drilling Jar remains “open” and Drilling Jar remains “closed” and
cocked for down jarring while drilling cocked for up jarring while drilling
Pump Open Force will help extend the Drilling Jar needs to be slowly opened
drilling jar open while drilling before tripping out of the hole to
prevent accidental firing
Used in low angle wellbores where the Unavoidable in high deviated wellbores
bottomhole assembly below the optimal where bottomhole assembly below the
drilling Jar placement provides sufficient optimal drilling Jar placement provides
weight to drill in-sufficient weight on bit.
Table 4-8
Factors Accelerating Fatigue in BHA
High dog leg severity (DLS) Limit maximum DLS in accordance with
recommendations of service
representative.
Corrosion from oxygen, hydrogen Maintain sufficient levels of corrosion
sulphide, carbon dioxide and chlorides inhibitors and oxygen scavengers in the
drilling fluid
Unstabilised drill collars in compression Use stabilizers and reamers to reduce
effect of lateral vibration
Placing drilling Jar between HWDP or Always use transition pipe (HWDP)
DC of a larger OD and stiffness between the BHA and the drill pipe to
reduce excessive bending forces
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Section 4 Specifications
Table 4-9
Hevi-Wate™ Drill Pipe
Nom Appx. Weight
Size (Including Tube & TJ) Tool Joint Tensile Torsional Make-Up
Pounds per Cap Cap. Torque
(in.)
Foot Joint 31ft OD ID Connection lb ft·lb ft·lb
3-1/2" 25.3 760.0 4-3/4 2-1/5 NC-38 749,950 17,575 10,000
3-1/2" 23.4 721.0 4-3/4 2-3/8 NC-38 675,045 17,575 10,000
4" 29.9 820.0 5-1/4 2-2/3 NC-40 711,700 23,400 13,300
5" 50.1 1543.0 6-5/8 3 NC-50 1,265,500 51,330 29,200
5-1/2" 57.6 1770.0 7 3 1/2 5-1/2 FH 1,349,365 52,419 32,800
6-5/8" 71.3 2193.0 8 4 5/8 6-5/8" FH 1,490,495 73,215 45,800
27 of 33
Section 4 Specifications
Table 4-10
Drill Collar Weights (lb/ft)
Bore of Drill Collar
Drill Collar (in.)
(in.)
1 1-1/8 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-13/16 3 3-1/4
3 21 21
3-1/8 23 23 22 21
3-1/4 26 25 24 22
3-3/8 26 24 22
3-1/2 29 27 25
3-3/4 33 32 29
3-7/8 36 34 32 30 27
4 37 35 32 29
4 1/8 39 37 35 32
4-1/4 42 40 38 35
4-1/2 48 46 43 41
4-3/4 54 52 50 47 44
5 61 59 56 53 50
5-1/4 68 65 63 60 57 53
5-1/2 75 73 70 67 64 60 57
5-3/4 83 80 78 75 72 67 64
6 90 88 85 83 79 75 72 68
6-1/4 98 96 94 91 88 83 80 76
6-1/2 107 105 102 99 96 92 88 85
6-3/4 116 114 111 108 105 101 98 94
7 152 123 120 117 114 110 107 103
7-1/4 134 132 130 127 124 119 116 112
7 1/2 144 142 140 137 134 129 126 122
7-3/4 154 152 150 147 144 139 136 132
8 165 163 160 157 154 150 147 143
8-1/4 176 174 171 168 165 161 158 154
8-1/2 187 185 182 179 176 172 169 165
8-3/4 198 196 194 191 188 183 180 176
9 208 206 203 200 195 192 188
9-1/4 220 218 215 212 207 204 200
9-1/2 233 230 228 224 220 217 213
9-3/4 246 243 240 237 233 230 226
10 256 254 250 246 243 239
10-1/4 270 267 264 259 257 252
10-1/2 284 281 278 273 270 266
10-3/4 298 295 292 287 285 280
11 306 302 299 295
11-1/4 321 317 314 310
11-1/2 336 332 329 325
11-3/4 352 348 345 340
12 368 363 361 356
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Section 4 Specifications
Figure 4-1
Fishing Diagram
29 of 33
Section 4 Specifications
Table 4-11
Fishing Dimensions
In. 4.75 6.25 6.50 8.00
Tool OD
(mm) 120.7 158.8 165.1 203.2
In. 2.25 2.75 2.75 3.00
Tool ID
(mm) 57.2 69.9 69.9 76.2
Upper Flex Joint
4.75 6.25 6.5 8
A
(120.7) (158.8) (165.1) (203.2)
2.25 2.75 2.75 3
B
(57.2) (69.9) ) (69.9 (76.2)
83.5 88.5 88.5 88.5
C
(2120.9) (2247.9) (2247.9) (2247.9)
3.63 4.5 4.5 5. 5
D
(92.2) (114.3) (114.3) (139.7)
22 16.75 16.75 17.3
E
(558.8) (425.5) (425.5) (439.4)
3.50 4.5 IF & 4.5 XH 4.5 IF & 4.5 XH 6.60
F
I.F. REG
Pressure Cylinder
4.75 6.25 6.5 8
A
(120.7) (158.8) (165.1) (203.2)
3.77 5.12 5.12 6
B
(95.8) (130) (130) (152.4)
61 66.44 66.44 66.44
C
(1549.4) (1687.6) (1687.6) (1687.6)
Connector Sub
4.75 6.25 6.5 8
A
(120.7) (158.8) (165.1) (203.2)
3.15 4 4 4.88
B
(80) (101.6) (101.6) (124)
25.2 29.3 29.3 29.3
C
(640.1) (744.2) (744.2) (744.2)
4.06 5.46 5.46 6.77
D
(103.1) (138.7) (138.7) (172)
7.49 10.61 10.61 10.58
E
(190.2) (269.5) (269.5) (268.7)
Drive Cylinder
4.75 6.25 6.5 8
A
(120.7) (158.8) (165.1) (203.2)
3.77 5.12 5.12 6
B
(95.8) (130) (130) (152.4)
59.6 72.56 72.56 72.56
C
(1513.8) (1843) (1843) (1843)
4.2 5.67 5.67 6.65
D
(106.7) (144) (144) (168.9)
5.63 8.72 8.72 8.72
E
(143) (221.5) (221.5) (221.5)
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Section 4 Specifications
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Section 4 Specifications
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Section 4 Specifications
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Reliability, experience, service
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