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TATA ACE/ TATA ACE HT

(PARTS LIST)

APRIL 2009
PRELIMINARY REMARKS

This list comprises of parts for Engine, Gear Box, Chassis Parts and Sheet Metal Parts of the under mentioned vehicle.

CHASSIS
VC NO VARIANT DESCRIPTION VARIANT DETAILS ENGINE TYPE
TYPE
TATA ACE - PICKUP VERSION, FULL FORWARD CONTROL CHASSIS WITH
445010 28290520000R TATA ACE - BS-II CAB AND LOAD BODY, 275 IDI NA BHARAT STAGE-II DIESEL ENGINE, 2100 275 IDI NA BS-II
WB
TATA ACE - PICKUP VERSION,FULL FORWARD CONTROL CHASSIS WITH
445011 28291020000R TATA ACE - BS-III CAB AND LOAD BODY, 275 IDI NA BHARAT STAGE-III DIESEL ENGINE, 275 IDI NA BS-III
2100 WB
TATA ACE HT' - PICKUP VERSION, FULL FORWARD CONTROL CHASSIS
445051 28291820000R TATA ACE HT - BS-II WITH CAB AND LOAD BODY, 275 IDI NA BHARAT STAGE-II DIESEL 275 IDI NA BS-II
ENGINE, 2100 WB
TATA ACE HT' - PICKUP VERSION, FULL FORWARD CONTROL CHASSIS
TATA ACE HT - BS-II -
445050 282934200CNR WITH CAB, WITHOUT LOAD BODY, 275 IDI NA BHARAT STAGE-II DIESEL 275 IDI NA BS-II
W/O LB
ENGINE, 2100 WB
TATA ACE HT' - PICKUP VERSION, FULL FORWARD CONTROL CHASSIS
445056 28292420000R TATA ACE HT - BS-III WITH CAB AND LOAD BODY, 275 IDI NA BHARAT STAGE-III DIESEL 275 IDI NA BS-III
ENGINE, 2100 WB
TATA ACE - PICKUP VERSION, FULL FORWARD CONTROL CHASSIS WITH
TATA ACE - BS-II BANJO
445010 28294120000R CAB AND LOAD BODY, 275 IDI NA BHARAT STAGE-II DIESEL ENGINE, 275 IDI NA BS-II
TYPE R.A
BANJO TYPE REAR AXLE, 2100 WB
TATA ACE - PICKUP VERSION,FULL FORWARD CONTROL CHASSIS WITH
TATA ACE - BS-III BANJO
445011 28294220000R CAB AND LOAD BODY, 275 IDI NA BHARAT STAGE-III DIESEL ENGINE, 275 IDI NA BS-III
TYPE R.A
BANJO TYPE REAR AXLE, 2100 WB
'TATA ACE HT' - PICKUP VERSION, FULL FORWARD CONTROL CHASSIS
TATA ACE HT - BS-II
445051 28294320000R WITH CAB AND LOAD BODY, 275 IDI NA BHARAT STAGE-II DIESEL 275 IDI NA BS-II
BANJO TYPE R.A
ENGINE, BANJO TYPE REAR AXLE, 2100 WB
'TATA ACE HT' - PICKUP VERSION, FULL FORWARD CONTROL CHASSIS
TATA ACE HT - BS-III
445056 28294420000R WITH CAB AND LOAD BODY, 275 IDI NA BHARAT STAGE-III DIESEL 275 IDI NA BS-III
BANJO TYPE R.A
ENGINE, BANJO TYPE REAR AXLE, 2100 WB
'TATA ACE EX, SALISBURRY TYPE REAR AXLE, 275 IDI NA BHARAT STAGE
TATA ACE EX (5 SPEED) II ENGINE, GBS 65-5/5.27 GEAR BOX WITH 5 SPEED, ELECTRONIC START-
445221 28297520000R 275 IDI NA BS-II
- BS-II STOP ARRANGEMENT, 13" TYRES, PICKUP, 2100 WB, 750kg PAYLOAD,
DOMESTIC
INSTRUCTIONS

Refer Variant Table Matrix for correct applicability

The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiator
side

The word “Optional” in the remarks column against an item having two or more part
numbers indicates that depending or availability, the item will be supplied under any one of
these part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exact
replica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:


Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.

INTRODUCTION

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -


VARIANT – TABLE MATRIX
VARIANT - TABLE MATRIX FOR TATA ACE / TATA ACE HT
CHASSIS TYPE 445221 445010 445010 445011 445011 445051 445051 445050 445056 445056
TATA ACE EX (5 ACE - BS-II ACE - BS-III ACE HT - BS-II ACE HT ACE HT - BS-III
DESCRIPTION ACE BS-II ACE BS-III ACE HT BS-II ACE HT BS-III
SPEED) - BS-II BANJO TYPE R.A BANJO TYPE R.A BANJO TYPE R.A BS-II W/O LB BANJO TYPE R.A
TABLE
TABLE DESCRIPTION
NUMBER
00 ENGINE
00.01.01A ENGINE Y Y Y Y Y
00.01.01B ENGINE Y Y Y Y
00.01.01C ENGINE Y
00.01.02 HALF BLOCK Y Y Y Y Y Y Y Y Y Y
00.01.03 ENGINE GASKET KIT Y Y Y Y Y Y Y Y Y Y
00.01.04 CYLINDER CRANKCASE Y Y Y Y Y Y Y Y Y Y
00.01.05A CYLINDER HEAD Y Y Y Y Y Y
00.01.05B CYLINDER HEAD Y Y Y Y
00.01.06 CYLINDER HEAD COVER Y Y Y Y Y Y Y Y Y Y
00.03.01 MOVING PARTS Y Y Y Y Y Y Y Y Y Y
00.05.01 ENGINE TIMING Y Y Y Y Y Y Y Y Y Y
00.07.01A FUEL INJECTION PUMP Y Y Y Y Y Y
00.07.01B FUEL INJECTION PUMP Y Y Y Y
00.09.01 FUEL/AIR FILTER Y Y Y Y Y Y Y Y Y Y
00.14.01 EXHAUST INLET MANIFOLD Y Y Y Y Y Y Y Y Y Y
00.15.01 ENGINE ELECTRICALS Y Y Y Y Y Y Y Y Y
00.15.02 ENGINE ELECTRICALS Y
00.18.01 ENGINE LUBRICATION Y Y Y Y Y Y Y Y Y Y
00.20.01A ENGINE COOLING Y Y Y Y Y
00.20.01B ENGINE COOLING Y Y Y Y
00.20.01C ENGINE COOLING Y
00.22.01 ENGINE MOUNTING Y Y Y Y Y Y Y Y Y Y
00.25.01 CLUTCH Y Y Y Y Y Y Y Y Y
00.25.02 CLUTCH Y

26 GEARBOX
26.26.01A GEARBOX HOUSING Y Y Y Y
26.26.01B GEARBOX HOUSING Y Y Y Y Y
26.26.02A GEARS AND SHAFTS Y Y Y Y
26.26.02B GEARS AND SHAFTS Y Y Y Y Y
26.26.03 GEAR SHIFTING Y Y Y Y Y Y Y Y Y
26.26.04 GEAR SHIFT LEVER AND LINKAGES Y Y Y Y Y Y Y Y Y
26.26.05 GEARBOX HOUSING Y
26.26.06 GEAR SHIFTING LEVER Y
26.26.07 GEAR SHIFTING Y
26.26.08 MAIN SHAFT Y
26.26.09 COUNTER SHAFT Y

29 CONTROLS
29.29.01 CLUTCH AND BRAKE CONTROL Y Y Y Y Y Y Y Y Y
29.29.02 CLUTCH AND BRAKE CONTROL Y

30 ACCELERAT0R
30.30.01 ACCELERATOR CONTROL Y Y Y Y Y Y Y Y Y Y

31 FRAME
31.31.01 FRAME PARTS Y Y Y Y Y Y Y Y Y Y

32 SUSPENSION
VARIANT - TABLE MATRIX FOR TATA ACE / TATA ACE HT
CHASSIS TYPE 445221 445010 445010 445011 445011 445051 445051 445050 445056 445056
TATA ACE EX (5 ACE - BS-II ACE - BS-III ACE HT - BS-II ACE HT ACE HT - BS-III
DESCRIPTION ACE BS-II ACE BS-III ACE HT BS-II ACE HT BS-III
SPEED) - BS-II BANJO TYPE R.A BANJO TYPE R.A BANJO TYPE R.A BS-II W/O LB BANJO TYPE R.A
TABLE
TABLE DESCRIPTION
NUMBER
32.32.01 FRONT SUSPENSION Y Y Y Y Y Y Y Y Y Y
32.32.02 FRONT SPRING (PARTS) Y Y Y Y Y Y Y Y Y Y
32.32.03A REAR SUSPENSION Y Y Y Y Y Y
32.32.03B REAR SUSPENSION Y Y Y Y
32.32.04 REAR SPRING (PARTS) Y Y Y Y Y Y Y Y Y Y

33 FRONT AXLE
33.33.01 FRONT AXLE Y Y Y Y Y Y Y Y Y Y

35 REAR AXLE
35.35.01A REAR AXLE Y Y
35.35.01B REAR AXLE Y Y Y
35.35.01C REAR AXLE Y
35.35.02A REAR AXLE (BANJO TYPE) Y Y
35.35.02B REAR AXLE (BANJO TYPE) Y Y

40 WHEELS
40.40.01 SPARE WHEEL CARRIER Y Y Y Y Y Y Y Y Y
40.40.02 SPARE WHEEL CARRIER Y

41 PROPELLER SHAFT
41.41.01 PROPELLER SHAFT Y Y Y Y Y Y Y Y Y
41.41.02 PROPELLER SHAFT Y

42 BRAKES
42.42.01A HYDRAULIC LINES Y Y Y Y Y Y
42.42.01B HYDRAULIC LINES Y Y Y
42.42.01C HYDRAULIC LINES Y
42.42.03 FRONT DISC BRAKE ASSY(BIL) Y Y Y Y Y Y Y Y Y Y
42.42.04 REAR BRAKE ASSEMBLY(BIL) Y Y Y Y Y Y Y Y Y Y
42.42.05 REAR BRAKE ASSEMBLY(KBX) Y Y Y Y Y Y Y Y Y Y
42.42.06 ASSEMBLY PARKING BRAKE Y Y Y Y Y Y Y Y Y Y
42.42.07 TANDAM MASTER CYLINDER(BIL) Y Y Y Y Y Y Y Y Y Y
42.42.08 TANDAM MASTER CYLINDER(KBX) Y Y Y Y Y Y Y Y Y Y

46 STEERING
46.46.01 STEERING COLUMN AND ASSEMBLY Y Y Y Y Y Y Y Y Y Y
46.46.02 STEERING GEAR BOX (M/S. RANE) Y Y Y Y Y Y Y Y Y Y
46.46.03 STEERING GEAR BOX (M/S. FORNI) Y Y Y Y Y Y Y Y Y Y
46.46.04 STEERING GEAR LINKAGE ITEMS Y Y Y Y Y Y Y Y Y Y

47 FUEL SYSTEM
47.47.01 FUEL SYSTEM Y Y Y Y Y Y Y Y Y Y

49 EXHAUST SYSTEM
49.49.01A EXHAUST SYSTEM Y Y Y Y Y
49.49.01B EXHAUST SYSTEM Y Y Y Y
49.49.01C EXHAUST SYSTEM Y

50 RADIATOR
VARIANT - TABLE MATRIX FOR TATA ACE / TATA ACE HT
CHASSIS TYPE 445221 445010 445010 445011 445011 445051 445051 445050 445056 445056
TATA ACE EX (5 ACE - BS-II ACE - BS-III ACE HT - BS-II ACE HT ACE HT - BS-III
DESCRIPTION ACE BS-II ACE BS-III ACE HT BS-II ACE HT BS-III
SPEED) - BS-II BANJO TYPE R.A BANJO TYPE R.A BANJO TYPE R.A BS-II W/O LB BANJO TYPE R.A
TABLE
TABLE DESCRIPTION
NUMBER
50.50.01 ENGINE COOLING Y Y Y Y Y Y Y Y Y Y

54 ELECTRICALS
54.54.01A ELECTRICAL EQUIPMENTS Y Y
54.54.01B ELECTRICAL EQUIPMENTS Y Y
54.54.01C ELECTRICAL EQUIPMENTS Y Y Y
54.54.01D ELECTRICAL EQUIPMENTS Y Y
54.54.01E ELECTRICAL EQUIPMENTS Y
54.54.02 ELECTRICAL EQUIPMENTS - START STOP Y

58 TOOLS
58.58.01 TOOLS Y Y Y Y Y Y Y Y Y

60 BODY
60.60.01A CAB PARTS Y Y Y
60.60.01B CAB PARTS Y Y
60.60.01C CAB PARTS Y Y
60.60.01D CAB PARTS Y
60.60.01E CAB PARTS Y
60.60.01F CAB PARTS Y
60.67.01 FRONT WINDSHIELD AND REAR GLASS Y Y Y Y Y Y Y Y Y Y
60.68.01 DASH BOARD Y Y Y Y Y Y Y Y Y Y
60.70.01 LOAD BODY Y Y Y Y Y Y Y Y
60.70.02 LOAD BODY Y
60.72.01 FRONT DOOR FITMENT Y Y Y Y Y Y Y Y Y Y
60.72.02 FRONT DOOR GLASS Y Y Y Y Y Y Y Y Y Y
60.72.03 DOOR LOCK AND LINKS Y Y Y Y Y Y Y Y Y Y
60.81.01A INTERNAL AND EXTERNAL FITMENTS Y Y Y Y
60.81.01B INTERNAL AND EXTERNAL FITMENTS Y Y Y Y Y
60.81.01C INTERNAL AND EXTERNAL FITMENTS Y
60.81.02 INTERNAL AND EXTERNAL FITMENTS Y Y Y Y Y Y Y Y Y
60.81.03 INTERNAL AND EXTERNAL FITMENTS Y
60.82.01 WINDSHIELD WASHER Y Y Y Y Y Y Y Y Y
60.82.02 WINDSHIELD WASHER Y
60.88.01 BUMPER Y Y Y Y Y Y Y Y Y Y
60.91.01 SEATS Y Y Y Y Y Y Y Y Y Y
60.91.02 SEAT BELT KIT Y Y Y Y Y Y Y Y Y Y
00.01.01A ENGINE GROUP 01

CHASSIS TYPE: 445010; 445010; 445051; 445051; 445050

2
00.01.01A ENGINE GROUP 01

CHASSIS TYPE: 445010; 445010; 445051; 445051; 445050

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278801000107 ASSY.ENGINE COMPLETE WITH CLUTCH 1
(BS II)

3
00.01.01B ENGINE GROUP 01

CHASSIS TYPE: 445011; 445011; 445056; 445056

4
00.01.01B ENGINE GROUP 01

CHASSIS TYPE: 445011; 445011; 445056; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278801000108 ASSY. ENGINE COMPLETE WITH CLUTCH 1
(BS III)

5
00.01.01C ENGINE GROUP 01

CHASSIS TYPE: 445221

6
00.01.01C ENGINE GROUP 01

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278800000113 ASSY. ENGINE (ELECTRONIC START 1
STOP)

7
00.01.02 HALF BLOCK GROUP 01

CHASSIS TYPE: ALL

8
00.01.02 HALF BLOCK GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278801990106 ASSY. HALF BLOCK BS-II/III 1
2 278801990105 ASSY. LONG BLOCK BS-II/III 1

9
00.01.03 ENGINE GASKET KIT GROUP 01

CHASSIS TYPE: ALL

10
00.01.03 ENGINE GASKET KIT GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
278801990101 ENGINE OVERHAUL GASKET KIT, 1
CONSISTING OF:
16220710223 SEALING WASHER 14X20 CU 1
16220710240 SEALING WASHER 16X20 CU 1
254701155325 GASKET 1
278801135301 OIL SUMP GASKET 1
278801155301 GASKET CYL. HEAD 1
278801155304 GASKET (CYL. HEAD COVER) 1
278801155305 GASKET BAFFLE (CYL. HEAD COVER) 1
278814105301 GASKET INLET MANIFOLD 1
278814115301 GASKET EXHAUST MANIFOLD 1
279001139201 SEALING WASHER (OIL SUMP DRAIN 1
PLUG)
279001145302 GASKET - REAR COVER CRANK CASE 1
279001159203 SEALING WASHER (FOR CYLINDER HEAD 6
COVER)
279001169202 SEALING WASHER (INJECTOR) 2
279018105302 GASKET (FOR OIL PUMP) 1
279018105303 GASKET (FOR OIL PUMP STRAINER) 1
279020105301 GASKET (FOR WATER PUMP) 1
279020125303 GASKET (FOR WATER BYPASS TUBE) 1
279020125304 GASKET (FOR WATER INLET ELBOW) 1
279020127701 SEAL THERMOSTAT 1
279001107801 OIL SEAL-CRANKSHAFT (FRONT) 1
279001107802 OIL SEAL-CRANKSHAFT (REAR) 1
279005107810 OIL SEAL (CAMSHAFT REAR) 1
279005107812 OIL SEAL (CAMSHAFT- FRONT) 1
279005157801 VALVE GUIDE SEAL 4
278814990101 DECORBONISING GASKET KIT 1
278801155301 GASKET CYL. HEAD 1
278801155304 GASKET (CYL. HEAD COVER) 1
278814115301 GASKET EXHAUST MANIFOLD 1
279001159203 SEALING WASHER (FOR CYLINDER HEAD 6
COVER)
279001169202 SEALING WASHER (INJECTOR) 2

11
00.01.04 CYLINDER CRANK CASE GROUP 01

CHASSIS TYPE: ALL

12
00.01.04 CYLINDER CRANK CASE GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278801100101 ASSY. CYLINDER CRANKCASE (BS II & III) 1
– 254914108204 CORE PLUG [25 DIA.] 3
– 279001158202 CORE PLUG (10 DIA.) 2
3 269026104802 DOWEL SLEEVE (FRONT HALF TO 2
INT.PLATE)
– 279001104801 DOWEL 6H6X10 1
– 279001104802 HOLLOW DOWEL 14H6X10.5X14L 2
– 279001104803 HOLLOW DOWEL 8H6X6.5X8L 3
– 279001103708 CYLINDER LINER 2
5 279001103201 HEX.BOLT (FOR M.B.CAP) 6
7 279001143802 REAR COVER - CRANKCASE (HOLLOW 1
DOWEL)
8 279001107802 OIL SEAL-CRANKSHAFT (REAR) 1
9 279001145302 GASKET - REAR COVER CRANKCASE 1
10 278801170101 ASSY.DIPSTICK TUBE 1
11 278801170102 ASSY.DIPSTICK 1
12 278801130103 ASSY. OIL SUMP COMPLETE (CORK 1
GASKET) (BS II & III)
13 269026107202 MAGNETIC DRAIN PLUG 1
14 279001139201 SEALING WASHER (OIL SUMP DRAIN 1
PLUG)
15 278801135301 OIL SUMP GASKET 1
16 279001140105 ASSY.TIMING COVER - REAR 1
(RH-BOTTOM)
17 279001140102 ASSY.TIMING COVER - REAR 1
(LH-BOTTOM).
18 279001140103 ASSY.TIMING COVER - REAR (RH-TOP) 1
19 279001140108 ASSY.FRONT COVER(LOWER)(TIMING 1
COVER)
21 279001143201 SHOULDER BOLT (FOR TIMING COVER) 3
22 254901147501 RUBBER BUSH (TIMING COVER) 3
23 279001147501 RUBBER BUFFER (FOR MTG.TIMING 1
COVER)
24 279001146901 INSERT TUBE (FOR MTG.TIMING COVER) 1
28 279001147704 COVER (TIMING BELT-FRONT) 1
33 279001107801 OIL SEAL - CRANKSHAFT (FRONT) 1
34 279001140104 ASSY. TIMING COVER - REAR (TOP) 1

13
00.01.05A CYLINDER HEAD GROUP 01

CHASSIS TYPE: 445010; 445010; 445221; 445051; 445051; 445050

14
00.01.05A CYLINDER HEAD GROUP 01

CHASSIS TYPE: 445010; 445010; 445221; 445051; 445051; 445050

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278801990109 ASSY CYL. HEAD (W/O INJECTOR AND 1
WITH VALVES)
278801150102 ASSY CYL. HEAD (W/O VALVES) 1
2 278805107902 CAMSHAFT 1
4 278801160101 ASSY.INJECTOR WITH NOZZLE HOLDER - 2
BS II
10 279005106501 NUT (FOR CAMSHAFT BRG. CAP) 4
11 279005125111 INTAKE VALVE 2
12 279005125112 EXHAUST VALVE 2
279005153701 VALVE GUIDE INLET STD 2
279005153703 VALVE GUIDE EXHAUST STD 2
278801150108 PRE CUMBUSTION CHAMBER WITH BALL 2
14 279005138301 SHIM 2.500 THK. 4 FOR SELECTION
14 279005138302 SHIM 2.550 THK. 4 FOR SELECTION
14 279005138303 SHIM 2.600 THK. 4 FOR SELECTION
14 279005138304 SHIM 2.650 THK. 4 FOR SELECTION
14 279005138305 SHIM 2.700 THK. 4 FOR SELECTION
14 279005138306 SHIM 2.750 THK. 4 FOR SELECTION
14 279005138307 SHIM 2.800 THK. 4 FOR SELECTION
14 279005138308 SHIM 2.850 THK. 4 FOR SELECTION
14 279005138309 SHIM 2.900 THK. 4 FOR SELECTION
14 279005138310 SHIM 2.950 THK. 4 FOR SELECTION
14 279005138311 SHIM 3.000 THK. 4 FOR SELECTION
14 279005138312 SHIM 3.050 THK. 4 FOR SELECTION
14 279005138313 SHIM 3.100 THK. 4 FOR SELECTION
14 279005138314 SHIM 3.150 THK. 4 FOR SELECTION
14 279005138315 SHIM 3.200 THK. 4 FOR SELECTION
14 279005138316 SHIM 3.250 THK. 4 FOR SELECTION
14 279005138317 SHIM 3.300 THK. 4 FOR SELECTION
14 279005138318 SHIM 3.350 THK. 4 FOR SELECTION
14 279005138319 SHIM 3.400 THK. 4 FOR SELECTION
14 279005138320 SHIM 3.450 THK. 4 FOR SELECTION
14 279005138321 SHIM 3.500 THK. 4 FOR SELECTION
14 279005138322 SHIM 3.550 THK. 4 FOR SELECTION
14 279005138323 SHIM 3.600 THK. 4 FOR SELECTION
14 279005138324 SHIM 3.650 THK. 4 FOR SELECTION
14 279005138325 SHIM 3.700 THK. 4 FOR SELECTION
14 279005138326 SHIM 3.750 THK. 4 FOR SELECTION
14 279005138327 SHIM 3.800 THK. 4 FOR SELECTION
14 279005138328 SHIM 3.850 THK. 4 FOR SELECTION

