Table of Contents

High Voltage Cable Accessories…………………………………………………….I

Din Lugs and Connectors………………………………………………………………II

Heat Shrink Shapes……………………………………………………………………..III

Medium Voltage Cable Accessories………………………………………………IV

 
Transmission Cable Joints Up to (72.5)kV

Gtounding Ey.
f or ~'" 0lI0C"""""
01 gro...nd wi,.

E.l<CI'lIe", S..... monogetn_

~''''''''' .J_i.-"
Un", ... co.o::h,.;1,"
eIeclncol
dfl,gn prowides
reloeI

Molded ~ield
Cond....ct"'. EPOM sheld corti...-
t!'>e coble non melOllic insul o,"on
. held
Int.rN,,",. Fit
As""... wol."'g ht HOI and
complet. d'elec lMc i"'eg 'ity

- - - Contad I" ,ta lt, with Standard Tooling

Joint Body in.ulo~on

1........loling/Conductive bond

Ca ble 1,.,>Ulotion
D"'meIe' mrge (45 . 77) mm is coYe"!>d
by eoc h indi.>duo l joint hauling si' e

Option shieldbreak
Integrof factory molded
snieldbreok isavailable for
Compatible with all Polymeric Insulation reliable cress bonding

Rated 10 Coble Ampo cily uc Standa rd 6084 0

IEEE Standard 40.4

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Transmission Cable Joints Up to (72.5)kV

All Transm ission Ca ble Joi nts ore IOdOlY molded and factory
tested, provid ing maxim um reliability. Factory molding e nsures
o level of insulation ond shielding system integrity not ochievoble
with field -lcbeccted insulotion systems. The Transmission Coble
Joints co n be utilized in com bina tion w ith various options for
co ndu d or con nectors shield ir'IQ e nd environmental sealing
depend ing on the choroderislics of the coble and the ioslollotions.
The Transmission Cable Joints ore des igned for use on solid
d ielectric ca bles with insulati on diameters Irom 45 mm 10 77
mm. 'Nhen assembled, They provide permanent, fully-shielded,
ful1y--submel'5iblecoble joints lordired burialor vouhapplications.
Instollation procedures are easily learned and the insta lla tio n
does not req uire labor inte nsive field molds o r ta pe -wra pping
machinery Field a ssembly is greatly simplified because all
e lectrical stress - manageme nt e leme nts ho ve been provided
during the fodofy mold ing process rather tha n being fabricated
in the held .
A Transm ission Co ble joint is a va ilable for any appl ication,
with ambient temperature • 4 0 ' C up to 65 ' C.

All Transmissio n Co ble Joints ore designed with o ptimized

stress control and beet transfer capabili ties. You do not have
10 rely on the expertise 0 1a field instoller 10 fabricate 0 reliable
joint.
Premolded ho using void . free joint hous ing cons ists 01 pe roxide
• cured EPDM insula tion bonded under pressure to pe roxide
.. ... ...
- cured molded semiconductive elements.

Maximum Reliability & lowest Installed Cost

• Foster Insta llation .
The molding is done in the fa eto ry, redUCing on -site time . No penciling 01 cob le insula tion req uired.
• Reduced Training Req uire ments.
Easily-Ieamed inslollation proced ure.
• No Costly Insta lla tion Machinery Required
Field molds lor wrap ping machines a re not required. A low-cost assembly tool is a vailab le .
• No Special Erwironmental Equipment Requirements
• Unlimited Sheillile
Allows lor instan t availability
• Foctory-Molded Q ua lity
You can be sure each coble joint in the field is produc ed exoctly per design. Eac h unit is molded a micro-processor.controlled screw
injection press to produce a level 01 quality not possible wilh lield mokling equipme nt o r lope.
• Foctory· I ()()% Ioetory Tested
Ea ch unit is electrically tested in the foetory to insure consistent qua lity.

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Transmission Cable Joints Up to (72.5)kV

Technical Data
RATINGS
Nominal system voltage (IN) 69
Ma ximum system voltage, Urn (IN) 72.5
Mo• . eo.. .linuous condUC1or temp . 90·C
Splice compression conoectoes per ANSI C 1 19 .4 Class AlClass2
Type le sb-per iec 60840
Ptl"ial discho,9" Ie$! (Corono lest )
· Volloge rise and hold lor 10 sec up to (k.V) 63
· Partiol discharge level determined 0 1 (IN) 60
• Mo>:, allowable PO IeYeI{PC) 5
• Concludor Iemperolure AmMnt
Healing cycle yoitoge lest
· Test voltoge (IN) 72
- Conductor lemperature (95 -cr
- Fo llo wed by portlol dechorge lesl
Impulse voltage lesl (10 Pos .• 10 Neg.• 50 HZ)
- Impu lse ...olloge test (kV} 350
- Conductor temperature (95 .q
AC "olloge tes' (ofre. comple tion impulse 'est )
- Te st voltoge (WI lo r 15 min '20
· Conductor temperature Ambient
• DC w;lhs lond: 15 min
Producti o n le slleodl un it)
Corona extinction "ohuge (kY) «5PC sensitivi ty)
AC wilhs land: 15 min. (kVJ
.
240 IN

90

Cable Data Requ ired

Table to be> 'Ule d with order:
._ll/I_ Conductor
Melal ,hiels
-- Oot,;O., d,omele .
mm

.-
• ....... J.cUt Nom,,,,,1 Outs,de
d,omem'
mm

._-
Outer In' ulation
v · -
Inne r jacket

---
Ordering Formula
AmlQ'
Oote, jodet

• • , -•r-
---,- 'U x x W
- x- -•
~'"
sn
.....
,..,
T T
~
.....'--....
T
":::" ~
~
T ~
T
~

I J I
fR ~""m:ot IV f)l _ _ ·_ _

......
(11_
!