15
00.01.05A CYLINDER HEAD GROUP 01

CHASSIS TYPE: 445010; 445010; 445221; 445051; 445051; 445050

16
00.01.05A CYLINDER HEAD GROUP 01

CHASSIS TYPE: 445010; 445010; 445221; 445051; 445051; 445050

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
14 279005138329 SHIM 3.900 THK. 4 FOR SELECTION
15 279005139903 TAPPET (STD.) 4
16 270215409912 GLOW PLUG 2
282915409903 GLOW PLUG STRIP 1
18 279005157801 VALVE GUIDE SEAL 4
279001153401 VALVE SEAT INSERT INLET NORMAL 2
279001153403 VALVE SEAT INSERT EXHAUST NORMAL 2
21 279005107812 OIL SEAL (CAMSHAFT-FRONT) 1
22 279005107810 OIL SEAL (CAMSHAFT-REAR) 1
23 279005128201 SPRING SEAT 4
24 279005128701 VALVE SPRING 4
25 279005125110 VALVE SPRING RETAINER 4
26 279005124301 LOCK HALF 8
28 278801155301 GASKET CYL. HEAD (1.6 THK.) 1 FOR SELECTION
28 278801155302 GASKET CYL. HEAD (1.7 THK.) 1 FOR SELECTION
28 278801155303 GASKET CYL. HEAD (1.8 THK.) 1 FOR SELECTION
29 279001153201 HEX. BOLT (FOR CYL. HEAD) 6
30 279001159201 WASHER (FOR CYL. HEAD BOLT) 6
278801990108 SET INLET AND EXHAUST VALVE 1
CONSISTING OF :-
11 279005125111 INTAKE VALVE 2
12 279005125112 EXHAUST VALVE 2

17
00.01.05B CYLINDER HEAD GROUP 01

CHASSIS TYPE: 445011; 445011; 445056; 445056

18
00.01.05B CYLINDER HEAD GROUP 01

CHASSIS TYPE: 445011; 445011; 445056; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278801990109 ASSY CYL. HEAD (W/O INJECTOR AND 1
WITH VALVES)
-- 278801150102 ASSY CYL. HEAD (W/O VALVES) 1
2 278805107902 CAMSHAFT 1
4 278801160102 ASSY.INJECTOR WITH NOZZLE HOLDER - 2
BS III
10 279005106501 NUT (FOR CAMSHAFT BRG. CAP) 4
11 279005125111 INTAKE VALVE 2
12 279005125112 EXHAUST VALVE 2
-- 279005153701 VALVE GUIDE INLET STD 2
-- 279005153703 VALVE GUIDE EXHAUST STD 2
-- 278801150108 PRE CUMBUSTION CHAMBER WITH BALL 2
14 279005138301 SHIM 2.500 THK. 4 FOR SELECTION
14 279005138302 SHIM 2.550 THK. 4 FOR SELECTION
14 279005138303 SHIM 2.600 THK. 4 FOR SELECTION
14 279005138304 SHIM 2.650 THK. 4 FOR SELECTION
14 279005138305 SHIM 2.700 THK. 4 FOR SELECTION
14 279005138306 SHIM 2.750 THK. 4 FOR SELECTION
14 279005138307 SHIM 2.800 THK. 4 FOR SELECTION
14 279005138308 SHIM 2.850 THK. 4 FOR SELECTION
14 279005138309 SHIM 2.900 THK. 4 FOR SELECTION
14 279005138310 SHIM 2.950 THK. 4 FOR SELECTION
14 279005138311 SHIM 3.000 THK. 4 FOR SELECTION
14 279005138312 SHIM 3.050 THK. 4 FOR SELECTION
14 279005138313 SHIM 3.100 THK. 4 FOR SELECTION
14 279005138314 SHIM 3.150 THK. 4 FOR SELECTION
14 279005138315 SHIM 3.200 THK. 4 FOR SELECTION
14 279005138316 SHIM 3.250 THK. 4 FOR SELECTION
14 279005138317 SHIM 3.300 THK. 4 FOR SELECTION
14 279005138318 SHIM 3.350 THK. 4 FOR SELECTION
14 279005138319 SHIM 3.400 THK. 4 FOR SELECTION
14 279005138320 SHIM 3.450 THK. 4 FOR SELECTION
14 279005138321 SHIM 3.500 THK. 4 FOR SELECTION
14 279005138322 SHIM 3.550 THK. 4 FOR SELECTION
14 279005138323 SHIM 3.600 THK. 4 FOR SELECTION
14 279005138324 SHIM 3.650 THK. 4 FOR SELECTION
14 279005138325 SHIM 3.700 THK. 4 FOR SELECTION
14 279005138326 SHIM 3.750 THK. 4 FOR SELECTION
14 279005138327 SHIM 3.800 THK. 4 FOR SELECTION
14 279005138328 SHIM 3.850 THK. 4 FOR SELECTION

19
00.01.05B CYLINDER HEAD GROUP 01

CHASSIS TYPE: 445011; 445011; 445056; 445056

20
00.01.05B CYLINDER HEAD GROUP 01

CHASSIS TYPE: 445011; 445011; 445056; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
14 279005138329 SHIM 3.900 THK. 4 FOR SELECTION
15 279005139903 TAPPET (STD.) 4
16 270215409912 GLOW PLUG 2
282915409903 GLOW PLUG STRIP 1
18 279005157801 VALVE GUIDE SEAL 4
-- 279001153401 VALVE SEAT INSERT INLET NORMAL 2
-- 279001153403 VALVE SEAT INSERT EXHAUST NORMAL 2
21 279005107812 OIL SEAL (CAMSHAFT-FRONT) 1
22 279005107810 OIL SEAL (CAMSHAFT-REAR) 1
23 279005128201 SPRING SEAT 4
24 279005128701 VALVE SPRING 4
25 279005125110 VALVE SPRING RETAINER 4
26 279005124301 LOCK HALF 8
28 278801155301 GASKET CYL. HEAD (1.6 THK.) 1 FOR SELECTION
28 278801155302 GASKET CYL. HEAD (1.7 THK.) 1 FOR SELECTION
28 278801155303 GASKET CYL. HEAD (1.8 THK.) 1 FOR SELECTION
29 279001153201 HEX. BOLT (FOR CYL. HEAD) 6
30 279001159201 WASHER (FOR CYL. HEAD BOLT) 6
– 278801990108 SET INLET AND EXHAUST VALVE 1
CONSISTING OF :-
11 279005125111 INTAKE VALVE 2
12 279005125112 EXHAUST VALVE 2

21
00.01.06 CYLINDER HEAD COVER GROUP 01

CHASSIS TYPE: ALL

22
00.01.06 CYLINDER HEAD COVER GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
– 278801150103 ASSY.CYL.HD.COVER WITH T.COVER AND 1 FOR TIMING COVER
GASKET REFER TABLE 00.01.04
31 278801150104 ASSY. CYLINDER HEAD COVER 1
COMPLETE
35 278801155304 GASKET (CYL. HEAD COVER) 1
36 279001158805 STUD (FOR CYL. HEAD. COVER) 2
38 279001159905 CAP. (FOR CYL. HEAD COVER) 1
39 254701155325 GASKET 1
40 279001158806 STUD (FOR CYL. HEAD COVER) 4
41 279001156904 SPACER TUBE (FOR CYL. HEAD COVER) 2
42 279001156905 SPACER TUBE (FOR CYL. HEAD COVER) 4
43 279001150110 ASSY. RUBBER BUSH (FOR CYL. HEAD 6
COVER)
44 279001156501 DOMED CAP NUT (FOR CYL. HEAD 6
COVER MTG.)
45 279001159203 SEALING WASHER (FOR CYL. HEAD 6
COVER)

23
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

24
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278803100108 ASSY CRANKSHAFT WITH PIN & CT 1
WT:NORMAL
2 15020502018 SRDG BEARING 1
3 279005110107 ASSY.GEAR (FOR CRANKSHAFT) 1
(SINTERED)
4 279103133701 PULLEY CRANKSHAFT-ALT.DRIVE 1
(4-GROOVES)
5 279003133201 HEX.BOLT (FOR CRANKSHAFT GEAR) 1
6 279003138601 WASHER (FOR CRANKSHAFT GEAR) 1
7 254703105901 KEY 1
8 278803110101 ASSY. FLYWHEEL WITH RING GEAR & 1
DOWEL
9 279003115401 RING GEAR 1
10 279003113201 HEX.BOLT (FOR FLYWHEEL) 6
14 279003150106 ASSY CONNECTING ROD W/O BRG.SHELL 2
16 279003153203 BOLT (FOR CONNECTING ROD) 4
17 279003156501 NUT (FOR CONNECTING ROD) 4
18 278803990110 SET PISTON W/O RINGS (74.940 DIA) 1
CONSISTING OF :-
20 PISTON 2
25 PISTON PIN 2
26 CIRCLIP 4
27 278803990113 SET PISTON RINGS STD CONSISTING OF 1
:-
28 TOP COMP. RING STD 2
29 TAPER FACED RING STD 2
30 ASSY. OIL CONTROL RING STD 2
31 278803990102 SET MAIN BRG HALF(UPPER/LOWER) 1
STD, CONSISTING OF:-
32 MAIN BRG.HALF STD. 6
31 278803990123 SET MAIN BRG HALF(UPPER/LOWER) R-1, 1
CONSISTING OF:-
32 MAIN BRG.HALF STD. 6
31 278803990124 SET MAIN BRG HALF(UPPER/LOWER) R-2, 1
CONSISTING OF:-
32 MAIN BRG.HALF STD. 6
33 278803990104 SET THRUST WASHER CONSISTING OF:- 1
34 THRUST WASHER LOWER 2
35 THRUST WASHER UPPER 2

25
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

26
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
36 278803990120 SET BRG HALF CON.ROD (STD) 1 FOR SELECTION
CONSISTING OF :-
37 BRG.HALF CON ROD (STD) 4
36 278803990121 SET BRG HALF CON.ROD (R-1) 1 FOR SELECTION
CONSISTING OF :-
37 BRG.HALF CON ROD (STD) 4
36 278803990122 SET BRG HALF CON.ROD (R-2) 1 FOR SELECTION
CONSISTING OF :-
37 BRG.HALF CON ROD (STD) 4
38 278803990118 SET CON.ROD BUSH CONSISTING OF :- 1
39 CONNECTING ROD BUSH 2

27
00.05.01 ENGINE TIMING GROUP 05

CHASSIS TYPE: ALL

28
00.05.01 ENGINE TIMING GROUP 05

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 254705116301 TIMING BELT(136 TEETH) 1
2 279005115401 TIMING GEAR (CAMSHAFT) (SINTERED) 1
3 279005119201 WASHER (FOR CAMSHAFT GEAR) 1
4 279005103201 HEX BOLT (CAMSHAFT GEAR MTG.) 1
5 279005110101 ASSY.TENSIONER (TIMING BELT) 1
6 279005118606 SPACER(TIMING BELT 1
TENSIONER)CYLINDRICAL
8 279005110103 ASSY.IDLER (FOR TIMING BELT) 1

29
00.07.01A FUEL INJECTION PUMP GROUP 07

CHASSIS TYPE: 445010; 445010; 445221; 445051; 445051; 445050

30
00.07.01A FUEL INJECTION PUMP GROUP 07

CHASSIS TYPE: 445010; 445010; 445221; 445051; 445051; 445050

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278807100101 ASSY. DISTRIBUTOR PUMP (BS II) 1 OPTIONAL
1 278807100101 ASSY. DISTRIBUTOR PUMP (BS II) 1 OPTIONAL
2 279007120102 ASSY.BRACKET-FRONT (FOR FIP) 1
3 254707129202 WASHER (FOR LUCAS FIP MTG.) 3
4 278807123701 FIP BRACKET (REAR)-CAST 1
5 279007123701 BRACKET (FIP BRACKET MIDDLE) 1
(CASTING)
6 279007135401 TIMING GEAR (FIP) (SINTERED) 1
7 279007106501 ADAPTOR (FOR FIP GEAR) 1
8 278807140101 ASSY.FUEL PR.LINES 1 & 2 WITH CLAMPS 1
CONSISTS OF:
9 ASSY.FUEL PRESSURE LINE BENT 1
CYL.NO.1
10 ASSY.FUEL PRESSURE LINE BENT 1
CYL.NO.2
11 SET ASSY. CLAMP (FOR HP LINES) 1
CONSISTS OF:
– 252707148201 PIPE CLAMP UPPER 1
– 252707147501 RUBBER GROMMET 1
– 252707140102 ASSY CLAMP LOWER 1
– 252707148202 CLAMPING PIECE LOWER 1
15 279007146902 PLUG (INJECTOR OVER FLOW) 1
16 254707146913 RUBBER TUBE (140) 1
17 279007146904 RUBBER TUBE(160)(INJECTOR 1
OVERFLOW)

31
00.07.01B FUEL INJECTION PUMP GROUP 07

CHASSIS TYPE: 445011; 445011; 445056; 445056

32
00.07.01B FUEL INJECTION PUMP GROUP 07

CHASSIS TYPE: 445011; 445011; 445056; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278807100103 ASSY. DISTRIBUTOR PUMP (BS III) 1 OPTIONAL
1 278807100103 ASSY. DISTRIBUTOR PUMP (BS III) 1 OPTIONAL
2 279007120102 ASSY.BRACKET-FRONT (FOR FIP) 1
3 254707129202 WASHER (FOR LUCAS FIP MTG.) 3
4 278807123701 FIP BRACKET (REAR)-CAST 1
5 279007123701 BRACKET (FIP BRACKET MIDDLE) 1
(CASTING)
6 279007135401 TIMING GEAR (FIP) (SINTERED) 1
7 279007106501 ADAPTOR (FOR FIP GEAR) 1
8 278807140101 ASSY.FUEL PR.LINES 1 & 2 WITH CLAMPS 1
CONSISTS OF:
9 ASSY.FUEL PRESSURE LINE BENT 1
CYL.NO.1
10 ASSY.FUEL PRESSURE LINE BENT 1
CYL.NO.2
11 SET ASSY. CLAMP (FOR HP LINES) 1
CONSISTS OF:
– 252707148201 PIPE CLAMP UPPER 1
– 252707147501 RUBBER GROMMET 1
– 252707140102 ASSY CLAMP LOWER 1
– 252707148202 CLAMPING PIECE LOWER 1
15 279007146902 PLUG (INJECTOR OVER FLOW) 1
16 254707146913 RUBBER TUBE (140) 1
17 279007146904 RUBBER TUBE(160)(INJECTOR 1
OVERFLOW)

33
00.09.01 FUEL/AIR FILTER (PICK UP) GROUP 09

CHASSIS TYPE: ALL

34
00.09.01 FUEL/AIR FILTER (PICK UP) GROUP 09

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278809130112 ASSY SNORKEL,HUMP HOSE,AIR 1
CLEANER & CLAMP
2 278809130113 ASSY. AIR CLEANER 1
3 278809130114 ASSY. FILTER ELEMENT 1
5 278809130103 ASSY BRACKET-RH (AIR FILTER MTG) 1
6 278809133302 BRACKET.-FRONT (LIFTING.HOOK & AIR 1
FILTER MTG.)
8 278809130117 ASSY. SNORKEL WITH MESH 1
9 278809130102 ASSY. ISOLATOR (FOR RESONATOR & 4
SNORKEL MTG.)
10 278809135805 HUMP HOSE-AIR CLEANER TO SNORKEL 1
11 278809134201 HOSE CLAMP-CONSTANT TORQUE 2
14 279009110102 ASSY FUEL FILTER 1
15 254709110119 FUEL FILTER ELEMENT 2

35
00.14.01 EXHAUST INLET MANIFOLD GROUP 14

CHASSIS TYPE: ALL

36
00.14.01 EXHAUST INLET MANIFOLD GROUP 14

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278814100102 ASSY. INLET MANIFOLD (FOR BS-II & III) 1
2 278814105801 RUBBER HOSE (INLET.MANIFOLD TO 1
CYLINDER.HEAD.COVER)
– 14300512225 SPR. BAND CLAMP 22DX12W 2
3 278814105301 GASKET INLET MANIFOLD 1
4 278814113702 EXHAUST MANIFOLD 1
5 278814115301 GASKET EXHAUST MANIFOLD 1

37
00.15.01 ENGINE ELECTRICALS GROUP 15

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

38
00.15.01 ENGINE ELECTRICALS GROUP 15

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278815143701 ALTERNATOR MTG.BKT-CAST 1
2 279023128802 STUD (FOR A.C. & ALT. BRACKET) 2
3 279015140120 ASSY.CLAMP ROD (COMPLETE) 140 MM 1
4 278815140102 ASSY. BRACKET (ALTERNATOR - UPPER) 1
5 279015146307 POLY-V BELT (4 GROOVES-720) 1
6 282915109903 STARTER MOTOR-SM 82 1
7 282915409901 ALTERNATOR 12V, 40A-4 GROOVE 1
PULLEY
8 NSS HEX FLANGED BOLT M8 X 55 1
9 265454509913 LOW OIL PRESSURE SWITCH 1
18 270254219909 DUAL TEMPERATURE TRANSDUCER 1

39
00.15.02 ENGINE ELECTRICALS GROUP 15

CHASSIS TYPE: 445221

40
00.15.02 ENGINE ELECTRICALS GROUP 15

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278815143701 ALTERNATOR MTG.BKT-CAST 1
2 279023128802 STUD (FOR A.C. & ALT. BRACKET) 2
3 279015140120 ASSY.CLAMP ROD (COMPLETE) 140 MM 1
4 278815140102 ASSY. BRACKET (ALTERNATOR - UPPER) 1
5 279015146307 POLY-V BELT (4 GROOVES-720) 1
6 282915109924 STARTER MOTOR M/S. LUCAS TVS FOR 1
ACE STA
7 282915409926 ALTERNATOR WITH ZENER DIODE12V 1
40A M/S L
8 NSS HEX FLANGED BOLT M8 X 55 1
9 265454509913 LOW OIL PRESSURE SWITCH 1
18 270254219909 DUAL TEMPERATURE TRANSDUCER 1

41
00.18.01 ENGINE LUBRICATION GROUP 18

CHASSIS TYPE: ALL

42
00.18.01 ENGINE LUBRICATION GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279018104801 HOLLOW DOWEL 10H6X8.4X8L 2
2 279018100102 ASSY OIL PUMP 1
3 279018105302 GASKET (FOR OIL PUMP) 1
4 278818150101 ASSY STRAINER (FOR OIL PUMP) 1
5 279018105303 GASKET (FOR OIL PUMP STRAINER) 1
6 279018130101 ASSY OIL FILTER 1
7 279001109902 ADAPTOR (OIL FILTER) 1

43
00.20.01A ENGINE COOLING GROUP 20

CHASSIS TYPE: 445010; 445010; 445051; 445051; 445050

44
00.20.01A ENGINE COOLING GROUP 20

CHASSIS TYPE: 445010; 445010; 445051; 445051; 445050

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279020100101 ASSY. WATER PUMP 1
2 279020105301 GASKET (FOR WATER PUMP) 1
- 278820120103 ASSY. ELBOW (FOR WATER INLET & 1
BYPASS)
- 278820120104 ASSY. TUBE WATER BYPASS 1
- 278820125801 HOSE FOR WATER BYPASS TUBE 1
- 14300512276 SPRING BAND CLAMP 27DX12W 2
- 279020125303 GASKET (FOR WATER BYPASS TUBE) 1
42 279020127701 SEAL THERMOSTAT 1
43 279020120118 ASSY.COVER THERMOSTAT (PLASTIC) 1
45 279020125304 GASKET (FOR WATER INLET ELBOW) 1
46 279020120102 ASSY.THERMOSTAT (82 DEG. SOT) 1

45
00.20.01B ENGINE COOLING GROUP 20

CHASSIS TYPE: 445011; 445011; 445056; 445056

46
00.20.01B ENGINE COOLING GROUP 20

CHASSIS TYPE: 445011; 445011; 445056; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279020100101 ASSY. WATER PUMP 1
2 279020105301 GASKET (FOR WATER PUMP) 1
- 278820120103 ASSY. ELBOW (FOR WATER INLET & 1
BYPASS)
- 278820120104 ASSY. TUBE WATER BYPASS 1
- 278820125801 HOSE FOR WATER BYPASS TUBE 1
- 14300512276 SPRING BAND CLAMP 27DX12W 2
- 279020125303 GASKET (FOR WATER BYPASS TUBE) 1
42 279020127701 SEAL THERMOSTAT 1
43 279020120118 ASSY.COVER THERMOSTAT (PLASTIC) 1
45 279020125304 GASKET (FOR WATER INLET ELBOW) 1
46 278820120106 ASSY. THERMOSTATE 1

47
00.20.01C ENGINE COOLING GROUP 20

CHASSIS TYPE: 445221

48
00.20.01C ENGINE COOLING GROUP 20

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279020100101 ASSY. WATER PUMP 1
2 279020105301 GASKET (FOR WATER PUMP) 1
- 278820120103 ASSY. ELBOW (FOR WATER INLET & 1
BYPASS)
- 278820120104 ASSY. TUBE WATER BYPASS 1
- 278820125801 HOSE FOR WATER BYPASS TUBE 1
- 14300512276 SPRING BAND CLAMP 27DX12W 2
- 279020125303 GASKET (FOR WATER BYPASS TUBE) 1
42 279020127701 SEAL THERMOSTAT 1
43 279020120128 ASSY,COVER(THERMOSTAT) 1
45 279020125304 GASKET (FOR WATER INLET ELBOW) 1
46 279020120102 ASSY.THERMOSTAT (82 DEG. SOT) 1

49
00.22.01 ENGINE MOUNTING GROUP 22

CHASSIS TYPE: ALL

50
00.22.01 ENGINE MOUNTING GROUP 22

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279022107101 LIFTING HOOK (FRONT) 1
3 278822123703 BRACKET FOR ENGINE MOUNTING ARM 1
10 278822123704 ENGINE MTG. ARM FRONT 1
12 278824100105 ASSY ENG MTG PAD FRONT 2
13 278824200105 ASSY ENG MTG PAD (REAR) 2

51
00.25.01 CLUTCH GROUP 25

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

52
00.25.01 CLUTCH GROUP 25

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 272425200113 170 DIA. ASSY. CLUTCH DISC 1
2 272425400113 170 DIA. ASSY. COVER 1
3 270225103401 BUSH, LOWER (ON G B HOUSING). 1
4 270225103403 BUSH,UPPER (ON G B HOUSING) 1
5 272425600136 ASSY. CLUTCH RELEASE YOKE 1
6 272425606005 CLUTCH RELEASE LEVER 1
7 272425600125 ASSY. CLUTCH RELEASE BEARING 1
9 270225107701 COVER (INSP. WINDOW) 1
10 254725108203 COVER,UPPER (CLUTCH HOUSING) 1
11 270225108201 BACK COVER (ASSY. TRANSAXLE) 1
12 282929100122 ASSY. BRACKET (CLUTCH CABLE GUIDE) 1

53
00.25.02 CLUTCH GROUP 25

CHASSIS TYPE: 445221

54
00.25.02 CLUTCH GROUP 25

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 272425200132 DISC ASSY.170DIA.(PREDAMPER) 1
2 272425400114 COVER ASSY-170CPZ 1700N 1
3 272425600125 ASSY. CLUTCH RELEASE BEARING 1
4 272425600181 ASSY. CLUTCH RELEASE YOKE 1
6 13120505089 DOWEL SLEEVE HEAVY 3X8 TS17616 1
SS8400
7 270225103401 BUSH, LOWER (ON HOUSING). 1
8 270225103403 BUSH,UPPER (ON HOUSING) 1
9 272425606007 CLUTCH RELEASE LEVER 1
10 11073508454 H/FL BOLT M8X45 1
TS17130-8.8-SS8451S2-Y
11 12301500805 HEX FL NUT AM8 TS17430-8-SS8451S2-Y 1
12 11341708160 HEX FL.SCR.M8X16 TS17130 10.9 6
SS8451-8CH
13 272425108207 BACK COVER (ON G- 65 G/BOX) 1
14 11343508184 H/FL SCREW M8X18 1
TS17130-8.8-SS8451S2-Y
15 270225107702 COVER 1
(INSP.WINDOW)PETROL-INJECTED VERS
16 254725108203 COVER,UPPER (CLUTCH HOUSING) 1
17 11341506141 HEX FL SCREW M6X14 2
TS17130-8.8-SS8451-8C
18 11071510559 HEXFL BOLT M10X55 3
TS17130-8.8-SS8451S2-Y
19 11071710655 H/FL BOLT M10X65 1
TS17130-10.9SS8451S2-YH

55
26.26.01A GEAR BOX HOUSING GROUP 26

CHASSIS TYPE: 445010; 445011; 445010; 445011

56
26.26.01A GEAR BOX HOUSING GROUP 26

CHASSIS TYPE: 445010; 445011; 445010; 445011

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
4 285126010102 ASSY.G65 GEAR BOX COMPLETE FOR 4 1
SPEED
1 285126208203 BRACKET (GEAR BOX MOUNTING) 1
2 285126103804 REAR HALF 1
3 285126103801 HOUSING FRONT HALF 1
5 269026107202 MAGNETIC DRAIN PLUG 1
6 285126108201 LOCK PLATE (PIVOT PIN) 1
7 285126106701 PIVOT PIN (REV.SHIFTER LEVER) 1
10 269026518704 SPRING (DETENT) 2
11 269026518710 SPRING (DETENT) 5/REV. 1
12 285126107201 PLUG (DETENT SPRING) 3
14 285126253801 GEAR CASE COVER FRONT 1
15 285126209901 SPEEDO ADAPTOR 1
16 285126703001 NEEDLE ROLLER (INTERLOCK) 1
18 285126103803 LOCK PLATE (FOR MAIN SHAFT BEARING) 1
19 285126203802 REAR COVER 1
– 285126203403 BUSH (SLIDING JOINT) 1
21 285126207701 OIL SEAL (MAIN SHAFT) 1
22 285126208201 BREATHER TUBE 1
– 285126200110 ASSY. SPEEDO PINION 1
24 269026107702 OIL SEAL (SPEEDO SHAFT) 1
25 269026208204 LOCK PLATE (SPEEDO ADAPTER) 1
26 269026208001 ASSY.HEX SCREW (SPEEDO LOCK 1
PLATE)
27 269026107203 FILLER PLUG 1
28 270254509950 REVERSE LIGHT SWITCH 1
33 15950100807 BALL 8 DIA GRADE-20 1
37 16220710240 SEALING WASHER 16X20 CU 1
40 269026257710 OIL SEAL (INPUT SHAFT) 1

57
26.26.01B GEAR BOX HOUSING GROUP 26

CHASSIS TYPE: 445051; 445056; 445051; 445050; 445056

58
26.26.01B GEAR BOX HOUSING GROUP 26

CHASSIS TYPE: 445051; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
4 285126010104 ASSY.G65-6.3/4 GEAR BOX COMPLETE 1
FOR HIL
1 285126208203 BRACKET (GEAR BOX MOUNTING) 1
2 285126103804 REAR HALF 1
3 285126103801 HOUSING FRONT HALF 1
5 269026107202 MAGNETIC DRAIN PLUG 1
6 285126108201 LOCK PLATE (PIVOT PIN) 1
7 285126106701 PIVOT PIN (REV.SHIFTER LEVER) 1
10 269026518704 SPRING (DETENT) 2
11 269026518710 SPRING (DETENT) 5/REV. 1
12 285126107201 PLUG (DETENT SPRING) 3
14 285126253801 GEAR CASE COVER FRONT 1
15 285126209901 SPEEDO ADAPTOR 1
16 285126703001 NEEDLE ROLLER (INTERLOCK) 1
18 285126103803 LOCK PLATE (FOR MAIN SHAFT BEARING) 1
19 285126203802 REAR COVER 1
– 285126203403 BUSH (SLIDING JOINT) 1
21 285126207701 OIL SEAL (MAIN SHAFT) 1
22 285126208201 BREATHER TUBE 1
– 285126200110 ASSY. SPEEDO PINION 1
24 269026107702 OIL SEAL (SPEEDO SHAFT) 1
25 269026208204 LOCK PLATE (SPEEDO ADAPTER) 1
26 269026208001 ASSY.HEX SCREW (SPEEDO LOCK 1
PLATE)
27 269026107203 FILLER PLUG 1
28 270254509950 REVERSE LIGHT SWITCH 1
33 15950100807 BALL 8 DIA GRADE-20 1
37 16220710240 SEALING WASHER 16X20 CU 1
40 269026257710 OIL SEAL (INPUT SHAFT) 1

59
26.26.02A GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: 445010; 445011; 445010; 445011

60
26.26.02A GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: 445010; 445011; 445010; 445011

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285126204319 CIRCLIP 2.00 THK. (C TYPE) 1 FOR SELECTION
1 285126204320 CIRCLIP 2.05 THK. (C TYPE) 1 FOR SELECTION
1 285126204321 CIRCLIP 2.10 THK. (C TYPE) 1 FOR SELECTION
1 285126204322 CIRCLIP 2.15 THK. (C TYPE) 1 FOR SELECTION
1 285126204323 CIRCLIP 2.20 THK. (C TYPE) 1 FOR SELECTION
1 285126204324 CIRCLIP 2.25 THK. (C TYPE) 1 FOR SELECTION
1 285126204325 CIRCLIP 2.30 THK. (C TYPE) 1 FOR SELECTION
2 285126200111 ASSY.SPEEDO GEAR (13/3) PLASTIC 1
VER.)
3 285126253101 DEEP GROOVE BALL BRG. (DRIVE & MAIN 2
SHAFT)
4 285126203402 BUSH (1ST GEAR) 1
5 285126203102 NEEDLE ROLLER BEARING (1ST SPEED 1
GEAR)
6 285126205413 1ST GEAR 1
7 269026203803 SYNCHROCONE 1/2 SPEED,BRASS 2
VERSION
8 285126208601 SPACER (1ST GEAR) 1
9 285126204316 SNAP RING 2.0 THK. 2 FOR SELECTION
9 285126204317 SNAP RING 2.1 THK. 2 FOR SELECTION
9 285126204318 SNAP RING 2.2 THK. 2 FOR SELECTION
9 285126204326 SNAP RING 2.3 THK. 2 FOR SELECTION
9 285126204327 SNAP RING 2.4 THK. 2 FOR SELECTION
9 285126204328 SNAP RING 2.5 THK. 2 FOR SELECTION
10 285126208603 SPACER (MAINSHAFT) 1
11 269026204613 ENGAGING GEAR (1/2) SINLERED SOFT 1
VERSION
12 SPRING (SYNCHRO) 6 KIT PART
13 SLEEVE (1/2 SYNCHRO) 3 KIT PART
14 CARRIER (1/2 SPEED) 3 KIT PART
15 BALL 5.556 DIA-GRADE 20 6 KIT PART
16 285126205407 REV.GEAR /SHIFTER SLEEVE (1ST/2ND 1
SPEED)
17 285126203101 NEEDLE ROLLER BEARING(2ND/3RD 1
GEAR)
18 285126205414 2ND GEAR 1
19 15950200305 BALL 3 DIA-GRADE 200 1
20 285126207902 MAIN SHAFT 1
21 285126205406 3 RD SPEED GEAR 1
23 269026203805 SYNCHROCONE (3RD/4TH & 5TH SPEED) 2

61
26.26.02A GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: 445010; 445011; 445010; 445011

62
26.26.02A GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: 445010; 445011; 445010; 445011

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
24 269026204607 ENGAGING GEAR 3/4 SPEED 1
25 CARRIER (3/4/5 SPEED) 3 KIT PART
26 269026204611 SHIFTER SLEEVE (3RD/4TH SPEED) 1
27 285126253102 ROLLER BEARING (DRIVE SHAFT) 1
28 285126257901 DRIVE SHAFT 1
29 285126258601 SPACER (DRIVE SHAFT)-2.2 THK. 1 FOR SELECTION
29 285126258602 SPACER (DRIVE SHAFT) - 2.25 THK. 1 FOR SELECTION
29 285126258603 SPACER (DRIVE SHAFT) - 2.3 THK. 1 FOR SELECTION
29 285126258604 SPACER (DRIVE SHAFT) - 2.35 THK. 1 FOR SELECTION
30 14550602505 EXT.CIRCLIP 25X1.2N 1
31 14550602203 EXT.CIRCLIP 22X1.2N 1
32 285126300102 ASSY. OIL SPLASHER 1
33 269026200131 BALL BRG.WITH SNAP RING (L/S REAR) 2
34 285126307906 COUNTER SHAFT 1
36 285126304301 C TYPE CIRCLIP-2.5 THK. (COUNTER 1 FOR SELECTION
SHAFT)
36 285126304302 C TYPE CIRCLIP-2.6 THK. (COUNTER 1 FOR SELECTION
SHAFT)
36 285126304303 C TYPE CIRCLIP-2.7 THK. (COUNTER 1 FOR SELECTION
SHAFT)
36 285126304304 C TYPE CIRCLIP-2.82 THK. (COUNTER 1 FOR SELECTION
SHAFT)
37 285126355401 REVERSE IDLER GEAR 1
38 285126353101 NEEDLE BUSH (SKEWED) 1
39 285126357901 REVERSE IDLER GEAR SHAFT 1
285126200115 SYNCHRO KIT 1/2 SPEED, CONSISTING 1
OF :-
12 SPRING (SYNCHRO) 3
15 BALL 5.556DIA 3
13 SLEEVE (1/2 SYNCHRO) 3
14 CARRIER (1/2 SPEED) 3
285126200116 SYNCHRO KIT 3/4 SPEED CONSISTING OF 1
:-
12 SPRING (SYNCHRO) 3
15 BALL 5.556 DIA 3
25 CARRIER (3/4/5 SPEED) 3

63
26.26.02B GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: 445051; 445056; 445051; 445050; 445056

64
26.26.02B GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: 445051; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285126204319 CIRCLIP 2.00 THK. (C TYPE) 1 FOR SELECTION
1 285126204320 CIRCLIP 2.05 THK. (C TYPE) 1 FOR SELECTION
1 285126204321 CIRCLIP 2.10 THK. (C TYPE) 1 FOR SELECTION
1 285126204322 CIRCLIP 2.15 THK. (C TYPE) 1 FOR SELECTION
1 285126204323 CIRCLIP 2.20 THK. (C TYPE) 1 FOR SELECTION
1 285126204324 CIRCLIP 2.25 THK. (C TYPE) 1 FOR SELECTION
1 285126204325 CIRCLIP 2.30 THK. (C TYPE) 1 FOR SELECTION
2 285126200111 ASSY.SPEEDO GEAR (13/3) PLASTIC 1
VER.)
3 285126253101 DEEP GROOVE BALL BRG. (DRIVE & MAIN 2
SHAFT)
4 285126203402 BUSH (1ST GEAR) 1
5 285126203102 NEEDLE ROLLER BEARING (1ST SPEED 1
GEAR)
6 285126205415 1ST GEAR 1
7 269026203803 SYNCHROCONE 1/2 SPEED,BRASS 2
VERSION
8 285126208601 SPACER (1ST GEAR) 1
9 285126204316 SNAP RING 2.0 THK. 2
9 285126204317 SNAP RING 2.1 THK. 2
9 285126204318 SNAP RING 2.2 THK. 2
9 285126204326 SNAP RING 2.3 THK. 2
9 285126204327 SNAP RING 2.4 THK. 2
9 285126204328 SNAP RING 2.5 THK. 2
10 285126208603 SPACER (MAINSHAFT) 1
11 269026204613 ENGAGING GEAR (1/2) SINLERED SOFT 1
VERSION
12 SPRING (SYNCHRO) 6 KIT PART
13 SLEEVE (1/2 SYNCHRO) 3 KIT PART
14 CARRIER (1/2 SPEED) 3 KIT PART
15 BALL 5.556 DIA-GRADE 20 6 KIT PART
16 285126205407 REV.GEAR /SHIFTER SLEEVE (1ST/2ND 1
SPEED)
17 285126203101 NEEDLE ROLLER BEARING(2ND/3RD 1
GEAR)
18 285126205416 2ND GEAR 1
19 15950200305 BALL 3 DIA-GRADE 200 1
20 285126207902 MAIN SHAFT 1
21 285126205417 3 RD SPEED GEAR 1
23 269026203805 SYNCHROCONE (3RD/4TH & 5TH SPEED) 2

65
26.26.02B GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: 445051; 445056; 445051; 445050; 445056

66
26.26.02B GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: 445051; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
24 269026204607 ENGAGING GEAR 3/4 SPEED 1
25 CARRIER (3/4/5 SPEED) 3 KIT PART
26 269026204611 SHIFTER SLEEVE (3RD/4TH SPEED) 1
27 285126253102 ROLLER BEARING (DRIVE SHAFT) 1
28 285126257902 DRIVE SHAFT 1
29 285126258601 SPACER (DRIVE SHAFT)-2.2 THK. 1 FOR SELECTION
29 285126258602 SPACER (DRIVE SHAFT) - 2.25 THK. 1 FOR SELECTION
29 285126258603 SPACER (DRIVE SHAFT) - 2.3 THK. 1 FOR SELECTION
29 285126258604 SPACER (DRIVE SHAFT) - 2.35 THK. 1 FOR SELECTION
30 14550602505 EXT.CIRCLIP 25X1.2N 1
31 14550602203 EXT.CIRCLIP 22X1.2N 1
32 285126300102 ASSY. OIL SPLASHER 1
33 269026200131 BALL BRG.WITH SNAP RING (L/S REAR) 2
34 285126307907 COUNTER SHAFT 1
36 285126304301 C TYPE CIRCLIP-2.5 THK. (COUNTER 1 FOR SELECTION
SHAFT)
36 285126304302 C TYPE CIRCLIP-2.6 THK. (COUNTER 1 FOR SELECTION
SHAFT)
36 285126304303 C TYPE CIRCLIP-2.7 THK. (COUNTER 1 FOR SELECTION
SHAFT)
36 285126304304 C TYPE CIRCLIP-2.82 THK. (COUNTER 1 FOR SELECTION
SHAFT)
37 285126355401 REVERSE IDLER GEAR 1
38 285126353101 NEEDLE BUSH (SKEWED) 1
39 285126357901 REVERSE IDLER GEAR SHAFT 1
285126200115 SYNCHRO KIT 1/2 SPEED, CONSISTING 1
OF :-
12 SPRING (SYNCHRO) 3
15 BALL 5.556DIA 3
13 SLEEVE (1/2 SYNCHRO) 3
14 CARRIER (1/2 SPEED) 3
285126200116 SYNCHRO KIT 3/4 SPEED CONSISTING OF 1
:-
12 SPRING (SYNCHRO) 3
15 BALL 5.556 DIA 3
25 CARRIER (3/4/5 SPEED) 3

67
26.26.03 GEAR SHIFTING GROUP 26

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

68
26.26.03 GEAR SHIFTING GROUP 26

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285126808215 BRACKET (CROSS LINK) 1
3 16081001204 SEALING PLUG AM 12 X 1.5 1
4 16220710177 SEALING WASHER 12 X 15.5 CU 1
5 269026518704 SPRING DETENT 1
7 285126703802 TOP COVER (SHIFTING) 1
8 285126708202 SEALING CUP (TOP COVER) 1
9 285126703101 NEEDLE BUSH (TOP COVER) 1
10 285126708204 WASHER 2
11 285126708707 SPRING SELECTION (RESERVE) 1
12 285126708203 WASHER (TOP COVER) 2
13 285126708601 SPACER (TOP COVER) 1
14 268426516705 SPIRAL PIN (6 X 24) 1
15 285126705101 FINGER (SEL/SHIFTING) 1
17 285126708705 SPRING SELECTION 1/2 1
18 268426707807 DOUBLE LIP OIL SEAL 1
19 285126707703 RUBBER BELLOW (SEL/SHIFT SHAFT) 1
20 285126700109 ASSY. LEVER (SEL/SHIFTING) 1
21 13120507243 DOWEL SLEEVE HEAVY 4X24 5
22 285126515107 SHIFTER DOG (REV. SPEED) 1
23 285126708603 SPACER ((REV. SHIFTER SHAFT) 1
24 285126707909 SHIFTER SHAFT (REVERSE) 1
25 14550800706 CIRCLIP E 7.0 X 0.9 1
26 12460500841 BRIGHT WASHER 8.4 1
27 269026518705 SPRING WASHER (CRINKLED) 1
28 285126516001 PIVOT LEVER (FOR REVERSE GEAR) 1
29 285126515106 DOG (LEVER REV. IDLER) 1
30 285126516701 PIVOT PIN (ON LEVER FOR R.I. SHIFTING) 1
31 285126515108 DOG (REV. LIGHT SWITCH) 1
32 285126513701 ASSY. SHIFTER FORK W/PADS (1/2 1
SPEED)
33 285126516703 SHIFTER PAD 4
34 285126707907 SHIFTER SHAFT (1/2 SPEED) 1
35 285126515104 SHIFTER DOG (3/4 SPEED) 1
36 13120509220 DOWEL SLEEVE HEAVY 5 X 22 1
37 285126708602 SPACER (SHIFTER SHAFT) 2
38 285126707908 SHIFTER SHAFT (3/4 SPEED) 1
39 285126513702 ASSY. SHIFTER FORK W/PADS (3/4 1
SPEED)

69
26.26.04 GEAR SHIFT LEVER AND LINKAGES GROUP 26

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445056; 445056; 445051; 445050; 445056

70
26.26.04 GEAR SHIFT LEVER AND LINKAGES GROUP 26

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445056; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285126800122 SUB ASSY. GEAR SHIFT LEVER (UPPER 1
PART)
2 285126807702 RUBBER BELLOW (LOWER) 1
3 269026806303 BUSH (G.S. LEVER BALL SEAT) 2
4 285126808213 CUP OUTER (BALL SEAT) 1
5 285126808214 CUP INNER (BALL SEAT) 1
6 285126807703 RUBBER BELLOW (GEAR SHIFT LEVER) 1
8 269026800113 ASSY. GEAR SHIFT LEVER KNOB (4 1
SPEED)
– 285126800135 ASSY.SHIFT LINK WITH CROSS LINK 1
9 285126800137 ASSY. SHIFT LINK 1
10 264126800224 ASSY. BALL JOINT RH THREADS 1
11 285126800123 SUB ASSY. GEAR SHIFT LEVER (LOWER 1
PART)
12 285126800125 ASSY.CROSS LINK 1
13 17271201303 BALL END ASSY. 2
15 269026806310 COLLAR BUSH (SHIFT LINK, LEVER SIDE) 2
16 269026800133 ASSY. PIN (G.S. LINKAGE) 1 OPTIONAL
16 269026806703 PIN 1 OPTIONAL
23 269026513201 LOCKING SCREW 1

71
26.26.05 GEAR BOX HOUSING GROUP 26

CHASSIS TYPE: 445221

72
26.26.05 GEAR BOX HOUSING GROUP 26

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
– 285126010108 ASSY G65-5/5.27 GEARBOX COMPLETE 1
1 285126103806 HOUSING FRONT HALF 1
2 285126253803 GEAR CASE COVER (FRONT) 1
3 269026257710 OIL SEAL (INPUT SHAFT) 1
4 285126103805 HOUSING REAR HALF 1
5 285126200130 SUB ASSY. REAR COVER WITH BUSH 1
6 285126703805 TOP COVER (SHIFTING) 1
7 285126107201 PLUG (DETENT SPRING) 4
8 269026107203 FILLER PLUG 1
9 269026107202 MAGNETIC DRAIN PLUG 1
10 16220710240 SEALING WASHER 16X20 IS3175 CU 2
11 285126106701 PIVOT PIN (REV.SHIFTER LEVER) 1
12 285126108201 LOCK PLATE (PIVOT PIN) 1
13 11341508209 HEX FL SCR M8X20 1
TS17130-8.8-SS8451S2-Y
14 285126104802 DOWEL SLEEVE (FRONT HALF TO REAR 2
HALF)
15 270254509950 REVERSE LIGHT SWITCH (OFFER) 1
16 285126206701 PIVOT PIN (5TH SWING LEVER) 2
17 11071508350 HEX FL BOLT M8X35 TS17130 8.8 17
SS8451-8C
18 11071508384 HEX FL BOLT M8X38 10
TS17130-8.8-SS8451S2-Y
19 16081001000 SEALING PLUG AM10X1 TS16460 2
SS8451S2-Y
20 11341508250 HEX FL SCREW M8X25 TS17130 8.8 8
SS8451-8C
21 16220710142 SEALING WASHER 10X14 IS3175 CU 2
22 13050508166 CYL PIN 8m6X16 IS2393 2
23 285126104801 DOWEL SLEEVE (REAR HALF TO REAR 2
COVER)
24 17050501744 O-RING 19X2.65 TS16220 1
25 15950101200 BALL 12 DIA GRADE-20-IS2898 3
26 11412508205 THIN HEAD CAP SCREW M8X20 TS17216 1
27 285126103803 LOCK PLATE (FOR MAIN SHAFT BRG.) 1
28 11412508167 THIN HEAD CAP SCREW M8X16 TS17216 6
29 16082501405 SEALING PLUG M14X1.5 TS16465 1