- j
0<-

-.-.- · --------
.~
'-
,I
........ -*~
• • ·
---- ---
So.
mm

• H.~ 7·5 1 _90

- ..::- •
0 ~\l66-5oB~1

•
S
;':'.88 -0:'.:>3
65.3 7.76.89
.- · ---
•
·,

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Manufacturing Stages - Testing & Pocking

Manufacturing Stages Manufacturing Stoges

...
r
I

----~--
Testing Pocking

Theoretical Training Practical Training

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 ELSEWEDY
CAB L E 5
Standard Copper Lugs - ---

A
I I
• •
•
0
•

-r
-r--v -r-

• Seamless, one piece electrolytic tough pitch high conductive copper E.T.P and tin plated surface 10 assure maximum
0'

conduc tivity.

Conductor size and stud size o re marked on every piece to ensure positive identification and fosler installa tion.

Copper tubes are manufactured in compliance with DIN EN 13600

Code Conductor size S~d A 01 03 L

mm? Size

55Cl6/6 6 6 10 3.8 6.5 31.5

55CllO/6 10 6 10 4.5 6.5 34.5
55Cl16/8 16 8 11 5 .5 8.5 35
55Cl25/8 25 8 12 6 .8 8.5 38

• 55Cl35/8
55Cl50/1O
55Cl70/10
35
50
70
8
10
10
15
18
20
8.2
9 .5
11.2
8.5
10.5
10.5
45
50
53
55Cl95/12 95 12 22 13..4 13.0 60
55Cl 120/12 120 12 26 15 .0 13.0 65
55Cl 150/12 150 12 30 16.5 13.0 72
55Cl185/16 185 16 30 19 .0 17.0 83
SSCl240j16 240 16 35 21.0 17.0 94
55Cl300/20 300 20 44 23.5 21.0 111
55Cl400/20 400 20 44 27.0 21.0 114
55Cl500/20 500 20 68 31.0 21.0 144
55Cl630/20 630 20 68 34.0 21.0 144

• All Dimens ions in mm .

• Fo' a ny a lne' d, man.ions, pi"""" co ntoct " •.
o Due to co ntinuo us prod uct impm ve mM h ••ome spec ificat ion. cou ld be cho r\ged without nolice .
SSCujR1-030s1

Of
Offloe, Obo ur Bid... No . 13 SoIoh Solem 51. Nco. City, Coiro - Egypt
T~ I. : +2 02 22626 76 3 {6 line,). F"" , ; 2 02 226 39 155/2 402 368 3
Fa ctory, PC# 36A South (Nil, Industrial Region. 10th of Romodon C ity
,-.,
Te l. -.- 2 01541114 1 · fm ; + 2 0 15411 142
E_ma ;l: elmt;mold@e lr.e_dy_com
. sedco@e l.ewedy.com
SED[O
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CAB L E 5
Standard Copper Connectors -- ---

I' 'I

• Seamless, one piece electrolytic tough pitch high conductive copper E.T.P and tin plated surface
to assure maximum conductivity.

Conductor size is marked on every piece to ensure positive iden tifica tion and faster installation.

Positive cable stops ensure p ro per insert io n o f conductors to full depth .

Copper tubes are manufactured in compl iance with DIN EN 13600

Conductor size
Code mm 2 01 L

SSCC 6125 6 3.B 25

SSCC 10/30 10 4.5 30
SSCC 16/35 16 5.5 35
SSCC 25/40 25 6.B 40
SSCC 35/45 35 8.2 45

• SSCC 50/50
SSCC 70/55
55CC 95/60
50
70
95
9.5
11.2
13.4
50
55
60
SSCC 120/65 120 15.0 65
SSCC 150/70 ISO 16.5 70
SSCC 185/80 185 19.0 80
SSCC 240/90 240 21.0 90
SSCC 300/1 00 300 23.5 100
SSCC 400/ 110 400 27 .0 110
SSCC 500/1 40 SOD 31.0 140
SSCC 630/1 60 630 34.0 160

• All D"r..m ,ion. 'n mm.

• for o ny other d ime n. io n, . plea." co nlod us,
• DIJe to co ntinlJOIJ' pm dud improvements, so me , pecilicol,o n, co uld be cho nged without notoce.
SSC ej Rl..Q30S]

Office : Obou' 81dg, No , 13 Soloh Sole'" St No" City. CO<,o · Egypt

, T~ I. : +202 22 626763 16 liM'!, - Fo' + 2 02 22 639 1$5/2 402368 3

Fa ctory, PC #36A Sou,h (A·ll, Ir.d....trio l Region, 10th of Ro",odan Ciry

Tel.: . 2 015 411141 · Fox . 2 01 5 4 11142
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CAB L E 5
Tubular Copper Connectors - --

• Seamless, one piece electrolytic tough pitch high conductive copper E.T.P and tin plated surface to
assure maxi mu m con ductivity.

Conductor size and connector die size are marked on every p iece to ensure po sitive identification
and faster installotion.

Positive cable stops ensure proper insertion of conductors to full depth .

Connectors are manufact ured according to DIN 46 2 67 port 1 and copper tubes are manufactured
in comp liance with DIN EN 13 60 0

Code Conductor size Connector D1 D2 L

mm 2 Die

STCC 6/30 6 5 3.8 5.5 30

STCC 10/30 10 6 4.5 6 30
STCC 16/50 16 8 5.5 8.5 50
STCC 25/50 25 10 7 10 50

• STCC 35/50
STCC 50/56
STCC 70/56
35
50
70
12
14
16
8.2
10
11.5
12.5
14.5
16.5
50
56
56
STCC 95 / 70 95 18 13. 5 19 70
STCC 120/70 120 20 15.5 21 70
STCC 150/ 80 150 22 17 23.5 80
STCC 185/85 185 25 19 25.5 85
STCC 240/90 240 28 21.5 29 90
STCC 300/100 300 32 24.5 32 100
STCC 400/150 400 38 2 7.5 38.5 150
STCC 500/ 160 500 42 31 42 160
STCC 630/160 630 44 34.5 44 160

• All Dime nsio n' in mm.