73
26.26.05 GEAR BOX HOUSING GROUP 26

CHASSIS TYPE: 445221

74
26.26.05 GEAR BOX HOUSING GROUP 26

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
30 285126200110 ASSY.SPEEDO PINION (13/3) PLASTIC 1
VER.
30A 285126209901 SPEEDO ADAPTOR 1
30B 269026107702 OIL SEAL (SPEEDO SHAFT) 1
31 269026208204 LOCK PLATE (SPEEDO ADAPTER) 1
32 269026208001 ASSY.HEX SCREW (SPEEDO LOCK 1
PLATE)
33 285126207701 OIL SEAL (MAIN SHAFT) 1
35 266835150102 PRESSURE RELIEF VALVE (M/S 1
SHRICHARAN)
36 285126208605 OIL DEFLECTOR 1
37 12520697061 SPRING WASHER B6 IS3063 CD PLATED 1
38 285126808232 BRACKET (CROSS LINK) 1
39 285126709901 PLUG (TOP COVER) 1
40 285126200126 ASSY. BRACKET (GEARBOX MOUNTING) 1
41 11341510289 HEX FL SCREW M10X28 TS17130 4
8.8SS8451-8C
42 12301511009 HEX FL NUT BM10 TS17430-8-SS8451-8C 4
43 284554500108 REVERSE LIGHT SW.-SHUTHAM-TATA 1
MINI BUS
44 285126800125 ASSY.CROSS LINK 1
45 BALL END ASSY B13 TS15624 SS8451-8C 2
46 CROSS LINK (SHIFT LINK) 1
47 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 2
48 12051598022 HEX NUT M8 IS1364P3-8-SS8451-8C 2

75
26.26.06 GEAR SHIFTING LEVER GROUP 26

CHASSIS TYPE: 445221

76
26.26.06 GEAR SHIFTING LEVER GROUP 26

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
– 285126800161 ASSY GEAR SHIFT LINKAGE COMPLETE 1
1 285126800154 ASSY. GEAR SHIFT LEVER KNOB 1
2 12080901206 H THIN NUT 1
M12X1.25IS13724-05SS8451S2-Y
3 285126800122 SUB ASSY.GEAR SHIFT LEVER (UPPER 1
PART)
4 269026809907 BALL (GEAR SHIFT LEVER) 1
5 285126807702 RUBBER BELLOW (LOWER) 1
6 285126808213 CUP OUTER (BALL SEAT) 1
7 12520698017 SPRING WASHER B6 IS3063 SS8451-8C 4
8 12051500600 HEX NUT M6 IS1364P3-8-SS8451-8C 4
9 269026513201 LOCKING SCREW 1
10 12080801007 HEX THIN NUT M10 1
IS1364P4-05-SS8451S2-Y
11 285126800123 SUB ASSY.GEAR SHIFT LEVER (LOWER 1
PART)
12 285126808214 CUP INNER (BALL SEAT) 1
14 285126807703 RUBBER BELLOW (GEAR SHIFT LEVER) 1
15 269026806703 PIN 1
16 269026806310 COLLAR BUSH (SHIFT LINK,LEVER SIDE) 2
17 285126803509 BOSS (ASSY.G.S.LEVER LOWER) 1
18 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 3
19 12051598022 HEX NUT M8 IS1364P3-8-SS8451-8C 3
20 285126800158 ASSY. SHIFT LINK 1
21 264126800187 ASSY.BALL JOINT RH THREADS 1
(TALBROS)
22 269026806303 BUSH (G.S.LEVER BALL SEAT) 2

77
26.26.07 GEAR SHIFTING GROUP 26

CHASSIS TYPE: 445221

78
26.26.07 GEAR SHIFTING GROUP 26

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285126707913 SHIFTER SHAFT (3/4 SPEED) 1
2 285126513702 FORK (3RD/4TH SPEED) 1
3 285126516703 SHIFTER PAD 4
4 13120507243 DOWEL SLEEVE HEAVY 4X24 TS17616 5
SS8400
4A 13120507227 DOWEL SLEEVE HEAVY 4X22 TS17616 1
SS8400
5 285126708602 SPACER (SHIFTER SHAFT) 4
6 285126708604 SPACER (3/4 SHIFTER SHAFT) 1
7 285126515104 SHIFTER DOG (3 RD/4 TH SPEED) 1
8 13120509246 DOWEL SLEEVE HEAVY 5X24 TS17616 1
SS8400
9 269026518704 SPRING (DETENT) 3
10 15950100807 BALL 8 DIA GRADE-20 IS2898 4
11 285126707914 SHIFTER SHAFT (1ST/2ND SPEED) 1
12 285126513701 FORK (1ST/2ND SPEED) 1
13 285126708605 SPACER (1/2 SHIFTER SHAFT) 1
14 285126703001 NEEDLE ROLLER (INTERLOCK) 2
15 285126707911 SHIFTER SHAFT (FIFTH SPEED) 1
16 285126515101 DOG (5 TH SHIFTER SHAFT) 1
17 285126515103 SHIFTER DOG (5TH/ REV. SPEED 1
18 285126515103 SHIFTER DOG (5TH/ REV. SPEED 1
19 14550601401 EXT.CIRCLIP 14X1N-IS3075 PT1-SS8400 2
20 285126513703 SWING FORK (CASTING) 1
21 285126516702 SLIDING KEY (5TH SWING LEVER) 2
22 269026518710 SPRING (DETENT) 5/REV. 1
23 285126707912 SHIFTER SHAFT (REVERSE) 1
24 285126515110 DOG (LEVER REVERSE IDLER) 1
25 285126516003 PIVOT LEVER (FOR REVERSE GEAR) 1
26 13120509220 DOWEL SLEEVE HEAVY 5X22 TS17616 1
SS8400
27 285126516701 PIVOT PIN (ON LEVER FOR R.I.SHIFTING) 1
28 269026518705 SPRING WASHER (CRINKLED) 1
29 12460500841 BRIGHT WASHER 8.4 IS2016 ST 2
SS8451-8C
30 14550800706 CIRCLIP E 7.0X0.9 IS3075 PT3 SS8400 1
31 285126705102 SHIFTING FINGER 1
32 285126707915 SHIFTER SHAFT (TOP COVER) 1

79
26.26.07 GEAR SHIFTING GROUP 26

CHASSIS TYPE: 445221

80
26.26.07 GEAR SHIFTING GROUP 26

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
33 285126700128 ASSY.SEL/SHIFTER SHAFT (TOP COVER) 1
34 285126707704 RUBBER BELOW (SEL/SHIFT SHAFT) 1
35 17050500489 O-RING 13.2X1.78 TS16220 1
36 285126709204 WASHER 1
37 285126708606 SLEEVE 1
38 268426516705 SPIRAL PIN (6X24) 1
39 285126706704 PIN (5/R INTERLOCK) 1
40 285126518701 SPRING (INTERLOCK FINGER) 1
41 285126510108 ASSY. INTERLOCK FINGER (5/R) 1
42 285626703802 OFFER DRG.CENTRAL DETENT 1
43 269026518704 SPRING (DETENT) 1
44 285126708710 SPRING (SELECTION) 1

81
26.26.08 MAIN SHAFT GROUP 26

CHASSIS TYPE: 445221

82
26.26.08 MAIN SHAFT GROUP 26

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285126253101 OFFER DRG.DEEP GROOVE BALL 2
BRG.(D/S&M/S)
2 14550602505 EXT.CIRCLIP 25X1.2N-IS3075P1-SS8400 1
3 285126258601 SPACER (DRIVE SHAFT)-2.2 THK. 1 FOR SELECTION
3 285126258602 SPACER (DRIVE SHAFT) - 2.25 THK. 1 FOR SELECTION
3 285126258603 SPACER (DRIVE SHAFT) - 2.3 THK. 1 FOR SELECTION
3 285126258604 SPACER (DRIVE SHAFT) - 2.35 THK. 1 FOR SELECTION
4 285126257904 DRIVE SHAFT - NA 1
5 285126253102 ROLLER BEARING (DRIVE SHAFT) 1
6 269026203805 SYNCHROCONE (3rd/4th & 5th SPEED) 3
7 269026204611 SHIFTER SLEEVE (3rd/4th SPEED) 1
8 269026204607 ENGAGING GEAR 3/4 SP.(SINT SOFT 1
VERSION)
9 15950500210 BALL 5.556DIA-GRADE 20 IS2898 9
10 269026209902 CARRIER (3/4/5 SPEED) 6
11 269026208701 SPRING (SYNCHRO) 9
12 285126204316 SNAP RING 2.0 THK. 2 FOR SELECTION
12 285126204317 SNAP RING 2.1 THK. 1 FOR SELECTION
12 285126204318 SNAP RING 2.2 THK. 1 FOR SELECTION
12 285126204326 SNAP RING 2.3 THK. 1 FOR SELECTION
12 285126204327 SNAP RING 2.4 THK. 1 FOR SELECTION
12 285126204328 SNAP RING 2.5 THK. 1 FOR SELECTION
13 285126208603 SPACER (MAINSHAFT) 2
14 285126205421 THIRD SPEED GEAR - TCIC 1
15 285126203101 NEEDLE ROLLER BEARING(2nd/3rd gear) 2
16 285126205420 2ND GEAR - TCIC 1
17 285126207904 MAIN SHAFT 1
18 285126205423 REV. GEAR/SHIFTER SLEEVE 1
19 269026204613 ENGAGING GEAR (1/2) SINT SOFT 1
VERSION
20 285126209902 CARRIER (1/2 SPEED) 3
21 269026209906 SLEEVE (1/2 SYNCHRO) 3
22 269026203803 SYNCHROCONE 1/2 SPEED 2
23 285126205430 FIRST SPEED GEAR-DEEPER RATIO 1
24 285126203102 NEEDLE ROLLER BEARING (1st SPEED 1
GEAR)
25 285126203402 BUSH (1st GEAR) 1
26 285126203401 BUSH (5TH GEAR) 1
27 285126205424 FIFTH SPEED GEAR - NA 1

83
26.26.08 MAIN SHAFT GROUP 26

CHASSIS TYPE: 445221

84
26.26.08 MAIN SHAFT GROUP 26

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
28 285126203103 NEEDLE BEARING (5TH GEAR MAIN 2
SHAFT)
29 285126208602 SPACER (5 TH GEAR) 1
30 269026204612 SHIFTER SLEEVE (5th SPEED) 1
31 285126204601 ENGAGING GEAR 5TH SPEED(SINT SOFT 1
VER.)
32 285126208604 LOCK PLATE (5TH SPEED GEAR) 1
33 285126205401 SPEEDO GEAR (13/3) 1 FOR SELECTION
33 285126200111 ASSY.SPEEDO GEAR (13/3) PLASTIC 1 FOR SELECTION
VER.)
34 285126304301 C TYPE CIRCLIP-2.5 THK.(COUNTER 1 FOR SELECTION
SHAFT)
34 285126304302 C TYPE CIRCLIP-2.6 THK.(COUNTER 1 FOR SELECTION
SHAFT)
34 285126304303 C TYPE CIRCLIP-2.7 THK.(COUNTER 1 FOR SELECTION
SHAFT)
34 285126304304 CTYPE CIRCLIP-2.82 THK.(COUNTER 1 FOR SELECTION
SHAFT)
35 15950200305 BALL 3DIA-GRADE 200 IS2898 2
36 285126208601 SPACER (1st GEAR) 1

85
26.26.09 COUNTER SHAFT GROUP 26

CHASSIS TYPE: 445221

86
26.26.09 COUNTER SHAFT GROUP 26

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 269026203107 OFFER DRG.D.G.BALL BRG.(L/S REAR 2
END)
2 14550603200 EXT.CIRCLIP 32X1.5N IS3075 PT1-SS8400 1
3 285126305408 3RD GEAR (30 TEETH) - COUNTER SHAFT 1
3A 285126305411 CONSTANT MESH GEAR (37/24) - 1
COUNTER SHA
4 285126307911 COUNTER SHAFT - DEEPER RATIO 1
5 285126305404 FIFTH GEAR (COUNTER SHAFT) - NA 1
6 285126304301 C TYPE CIRCLIP-2.5 THK.(COUNTER 1
SHAFT)
7 285126357902 REVERSE IDLER SHAFT 1
8 285126355402 REVERSE IDLER GEAR 1
9 285126353101 OFFER DRG.NEEDLE BUSH (SKEWED) 1

87
29.29.01 CLUTCH AND BRAKE CONTROL - GOODS CARRIER GROUP 29

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

88
29.29.01 CLUTCH AND BRAKE CONTROL - GOODS CARRIER GROUP 29

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 282929200120 ASSY.CONTROL MTG.BRKT.(CLUTCH & 1
BRAKE)
3 282929100108 ASSLY. CLUTCH PEDAL LEVER 1
COMPLETE
4 282929200116 ASSY. BRAKE PEDAL COMPLETE 1
5 269929103402 PIVOT BUSH 2
6 282929106702 PIVOT PIN (CLUTCH) 1
7 282929208220 LOCKING PLATE 2
8 14550601401 EXT. CIRCLIP 14 X 1 N 2
9 282929108701 CLUTCH PEDAL ASSISTANCE SPRING 1
10 282929208702 RETURN SPRING (BRAKE) 1
11 282929206702 PIVOT PIN (BRAKE) 1
12 282942100106 TANDEM MASTER CYL. DIA. 19.05 1
13 282929206706 BRAKE PIN 1
21 265429107702 RUBBER CAP (FOR PEDAL LEVER 1
STOPPER)
24 270254509930 STOP LIGHT SWITCH, M10 X 1.25 1
25 270242804301 CLIP (BRAKE HOSE) 1
26 282929100130 ASSY. CLUTCH CABLE 1
27 282929104201 CLAMP (CLUTCH CABLE MTG.) 1
28 269954604301 CABLE CLIP 2
29 282929106704 SLEEVE (CLUTCH CABLE PEDAL END) 1
30 282929106703 PIN (CLUTCH CABLE GUIDE) 1
31 282929100122 ASSLY. BRACKET (CLUTCH CABLE 1
GUIDE)
32 265829107704 RUBBER CAP 1
33 282929108702 SPRING (CLUTCH RELEASE LEVER) 1
34 14550601703 EXT.CIRCLIP 17X1N 1

89
29.29.02 CLUTCH AND BRAKE CONTROL - GOODS CARRIER GROUP 29

CHASSIS TYPE: 445221

90
29.29.02 CLUTCH AND BRAKE CONTROL - GOODS CARRIER GROUP 29

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 282929200145 ASSY. CONTROL MTG.(CLUTCH & BRAKE) 1
3 282929100145 ASSY. CLUTCH PEDAL LEVER COMPLETE 1
4 282929200116 ASSY. BRAKE PEDAL COMPLETE 1
5 269929103402 PIVOT BUSH 2
6 282929106702 PIVOT PIN (CLUTCH) 1
7 282929208220 LOCKING PLATE 2
8 14550601401 EXT. CIRCLIP 14 X 1 N 2
9 282929108701 CLUTCH PEDAL ASSISTANCE SPRING 1
10 282929208702 RETURN SPRING (BRAKE) 1
11 282929206702 PIVOT PIN (BRAKE) 1
12 282942100106 TANDEM MASTER CYL. DIA. 19.05 1
13 282929206706 BRAKE PIN 1
21 265429107702 RUBBER CAP (FOR PEDAL LEVER 1
STOPPER)
24 270254509930 STOP LIGHT SWITCH, M10 X 1.25 1
25 270242804301 CLIP (BRAKE HOSE) 1
26 282929100140 ASSY. CLUTCH CABLE ACE BS IV 1
27 282929104201 CLAMP (CLUTCH CABLE MTG.) 1
28 269954604301 CABLE CLIP 2
29 282929106704 SLEEVE (CLUTCH CABLE PEDAL END) 1
30 282929106703 PIN (CLUTCH CABLE GUIDE) 1
31 281829100104 ASSY. BRACKET (CLUTCH CABLE GUIDE) 1
32 265829107704 RUBBER CAP 1
33 282929108702 SPRING (CLUTCH RELEASE LEVER) 1
34 14550601703 EXT.CIRCLIP 17X1N 1
35 287154509906 STOP LIGHT SWITCH -2C/O NO&NC FIAT 1
M/S M
36 265129103401 SINTERED BUSH 2

91
30.30.01 ACCELERATOR CONTROL GROUP 30

CHASSIS TYPE: ALL

92
30.30.01 ACCELERATOR CONTROL GROUP 30

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282930100132 ACCELERATOR CABLE 1
– 282930100130 ASSY. ACCELERATOR PEDAL WITH BKT 1
COMPLETE
2 282930100129 ASSLY. ACCELERATOR PEDAL 1
3 267888706328 STOPPER 1
4 282930108701 SPRING 1
7 282930100131 ASSY. BRACKET 1
14 270229107704 RUBBER STOPPER 1
17 282930103402 BUSH 2

93
31.31.01 FRAME PARTS GROUP 31

CHASSIS TYPE: ALL

94
31.31.01 FRAME PARTS GROUP 31

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 282931138225 BRACKET (RADIATOR SUPPORT) 2
4 282931230133 ASSY.CROSS MEMBER(FR. SPRING RR.) 1
6 282931129901 TOWING HOOK 1
7 282932300123 ASSY BRACKET S/A MOUNTING FRONT, 2
TOP
9 282931230136 ASSY. CROSS MEMBER (GEARBOX MTG.) 1
-- 282931000109 ASSY. KIT FOR FRAME, CONSISTING OF :- 1
-- REPAIR PIECE TOP (LONG MEMBER) 5
-- REPAIR PIECE TOP (LONG MEMBER) 4
-- REPAIR PIECE TOP (LONG MEMBER) 4
-- REPAIR PIECE BOTTOM (LONG MEMBER) 4
-- REPAIR PIECE BOTTOM 4
-- REPAIR PIECE 5
-- REPAIR PIECE 5
-- REPAIR PIECE 5
-- REINFORCEMENT REAR 2
-- REINFORCEMENT REAR 2
-- REINFORCEMENT REAR 2
-- REINFORCEMENT REAR 4
-- REINFORCEMENT REAR 2
FRAME IS SUPPLIED ALONG WITH
BODY.LOOSE FRAME
IS NOT SUPPLIED.REFER TABLE NO
60.60.01

95
32.32.01 FRONT SUSPENSION GROUP 32

CHASSIS TYPE: ALL

96
32.32.01 FRONT SUSPENSION GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932100132 ASSY. FRONT SPRING PARABOLIC 2
2 282932406701 SPRING PIN (FRONT) 2
3 282932109207 WASHER 17 ID 12
4 12140601207 NYLOC NUT M12X1.5 10
5 17170700601 GREASE NIPPLE 2
6 17170600606 GREASE NIPPLE 4
7 282932104202 U BOLT FRONT SPRING 4
8 282932107108 GUIDE PLATE FRONT 2
9 282932107703 RUBBER BUFFER FRONT 2
10 282932108238 BASE PLATE FRONT BUMP STOPPER 2
11 282932406702 SPRING PIN (REAR) 4
12 282932100124 ASSY SHACKEL 4
13 282932300119 ASSY. FRONT SHOCK ABSORBER 2
14 265132308201 WASHER 4

97
32.32.02 FRONT SPRING(PARTS) GROUP 32

CHASSIS TYPE: ALL

98
32.32.02 FRONT SPRING(PARTS) GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932100135 ASSY FIRST LEAF WITH BUSH 2 M/S. TOYO
1 282932100139 ASSY FIRST LEAF WITH BUSH 2 M/S. JAMANA AUTO
2 282932107112 SECOND LEAF 2 M/S. TOYO
2 282932107114 SECOND LEAF 2 M/S. JAMANA AUTO
3 282932403401 SPRING BUSH 4
4 282932107706 CENTRE PAD 2
5 282932107704 TIP INSERT 4
7 11084110355 CENTRE BOLT M10X35X10 IS9484 10.9 2
SS940
9 282932104203 CLIP WITH RUBBER PAD FRONT SPRING 4

99
32.32.03A REAR SUSPENSION GROUP 32

CHASSIS TYPE: 445010; 445011; 445221; 445051; 445050; 445056

100
32.32.03A REAR SUSPENSION GROUP 32

CHASSIS TYPE: 445010; 445011; 445221; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932400145 ASSY. REAR SPRING 2
2 282932109207 WASHER 17 DIA 4
3 282932406701 SPRING PIN (FRONT) 2
6 282932100124 SHACKLE 4
7 282932109207 WASHER 17 DIA 8
8 282932406702 SPRING PIN (REAR) 4
11 282932400112 ASSY. GUIDE PLATE LH (REAR SPRING) 1
11 282932400113 ASSY. GUIDE PLATE RH (REAR SPRING) 1
12 282932500101 ASSY. BUMP STOPPER REAR 2
13 282932504201 U CLAMP REAR 2
282932600106 ASSY. REAR SHOCK ABSORBER 2
282932606706 PIN (REAR S/A MOUNTING TOP) 2

101
32.32.03B REAR SUSPENSION GROUP 32

CHASSIS TYPE: 445010; 445011; 445051; 445056

102
32.32.03B REAR SUSPENSION GROUP 32

CHASSIS TYPE: 445010; 445011; 445051; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932400145 ASSY. REAR SPRING 2
2 282932109207 WASHER 17 DIA 4
3 282932406701 SPRING PIN (FRONT) 2
6 282932100124 SHACKLE 4
7 282932109207 WASHER 17 DIA 8
8 282932406702 SPRING PIN (REAR) 4
11 282932400156 ASSY. GUIDE PLATE LH (REAR SPRING) 1
11 282932400157 ASSY. GUIDE PLATE RH (REAR SPRING) 1
12 282932500102 ASSY. BUMP STOPPER REAR 2
13 282932404203 U CLAMP REAR 4
282932600106 ASSY. REAR SHOCK ABSORBER 2
282932606706 PIN (REAR S/A MOUNTING TOP) 2

103
32.32.04 REAR SPRING(PARTS) GROUP 32

CHASSIS TYPE: ALL

104
32.32.04 REAR SPRING(PARTS) GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932400153 ASSY. FIRST LEAF WITH BUSH 2
2 282932407137 SECOND LEAF 2
3 282932407138 THIRD LEAF 2
4 282932403401 SPRING BUSH 4
5 282932407701 TIP INSERT (REAR SPRING) 4
6 11084110509 CENTRE BOLT M 10X50X10 2
– 282932407703 PAD 8
8 282932407706 CENTRE PAD 4
9 282932404202 CLIP WITH PAD REAR 2
10 282932404201 CLIP WITH PAD FRONT 2
12 282932407707 TIP INSERT (RUBBER) 4

105
33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

106
33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282933000106 ASSY FRONT AXLE 1
2 282933000107 ASSY FRONT AXLE TUBE 1
3 282933109902 COTTER BOLT 2
7 282933208611 SHIM 0.1 THK (KING PIN) AR FOR SELECTION
7 282933208612 SHIM 0.2 THK (KING PIN) AR FOR SELECTION
7 282933208613 SHIM 0.3 THK (KING PIN) AR FOR SELECTION
7 282933208614 SHIM 0.4 THK (KING PIN) AR FOR SELECTION
7 282933208615 SHIM 0.5 THK (KING PIN) AR FOR SELECTION
7 282933208616 SHIM 0.6 THK (KING PIN) AR FOR SELECTION
7 282933208617 SHIM 0.7 THK (KING PIN) AR FOR SELECTION
8 282933403108 THRUST BEARING 2
– 282933403115 THRUST PAD BEARING 1
9 282933800109 ASSY TIE ROD 1
10 282933200133 STUB AXLE RH (12" WHEEL) 1
10 282933200134 STUB AXLE LH (12" WHEEL) 1
11 282933805108 STEERING ARM (12" WHEEL) 1
12 282933203209 FLANGE BOLT 1
13 282933200130 ASSY. KING PIN CAP 1
14 282933200135 ASSY. KING PIN CAP 1
15 257441109902 GREASE NIPPLE 2
17 282933209902 KING PIN CAP 4
18 17050501205 O RING 25.0X26.5 4
19 14580603000 INTERNAL CIRCLIP 30X1.2N 4
20 282933203402 BUSH 4
21 282933206709 KING PIN 2
22 17170600801 GREASE NIPPLE AM8X1 2
23 282933408602 SEAL RACE (STUB AXLE) 2
25 282942103701 VENTILATED BRAKE DISC 17 THICK 2
26 282933407803 OIL SEAL 2
27 282933408201 BAFFLE 2
28 282933403105 TAPER ROLLER BEARING 2
29 282933208610 SPACER TUBE 2
30 282933103702 FRONT HUB 2
31 282933208618 SHIM 0.1 THK(SPACER) AR FOR SELECTION
31 282933208619 SHIM 0.15 THK (SPACER) AR FOR SELECTION
31 282933208620 SHIM 0.20 THK(SPACER) AR FOR SELECTION
31 282933208621 SHIM 0.25 THK(SPACER) AR FOR SELECTION
31 282933208622 SHIM 0.30 THK (SPACER) AR FOR SELECTION
31 282933208623 SHIM 0.4 THK (SPACER) AR FOR SELECTION
31 282933208624 SHIM 0.5 THK (SPACER) AR FOR SELECTION
31 282933208625 SHIM 0.6 THK (SPACER) AR FOR SELECTION

107
33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

108
33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
31 282933208626 SHIM 0.7 THK(SPACER) AR FOR SELECTION
32 269533403101 TAPER ROLLER BEARING (OUTER) 2
34 282933409203 THRUST WASHER 2
35 282933800113 SOCKET ASSY. RH 1
35 282933800114 SOCKET ASSY. LH 1
36 282933407702 GASKET 2
37 282933408203 HUB COVER 2

109
35.35.01A REAR AXLE GROUP 35

CHASSIS TYPE: 445010; 445011

110
35.35.01A REAR AXLE GROUP 35

CHASSIS TYPE: 445010; 445011

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285035000104 DANA R.A.COMP, (4.42)-31/7 W/BRAKES. 1
2 285035100101 BEAM ASSY. 1
3 285035113201 HEX BOLT BRG CAP 4
4 285035300102 DIFF CASE ASSY. - STD 1
5 285035305101 DIFF CASE HSG. 1
6 285035305403 GEAR DIFF - 2
7 285035305404 PINION DIFF - 2
8 285035305102 DIFF SHAFT 1
9 285035306701 PIN ROLL 1
10 285035309201 THRUST WASHER - DIFF GEAR 2
11 285035309202 THRUST WASHER - PINION DIFF 2
12 285035300110 CROWN WHEEL PINION SET (4.42)-31/7 1
13 285035308001 RING GEAR BOLT 10
14 285035303101 PINION INNER BRG CONE & CUP 1
15 285035303102 PINION OUTER BRG CONE & CUP 1
16 285035308601 SPACER COLLAPSABLE 1
17 285035308301 PINION HEAD SHIM 1
18 285035307701 OIL SEAL - PINION 1
19 285035305001 COMPANION FLANGE 1
20 266335356502 NUT PINION 1
21 266335308609 WASHER FLAT 1
22 285035303103 DIFF BEARING ASSY. CONE & CUP 2
23 285035308201 PINION TAIL SLINGER 1
24 285035306101 LOCK STRAP - RING GEAR BOLT 5
25 266335108001 SCREW FLANGED HEAD 10
26 285035707901 AXLESHAFT 2
27 285035603201 WHEEL BOLT 8
28 285035308202 RETAINER OIL SEAL 2
29 285035307702 OIL SEAL- OUTBOARD 2
30 285035703201 RETAINER BOLTS 8
31 285035707701 OIL SEAL- INBOARD 2
32 285035603101 BALL BEARING 2
33 285035708201 RETAINER BEARING RING 2
34 285035150101 BREATHER 1
35 285035606502 HEX NUT 8
36 285035606503 HEX NUT 8
37 282942303701 BRAKE DRUM REAR (DIA.200X30 BRAKES) 2
38 285035108201 COVER CARRIER 1

111
35.35.01A REAR AXLE GROUP 35

CHASSIS TYPE: 445010; 445011

112
35.35.01A REAR AXLE GROUP 35

CHASSIS TYPE: 445010; 445011

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
39 266733107201 FILLER PLUG 1
40 285035606504 NUT WHEEL 4
41 266733107202 DRAIN PLUG 1
42 285035308302 SHIM DIFFERENTIAL 2
REAR AXLE KITS
285035300105 PINION OIL SEAL KIT CONSISTING OF :- 1
35 PINION NUT 1
18 PINION OIL SEAL 1
16 COLLAPSIBLE SPACER 1
285035700101 RETAINER OIL SEAL ASSY. KIT 1
CONSISTING OF :-
28 RETAINER OIL SEAL 1
29 OIL SEAL OUTBOARD 1
30 RETAINER BOLTS (BRAKE ASSY. BOLTS) 4
285035700102 AXLE SHAFT KIT CONSISTING OF :- 1
26 AXLESHAFT 1
RETAINER OIL SEAL ASSY. KIT 1
32 BALL BEARING 1
33 RETAINER WHEEL BEARING 1
31 OIL SEAL - INBOARD 1
27 OIL SEAL - INBOARD 4
285035700103 AXLE SHAFT BEARING KIT CONSISTING 1
OF :-
32 BALL BEARING 1
33 RETAINER WHEELBEARING 1
285035300106 RING GEAR LOCK STRAP KIT 1
CONSISTING OF :-
24 LOCK STRAP - RING GEAR BOLT 5
13 RING GEAR BOLT 10
285035300107 CROWNWHEEL - PINION KIT (4.42-31/7) 1
CONSISTING OF :-
285035300110 TATA CUB HYPOID GEAR SET 1
13 RING GEAR BOLD 10
24 LOCK STRAP - RING GEAR BOLT 5
PINION OIL SEAL KIT 1
285035300108 DIFF CASE THRUSTWASHER KIT 1
CONSISTING OF :-
10 THRUST WASHER - DIFF GEAR 2
11 THRUST WASHER - PINION MATE 2
9 PIN ROLL 1

113
35.35.01A REAR AXLE GROUP 35

CHASSIS TYPE: 445010; 445011

114
35.35.01A REAR AXLE GROUP 35

CHASSIS TYPE: 445010; 445011

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
285035300109 DIFF CASE KIT (MAJOR) CONSISTING OF 1
:-
6 GEAR DIFF (SIDE GEAR) 2
7 PINION DIFF (PINION MATE) 2
DIFF CASE THRUST WASHER KIT 1
DIFF SHAFT 1

115
35.35.01B REAR AXLE GROUP 35

CHASSIS TYPE: 445051; 445050; 445056

116
35.35.01B REAR AXLE GROUP 35

CHASSIS TYPE: 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285035000107 DANA RA 4.88 (44/9) W/BRAKE FOR 1
ACE-HT.
2 285035100101 BEAM ASSY. 1
3 285035113201 HEX BOLT BRG CAP 4
4 285035300102 DIFF CASE ASSY. - STD 1
5 285035305101 DIFF CASE HSG. 1
6 285035305403 GEAR DIFF - 2
7 285035305404 PINION DIFF - 2
8 285035305102 DIFF SHAFT 1
9 285035306701 PIN ROLL 1
10 285035309201 THRUST WASHER - DIFF GEAR 2
11 285035309202 THRUST WASHER - PINION DIFF 2
12 285035300115 CROWN WHEEL & PINION KIT 1
(4.88)-(KIT-54)
13 285035308001 RING GEAR BOLT 10
14 285035303101 PINION INNER BRG CONE & CUP 1
15 285035303102 PINION OUTER BRG CONE & CUP 1
16 285035308601 SPACER COLLAPSABLE 1
17 285035308301 PINION HEAD SHIM 1
18 285035307701 OIL SEAL - PINION 1
19 285035305001 COMPANION FLANGE 1
20 266335356502 NUT PINION 1
21 266335308609 WASHER FLAT 1
22 285035303103 DIFF BEARING ASSY. CONE & CUP 2
23 285035308201 PINION TAIL SLINGER 1
24 285035306101 LOCK STRAP - RING GEAR BOLT 5
25 266335108001 SCREW FLANGED HEAD 10
26 285035707901 AXLESHAFT 2
27 285035603201 WHEEL BOLT 8
28 285035308202 RETAINER OIL SEAL 2
29 285035307702 OIL SEAL- OUTBOARD 2
30 285035703201 RETAINER BOLTS 8
31 285035707701 OIL SEAL- INBOARD 2
32 285035603101 BALL BEARING 2
33 285035708201 RETAINER BEARING RING 2
34 285035150101 BREATHER 1
35 285035606502 HEX NUT 8
36 285035606503 HEX NUT 8
37 282942303701 BRAKE DRUM REAR (DIA.200X30 BRAKES) 2
38 285035108201 COVER CARRIER 1

117
35.35.01B REAR AXLE GROUP 35

CHASSIS TYPE: 445051; 445050; 445056

118
35.35.01B REAR AXLE GROUP 35

CHASSIS TYPE: 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
39 266733107201 FILLER PLUG 1
40 285035606504 NUT WHEEL 4
41 266733107202 DRAIN PLUG 1
42 285035308302 SHIM DIFFERENTIAL 2
REAR AXLE KITS
285035300105 PINION OIL SEAL KIT CONSISTING OF :- 1
35 PINION NUT 1
18 PINION OIL SEAL 1
16 COLLAPSIBLE SPACER 1
285035700101 RETAINER OIL SEAL ASSY. KIT 1
CONSISTING OF :-
28 RETAINER OIL SEAL 1
29 OIL SEAL OUTBOARD 1
30 RETAINER BOLTS (BRAKE ASSY. BOLTS) 4
285035700102 AXLE SHAFT KIT CONSISTING OF :- 1
26 AXLESHAFT 1
RETAINER OIL SEAL ASSY. KIT 1
32 BALL BEARING 1
33 RETAINER WHEEL BEARING 1
31 OIL SEAL - INBOARD 1
27 OIL SEAL - INBOARD 4
285035700103 AXLE SHAFT BEARING KIT CONSISTING 1
OF :-
32 BALL BEARING 1
33 RETAINER WHEELBEARING 1
285035300106 RING GEAR LOCK STRAP KIT 1
CONSISTING OF :-
24 LOCK STRAP - RING GEAR BOLT 5
13 RING GEAR BOLT 10
285035300115 CROWN WHEEL & PINION KIT 1
(4.88)-CONSISTS OF
285035300114 ACE HYPOID GEAR SET (4.88) (E2007767) 1
13 RING GEAR BOLD 10
24 LOCK STRAP - RING GEAR BOLT 5
PINION OIL SEAL KIT 1
285035300108 DIFF CASE THRUSTWASHER KIT 1
CONSISTING OF :-
10 THRUST WASHER - DIFF GEAR 2
11 THRUST WASHER - PINION MATE 2

119
35.35.01B REAR AXLE GROUP 35

CHASSIS TYPE: 445051; 445050; 445056

120
35.35.01B REAR AXLE GROUP 35

CHASSIS TYPE: 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
9 PIN ROLL 1
285035300109 DIFF CASE KIT (MAJOR) CONSISTING OF 1
:-
6 GEAR DIFF (SIDE GEAR) 2
7 PINION DIFF (PINION MATE) 2
DIFF CASE THRUST WASHER KIT 1
DIFF SHAFT 1

121
35.35.01C REAR AXLE GROUP 35

CHASSIS TYPE: 445221

122
35.35.01C REAR AXLE GROUP 35

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285035000101 DANA R.A.COMP,5.143 W/BRAKES. 1
2 285035100101 BEAM ASSY. 1
3 285035113201 HEX BOLT BRG CAP 4
4 285035300102 DIFF CASE ASSY. - STD 1
5 285035305101 DIFF CASE HSG. 1
6 285035305403 GEAR DIFF - 2
7 285035305404 PINION DIFF - 2
8 285035305102 DIFF SHAFT 1
9 285035306701 PIN ROLL 1
10 285035309201 THRUST WASHER - DIFF GEAR 2
11 285035309202 THRUST WASHER - PINION DIFF 2
12 285035300137 CROWN WHEEL PINION SET (5.143-36/07) 1
13 285035308001 RING GEAR BOLT 10
14 285035303101 PINION INNER BRG CONE & CUP 1
15 285035303102 PINION OUTER BRG CONE & CUP 1
16 285035308601 SPACER COLLAPSABLE 1
17 285035308301 PINION HEAD SHIM 1
18 285035307701 OIL SEAL - PINION 1
19 285035305001 COMPANION FLANGE 1
20 266335356502 NUT PINION 1
21 266335308609 WASHER FLAT 1
22 285035303103 DIFF BEARING ASSY. CONE & CUP 2
23 285035308201 PINION TAIL SLINGER 1
24 285035306101 LOCK STRAP - RING GEAR BOLT 5
25 266335108001 SCREW FLANGED HEAD 10
26 285035707901 AXLESHAFT 2
27 285035603201 WHEEL BOLT 8
28 285035308202 RETAINER OIL SEAL 2
29 285035307702 OIL SEAL- OUTBOARD 2
30 285035703201 RETAINER BOLTS 8
31 285035707701 OIL SEAL- INBOARD 2
32 285035603101 BALL BEARING 2
33 285035708201 RETAINER BEARING RING 2
34 285035150101 BREATHER 1
35 285035606502 HEX NUT 8
36 285035606503 HEX NUT 8
37 282942303701 BRAKE DRUM REAR (DIA.200x30 BRAKES) 2
38 285035108201 COVER CARRIER 1
39 266733107201 FILLER PLUG 1

123
35.35.01C REAR AXLE GROUP 35

CHASSIS TYPE: 445221

124
35.35.01C REAR AXLE GROUP 35

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
40 285035606504 NUT WHEEL 4
41 266733107202 DRAIN PLUG 1
42 285035308302 SHIM DIFFERENTIAL 2
REAR AXLE KITS
285035300105 PINION OIL SEAL KIT CONSISTING OF :- 1
35 PINION NUT 1
18 PINION OIL SEAL 1
16 COLLAPSIBLE SPACER 1
285035700101 RETAINER OIL SEAL ASSY. KIT 1
CONSISTING OF :-
28 RETAINER OIL SEAL 1
29 OIL SEAL OUTBOARD 1
30 RETAINER BOLTS (BRAKE ASSY. BOLTS) 4
285035700102 AXLE SHAFT KIT CONSISTING OF :- 1
26 AXLESHAFT 1
RETAINER OIL SEAL ASSY. KIT 1
32 BALL BEARING 1
33 RETAINER WHEELBEAING 1
31 OIL SEAL - INBOARD 1
27 WHEEL BOLT 4
285035700103 AXLE SHAFT BEARING KIT CONSISTING 1
OF :-
32 BALL BEARING 1
33 RETAINER WHEELBEARING 1
285035300106 RING GEAR LOCK STRAP KIT 1
CONSISTING OF :-
24 LOCK STRAP - RING GEAR BOLT 5
13 RING GEAR BOLT 10
285035300138 CROWNWHEEL - PINION KIT (5.143) 1
CONSISTING OF :-
12 285035300137 CROWN WHEEL PINION SET (5.143-36/07) 1
13 RING GEAR BOLD 10
24 LOCK STRAP - RING GEAR BOLD 5
PINION OIL SEAL KIT 1
285035300108 DIFF CASE THRUSTWASHER KIT 1
CONSISTING OF :-
10 THRUST WASHER - DIFF GEAR 2
11 THRUST WASHER - PINION MATE 2
9 PIN ROLL 1

125
35.35.01C REAR AXLE GROUP 35

CHASSIS TYPE: 445221

126
35.35.01C REAR AXLE GROUP 35

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
285035300109 DIFF CASE KIT (MAJOR) CONSISTING OF 1
:-
6 GEAR DIFF (SIDE GEAR) 2
7 PINION DIFF (PINION MATE) 2
DIFF CASE THRUST WASHER KIT 1
DIFF SHAFT 1

127
35.35.02A REAR AXLE (BANJO TYPE) GROUP 35

CHASSIS TYPE: 445010; 445011

128
35.35.02A REAR AXLE (BANJO TYPE) GROUP 35

CHASSIS TYPE: 445010; 445011

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
– 285035000112 BANJO REAR AXLE WITH 4.44 (40/9) 1
RATIO
– 285035110102 CARRIER ASSEMBLY 1
1 285035110101 CARRIER SUB- ASSY 1
4,5 285035300117 GEAR AND PINION ASSY-HYPOID DRIVE 1
(4.44 RATIO)
6 285035308003 SCREW-DRIVE GEAR 1
7 285035308301 SHIM PINION 1
8,9 285035303103 BEARING ASSY (TAPERED ROLLER) 1
10 285035308601 SPACER COLLAPSABLE 1
11,12 285035303102 PINION OUTER BRG CONE/CUP 1
13 285035308205 SLINGER-PINION OIL SEAL (OUTER) 1
14 285035307703 SEAL -OIL 1
– 285035305006 COMPANION FLANGE ASSY 1
16 285035305007 COMPANION FLANGE-FIN 1
15 285035308206 DEFLECTOR - SEAL 1
19 285035300118 CASE ASSY - DIFF STD 1
– 285035305104 CASE - FIN (DIFF STD) 1
20 285035305105 SHAFT-DIFF STD AND TL 1
21 285035305410 GEAR-NET FORMED DIFF FIN 1
22 285035305409 PINION-NET FORMED DIFF FIN 1
23 285035309202 THRUST WASHER (DIFF. PINION) 1
24 285035309201 THRUST WASHER DIFF.GEAR 1
25 285035306701 PIN ROLL 1
26 285035303106 BEARING ASSY (TAPER ROLLER) 1
27 285035308302 SHIM DIFFERENTIAL 1
28 285035100103 HOUSING & COVER ASSY - BANJO 1
29 285035107201 PLUG - PIPE (INT DRIVE) (MAGNETIC) 1
30 285035307704 SEAL-OIL 1
32 285035708201 RETAINER BEARING RING 1
– 285035700107 AXLE SHAFT ASSY 1
33 285035707901 AXLE SHAFT 1
34 285035603201 WHEEL BOLT 1
35 285035603101 BALL BEARING 1
36 285035308202 RETAINER OIL SEAL 1
37 285035703201 RETAINER BOLT 1
38 285035605303 GASKET - RETAINER PLATE 1
40 285035605304 GASKET - BRAKE BACK PLATE 1
41 285035300125 RETAINER ASSY - OIL SEAL 1
42 285035606502 HEX NUT 1
43 285035603701 BRAKE DRUM 1

129
35.35.02A REAR AXLE (BANJO TYPE) GROUP 35

CHASSIS TYPE: 445010; 445011

130
35.35.02A REAR AXLE (BANJO TYPE) GROUP 35

CHASSIS TYPE: 445010; 445011

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
44 285035608801 STUD-DOWEL 1
45 285035606501 NUT-LOCK 1
46 285035308004 SCREW-FLANGE HEAD 1
– 285035150101 BREATHER 1
– 285035307705 SEAL-OIL 1
– 285035308005 SCREW - FLANGE 1
SERVICE KITS
- 285035700105 KIT-SEAL CONSISTS 1
35 285035603101 BALL BEARING 1
– 285035307705 SEAL-OIL 1
37 285035703201 RETAINER BOLT 4
285035300120 KIT-SEAL CONSISTS CONSISTS 1
18 - NUT - PINION 1
14 285035307703 SEAL -OIL 1
10 285035308601 SPACER COLLAPSABLE 1
285035300121 KIT-DRIVE GEAR AND PINION ASSY (4.44) 1
CONSISTS
4&5 285035300117 GEAR AND PINION ASSY-HYPOID DRIVE 1
6 285035308003 SCREW-DRIVE GEAR 10
285035300120 KIT-SEAL 1
285035300123 KIT-DIFF CASE INNER PARTS STD 1
CONSISTS
23 285035309202 THRUST WASHER (DIFF. PINION) 2
24 285035309201 THRUST WASHER DIFF.GEAR 2
25 285035306701 PIN ROLL 1
285035300124 KIT-DIFF CASE STD CONSISTS 1
20 285035305105 SHAFT-DIFF STD AND TL 1
21 285035305410 GEAR-NET FORMED DIFF FIN 2
22 285035305409 PINION-NET FORMED DIFF FIN 2
285035300123 KIT-DIFF CASE INNER PARTS STD 1
285035700106 KIT-BRG CONSISTS 1
32 285035708201 RETAINER BEARING RING 1
35 285035603101 BALL BEARING 1