• FOf on, oth e , dimM' ion•• pi" " ", con toet " , .
o Due to wnhnuous prod uc1 imp'ove me nt'_ , o rne spec;focolions could be chong ed wllhou t no l,e". STCCI]R1-0J oe l

OHice: O bo" , Bl dg. No, 13 Sa lah

Tel. ~2
s.olem St No>' City, Coi,o EijYP'
02 2262 6763 (6 t;"".) . - fox +202 2263915.sn4023683
f aClory , PC f 36A Sov, h (A'l ). Ind....m o l Region, 10111 0/ Rqmad cln O ty
TeI,,+ 20 \ S411 141 Fa. +2 0 15 4 11 142
... ~

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SEDCO , ,edco@elsewedy.com
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CAB L E 5
Tubular Aluminum Connectors -- --

• Seamless, one piece, pure al uminum construction 10 assure maxim um cond uctivity.

Co ndu cto r size and connecto r die size are marked on every piece to ensure positive identification
and foster installation .

Positive cob le stops ensure proper insertion of cond uctors to full depth.

Alum inum tubes are man ufa ctured according to DIN EN 755-7 with minimum 99 .5% purity.

Code Conductor size Connector 01 02 l

mm 2 Ole

STAC 25 /70 25 12 6.8 12 70

STAC 35/85 35 14 8.0 14 85

• STAC 50/85
STAC 70/105
50
70
16
18
10.0

11.2
16
18
85
105
STAC 95/105 95 22 13.2 22 105
STAC 120/105 120 22 14.7 22 105
STAC 150/1 25 150 25 16.3 25 125
STAC 185/125 185 28 18.5 28 125
STAC 240/ 145 240 32 21.0 32 145
STAC 300/1 45 300 34 23.3 34 145
STAC 400/2 10 400 38 26.0 38 210
STAC 500/210 500 44 29.0 44 210

• AJI Dimension< in mm .
• Fo r on, other dime n"on•• 1'1"",,, con toc1 LIS .
o D" .. lo con tinUOL!' product imr>rovemenh. wme sp ecification , co uld be changed without noh c" .
STAC~ R 1.0308 1

Office , Obour Bldg, No, 13 Soloh So lem St. Nos, Ci'l. Coiro
E""
T.I.. +2 02 22626763 (6 (; n9 0). - Fo>, +20122639 1$5/2 4023683 ~
'I Fa <lory, PC.* 36 ." So uth {A" ' I. Indv'ln o l Reg;"n, 1Oth 01 R.cmodon (;I,
Tel.' +20154 11141 . Fa' + 2015 4111 42
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Bi-Metallic friction Lugs --

CAB L E 5
--

• " •
I
-- -r - I - - - - - -I"
c," c"
L

• HH+ -- -- -- -- -- -

Manufactu red from highest qualify pure electrolytic copper, welded fa pure al uminum barrel by
cutting edge friction welding technolo gy, bi-metal lic friction lugs assure maxi mum reliabi lity
connection of aluminum cables to co ppe r bus bars, copper bush ing, ....etc.

Code Condoctor M D3 02 01 B II L Leu l.AL

Sue mm 2 Stud Size

SBFL 25/ 10 25 10 11 20 6.5 25 43 89 39 50

• SBFL 35 /10

S BFl SO/12

SBFL 70/12
35
50
70
10
12
12
11
13
13
20
20
20
9
8

11
25
25
25
43
43
43
89
89
89
39
39
39
50
50
50
SBFl 95 /12 95 12 13 20 12.5 25 43 89 39 50
SBFl 120/1 2 120 12 13 25 13.5 30 59 116 49 67
SBFL 150/1 2 150 12 13 25 15,5 30 59 11 6 49 67
SBFL 185/12 185 12 13 32 17 35 59 125 58 67
SBFL240/1 4 240 14 15 32 19.5 35 59 125 58 67
SBFl300/16 300 16 17 34 23.5 42 85 155 65 90
$BFl 400/ 16 400 16 17 40 26.5 42 85 155 65 90

• All Dimen , ion, in mm .

• For a ny other d'me n. io n" plea'" co ntact us.
• Due to co nt inuous p rodud improve"",n", so m" ' p«ik ol ion. co uld be c ha nged wit ho ut no tice . SBF U!Rl .Q30el

Off ice : O bo ur Bld g. No. 1.3So lah S<>lem St. N"" City, Co iro · Egypt
Tel., + 1 0211626763 16 Li_l. - Fo• - 1 02 11639155n402.36BJ
Fa Clo ry: PC. 1 3M Sou'" lA:l), I""....triol Region, 100h 01 Ramodon C i'y
fel.: +20 1541 1141 _ Fe< +2 0 15 411 142
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5[0[ 0 . sedco@el, ewed, .e<>m
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Tubular Aluminum Lugs --

CAB L E 5
-

C2

•
Seamless, one piece, pure al um inum construction 10 assure maximum conductivity.

Conductor size , stud size and connector die size a re marked o n every piece to e nsure posi tive
identification and faster installation.

Aluminum tubes are manufactured according to DIN EN 755 ·7 with minimum 99 .5% pur ity.

Code Conductor M Stud Conn B C! C2 D1 D2 L

size mm l Size Die

STAl 25/8 25 8 12 18 9.5 12.0 6.8 12 60

STAl35/1O 35 10 14 21 11.2 14.5 8.0 14 67

• STAlSOIlO
STAl 70/12
50
70
10
12
16
18
25
28
14.0

15 .0
14.5

17.5
10.0
11.2
16
18
72

86
STAL 95/12 95 12 22 32 15.5 18.0 13.2 22 90
STAl 120/1 2 120 12 22 32 16 .0 17.0 14.7 22 91
STAL 150/12 150 12 25 35 17.5 21.5 16.3 25 103
STAl 185116 185 16 28 40 2 1.5 25.0 18.5 28 106
STAL 240/ 16 240 16 32 45 23 .5 26 .0 21.0 32 116
STAl300/ 16 300 16 34 49 24.0 25.0 23.3 34 124
STAL 400/2 0 400 20 38 58 30. 5 32 .0 26 .0 38 165
STAl500/20 500 20 44 60 30.0 31.5 29.0 44 185

• Al l Di mensions in mm ,
o For ony othe, dimensions, plea se com ocl us.
• Due to co~ti ~ uou . prod uct i mp,ove me~ts, , orne , pe<: ificotoo n> co uld be ~ho nged wrthOLiI not;~e .
S TAu1Rl -030e l

~
Offi ce: O bou' e ldgs No , 13 Soloh Solem St. Nos' City, Co;'o - Egl pt

,
T. I., +2 02 22 626 763 16 lin",j. - Fo, - 2 02 22 6391SSn40236B3
Fact o ry, PC.fII36ASoulll 1A'11, IMu,tnol Region, 1OJ!, of Rom Qdon C''Y
Tel,,+20154 1l141 Fox - 2 01 5 411 142
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smco www.e lseW1!dy. com
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CAB L E 5
Tubular Copper Lugs - ---

c, C2 I ' I
4 ~ 4 ~

I I: +~rnnE IE
0 I-

• Seamless, one piece electrolytic tough pitch high conductive copper E.T.P and tin pla ted surface to assure
D3

maximum co ndu ctivity.

Conductor slze.s fud size a nd connector die size ore marked on every piece to en su re positive identification a nd
faster installation.

Lugs o re manufactured a ccording to DIN 46235 an d copper tubes are manufactured in compliance with DIN
EN 13600

Code Conductor S~d Conn A B Cl C2 01 D2 03 E L 5

2
size mm Size Ole

STCl6/6 6 6 5 10 8.5 7.5 8 3.8 5.5 6.4 0.6 24 1.5

STCL 10/6 10 6 6 10 9 7.5 8.5 4.5 6 6.4 0.6 27 1.5
STC L 16/8 16 8 8 20 13 10 10 5.5 8.5 8.4 36 2.5
STel25/8 25 8 10 20 16 10 10 7 10 8.4 38 3

• STCL 35/1 0
STCL 50/10
STCL 70/12
35
50
70
10
10
12
12
14
16
20
28
28
19
22
24
12
12
13
12
12
13
8.2

11.5
10
12.5
14.5
16.5
10.5
10.5
13 2
42
52
55
2.5
4
5
STC L95/12 95 12 18 35 28 13 13 13.5 19 13 2 65 5
STCL 120/12 120 12 20 35 32 16 17 15.5 21 13 2 70 5.5
STC L 150/12 150 12 22 35 34 16 17 17 23.5 13 2 78 6
STCl 185/16 185 16 25 40 37 19 20 19 25.5 17 2 82 6
STCL 240/16 240 16 28 40 42 19 20 21.5 29 17 2 92 6.5
STCL 300/16 300 16 32 50 48 19 22 24.5 32 17 2 100 7
STCl 400/20 400 20 38 70 55 25 25 27.5 38.5 21 3 115 10
STC L500/20 500 20 42 70 60 25 25 31 42 21 3 125 10
STCL 630/20 630 20 44 80 60 25 25 34.5 44 21 3 135 10

• All Dimen,ion, in mm .
• For an y othe r d,mensions, plea se co ntact us.
• Due to co nhn uotJ5 product improvemen ts, SOme ,peei~ca!>o n, co uld be changed without ""!>ce .
STCujRl .Q3081

Of
OR i,,, , Obo u' 81dg. No. 13 50loh 50lem 5t. Nos' City, Co"o - Egl Pt
Tel.; +20222626763161.0"".), - Fe " +202 22639i 55/2 4023 683
,-.,
Fa ctory , PC.*36A 50uth (A' 1I. Indu. ttial Region, 10th of Ramada n C,tl
Te l. ; ~ 2 0 1 5 4 1 1 1 41 . Fa<; + 2 0 15411 142
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CAB L E 5
Heat Shrinkable Cable Breakouts

Description
Coble breakouts o re designed fo r cable sealing crutches and
to provide resistance to ab rasion, wea theri ng a nd chemical
attack. It's applicable in indoor and outdoor a pplicatio ns for
all types of polyme ric and paper in sula ted cables.

Main Features
• Resistance again st a brasion , corrosion, che micals, solvents,
common fluids.
• Resistance against weather, UV and oxidation.
• Compatibl e with nearly all coble types.

• • Unlimited shelf life.

• Easy and fast installation. .I" '
p~
liiiililiilii
• Available with adhe sive or mastic if required.

Material Specification
::nr-tam
"':':':':":':"'-'"
7 OJ .!..

I Application tem perat ure "C -40 :+ 105

I Shrinking temperature 'e > 120

I Tensile streng th N j mm ' Min 12 A$TM412

I Elonga tion at brea k % Min 300 ASTM412

I Thermal aging (168h / 150 "C)

Tensile streng th after ag ing N/mm ' Min 10 ASTM412

Elongation at brea k % Min 250 ASTM412

Water absorption % < 0.5 DIN 53495

Chernical resista nce Good ISO 175

12
Volume Resistivity Ohm . em Min 10 ASTM 257

• Corban Block Content

Dimensions
% > 3 ASTM D1603

STFBO 2.2 65
STFBI 75 30 3.5 215 32 13 2.2 75
STFB2 110 45 5 290 52 21 4 110
STFB3 135 55 5 310 64 27 4 110
• All Dimension , in mrn .
• For a ny othe r dirne n"om, please contod us.
o Due to conlinuou< p m du ct im p mv e me nt" some <pec,fication, cou ld be c ha ng ed without no tice STFBJ!Rl.Q30sl

OHi ...: Obou' Bld g. No , I J Sa loh x,1_ St Noo' C ity. Co iro - Egypt
ToL ~ 2 02 2262 6763 (6 L"".I. - fa . + 2 02 22 639 1SSn4023683 ~~
Fanory : PC # 36A Soutl1 (A'l), tndu<1oiol R<.gion, 10th a l Rama dan C ity
Tel,: +2 0 1541 1141 . Fe. + 2 015 411142
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<edca@el..,wedj.com
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CAB L E 5
Heat Shrinkable Boots

Description
Heat shrinkable stabilized cross -linked pclvclelin boots, in red
or grey colo r; designed to provide protection to the end cables
bushing insulation and sealing against ingress of moisture and
contamination. and provide insulation and resistance to abrasion ,
weathering and chemical attock.

Main Features
• Resistance against obrasion,corrosion , chem icals, solvents
and common fluids .
• Resistance against weather, UV and oxidation.
• High track ing resistant.