131
35.35.02B REAR AXLE (BANJO TYPE) GROUP 35

CHASSIS TYPE: 445051; 445056

132
35.35.02B REAR AXLE (BANJO TYPE) GROUP 35

CHASSIS TYPE: 445051; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
– 285035000113 BANJO REAR AXLE WITH 4.88 (44/9) 1
RATIO
– 285035110103 CARRIER ASSEMBLY 1
1 285035110101 CARRIER SUB- ASSY 1
4,5 285035300119 GEAR AND PINION ASSY-HYPOID GEAR 1
(4.88 RATIO)
6 285035308003 SCREW-DRIVE GEAR 1
7 285035308301 SHIM PINION 1
8,9 285035303103 BEARING ASSY (TAPERED ROLLER) 1
10 285035308601 SPACER COLLAPSABLE 1
11,12 285035303102 PINION OUTER BRG CONE/CUP 1
13 285035308205 SLINGER-PINION OIL SEAL (OUTER) 1
14 285035307703 SEAL -OIL 1
– 285035305006 COMPANION FLANGE ASSY 1
16 285035305007 COMPANION FLANGE-FIN 1
15 285035308206 DEFLECTOR - SEAL 1
19 285035300118 CASE ASSY - DIFF STD 1
– 285035305104 CASE - FIN (DIFF STD) 1
20 285035305105 SHAFT-DIFF STD AND TL 1
21 285035305410 GEAR-NET FORMED DIFF FIN 1
22 285035305409 PINION-NET FORMED DIFF FIN 1
23 285035309202 THRUST WASHER (DIFF. PINION) 1
24 285035309201 THRUST WASHER DIFF.GEAR 1
25 285035306701 PIN ROLL 1
26 285035303106 BEARING ASSY (TAPER ROLLER) 1
27 285035308302 SHIM DIFFERENTIAL 1
28 285035100103 HOUSING & COVER ASSY - BANJO 1
29 285035107201 PLUG - PIPE (INT DRIVE) (MAGNETIC) 1
30 285035307704 SEAL-OIL 1
32 285035708201 RETAINER BEARING RING 1
– 285035700107 AXLE SHAFT ASSY 1
33 285035707901 AXLE SHAFT 1
34 285035603201 WHEEL BOLT 1
35 285035603101 BALL BEARING 1
36 285035308202 RETAINER OIL SEAL 1
37 285035703201 RETAINER BOLT 1
38 285035605303 GASKET - RETAINER PLATE 1
40 285035605304 GASKET - BRAKE BACK PLATE 1
41 285035300125 RETAINER ASSY - OIL SEAL 1
42 285035606502 HEX NUT 1
43 285035603701 BRAKE DRUM 1

133
35.35.02B REAR AXLE (BANJO TYPE) GROUP 35

CHASSIS TYPE: 445051; 445056

134
35.35.02B REAR AXLE (BANJO TYPE) GROUP 35

CHASSIS TYPE: 445051; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
44 285035608801 STUD-DOWEL 1
45 285035606501 NUT-LOCK 1
46 285035308004 SCREW-FLANGE HEAD 1
– 285035150101 BREATHER 1
– 285035307705 SEAL-OIL 1
– 285035308005 SCREW - FLANGE 1
SERVICE KITS
- 285035700105 KIT-SEAL CONSISTS 1
35 285035603101 BALL BEARING 1
– 285035307705 SEAL-OIL 1
37 285035703201 RETAINER BOLT 4
285035300120 KIT-SEAL CONSISTS CONSISTS 1
18 - NUT - PINION 1
14 285035307703 SEAL -OIL 1
10 285035308601 SPACER COLLAPSABLE 1
285035300122 KIT-DRIVE GEAR AND PINION ASSY (4.88) 1
4&5 285035300119 GEAR AND PINION ASSY-HYPOID GEAR 1
6 285035308003 SCREW-DRIVE GEAR 10
285035300120 KIT-SEAL 1
285035300123 KIT-DIFF CASE INNER PARTS STD 1
CONSISTS
23 285035309202 THRUST WASHER (DIFF. PINION) 2
24 285035309201 THRUST WASHER DIFF.GEAR 2
25 285035306701 PIN ROLL 1
285035300124 KIT-DIFF CASE STD CONSISTS 1
20 285035305105 SHAFT-DIFF STD AND TL 1
21 285035305410 GEAR-NET FORMED DIFF FIN 2
22 285035305409 PINION-NET FORMED DIFF FIN 2
285035300123 KIT-DIFF CASE INNER PARTS STD 1
285035700106 KIT-BRG CONSISTS 1
32 285035708201 RETAINER BEARING RING 1
35 285035603101 BALL BEARING 1

135
40.40.01 SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

136
40.40.01 SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282940100107 ASSY. WHEEL RIM 4J X 12 5
2 282940300117 ASSY. TUBE (SPARE WHEEL MTG.) 1
3 282940306906 CLAMP (SPARE WHEEL MTG.) 1
4 282940306501 HEX NUT 1
5 282940309905 NYLON SPACER (SPARE WHEEL MTG) 2
6 282940306702 PIN (SPARE WHEEL MTG.) 1
7 270240103201 WHEEL MOUNTING PIN 8
8 282940206501 WHEEL NUT 8
9 282940300113 ASSY. BRACKET (SPARE WHEEL LOCK) 1
11 13150608222 SPLIT PIN 3.2X22 1

137
40.40.02 SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: 445221

138
40.40.02 SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282940100136 ASSY. WHEEL RIM 4.5J X 13(M/S STEEL 5
STRI
2 282940300121 ASSY.TUBE AND BRACKET (SPARE 1
WHEEL MTG.)
3 282940306906 CLAMP (SPARE WHEEL MTG.) 1
4 282940306501 HEX NUT 1
5 282940309905 NYLON SPACER (SPARE WHEEL MTG) 2
6 282940306702 PIN (SPARE WHEEL MTG.) 1
7 270240103201 WHEEL MOUNTING PIN 8
8 282940206501 WHEEL NUT 8
9 282940300113 ASSY. BRACKET (SPARE WHEEL LOCK) 1
11 13150608222 SPLIT PIN 3.2X22 1

139
41.41.01 PROPELLER SHAFT GROUP 41

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

140
41.41.01 PROPELLER SHAFT GROUP 41

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282941100107 ASSY.PROP SHAFT 1 FOR SELECTION
1 282941100112 ASSY.PROP SHAFT 1 FOR SELECTION
(IMPROVED DESIGN)
2 282941100108 SLIP YOKE ASSY. 1 FOR ASSY
282941100107
2 282941100117 SLIP YOKE ASSY. 1 FOR ASSY
282941100112
3 282941100109 UJ KIT ASSY. 2 FOR ASSY
282941100107
3 282941100118 UJ KIT ASSY. 2 FOR ASSY
282941100112
4 282941105101 FLANGE YOKE 1 FOR ASSY
282941100107
4 282941100119 FLANGE YOKE 1 FOR ASSY
282941100112
7 282941108001 FITTING SCREW 4
8 12052396041 HEX NUT M8X1 4
9 NSS SPRING WASHER B8 4
13 282941108201 GUARD (PROPELLER SHAFT) 1

141
41.41.02 PROPELLER SHAFT GROUP 41

CHASSIS TYPE: 445221

142
41.41.02 PROPELLER SHAFT GROUP 41

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282941100121 PROPELLER SHAFT FOR ACE WITH 5 1
SPEED GEA
2 282941100117 SLIP YOKE ASSY. 1
3 282941100118 UJ KIT ASSY. 2
4 282941100119 FLANGE YOKE 1
7 282941108001 FITTING SCREW 4
8 12052396041 HEX NUT M8X1 4
9 NSS SPRING WASHER B8 4
13 282941108201 GUARD (PROPELLER SHAFT) 1

143
42.42.01A HYDRAULIC LINES-PICK UP GROUP 42

CHASSIS TYPE: 445010; 445011; 445056; 445051; 445050; 445056

144
42.42.01A HYDRAULIC LINES-PICK UP GROUP 42

CHASSIS TYPE: 445010; 445011; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942100123 BRAKE FLUID RESERVOIR 1
2 282942800104 HOSE ASSY. 1
3 282942100106 ASSY. TANDEM MASTER CYLINDER DIA 1
19.05
4 282943800109 FRONT BRAKE PIPE - RH (FRONT 1
CALIPER RH TO CONNECTOR)
5 282943800108 FRONT BRAKE PINE - RH (CONNECTOR 1
TO TMC)
6 270242806806 CONNECTOR 4
7 282943800107 FRONT BRAKE PIPE - LH (FRONT 1
CALIPER LH TO CONNECTOR)
8 282943800106 FRONT BRAKE PIPE - RH (CONNECTOR 1
TO TMC)
– 265442809201 GASKET 2
9 282942800103 ASSY. FRONT BRAKE HOSE 2
10 282942100135 FRONT CALIPER RH 1 OPTIONAL
10 282942100133 FRONT CALIPER RH 1 OPTIONAL
11 282942100134 FRONT CALIPER LH 1 OPTIONAL
11 282942100132 FRONT CALIPER LH 1 OPTIONAL
12 282943800113 REAR BRAKE PIPE - RH (TMC TO 1
CONNECTOR)
13 282943800114 REAR BRAKE PIPE - RH (CONNECTOR TO 1
REAR BRAKE HOSE)
14 282943800115 REAR BRAKE PIPE - RH (REAR BRAKE 1
HOSE TO REAR WHEEL CYLINDER)
15 282942800104 REAR BRAKE HOSE 2
16 282943800110 REAR BRAKE PIPE - LH (TMC TO 1
CONNECTOR)
17 282943800111 REAR BRAKE PIPE - LH (CONNECTOR TO 1
REAR BRAKE HOSE)
18 282943800112 REAR BRAKE PIPE - LH (REAR BRAKE 1
HOSE TO REAR WHEEL CYLINDER)

145
42.42.01B HYDRAULIC LINES - PICK-UP GROUP 42

CHASSIS TYPE: 445010; 445011; 445051

146
42.42.01B HYDRAULIC LINES - PICK-UP GROUP 42

CHASSIS TYPE: 445010; 445011; 445051

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942100123 BRAKE FLUID RESERVOIR 1
2 282942800104 HOSE ASSY. 1
3 282942100106 ASSY. TANDEM MASTER CYLINDER DIA 1
19.05
4 282943800109 FRONT BRAKE PIPE - RH (FRONT 1
CALIPER RH TO CONNECTOR)
5 282943800108 FRONT BRAKE PINE - RH (CONNECTOR 1
TO TMC)
6 270242806806 CONNECTOR 4
7 282943800107 FRONT BRAKE PIPE - LH (FRONT 1
CALIPER LH TO CONNECTOR)
8 282943800106 FRONT BRAKE PIPE - RH (CONNECTOR 1
TO TMC)
– 265442809201 GASKET 2
9 282942800103 ASSY. FRONT BRAKE HOSE 2
10 282942100135 FRONT CALIPER RH 1 OPTIONAL
10 282942100133 FRONT CALIPER RH 1 OPTIONAL
11 282942100134 FRONT CALIPER LH 1 OPTIONAL
11 282942100132 FRONT CALIPER LH 1 OPTIONAL
12 282943800113 REAR BRAKE PIPE - RH (TMC TO 1
CONNECTOR)
13 282943800114 REAR BRAKE PIPE - RH (CONNECTOR TO 1
REAR BRAKE HOSE)
14 282943800162 REAR BRAKE PIPE - RH (REAR BRAKE 1
HOSE TO REAR WHEEL CYLINDER)
15 282942800104 REAR BRAKE HOSE 2
16 282943800110 REAR BRAKE PIPE - LH (TMC TO 1
CONNECTOR)
17 282943800111 REAR BRAKE PIPE - LH (CONNECTOR TO 1
REAR BRAKE HOSE)
18 282943800163 REAR BRAKE PIPE - LH (REAR BRAKE 1
HOSE TO REAR WHEEL CYLINDER)

147
42.42.01C HYDRAULIC LINES GROUP 42

CHASSIS TYPE: 445221

148
42.42.01C HYDRAULIC LINES GROUP 42

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942100123 BRAKE FLUID RESERVOIR 1
2 282942800104 HOSE ASSY. 1
3 282942100106 ASSY. TANDEM MASTER CYLINDER DIA 1
19.05
4 282943800109 FRONT BRAKE PIPE - RH (FRONT 1
CALIPER RH TO CONNECTOR)
5 282943800108 FRONT BRAKE PINE - RH (CONNECTOR 1
TO TMC)
6 270242806806 CONNECTOR 4
7 282943800107 FRONT BRAKE PIPE - LH (FRONT 1
CALIPER LH TO CONNECTOR)
8 282943800106 FRONT BRAKE PIPE - RH (CONNECTOR 1
TO TMC)
– 265442809201 GASKET 2
9 282942800103 ASSY. FRONT BRAKE HOSE 2
10 282942100135 FRONT CALIPER RH 1 OPTIONAL
10 282942100133 FRONT CALIPER RH 1 OPTIONAL
11 282942100134 FRONT CALIPER LH 1 OPTIONAL
11 282942100132 FRONT CALIPER LH 1 OPTIONAL
12 282943800113 REAR BRAKE PIPE - RH (TMC TO 1
CONNECTOR)
13 282943800198 ASSY.PIPE 1
14 282943800162 REAR BRAKE PIPE - RH (REAR BRAKE 1
HOSE TO REAR WHEEL CYLINDER)
15 282942800104 REAR BRAKE HOSE 2
16 282943800110 REAR BRAKE PIPE - LH (TMC TO 1
CONNECTOR)
17 282943800199 ASSY.PIPE 1
18 282943800163 REAR BRAKE PIPE - LH (REAR BRAKE 1
HOSE TO REAR WHEEL CYLINDER)
277943100105 OFFER DRG. ASSY PCRV - (24/2.5) 1
282943800196 ASSY.PIPE 1
282943800197 ASSY.PIPE 1
282943807701 HOSE 1

149
42.42.03 FRONT DISC BRAKE ASSY(BIL) GROUP 42

CHASSIS TYPE: ALL

150
42.42.03 FRONT DISC BRAKE ASSY(BIL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
M/S. BIL
1 282942100132 CALIPER ASSY. LH 1
1 282942100133 CALIPER ASSY. RH 1
2 282943100105 KIT CALIPER (MAJOR) CONSISTING OF 2
3 PISTON 1
4A BOOT, PISTON 1
4B SEALING RING 1
4C CAP. BLEED SCREW 1
4D BOOT, SLIDING PIN 2
4E GREASE SACHET 1
4 282943100106 KIT CALIPER (MINOR) CONSISTING OF :- 2
4A BOOT PISTON 1
4B SEALING RING 1
4C CAP BLEED SCREW 1
4D BOOT SLIDING PIN 2
9 282943100108 KIT PAD ASSY.(BIL)CONSISTING OF : 1
6 PAD ASSEMBLY 4
7 282943104302 ANTIRATTLE CLIP 4
8 282943108002 BLEED SCREW 2
M/S BOSCH (KBX)
1 282942100134 CALIPER ASSY. LH - KBX 2
1 282942100135 CALIPER ASSY. RH - KBX 1
2 282943100117 KIT CALIPER (MAJOR) KBX CONSISTING 1
OF :-
4 KIT CALLIPER (MINOR) KBX 1
3 PISTON 1
4 282943100118 KIT CALLIPER (MINOR) KBX CONSISTING 1
OF :-
4A BOOT PISTON 1
4B SEAL PISTON 1
4C CAP BLEEDER SCREW 1
4D BOOT PIN 2
4E GREASE PACK 1
5 282943100119 KIT SLIDING PIN CONSISTING OF :- 2
5A SLIDING PIN 2
5B BOLT PIN 2
4D BOOT SLIDING PIN 2
4E GREASE SACHET 1
9 282943100121 KIT PAD ASSY.(KBX)CONSISTING OF : 1

151
42.42.03 FRONT DISC BRAKE ASSY(BIL) GROUP 42

CHASSIS TYPE: ALL

152
42.42.03 FRONT DISC BRAKE ASSY(BIL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
6 PAD ASSEMBLY 4
7 282943104306 ANTIRATTLE CLIP 2
8 282943108006 BLEED SCREW 4

153
42.42.04 REAR BRAKE ASSEMBLY(BIL) GROUP 42

CHASSIS TYPE: ALL

154
42.42.04 REAR BRAKE ASSEMBLY(BIL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942300111 BRAKE ASSEMBLY-LH (M/S. BIL) 1
1 282942300110 BRAKE ASSEMBLY-RH (M/S. BIL) 1
2 BACK PLATE ASSY.-LH 1
2 BACK PLATE ASSY.-RH 1
3 STRUT & QUADRANT-LH & RH 2
4 SPRING-STRUT RETURN-LH & RH 2
5 SPRING-SHOE RETURN (UPPER) 2
6 SPRING-SHOE RETURN (LOWER) 2
9 GROMMET 2
8 BLEED SCREW 2
7 282942300124 WHEEL CYLINDER ASSY.-LH 1
7 282942300125 WHEEL CYLINDER ASSY.-RH 1
10 282942300126 KIT WHEEL CYLINDER-MINOR 1
11 GLAND SEAL 2
12 DUST COVER 2
13 CAP-BLEED SCREW 1
14 282942300123 KIT-LINED SHOE 1
LINED SHOE ASSY. 4
15 277942300124 KIT-SHOE HOLD DOWN 2
16 PIN 2
17 CLIP-SHOE HOLD DOWN 2
18 SCREW 4
19 PIN - HANDBREAK LEVER 2
20 LEVER HANDBREAK LH 1
20 LEVER HANDBREAK RH 1
21 CIRCLIP 2
23 PLUNGER 2

155
42.42.05 REAR BRAKE ASSEMBLY(KBX) GROUP 42

CHASSIS TYPE: ALL

156
42.42.05 REAR BRAKE ASSEMBLY(KBX) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942300108 BRAKE ASSY. REAR RH 1
1 282942300109 BRAKE ASSY. REAR LH 1
2 GROMMET 1
3 STRUT ASSY. RH 1
3 STRUT ASSY. LH 1
4 BACK PLATE COMP RH 1
4 BACK PLATE COMP LH 1
5 RETURN SPRING-D 1
6 BOLT M6X12 2
7 SPRING WASHER B6 2
8 ROCKER 1
10 STRUT SPRING LH (RH ASSY) 1
10 STRUT SPRING RH (LH ASSY) 1
11 SPRING SHOE RETURN (ANCH.PLATE) 1
16 SHOE SET SPRING (LEADING) 1
17 SHOE SET SPRING RH 1
17 SHOE SET SPRING LH 1
19 PIN SHOE SET 2
30 HANDBRAKE LEVER LH 1
30 HANDBRAKE LEVER RH 1
31 PIVOT PIN 1
32 SPLIT PIN 1
33 CUP WASHER 1
34 LEAF SPRING 1
35 282942300131 WHEEL CYLINDER ASSY RH 1
35 282942300130 WHEEL CYLINDER ASSY LH 1
28 282942300137 WHEEL CYLINDER (MAJOR) KIT 1
CONSISTING OF :-
20 BOOT 2
21 SEAL 2
22 PISTON 2
23 SPRING 1
24 BLEEDER SCREW 1
25 CAP BLEEDER 1
29 282942300132 WHEEL CYLINDER (MINOR) KIT 1
CONSISTING OF :-
23 SPRING 1
21 SEAL 2
20 BOOT 2
12 282942300133 SHOE KIT 1

157
42.42.05 REAR BRAKE ASSEMBLY(KBX) GROUP 42

CHASSIS TYPE: ALL

158
42.42.05 REAR BRAKE ASSEMBLY(KBX) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
14 LEADING SHOE 1
15 SHOE TRAILING 1
13 282942300138 AUTO ADJUSTER KIT CONSISTING OF :- 1
26 ADJUSTER SCREW LH 1
26 ADJUSTER SCREW RH 1
27 ADJUSTER NUT LH 1
27 ADJUSTER NUT RH 1
18 ADJUSTER SPRING BOLT LH 1
18 ADJUSTER SPRING BOLT RH 1
9 PAWL 1
GREASE PACK 1

159
42.42.06 ASSEMBLY PARKING BRAKE GROUP 42

CHASSIS TYPE: ALL

160
42.42.06 ASSEMBLY PARKING BRAKE GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942700110 ASSY. PARKING BRAKE LEVER 1
270242706701 PIN (PULLEY MOUNTING) 1
5 282942700107 PARKING BRAKE CABLE FRONT 1
9 265142709907 SPHERICAL NUT 1
10 282942708204 LINK 1
13 282942700105 PARKING BRAKE CABLE REAR RH 1
15 282942700106 PARKING BRAKE CABLE REAR LH 1

161
42.42.07 TANDAM MASTER CYLINDER (BIL) GROUP 42

CHASSIS TYPE: ALL

162
42.42.07 TANDAM MASTER CYLINDER (BIL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
282943100101 TANDAM MASTER CYLINDER ASSY. (BIL) 1
1 282943100103 M.C. KIT (MAJOR) CONSISTING OF :- 1
5 PRIMARY PLUNGER 1
6 SECONDARY PLUNGER 1
7 SPRING SECONDARY 1
8 SEAL GLAND 2
9 RECUPERATING SEAL 1
10 CIRCLIP 1
11 STOP PIN 1
12 WASHER 1
13 SEAL SHIM 1
14 SEAL RETAINER 1
15 DUST COVER 1
16 SCREW - INLET ADAPTER MTG. ON TMC 2
(BIL)
2 282943100104 M.C. KIT (MINOR) CONSISTING OF :- 1
8 SEAL GLAND 2
9 RECUPERATING SEAL 2
10 CIRCLIP 1
15 DUST COVER 1
17 PUSHROD ASSY. 1
3 LOCKING PLATE WITH ADAPTER 1
-- GROMET 2
4 CAP 2