•
• Compatible with nearly 011 types of cab les.
• Un limited shelf life.
• Easy and fast installation.
• Avai lable with adhesive or mastic if requ ired.
• Can be used in combination with termination up to 36kv.
[i ]
Material Specificatian
Physical Properties

Specifi c gra vity 1.19 m in. A$TM 0- 1505

Tensile strength 7 N/mm 2 [min.] A$TM 0- 4 12/ 150 37
Ultimate a longation 300% (min.) A$TM 0 -412 /150 37
Hardness 32 + 3 shore 0 ASTM 0- 2240
Wa ter absorption 1% [mox.] A$TM 0 -570/1$0 62
Thermol Ageing (168 h/150'Q
Tensile strength 6 N/mm 2 [min.] A$TM 0- 4 12/1$0 37
Electrical Properties 250% (min.) A$TM 0- 4 12/150 37
Volume resistivity 10 12 ohm -em (min.) ASTM D-25 7/ IEC 93

• Electrical strength

Die lectric constant

Resistance to trod
10 kv/mm (min.)

5 (max. )
No failure by trocking
A$TM D-149 /I EC 243
A$TM D-1SO/IEC 250
ASTM 0-2303

Dimensions

Straight SB1

Straight SB2 95 35 70 25
Right Angle RAB 1 81 35 48 15

Right Angle RAB2 95 35 70 25

o All Dimension. in mm.

o For any ol her d'man'ion•• plea,e con ta ct " , .
o dl • d2 dLornele r$ o! Iree ,"",ove')'
o Due 10 co nlinuou. proo ud imp, ave rn"" t. . some spec ifica tions cou ld be cha nged without nolice SB-RABJlR1-o30S !

Offi ce , Dbo"r Sldg' No_13 s.oto h Sole m ~,. No" 0,. Ca'1O - Eg, p!
TeL + 2 02 2262676 3 {6 Ii"" ,). _ Fm : + 2 02 22639 155/2 4023683
Fa clory : PC,1I3M $o"th (A' II. Indu, t.iol Region. 10th of Ramada n City
Tel , : ~ 2 0 1 5 4 1 1 1 4 1 -Fo. - + 2 0 15 411142
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 ELSEWEDY
CAB L E 5
Heat Shrinkable End Caps

Description
Heat shrinkable stabilized cross linked oclvoleftn sealing caps
{sq, in black color ore ideol for protecting coble ends. SC ore

I
designed to seal the end of cables against ingress of moisture
and contamination, and provide insulation and resistance to
abrasion, wea thering and chemical attack. Such se oling cops
are required for coble transport, storcqe and installation.

Main Features
• Resistance against abrasion, corrosion,chemicals, solvents -pzzzz=-= . .C
• and common fluids .
• Resistance against weather, UV and oxidation.
• Compatible with nea rly all types of ccbles
• Rated up to 600/1000 Venerqized coble.

L~
• Unlimited shelf life.
• Easy and fast installation. I
• Available with adhesive, mastic, or valve if required.

Material Specification
Application Temperature O( -40: + 150
I
Shrinking Temperature O( > 120
I
I Tensile Strength N/mm 2 Min 12 ASTM412

I Elongation at Break % Min 300 ASTM 412

I Thermal Aging (168h/150 aC)

Tensile Strength after ag ing N/mm 2 Min 10 ASTM412

I Water Absorption % < 0 .5 DIN 53495

I Chemical Resistance Good ISO 175

•
12
I Volume Resistivity Min 10 ASTM 257
Corban Block content % > 3 ASTM 01603
I

Dimensions
Type As Supplied After Free Recovery
(l) (AI (D) (T] (DI M"
SC 14 50 45 14 3 4
SC 20 65 60 20 3 9
SC 35 90 BO 35 3 15
SC 55 110 BB 55 3.7 24
SC 75 120 105 75 4 35
SC 100 140 110 100 4.B 55
SC 115 150 110 115 4.B 55
All D;ma ns;o n, ,n m m .
for OFly othe r d,men, ;o". , plem . <onloct u,
Due to conllnuou, product ;mprovema nls, so ma .p ec if,cat ion, co old be chong r>d wilhout nohc•.
scilR1-o30al

~
Offl c" , Oboo' Bldg, No. 13 SoI<>h 5alom St. N,w C 'r, Caoro EYIPI

, T. I.: ; 2 02 22626 763(6 Li no,j, . Fax , t 2 02 22639 155/24023683

Fa ctory , PC,1it 36A Sooth lA'i I, Indu' lriol Regiorl. 10th of Romodon Ciry
Tel., + 2 015 4 11141 Fo>o +2 015 411 142
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 Mixed Termination Up to 36 kV

Configuration, Features & Electrical Ratings

The idea beh ind this termination is to make the best use of the advantages available in different technologies
used in ccble termination.

First, the silicon rubber stress relief tube is factory tested ensuring maximum reliability and field performance.
In addition Silicon rubber is on elastic material allowing a wide range taking of cable sizes .
Second, the proven antitracking properties of the heat shrink technology, and the flexibility to adopt the tube
length according to the frock resistance and toil length requirements of the customer.

Finally, the creepage extenders (sheds) are either heat shrink or slip on .
The termination could be also supp lied with a co ld shrin k trifurcation boot and a cold shrink antitracking
tube .

Features

1. Wide cable range reduces inventory requirements.

2 . Excellent refractive stress management.
3 . Fast and easy installa tion without any special tools, a slip on device is
supplied with each kit for faster an d easier installation .
4 . Slim profile enables installation in narrow places (cubicl es)
5. Optionally tailored to exactly fit your needs.
6 . Excellent resista nce to weathering, UV and surface electrical activi ty.
7. Fits all sizes of cables up to 36kV, round and sector shaped .

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 Mixed Termination Up to 36 kV

Mi:o:ed Termination Ccfted lor lllustrcncn

Electrical Ratings
Voltage (pha se to phose) 25 kv 35 (36) k.
Impulse 1 2~50 wove 110 kv 150 kv

Current Rating is equal to the cc ble's rating_

Ratings based on IEEEStandard 48, CENELEC HD 629 .1-51, lEe 60502.4, and do not reflect moximum with stand
levels. For levels thot exceed the above, Please contact.

Ordering Formula
x X EXT X VWNI xxx xxx xxx x x

~ -
~"
I
lC-S090c...
:lC-_e-
SXT o--'-

.-..."
.~
, - ......

-.
~
11 T
=. l UG
.,
-
~
N ~.

s
•
ssca• ~.
"" ,
~ ~"
=.
~,

•• .,
~.

., a
~ ~.
~ ~, ~,
-e ~ .
M
~ •• S1.1

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Modular Terminations Up to 36 kV

Coble Lug -----:~"'t

Molde d S tre~s Cone

Molded $lress relief csscres proper
stress relief lor terminati ng eccles

NOlHrocking Rubber Modules

Molded of special EPOM compound lor
functional reliability and long li/e
Screen Cover
To protect the screen
•
Ground Wire
Mak es the connection between
Gr ound Connection Point rhe stress cone an d the copper
secwes rhe grounding flo! brai d lape sh ield
10 the metallic screen and rhe
armor

Trifurcating Baal
Ba a l tha t sea ls the tra nsition
of the three-co re coble inlo
Sea tant Tape three single cores
Mastic ta pe used to seal the
ja cket and /lot bra ids Irom
the irlg'ess of water

"';7'- -_ Grounding Flat Braid

The /lot braid makes the electrical
connection be twe en the metal lic
screen and a rmor to the system
groond

Compatible with all Polymer ic Insulotion

Rated to Coble Ampocily lEe Standard 605 02-A

IEEE Standard .048
CEN El EC HD 629.1-5t

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Modular Terminations Up to 36 kV

Premolded Cable Terminotion for XLPE , EPR and any Polymeric

Insulatio n Cable up to 36 kV Indoor - Outdo or

• Maximum Reliability Computer designed and manufactured for superior temperature and stress
management. Maximum reliability with control 01 known factors
• Superior Stress Management
and Temperature profile Computer designed and manufactured using a microprocessor - controlled screw
injection press to ensure 0 constoot stress control configuration. Operates cooler thon
the coble conductor.
• Tests Meets the requirements of international standards. IEEE 48,IEC
60502-4 and CENELEC HD 629.1·51,
• Factory Molded For constant stress control configuration.
• Factory Pretested Assuring field inslollolions meet design sjondc-ds . Each stress cone undergoes portial
Discharge Tests.
• Fast Fitting Stress Cone fils directly over semiconductor 01 robles Earthing provision available for
stress cane.
• Faster installation lower installation cost, requiring no special skills .
• Extra Creepage Distance: This is achieved by adding extra modular skirts.
• Ambient Temperature -30°C upto +60°C.
• Reduced Training
Requirements Easily learned installation procedure,Human error totally eliminated.

Modular Terminators
Application
The Modular Terminators series are suitable for use with indoor and
outdoor terminations on single-core and three-core solid dielectric
cables conforming to the requiremen ts of IEEE Standard 48, IEC
60502-4 and CENElEC HD 629.1-51. Typical usesfor the Modular
Terminators would be on riser poles either at the substation or on
the distribution lines. The Madular Terminotors can also be used
on the switchgear and transformers. The Modular Terminators series
are designed for use on extruded dielectric cables, and can be
applied directly on cables with extruded semi-conductive shield.
The Modular Terminators series are designed for aluminum or
copper conductors with a d iameter range over the insulation of
12 .6 mm(0.495") to 50.2mm{l.975"). The Madular Terminators
kit comes complete with the appropriate components to connect,
ground ond seal the term inatio n.

Installation
The comprehensive instollation instructions will be supplied with
each kit describing the correct cable preparation. The termination
is a slip-on product which requires less time and labour skill to
install if compared to other types of terminations.

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Modular Terminations Up to 36 kV

Electrical Ratings
vo/toge (Phose '0 Phose) 15 kV 25kV 3536 kV
Impulse 1.2..50 Wf;JVe 110W lSOkV 200kV

Current Robog is IKlUCI1lo!tlft COb!e' 5 roting .

Ra,ings bcsed on IEEE 51ondord 48. lEe 60502- 4. CENEtEC HD 629.1·51 and do not ,ef\ed rT'IOllimum wi!hstand '-Is.
,,~. contod 'fOV' deoIerrepresentoti-e .
10. Ie>oels It'oo! ....ceed the

Number of Modules VS. Cre e po g e Distance (mm)

MODULES 2 3 • 5 , 7 8 9 10 II 12
CREEPAGE A 115 ISO 2<5 310 375 "0 505 570 635 700 765 830
DISTANCE 8 170 252 33 . ' 1' m 580 . .2 7" 82' 908 990 1072

A. Coble diameter CIYef insu larion: 12.6 mm through 39 .2mm(O.495 #-1 .54Oj E8 )8
B. Coble diome..... CMlr insu lation: 37.7nwn through 5O.2mm (1,485°-1 .9751 KA.P8

,-
~'--_ /

Stress Control Configuration

Ordering Formula
x X MTG X www xxx NN X
-, --
~

T
SST

CABLE INSUlATION

. OW-lEf[R
•
m

r.:.:

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Manufacturing Stages - Testing & Pocking

Manufacturing Stages Manufacturing Stoges

Testing Pocking

The or et ical Traini ng Practical Traini ng

Due to COt'l finuous produd improvements, SOI'I'Ie speClfocalions 00CJId be chortgf!d 'oM1I'IouI eeece.

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Power Coble Joints Up to 36 kV

.... ,.....
--
3 2mm

......
""'*>..-
.......
et condueto .. EPOM-.cI
...,....,...". ..........

Oo:>-Ieo! ohopod design pmoi<l...