163
42.42.08 TANDAM MASTER CYLINDER (KBX) GROUP 42

CHASSIS TYPE: ALL

164
42.42.08 TANDAM MASTER CYLINDER (KBX) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282943100102 ASSY. TANDAM MASTER CYLINDER (KBX) 1
– 282943100113 TMC MAJOR KIT CONSISTING OF :- 1
3 PRIMARY PISTON COMPLETE 1
4 SECONDARY PISTON COMPLETE 1
5 SECONDARY PISTON STOPPER 1
6 GASKET 1
7 PISTON STOPPER(CIRCLIP) 1
15 BOOT 1
16 BOOT RING 1
– 282943100115 TMC MINOR KIT CONSISTING OF :- 1
6 GASKET 1
7 PISTON STOPPER(CIRCLIP) 1
15 BOOT 1
16 BOOT RING 1
17 PRIMARY CUP 1
18 PRESSURE CUP 1
8 282943100114 PUSH ROD COMPLETE 1
9 282943108302 FILLER UNION 1
10 282943107502 RESERVIOR GROMMET 1
11 282943108004 NIPPLE HOLDER BOLT 1
12 282943100116 NIPPLE HOLDER 1

165
46.46.01 STEERING COLUMN AND ASSEMBLY GROUP 46

CHASSIS TYPE: ALL

166
46.46.01 STEERING COLUMN AND ASSEMBLY GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282946400107 ASSY STEERING WHEEL 1
4 282946100104 ASSY STEERING COLUMN 1
7 265446206314 BUSH (FOR RUBBER BELLOW) 1
11 282946208207 COVER SHEET 1
12 282946207703 RUBBER BELLOW 1
13 282946206305 FOAM PACKING 1
17 282946200112 ASSY. STEERING GEAR BOX 1 OPTIONAL
17 282946200121 BALL AND NUT-TYPE STEERING GEAR 1 OPTIONAL
ASSEMBLY
18 282946600108 ASSY. DRAG LINK 1
COMPONENTS OF STEERING COLUMN
19 282946107901 INTERMEDIATE SHAFT (I-SHAFT) 1
20 282946100107 LOWER UNIVERSAL JOINT 1
21 282946100112 I/SHAFT WITH SHEET METAL YOKE 1
ASSEMBLY
22 281846100113 UPPER COLUMN ASSY 1

167
46.46.02 STEERING GEAR BOX(M/S RANE) GROUP 46

CHASSIS TYPE: ALL

168
46.46.02 STEERING GEAR BOX(M/S RANE) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282946200112 ASSY. STEERING GEAR BOX 1 OPTIONAL TO
282946200121
2 282946207804 OIL SEAL (ROCKER SHAFT) 1
– 282946207805 OIL SEAL 1
– 282946207806 DUST SEAL 1
3 282946200106 WORM AND NUT ASSEMBLY 1
9 282946207903 ROCKER SHAFT 1
11 282946203201 ADJUSTER 1
12 282946206503 LOCK NUT 1
13 282946206504 LOCK NUT 1
14 282946203202 BOLT 8
15 282946207802 OIL SEAL 1
16 282946209201 SPRING WASHER 8
17 282946209205 SPRING WASHER (DROP ARM) 1
18 282946203002 STEEL BALLS (9/32") 23
19 282946203003 SPHERICAL ROLLER 1
20 282946200115 TOP BEARING ASSY. 1
21 282946200116 BOTTOM BEARING ASSY. 1
22 282946207201 OIL PLUG 1
23 282946207101 END PLATE 1
26 282946208301 SHIMS (0.010") AR FOR SELECTION
26 282946208302 SHIMS (0.005") AR FOR SELECTION
26 282946208303 SHIMS (0.003") AR FOR SELECTION
27 282946209204 JOINT WASHER 1
28 282946206001 PITMAN ARM 1
29 282946207803 DUST SEAL 1

169
46.46.03 STEERING GEAR BOX(M/S. FORNI) GROUP 46

CHASSIS TYPE: ALL

170
46.46.03 STEERING GEAR BOX(M/S. FORNI) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
– 282946200121 STEERING GEAR ASSEMBLY - BALL AND 1 OPTIONAL TO
NUT-TYPE M/S FORNI 282946200112
REPAIR KIT
– 282946200122 ASSY SPARE KIT STG. GEAR (M/S FORNI) 1
CONSISTS OF :
1 STEEL BALL DIA 7.144 56 56
2 ANGULAR CONTACT BALL BEARING 2
3 STEEL BACKED COMPOSITE BEARING 2
4 PAPER WASHER SIDE COVER 1
5 OILSEAL SCREWSHAFT 1
6 OILSEAL SECTORSHAFT 1
7 STEEL BALL PIPE 4
8 STEEL BALL PIPE CLAMP 1

171
46.46.04 STEERING LINKAGE ITEMS GROUP 46

CHASSIS TYPE: ALL

172
46.46.04 STEERING LINKAGE ITEMS GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
COMPONENT OF DRAG LINK ASSY - M/S
RANE
1 282946600111 SOCKET ASSY. RH 1
2 282946606501 LOCK NUT 1
3 282946607701 BOOT 2
4 282946604301 BOOT CLIP 2
5 282946606502 SLOTTED NUT 2
COMPONENT OF TIE ROD ASSY - M/S
RANE
6 282933800114 SOCKET ASSY. LH 1
7 282933800113 SOCKET ASSY. RH 1
9 282933806501 LOCK NUT LH 1
8 282946606501 LOCK NUT RH 1
10 282946607701 BOOT 2
11 282946604301 BOOT CLIP 2
12 282946606502 SLOTTED NUT 2

173
47.47.01 FUEL SYSTEM - PICK UP GROUP 47

CHASSIS TYPE: ALL

174
47.47.01 FUEL SYSTEM - PICK UP GROUP 47

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282947100137 ASSY FUEL TANK COMPLETE (30 LITRES) 1
2 16220710215 SEALING WASHER 14X18 CU 2
3 16531999049 PIPE UNION BOLT 2
7 282947107705 FUEL HOSE (FUEL FILLING) 1
8 14280500608 HOSE CLAMP 60 2
11 270247100125 ASSY SCREW CAP-VENTED 1
12 282947100143 ASSY FILLER NECK 1
15 282947107704 FUEL HOSE 1
16 16220710282 SEALING WASHER 18X22 CU 1
17 16081001808 SEALING PLUG AM18X1.5 1
19 282947507704 RUBBER PACKING 2
20 282947500103 ASSY STRAP 2
21 282954200106 ASSY TANK UNIT (30 LTRS) 1
22 282954200106 GASKET 1
23 282947507702 RUBBER PACKING 6
24 282947600104 FUEL LINE FUEL TANK TO FILTER 1
25 282947600105 FUEL LINE FIP TO FUEL TANK 1
26 282947604202 CLAMP 1
27 282947604201 CLAMP 3
28 282947600106 FUEL LINE FILTER TO FIP 1
32 282947108266 BRACKET 1
30 282947600108 ASSY NYLON FUEL LINE (SET) 1
CONSISTING OF
24 FUEL LINE FUEL TANK TO FILTER 1
25 FUEL LINE FIP TO FUEL FILTER 1
26 CLAMP 1
27 CLAMP 3
28 FUEL LINE FILTER TO FIP 1

175
49.49.01A EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: 445010; 445010; 445051; 445051; 445050

176
49.49.01A EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: 445010; 445010; 445051; 445051; 445050

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282949200103 GASKET 1
3 282949100178 ASSY. INLET PIPE WITH FLEXIBLE JOINT 1
7 265449205303 GASKET- EXHAUST PIPE. 2
9 282949100174 ASSY. SILENCER 1
10 269849207702 RUBBER HANGER 1
12 282949100150 ASSY. RUBBER HANGER 3

177
49.49.01B EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: 445011; 445011; 445056; 445056

178
49.49.01B EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: 445011; 445011; 445056; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282949200103 GASKET 1
3 282949100179 ASSY. INLET PIPE WITH FLEXIBLE JOINT 1
7 269949200179 ASSY.GASKET 2
8 254749100108 CATALYTIC CONVERTER BS III 1
9 282949100148 ASSLY. SILENCER - BS III 1
10 269849207702 RUBBER HANGER 1
12 282949100150 ASSY. RUBBER HANGER 3

179
49.49.01C EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: 445221

180
49.49.01C EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282949200103 GASKET 1
2 12301610805 HEX FL NUT BM8 TS17430 10 3
SS8451S2-YH
3 282949100178 ASSY. INLET PIPE WITH FLEXIBLE JOINT 1
7 265449205303 GASKET- EXHAUST PIPE. 2
9 282949200113 ASSY. SILINCER 1
12 282949100150 ASSY. RUBBER HANGER 4

181
50.50.01 ENGINE COOLING GROUP 50

CHASSIS TYPE: ALL

182
50.50.01 ENGINE COOLING GROUP 50

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278850100110 ASSY RAD. W/H FAN, SHROUD, & MOTOR 1
2 252750100327 DRAIN COCK (TOYO) 1 FOR SELECTION
2 278850100117 DRAIN PLUG ASSY - BEHR 1 FOR SELECTION
3 278850100114 PRESSURE CAP TOYO 1 FOR SELECTION
3 278850100118 FILLER CAP (PRESSURE & VACUUM 1 FOR SELECTION
CAP)-BEHR
4 279150100115 ASSY. THERMOSWITCH (93 ON/87 OFF) 1
5 278850100108 ASSY. FAN, MOTOR, AND SHROUD - 1 FOR SELECTION
TOYO
5 278850100119 ASSY SHROUD WITH FAN & 1 FOR SELECTION
MOTOR-BEHR
6 279050107501 RUBBER GROMET (RAD MOUNT) 4
9 254750106307 AUXWATER TANK 1
11 254750106305 CAP (AUX WATER TANK) 1
12 252550106918 PIPE, 400 L (FROM NO LOSS TANK TO 1
RADIATOR CAP)
13 252550104201 CLAMP 1
14 254750106935 PIPE (790 MM) 1
15 278850105801 HOSE - LCL (RADIATOR TO WATER INLET 1
ELBOW)
16 14300512349 SPRING BAND CLAMP FORM A 12 X 34 D 2
17 278850104202 CLAMP (LOWER COOLING LINE) 1
19 278850104204 HOSE CLAMP (FOR RADIATOR HOSE) 1
20 278850105805 BRACKET HOLDING SLEEVE 1
22 278850105803 HOSE UCL (THERMOSTAT TO 1
TRANSITION PIECE)
23 14300515496 SPRING BAND CLAMP 49DX15W 2
24 278850100109 ASSY TRANSITION PIECE-UPPER 1
COOLING LINE
25 278850108001 BLEEDING SCREW (UPPER COOLING 1
LINE)
26 278850105804 HOSE UCL (TRANSITION PIECE TO ASSY 1
PIPE)
– 279001159202 SEALING WASHER (FOR CYL.HEAD 1
COVER MTG.)
27 14300512349 SPRING BAND CLAMP FORM A 12 X 34 D 2
28 278850104203 BRACKET FOR UCL MTG. ON FRAME 1

183
50.50.01 ENGINE COOLING GROUP 50

CHASSIS TYPE: ALL

184
50.50.01 ENGINE COOLING GROUP 50

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
30 278850100102 ASSY PIPE WITH CLAMP (RADIATOR 1
INLET)
31 278850105802 HOSE - UPPER COOLING LINE 1
32 278850105805 BRACKET HOLDING SLEEVE 1
34 278850104204 HOSE CLAMP (FOR RADIATOR HOSE) 1
35 278820120103 ASSY. ELBOW (FOR WATER INLET & 1
BYPASS)
37 278820120104 ASSY. TUBE WATER BYPASS 1
38 278820125801 HOSE FOR WATER BYPASS TUBE 1
39 14300512276 SPRING BAND CLAMP 27DX12W 2
40 279020125303 GASKET (WATER BYPASS TUBE) 1

185
54.54.01A ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: 445010; 445010

186
54.54.01A ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: 445010; 445010

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282954100113 ASSY. BATTERY CABLE +VE FOR CUB 1
2 282954109905 FUSIBLE LINK 80A-80 MM LONG W/TER 1
3 282954100114 ASSY.BATTERY CABLE -VE FOR CUB 1
6 282954200107 ASSY.HORN MOUNTING BRACKET 1
7 282954209905 HORN 12V LOW TONE 82 DIA 1
8 282954200113 ASSY. INST. CLUSTER 0.6 RATIO 1
9 282954209902 3.2 DIA SPEEDO CABLE 2350 MM J IS 1
10 282954209927 GLOW PLUG TIMER (VIOLET) 1
11 270254209942 DIGITAL CLOCK 1
12 282954200106 ASSY TANK UNIT (30 LTRS) 1
13 282954209924 RAD.COLLING FAN CONTROLLER 1
14 282954400118 ASSY. HEAD LAMP (MOTORISED) LH 1
14 282954400119 ASSY. HEAD LAMP (MOTORISED) RH 1
16 282954509901 HEAD LAMP LEVELING SW. M/S.SHUTHAM 1
17 282954406301 HEAD LAMP CAP RH 1
17 282954406302 HEAD LAMP CAP LH 1
20 282954400112 BLINKER LAMP - FRONT (AMBER) LH 1
20 282954400113 BLINKER LAMP - FRONT (AMBER) RH 1
22 282954400114 SIDE REPEATER LAMP 2
23 282954400115 ASSY RECTANGULAR TAIL LAMP LH 1
23 282954400116 ASSY RECTANGULAR TAIL LAMP RH 1
24 282954400106 ASSY REGISTRATION PLATE LAMP 2
25 282954400117 ASSY RECTANGULAR REVERSE LAMP 1
26 282954400151 ROOF LAMP BLACK COLOUR MEDIUM 1 WITH SHORTER PIG
LENGTH TAIL
27 282954409903 REFLEX REFLECTOR (WHITE) 2
28 263254504602 FLASHER 12V 1
30 270254509930 STOP LIGHT SWITCH,M10 X 125 1
31 282954500105 COMBI SWITCH 1
32 282954500104 STEERING LOCK CUM IGNITION SW 1
34 282954600121 WIRING HARNESS MAIN - GC 1
35 282954600110 WIRING HARNESS ENGINE 1
36 282954406309 COVER FOR REVERSE LAMP CUTOUT 1

187
54.54.01B ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: 445011; 445011

188
54.54.01B ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: 445011; 445011

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282954100113 ASSY. BATTERY CABLE +VE FOR CUB 1
2 282954109905 FUSIBLE LINK 80A-80 MM LONG W/TER 1
3 282954100114 ASSY.BATTERY CABLE -VE FOR CUB 1
6 282954200107 ASSY.HORN MOUNTING BRACKET 1
7 282954209905 HORN 12V LOW TONE 82 DIA 1
8 282954200113 ASSY. INST. CLUSTER 0.6 RATIO 1
9 282954209902 3.2 DIA SPEEDO CABLE 2350 MM J IS 1
10 282954209921 GLOW PLUG TIMER 1
11 270254209942 DIGITAL CLOCK 1
12 282954200106 ASSY TANK UNIT (30 LTRS) 1
13 282954209923 RAD. COLLING FAN CONTROLLER 1
14 282954400118 ASSY. HEAD LAMP (MOTORISED) LH 1
14 282954400119 ASSY. HEAD LAMP (MOTORISED) RH 1
16 282954509901 HEAD LAMP LEVELING SW. M/S.SHUTHAM 1
17 282954406301 HEAD LAMP CAP RH 1
17 282954406302 HEAD LAMP CAP LH 1
20 282954400112 BLINKER LAMP - FRONT (AMBER) LH 1
20 282954400113 BLINKER LAMP - FRONT (AMBER) RH 1
22 282954400114 SIDE REPEATER LAMP 2
23 282954400115 ASSY RECTANGULAR TAIL LAMP LH 1
23 282954400116 ASSY RECTANGULAR TAIL LAMP RH 1
24 282954400106 ASSY REGISTRATION PLATE LAMP 2
25 282954400117 ASSY RECTANGULAR REVERSE LAMP 1
26 282954400151 ROOF LAMP BLACK COLOUR MEDIUM 1 WITH SHORTER PIG
LENGTH TAIL
27 282954409903 REFLEX REFLECTOR (WHITE) 2
28 263254504602 FLASHER 12V 1
30 270254509930 STOP LIGHT SWITCH,M10 X 125 1
31 282954500105 COMBI SWITCH 1
32 282954500104 STEERING LOCK CUM IGNITION SW 1
34 282954600121 WIRING HARNESS MAIN - GC 1
35 282954600110 WIRING HARNESS ENGINE 1
36 282954406309 COVER FOR REVERSE LAMP CUTOUT 1

189
54.54.01C ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: 445051; 445051; 445050

190
54.54.01C ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: 445051; 445051; 445050

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282954100113 ASSY. BATTERY CABLE +VE FOR CUB 1
2 282954109905 FUSIBLE LINK 80A-80 MM LONG W/TER 1
3 282954100114 ASSY.BATTERY CABLE -VE FOR CUB 1
6 282954200107 ASSY.HORN MOUNTING BRACKET 1
7 282954209905 HORN 12V LOW TONE 82 DIA 1
8 282954200114 ASSY. INST. CLUSTER 0.65 RATIO 1
9 282954209902 3.2 DIA SPEEDO CABLE 2350 MM J IS 1
10 282954209927 GLOW PLUG TIMER (VIOLET) 1
11 270254209942 DIGITAL CLOCK 1
12 282954200106 ASSY TANK UNIT (30 LTRS) 1
13 282954209924 RAD.COLLING FAN CONTROLLER 1
14 282954400118 ASSY. HEAD LAMP (MOTORISED) LH 1
14 282954400119 ASSY. HEAD LAMP (MOTORISED) RH 1
16 282954509901 HEAD LAMP LEVELING SW. M/S.SHUTHAM 1
17 282954406301 HEAD LAMP CAP RH 1
17 282954406302 HEAD LAMP CAP LH 1
20 282954400112 BLINKER LAMP - FRONT (AMBER) LH 1
20 282954400113 BLINKER LAMP - FRONT (AMBER) RH 1
22 282954400114 SIDE REPEATER LAMP 2
23 282954400115 ASSY RECTANGULAR TAIL LAMP LH 1
23 282954400116 ASSY RECTANGULAR TAIL LAMP RH 1
24 282954400106 ASSY REGISTRATION PLATE LAMP 2
25 282954400117 ASSY RECTANGULAR REVERSE LAMP 1
26 282954400151 ROOF LAMP BLACK COLOUR MEDIUM 1 WITH SHORTER PIG
LENGTH TAIL
27 282954409903 REFLEX REFLECTOR (WHITE) 2
28 263254504602 FLASHER 12V 1
30 270254509930 STOP LIGHT SWITCH,M10 X 125 1
31 282954500105 COMBI SWITCH 1
32 282954500104 STEERING LOCK CUM IGNITION SW 1
34 282954600121 WIRING HARNESS MAIN - GC 1
35 282954600110 WIRING HARNESS ENGINE 1
36 282954406309 COVER FOR REVERSE LAMP CUTOUT 1

191
54.54.01D ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: 445056; 445056

192
54.54.01D ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: 445056; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282954100113 ASSY. BATTERY CABLE +VE FOR CUB 1
2 282954109905 FUSIBLE LINK 80A-80 MM LONG W/TER 1
3 282954100114 ASSY.BATTERY CABLE -VE FOR CUB 1
6 282954200107 ASSY.HORN MOUNTING BRACKET 1
7 282954209905 HORN 12V LOW TONE 82 DIA 1
8 282954200114 ASSY. INST. CLUSTER 0.65 RATIO 1
9 282954209902 3.2 DIA SPEEDO CABLE 2350 MM J IS 1
10 282954209921 GLOW PLUG TIMER 1
11 270254209942 DIGITAL CLOCK 1
12 282954200106 ASSY TANK UNIT (30 LTRS) 1
13 282954209923 RAD. COLLING FAN CONTROLLER 1
14 282954400118 ASSY. HEAD LAMP (MOTORISED) LH 1
14 282954400119 ASSY. HEAD LAMP (MOTORISED) RH 1
16 282954509901 HEAD LAMP LEVELING SW. M/S.SHUTHAM 1
17 282954406301 HEAD LAMP CAP RH 1
17 282954406302 HEAD LAMP CAP LH 1
20 282954400112 BLINKER LAMP - FRONT (AMBER) LH 1
20 282954400113 BLINKER LAMP - FRONT (AMBER) RH 1
22 282954400114 SIDE REPEATER LAMP 2
23 282954400115 ASSY RECTANGULAR TAIL LAMP LH 1
23 282954400116 ASSY RECTANGULAR TAIL LAMP RH 1
24 282954400106 ASSY REGISTRATION PLATE LAMP 2
25 282954400117 ASSY RECTANGULAR REVERSE LAMP 1
26 282954400151 ROOF LAMP BLACK COLOUR MEDIUM 1 WITH SHORTER PIG
LENGTH TAIL
27 282954409903 REFLEX REFLECTOR (WHITE) 2
28 263254504602 FLASHER 12V 1
30 270254509930 STOP LIGHT SWITCH,M10 X 125 1
31 282954500105 COMBI SWITCH 1
32 282954500104 STEERING LOCK CUM IGNITION SW 1
34 282954600121 WIRING HARNESS MAIN - GC 1
35 282954600110 WIRING HARNESS ENGINE 1
36 282954406309 COVER FOR REVERSE LAMP CUTOUT 1