_ . . COO"OIOCt .. Iho """"p'••'"""
~

f ........... s....w............ ,
_lo\'loque concluctioe
eIedri<d _ 0-;,.
_ _ ..lioI ~

........
.........
~
~_ondc""'~

~o<:O'ic """""'"

G<o.....mng f ro
Forcon...-.. atIol:,,",_
01 grovnd wi'"
hduced mbly fore...
' Clo-orlecf ;gn pe<rni,. oonIf04led doofIocMn ",
",,,imile oaembly f"""
' Lo_ ';1<01111' g_" . uP!'I,od
' Clove<leof deoign ptOvido. po>i!;ve hond gnp

,-
c"",,,<:1 In.ta ll. with Stondord Tool;ng
' ''I" mi,, ;" ", <o"'oct "" "Ium;n ium

'C"""", <0<'10<' "" coppe, ' ..........'''0'

Coble I""da lion

0;am_,_16.26 .•9.1,s",m
is co...-d Dr ....,.. ;ncl;W:I.... ;0;'"
~ ....

"-""1 1.......
· E_ ~ ""' '"''l_
' M,n;"' o l <oble p,epo •.,,,,,,,

Rated to Coble Ampocily uc Standard 60502-.4

IEEE Standard ADA
CENElEC HO 629.1-51

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 Power Cable Joints Up to 36 kV

1) Joi nt Store d o n O ne Sid e of The Ca ble Core.

2) Joi nt In lis Final Position.
3 ) Restorotion.

The Power Cable Joints are highly reliable, factory-molded
and tested cable joints for 15kY, 25kV and 3S(36)kV cla ss
distribution systems. When assembled, they provide
permanent, fully shielded, fully submersible cable joints for
direct burial or vault a pplications 01 solid dielectric single.
core and three-core cables with conductor sizes through
630mm 2,
The Power Cable Joints are designed to meet or exceed the
IEC 60502-4 standa rd as well as the rig id IEEE 404 standa rd.
The Power coble joints offer the benefits of on optimum
design for electrical stress control, they are factory molded
for consistent high quality and are factory tested before field
installation to insu re ma ximum reliability. They ore easy to
install without special tools and they are easy to specify for
various cable types.

The molded stress control configuration offers

excellent stress management through computer-
aided definition of shope transitions and stote-oi-
the-art materials science.

1 Optimum Design
Heat transler from the cable contact is enhanced A critical part of a coble joint is the electrical stress
by maintaining a positive interference fit with the relief configuration.
conductive insert, and shaping of the electrical The proportions of the Po we r Cable Joint a re
insulation to provide minimal thermal resistance
predetermined to be the o ptimum configuration.
to ambient and an increased external surface area
Every cable jo int in the field will have the optimum
(relative to a cylindrical design of equal insulation
thickness), design and performance characteristics.
Unl ike field fabrication technolog ies, the shape and
quality of this critical aspect will not be varied by the
2 inconsistent assembly techniques of d ifferent c rews.
The cloverleaf design reduces assembly forces by
allowing the housing wall section ta flex rather In a ddition to the computer-aided design for
than stretch during assembly (A basic cylindrical optimum stress management, the Power Cable
design would req uire the circumference to expand) . Joints feature a unique cloverleaf- shaped cross
sectio n.

3 This feature reduces assembly force requirements

The cloverleaf design, with benefits of positive
heat transfer interface, and reduced assembly
force is made pos sible by exoct proportioning of
the changing cross section. The resulting
equipotential lines have a smooth transition without
areas of stress concentration.
by a llow ing the housing to flex. This makes assembly
easier without sp ecia l to als .
Heat transfer from the cable contact is enhanced
by maintaining a positive interference fit with the
conductive insert.

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 Power Coble Joints Up to 36 kV

Easy to Specify Easy to Insto ll

The Power Coble Joints ore eosy 10 specify for three - The Power Coble JoiI1t$ instoll fmte, thon e;!her a complete
core as well as single-core cables. The cable joint heat shrink 0<' tope joinl.ln pnx!ice, installations of most
specifications are derived from the ccble specifications. monufacturers' products are divided into three stoges:
I) Coble Preparation.
Factory Molded 2) Join ting.
Fa ct o ry molded means process cons;slence. The 3) Restoration.
periormooce copobi~ projected by the qualified design
are mainta ined throughout produetiOfl by ensurill9 that Coble preparation and restcrcncn essentiolly require
the monvfocturing process is consistenl. Eadl cable joint the some degree of time ond wor1<monship to complete
housing is molded on a ~-controIled. screw regardless of the monvlocturer. The jointing of cables
injedion pres$ure , csde lime and cure rete. The cnncel in any high voltoge instollotion ;s the most critical stoge
bonding of the ins ulo tio n and conductive rubber is and it can be very time consuming. Because the Power
ensured in the controlled loctory environment. Coble Joint is fabricoted in the Ioctory, the jointing stag e
is mode very easy. Conned the conductors, slide the
Foctory Tested Power Coble Joint into position and the jointing i$ fi~.
Now- that the jointing i$ complete yo<.J know the instollotion
All Power Coble Joint housings ore electrically tested in
is a good one because every Power Coble Joint is 100%
the fodoty beIore shipping. In controst, electrical pretesting
e lectrically tesled in the factory prior to shipment.
0/ heal shrink or tope ioints is jusl not possible prior to
the finol ouembly in the field.
A comprehensive quolrly csscrcoce progrom has been
designed 10 include every cscect 0/ manufacturing the
Po we r Coble Joint. 10 0% eleclricoltesting ensures
product reliability. Add,lionolly (I unique identification
/0<' each tested crnde pmvides strong traceability system,
c t which we con tra ce the production do te, Botch no.,
Operator, production & tesling records to e nsure superio r
qua lity however this is not possib le for heat shr ink or
tape joints .

Ordering Formula

x X X X
- ~ ~
J 1, 1 J 1•
!
"
! J l
j c---
CONNEG O R
~-
,--
. --_
-
....... ·· --
....
""" •
---
~

-........ ·· -
INSlJI),T10N ~

_.- '"""
-_. -=----
DIAMETER

-". -"" "'"" ,~

1~-
_ .... _ , _
~ • •

_.-
'.1. g ~
C-
~-
• I-lI1-
--
-.;-

._-
l ' ,]
"" G

} U9

, ""
,,
}oo,
",
,,
2-

---
:.""':"'~,_",."_,-
_ __ o:w
-.
f-!!g-
f::! L-
-- •
........ · --
"
-
""
... .." ", --
,,~

- · ----
~
~ •
"M ~
" H*-
o 81 "•
E! ........
•
"
•• ~

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Manufacturing Stages - Testing & Pocking

Manufacturing Stages Manufacturing Stages

Te sting Pocking

The or etica l Traini ng Pra ctica l Traini ng

Due to COt'l finuous produd improvements, SOI'I'Ie speClfocalions 00CJId be chortgf!d 'oM1I'IouI eeece.

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 15/25kV 250A Deadbreak Elbow 156 LR-WXX
ec Stondord 60502-4 - /fEESrondord 386 - a NflK HD 629.I..s I

-- CobIo'. _ _
~

Application
156lR Elbow Connector is a Iollv-rcted 15/25kV, 250Amp Class deodbreok connector. Units
include provisions for de-energized operation using standard hot stick tools . It has a standard
interface for connecting to l S/25 kV, 250 Amp deadbreok bushing inserts, junctions and othe r
accessories. The 156lR is equipped with on integral voltage test point.
Mates with bush ing inte rfa ce conforms to CENElEC EN 50 181 interface (AI .

Features
• lS/25kV; 250 Amp Dead break plug in Elbow.
• Fully shielded, fully submersible molded rubber housing.
• 100% peroxide -cured constructio n includes insula tio n and conductive EPDM mate rials.
• Non-corrosive, cc pc ctlvely coupled voltage test point with removable protecuve cop.
• Provision for hot stick operation.
• Provision for ground wire co nnection,
• Wide coble ra nge with minimum number of sizes.

Ordering Instructions
Determine the insulation diameter of the cc ble. Select the correspondi ng elbow size thot straddles
the insulatio n diameter.

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15/25kV 250A Deadbreak Elbow 156 LR-WXX
lEe SlOodord 60502-4 • IEEE ~ndotd 386 . a NElfC HD629. r.s,

Semi cond..ctive shield

Semi condocte.e EPDM
shi&ld ptO¥ide$ ground
sh;"ld continuity between
elbow and cobleshield.
/

Semi condliCfive insert

Molded petOl<ide - C\lred
fPOM semi conductive
conla ins electrica l stress
=""'-
fPOM iosulotion
Molded from
....,...._"om",'"
fPOM ru~ 10 ptovide
high quality

'uperior insulotion
chotOclerislics

Ceble insulation
Grounding eye
pro.isioned lor ground wi re
connection .

Co ble's ()Ijter semi condu clor

156LR w x- xxx .n_

Coble Insulot"", 0'0

163-208
~nll"

•
Conductor melol

Mf;-
--- ,-r-- -
.-
... ~
I
~- .. _--
- ....; )---
--
~
~
193 241
216 267 -U-
-2'·
MUM
-'=
~

_·U-
2"9 JOO

~ _0_
.u,
217·333
-Pl·.
--
-_-.
... .. ....... '
.-..:

-
i

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15/25kV 630A Deadbreak Elbaw K400LB-WXX
ec Stondord 60502-4 - /f EE SIoodord 386· a NEl.EC HD 629. 1-$ 1

Bushing Stud
lnlerloce

w::.

Elbow InstJlolion
Grounding w~
,

Ov!er Semi conductive layer

Coble', Outer Semi Cond uctor

Application
The K400lB is designed to provide fully-shielded, dea d-front submersible coble conn ections to
high -voltage apparatus. The K400LB can be used up to 25 kV for aluminum and copper con ductors.

Features
The bushing interface co nforms to CENEl EC EN 50 18 1 for using with standard 400/630A
Euro pean switchgear C interface. A ground wire is cttc ched for eosy shield grounding chef
installation.

Ordering Instructions
Determine the insulation diameter of the ccble. Select the corresponding adaptor size that straddles
the insulation diameter .

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15/25kV 630A Deadbreak Elbow K400LB-WXX
ec Standard 60502..4 . lf EE SI-ondord 3B6 - a NElEC HD 619.1-51

"'mm
m_

'"
-
"'"
mm 1---1rr~::l-------------+-+\
I--J---J
81.9
mm

-
106.3

78_~ mm

K400LB W X- XXX

._....
, I I I
Cable Insulation 010 . Range

163-208
193-241
21.6·26.7
-----
-----
- Em
-_ lIB
Im'II

---
27.7-333
300-372
348-414
385-452
-
..
..
..
Em

..
438 -49 1

• Tinned I>J lUll is supplied lor borh Cu & AIconducror.

...
lor ott- ()fltions pleaoe specify.

Ell

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15/25/36kV 630A Deadbreak Elbow T Shape
lEe Standard 60502-4 • IEEE S/of'ldord 386 · a NfLEC HD629. 1.$1

Boohing
",,",,",0
I'rotedive Cop

a ..

Semi Cond~ Insert

Coble ,ADaptor
farthing Eye

Coble's Oulll. Semi Conduck>r

Application
The T - body is designed to provide fully-shielded, dead-front submersible cable connections to high-voltage
apparatus. It con be used through 36 kV with conductor range up to 630 mm 2 for alum inum and cop per
conductors.

Features
The product moles with bushing interfa ce conform to CENElEC EN 50181. B, C & D interface customized
from both side as per client requests .

Ordering Instructions:
Determine the insula tio n diameter of the cc ble. Select the co rresponding adaptor size thot stradd les the
insulation d iameter.

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15/25/36kV 630A Deodbreok Elbow T Shape
sc Stondord 60502·4 - IEEESklndord 386· ce-ase HD619.1-51

_ - - 2171> "_" _ - - - _

x XX w X- XXX
__III.
Voltage Class Cable Insulation
Die Range
11_..11
--_lIB
------
------
------
163 208
19 3 - 24 1
216-267 -----
- Em

---
249-300
277-333
300-372
-
-
..
...
....
Em
Em

-
348·414
385·452
438- 49.1
..
..
• Tinned AI lug i$ suppl;ed lot both Cu & AI conductor.
lor oIher options please speedy.
..
..
Em

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