193
54.54.01E ELECTRICAL EQUIPMENT GROUP 54

CHASSIS TYPE: 445221

194
54.54.01E ELECTRICAL EQUIPMENT GROUP 54

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282954100131 BATTERY CABLE +VE START-STOP 1
SYSTEM TATA
2 282954109905 FUSIBLE LINK 80A-80 MM LONG W/TER 1
3 282954100132 BATTERY CABLE -VE START STOP 1
SYSTEM TATA
6 282954200107 ASSY.HORN MOUNTING BRACKET 1
7 282954209905 HORN 12V LOW TONE 82 DIA 1
8 282954200114 ASSY. INST. CLUSTER 0.65 RATIO 1
9 282954209902 3.2 DIA SPEEDO CABLE 2350 MM J IS 1
10 282954209927 GLOW PLUG TIMER (VIOLET) 1
11 270254209942 DIGITAL CLOCK 1
12 282954200106 ASSY TANK UNIT (30 LTRS) 1
13 282954209924 RAD.COLLING FAN CONTROLLER 1
14 282954400118 ASSY. HEAD LAMP (MOTORISED) LH 1
14 282954400119 ASSY. HEAD LAMP (MOTORISED) RH 1
16 282954509901 HEAD LAMP LEVELING SW. M/s.SHUTHAM 1
17 282954406301 HEAD LAMP CAP RH 1
17 282954406302 HEAD LAMP CAP LH 1
20 282954400112 BLINKER LAMP - FRONT (AMBER) LH 1
20 282954400113 BLINKER LAMP - FRONT (AMBER) RH 1
– 282954407507 GROMMET FOR BLINKER CUTOUT 2
22 282954400114 SIDE REPEATER LAMP 2
23 282954400115 ASSY RECTANGULAR TAIL LAMP LH 1
23 282954400116 ASSY RECTANGULAR TAIL LAMP RH 1
– 282954408213 RECTANGULAR TAIL LAMP MOUNTING 1
BRACKET
24 282954400106 ASSY REGISTRATION PLATE LAMP 2
25 282954400117 ASSY RECTANGULAR REVERSE LAMP 1
26 282954400151 ROOF LAMP BLACK COLOUR MEDIUM 1 WITH SHORTER PIG
LENGTH TAIL
27 282954409903 REFLEX REFLECTOR (WHITE) 2
28 263254504602 FLASHER 12V 1
30 270254509930 STOP LIGHT SWITCH,M10 X 125 1
31 282954500105 COMBI SWITCH 1
32 282954500104 STEERING LOCK CUM IGNITION SW 1
34 282954600174 W/H MAIN (START-STOP) -M/S YAZAKI 1
35 282954600175 W/H ENGINE(START-STOP)-YAZAKI 1
36 282954406309 COVER FOR REVERSE LAMP CUTOUT 1

195
54.54.02 ELECTRICAL EQUIPMENTS - START STOP ARRANGEMENT GROUP 54

CHASSIS TYPE: 445221

196
54.54.02 ELECTRICAL EQUIPMENTS - START STOP ARRANGEMENT GROUP 54

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282954209944 DUAL_TEMPERATURE_SENSOR_M16_ACE 1
2 282954200140 ASSLY. START-STOP CONTROLLER WITH 1
BKT.
4 282954509907 AUTO STOP ON-OFF SWITCH 1
5 282954409941 DASHBOARD IND. LAMP FOR 1
START-STOP SYSTE
6 261454509901 STARTER PUSH BUTTON SWITCH 1
7 284254209907 VEHICLE SPEED SENSOR-VDO 1
8 282954100127 ACE START STOP SYS ASSY.BATTERY 1
STUD LOC
9 282954100126 ACE START STOP SYS ASSY.BATTERY 1
CLAMP
10 282954508201 ACE START STOP SYS PIANNO SW MTG 1
BKT
11 282954406310 SPECIAL NUT - M/s.MINDA 4
12 282954100130 ASSLY. BATTERY CLAMPING STUD - 1
START-STO
13 287154509906 STOP LIGHT SWITCH -2C/O NO&NC FIAT 1
M/S M

197
58.58.01 TOOLS GROUP 58

CHASSIS TYPE: ALL

198
58.58.01 TOOLS GROUP 58

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
282958900102 ASSY.SCISSORS JACK WITH HANDLE 1

199
60.60.01A CAB PARTS GROUP 60

CHASSIS TYPE: 445011; 445010; 445011

200
60.60.01A CAB PARTS GROUP 60

CHASSIS TYPE: 445011; 445010; 445011

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282960100129 ASSY.BODY SHELL WITH FRAME 1 BODY IS SUPPLIED
COMPLETE PAINTED TOGETHER WITH
FRAME
2 282972000109 ASSY. FRONT DOOR SHELL LH (CED 1
COATED)
2 282972000110 ASSY. FRONT DOOR SHELL RH (CED 1
COATED)
3 282988800101 ASSY FRONT PANEL OUTER 1
– 269981116338 T EMBLEM 1
– 282988806303 MOULD - FRONT PANEL SEAL 1
4 282961600109 ASSY ENGINE COVER 1
-- 282961600134 ASSY. COVER (OIL FILLING CUTOUT) 1
-- 282962508201 SUPPORT PANEL-WINDSHIELD 1
7 282960600102 ASSY. DASHBOARD CROSS MEMBER 1

201
60.60.01B CAB PARTS GROUP 60

CHASSIS TYPE: 445056; 445056

202
60.60.01B CAB PARTS GROUP 60

CHASSIS TYPE: 445056; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282960100129CN ASSY.BODY SHELL WITH FRAME 1 BODY IS SUPPLIED
COMPLETE - IRISH CREAM TOGETHER WITH
FRAME
2 282972000109 ASSY. FRONT DOOR SHELL LH (CED 1
COATED)
2 282972000110 ASSY. FRONT DOOR SHELL RH (CED 1
COATED)
3 282988800101CN ASSY FRONT PANEL OUTER - IRISH 1
CREAM
– 269981116338 T EMBLEM 1
– 282988806303 MOULD - FRONT PANEL SEAL 1
4 282961600109 ASSY ENGINE COVER 1
-- 282961600134 ASSY. COVER (OIL FILLING CUTOUT) 1
-- 282962508201 SUPPORT PANEL-WINDSHIELD 1
7 282960600102 ASSY. DASHBOARD CROSS MEMBER 1

203
60.60.01C CAB PARTS GROUP 60

CHASSIS TYPE: 445051; 445051

204
60.60.01C CAB PARTS GROUP 60

CHASSIS TYPE: 445051; 445051

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282960100129CN ASSY.BODY SHELL WITH FRAME 1 BODY IS SUPPLIED
COMPLETE - IRISH CREAM TOGETHER WITH
FRAME
2 282972000109 ASSY. FRONT DOOR SHELL LH (CED 1
COATED)
2 282972000110 ASSY. FRONT DOOR SHELL RH (CED 1
COATED)
3 282988800101CN ASSY FRONT PANEL OUTER - IRISH 1 FOR SELECTION
CREAM
3 282988800101EP ASSY FRONT PANEL OUTER - YELLOW 1 FOR SELECTION
– 269981116338 T EMBLEM 1
– 282988806303 MOULD - FRONT PANEL SEAL 1
4 282961600109 ASSY ENGINE COVER 1
-- 282961600134 ASSY. COVER (OIL FILLING CUTOUT) 1
-- 282962508201 SUPPORT PANEL-WINDSHIELD 1
7 282960600102 ASSY. DASHBOARD CROSS MEMBER 1

205
60.60.01D CAB PARTS GROUP 60

CHASSIS TYPE: 445050

206
60.60.01D CAB PARTS GROUP 60

CHASSIS TYPE: 445050

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282960100161CN ASSY.BODY SHELL WITH FRAME 1 BODY IS SUPPLIED
COMPLETE - IRISH CREAM TOGETHER WITH
FRAME
2 282972000109 ASSY. FRONT DOOR SHELL LH (CED 1
COATED)
2 282972000110 ASSY. FRONT DOOR SHELL RH (CED 1
COATED)
3 282988800101CN ASSY FRONT PANEL OUTER - IRISH 1
CREAM
– 269981116338 T EMBLEM 1
– 282988806303 MOULD - FRONT PANEL SEAL 1
4 282961600109 ASSY ENGINE COVER 1
- 282961600134 ASSY. COVER (OIL FILLING CUTOUT) 1
- 282962508201 SUPPORT PANEL-WINDSHIELD 1
7 282960600102 ASSY. DASHBOARD CROSS MEMBER 1
8 282970100116 ASSY SKIRT REAR DRIVE CHASSIS 1

207
60.60.01E CAB PARTS GROUP 60

CHASSIS TYPE: 445010

208
60.60.01E CAB PARTS GROUP 60

CHASSIS TYPE: 445010

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282960100129 ASSY.BODY SHELL WITH FRAME 1 BODY IS SUPPLIED
COMPLETE PAINTED TOGETHER WITH
FRAME
2 282972000109 ASSY. FRONT DOOR SHELL LH (CED 1
COATED)
2 282972000110 ASSY. FRONT DOOR SHELL RH (CED 1
COATED)
3 282988800101EP ASSY FRONT PANEL OUTER - YELLOW 1
– 269981116338 T EMBLEM 1
– 282988806303 MOULD - FRONT PANEL SEAL 1
4 282961600109 ASSY ENGINE COVER 1
-- 282961600134 ASSY. COVER (OIL FILLING CUTOUT) 1
-- 282962508201 SUPPORT PANEL-WINDSHIELD 1
7 282960600102 ASSY. DASHBOARD CROSS MEMBER 1

209
60.60.01F CAB PARTS GROUP 60

CHASSIS TYPE: 445221

210
60.60.01F CAB PARTS GROUP 60

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282960100224 ASSY CAB COMPLETE ACE-EX 1
2 282972000109 ASSY. FRONT DOOR SHELL LH (CED 1
COATED)
2 282972000110 ASSY. FRONT DOOR SHELL RH (CED 1
COATED)
3 282988800101FK ASSY FRONT PANEL OUTER 1
_CNG_GREEN
4 282961600109 ASSY ENGINE COVER 1
- 269981116338 T EMBLEM 1
- 282961600134 ASSY. COVER (OIL FILLING CUTOUT) 1
- 282962508201 SUPPORT PANEL-WINDSHIELD 1
7 282960600102 ASSY. DASHBOARD CROSS MEMBER 1

211
60.67.01 FRONT WINDSHIELD AND REAR GLASS GROUP 67

CHASSIS TYPE: ALL

212
60.67.01 FRONT WINDSHIELD AND REAR GLASS GROUP 67

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282967100101 ASSY. WINDSHIELD GLASS 1
2 282967106301 MOULD -GLASS WINDSHIELD 1
3 282967800102 ASSY REAR SLIDING WINDOW 1
4 282967806301 MOULD - GLASS REAR WINDSHIELD 1

213
60.68.01 DASHBOARD GROUP 68

CHASSIS TYPE: ALL

214
60.68.01 DASHBOARD GROUP 68

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282968900101 ASSY DASHBOARD 1
4 282968906302 NACELLE FRONT 1
5 282968906303 NACELLE REAR 1
6 282968906307 BEZEL INSTRUMENT CLUSTER 1
7 282968906308 BAZEL DIGITAL CLOCK 1
10 282968906304 CAP DASHBOARD MTG. 2
– 269854506303 DUMMY PIANO SWITCH COVER 1

215
60.70.01 LOAD BODY GROUP 70

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445056

216
60.70.01 LOAD BODY GROUP 70

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282970000107 ASSY 2.2M LOAD BODY (SIDE FIXED) 1 FOR SELECTION
ARTICT_WHITE
1 282970000107CN ASSY 2.2M LOAD BODY (SIDE FIXED) 1 FOR SELECTION
IRISH_CREAM
3 282970208201 FRONT PANEL - SIDE FIXED 1
4 282970308201 SIDE PANEL LH - SIDE FIXED 1
5 282970308202 SIDE PANEL RH - SIDE FIXED 1
6 282970408201 TAIL GATE PANEL 1
7 282970906308 RUBBER PAD, LOADBODY MTG. 10 FOR LOAD BODY SIDE
FIXED
– 282970904201 ASSY TOGGLE CLAMP 2

217
60.70.02 LOAD BODY GROUP 70

CHASSIS TYPE: 445221

218
60.70.02 LOAD BODY GROUP 70

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282970000102 ASSY LOAD BODY SIDE DROP 1
3 282970208202 FRONT PANEL - SIDE DROP 1
4 282970308203 SIDE PANEL LH - SIDE DROP 1
5 282970308204 SIDE PANEL RH - SIDE DROP 1
6 282970408201 TAIL GATE PANEL 1
7 282970906308 RUBBER PAD, LOADBODY MTG. 10
– 282970904201 ASSY TOGGLE CLAMP 4

219
60.72.01 FRONT DOOR FITMENT GROUP 72

CHASSIS TYPE: ALL

220
60.72.01 FRONT DOOR FITMENT GROUP 72

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 282972306307 MOULD DUST SEAL LH 2
3 282972300107 ASSY. DOOR HINGE LH 2
3 282972300108 ASSY. DOOR HINGE RH 2
5 282972300103 ASSY. CHECK STRAP 2
7 282972303301 BRACKET CHECK STRAP MTG. 2
-- 267872306703 CHECK STRIP PIN 2
10 282972306306 DOOR PULL HANDLE 2
12 282972700101 ASSY. DOOR PAD LH 1
12 282972700102 ASSY. DOOR PAD RH 1
13 265472700103 DOOR TRIM CLIP 14
14 282972506307 MOULD PRIMARY SEAL LH 1
14 282972506308 MOULD PRIMARY SEAL RH 1
15 267872300113 STRIKER 2
– 282972300109 FRONT DOOR OUTER BELT LH 1
– 282972300110 FRONT DOOR OUTER BELT RH 1
– 282972300111 FRONT DOOR INNER BELT LH 1
– 282972300112 FRONT DOOR INNER BELT RH 1

221
60.72.02 FRONT DOOR GLASS GROUP 72

CHASSIS TYPE: ALL

222
60.72.02 FRONT DOOR GLASS GROUP 72

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 282972500101 ASSY GLASS GUIDE CHANNEL FR LH 1
2 282972500104 ASSY GLASS GUIDE CHANNEL FR RH 1
4 282972506301 MOULD GLASS RUN CHANNEL LH 1
4 282972506302 MOULD GLASS RUN CHANNEL RH 1
5 282972502301 REGULATING GLASS FR DOOR LH 1
5 282972502302 REGULATING GLASS FR DOOR RH 1
6 269972306311 GROMMET (GLASS PANE) 4
7 269972500111 ASSY PIN (GLASS PANE) 2
9 282972500105 ASSY WINDOW REGULATOR LH 1
9 282972500106 ASSY WINDOW REGULATOR RH 1
11 282972500110 ASSY HANDLE (WINDOW WINDING) 2

223
60.72.03 DOOR LOCK AND LINKS GROUP 72

CHASSIS TYPE: ALL

224
60.72.03 DOOR LOCK AND LINKS GROUP 72

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 269872300102 ASSY. OUTER HANDLE LH 1
1 269872300103 ASSY. OUTER HANDLE RH 1
4 264172306302 POP-UP KNOB 2
5 269872306319 GROMET POP-UP KNOB 2
6 282972306005 LINK POP-UP KNOB LH 1
6 282972306006 LINK POP-UP KNOB RH 1
7 282972300119 ASSY DOOR LATCH LH 1
7 282972300120 ASSY DOOR LATCH RH 1
10 282972306008 LINK LOCK BARREL 2
– 282972300123 KIT ASSY LOCK CONSISTING OF : 1
11 LOCK BARREL FRONT DOOR 1
– SNAP CONNECTOR 1
– STEERING LOCK CUM IGNITION SWITCH 1
12 282972306001 LINK OUTER HANDLE 2
13 282972306003 LINK INNER HANDLE LH 1
13 282972306004 LINK INNER HANDLE RH 1
14 282972300116 ASSY. INNER HANDLE 2

225
60.81.01A INTERNAL AND EXTERNAL FITMENTS 1 GROUP 81

CHASSIS TYPE: 445010; 445011; 445010; 445011

226
60.81.01A INTERNAL AND EXTERNAL FITMENTS 1 GROUP 81

CHASSIS TYPE: 445010; 445011; 445010; 445011

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282981100116 ASSY ORVM (DOOR MOUNTED) LH 1
1 282981100117 ASSY ORVM (DOOR MOUNTED) RH 1
2 282981107703 RUBBER PAD ORVM MTG. 1
3 282981806301 MASCOT FOR ACE 1
4 282981100106 INNER REAR VIEW MIRROR 1
6 282981400101 ASSY UTILITY POCKET 1
7 282983106301 VENTILATION DUCT LH 1
8 282983106302 VENTILATION DUCT RH 1
9 282983607701 RUBBER GASKET FOR VENTS 2
12 282981207701 INSULATION SEAL ENGINE COVER 1
FRONT
13 282981207702 INSULATION SEAL ENGINE COVER REAR 1
14 282972506307 MOULD PRIMARY SEAL LH 1
14 282972506308 MOULD PRIMARY SEAL RH 1
15 270181100101 VENTILATION GRILL FRONT 1
17 282961600134 COVER, OIL FILLING 1
18 282961607705 SEAL, OIL FILLING CUTOUT 1

227
60.81.01B INTERNAL AND EXTERNAL FITMENTS 1 GROUP 81

CHASSIS TYPE: 445051; 445056; 445051; 445050; 445056

228
60.81.01B INTERNAL AND EXTERNAL FITMENTS 1 GROUP 81

CHASSIS TYPE: 445051; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282981100116 ASSY ORVM (DOOR MOUNTED) LH 1
1 282981100117 ASSY ORVM (DOOR MOUNTED) RH 1
2 282981107703 RUBBER PAD ORVM MTG. 1
3 282981806302 MASCOT FOR ACE-HT 1
4 282981100106 INNER REAR VIEW MIRROR 1
6 282981400101 ASSY UTILITY POCKET 1
7 282983106301 VENTILATION DUCT LH 1
8 282983106302 VENTILATION DUCT RH 1
9 282983607701 RUBBER GASKET FOR VENTS 2
12 282981207701 INSULATION SEAL ENGINE COVER 1
FRONT
13 282981207702 INSULATION SEAL ENGINE COVER REAR 1
14 282972506307 MOULD PRIMARY SEAL LH 1
14 282972506308 MOULD PRIMARY SEAL RH 1
15 270181100101 VENTILATION GRILL FRONT 1
17 282961600134 COVER, OIL FILLING 1
18 282961607705 SEAL, OIL FILLING CUTOUT 1

229
60.81.01C INTERNAL AND EXTERNAL FITMENTS GROUP 81

CHASSIS TYPE: 445221

230
60.81.01C INTERNAL AND EXTERNAL FITMENTS GROUP 81

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282981100116 ASSY ORVM (DOOR MOUNTED) LH 1
1 282981100117 ASSY ORVM (DOOR MOUNTED) RH 1
2 282981107703 RUBBER PAD ORVM MTG. 1
3 282981806301 MASCOT FOR ACE 1
4 282981100106 INNER REAR VIEW MIRROR 1
6 282981400101 ASSY UTILITY POCKET 1
7 282983106301 VENTILATION DUCT LH 1
8 282983106302 VENTILATION DUCT RH 1
9 282983607701 RUBBER GASKET FOR VENTS 2
12 282981207701 INSULATION SEAL ENGINE COVER 1
FRONT
13 282981207702 INSULATION SEAL ENGINE COVER REAR 1
14 282972506307 MOULD PRIMARY SEAL LH 1
14 282972506308 MOULD PRIMARY SEAL RH 1
15 270181100101 VENTILATION GRILL FRONT 1
17 282961600134 COVER, OIL FILLING 1
18 282961607705 SEAL, OIL FILLING CUTOUT 1
– 282955106301 STICKER LH ACE EX 1
– 282955106302 STICKER RH ACE EX 1

231
60.81.02 INTERNAL AND EXTERNAL FITMENTS 2 GROUP 81

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

232
60.81.02 INTERNAL AND EXTERNAL FITMENTS 2 GROUP 81

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282981100104 SUNVISOR 1
3 282969506301 HEADLINER 1
6 282981100110 GRAB HANDLE 1
7 282969106301 A PILLAR TRIM UPPER LH 2
7 282969106302 A PILLAR TRIM UPPER RH 2
10 282981106303 COVER B PILLAR LH 2
10 282981106304 COVER B PILLAR RH 2
13 282981106308 COVER UNDER DASHBOARD LH 1
13 282981106309 COVER UNDER DASHBOARD RH 1
15 282968706302 PVC MATT WITH KINIFOAM 1

233
60.81.03 INTERNAL AND EXTERNAL FITMENTS GROUP 81

CHASSIS TYPE: 445221

234
60.81.03 INTERNAL AND EXTERNAL FITMENTS GROUP 81

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282981100104 SUNVISOR 1
3 282969506301 HEADLINER 1
6 282981100110 GRAB HANDLE 1
7 282969106301 A PILLAR TRIM UPPER LH 2
7 282969106302 A PILLAR TRIM UPPER RH 2
13 282981106308 COVER UNDER DASHBOARD LH 1
13 282981106309 COVER UNDER DASHBOARD RH 1
15 282968706302 PVC MATT WITH KINIFOAM 1

235
60.82.01 WINDSHIELD WASHER GROUP 82

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

236
60.82.01 WINDSHIELD WASHER GROUP 82

CHASSIS TYPE: 445010; 445011; 445010; 445011; 445051; 445056; 445051; 445050; 445056

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282982400120 ASSY.WIPER MOTOR WITH MTG. BKT 1
2 282982400121 KIT FRONT WIPER SYSTEM CONSISTING 1
OF :-
WHEEL BOX DRIVER SIDE 1
WHEEL BOX CO-DRIVER SIDE 1
WIPER LINK 128MM 1
WIPER LINK 430MM 1
7 269882407502 RUBBER BOOT(ASSY.WIPER WHEEL BOX) 2
8 282982400115 ASSY.WIPER ARM & BLADE DRIVER SIDE 1
9 282982400114 ASSY. WIPER ARM & BLADE CO-DRIVER 1
SIDE

237
60.82.02 WINDSHIELD WIPER GROUP 82

CHASSIS TYPE: 445221

238
60.82.02 WINDSHIELD WIPER GROUP 82

CHASSIS TYPE: 445221

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282982400120 ASSY.WIPER MOTOR WITH MTG. BKT 1
2 282982400121 KIT FRONT WIPER SYSTEM CONSISTING 1
OF :-
WHEEL BOX DRIVER SIDE 1
WHEEL BOX CO-DRIVER SIDE 1
WIPER LINK 128MM 1
WIPER LINK 430MM 1
6 282982400125 KIT WASHER SYSTEM CONSISTING OF 1
ASSY. PUMP - M/s.TATA FICOSA 1
TANK UNIT - TATA FICOSA 1
TEE JOINT - M/s.TATA FICOSA 1
FEXIBLE PIPE 1
FLEXIBLE PIPE CO-DRIVER SIDE 1
EXTENSION PIECE 1
FLEXIBLE PIPE DRIVER SIDE 1
7 282982407501 RUBEER BOOT (WHEEL BOX) 2
– 282982407502 RUBBER GROMMET 1
8 282982400115 ASSY.WIPER ARM & BLADE DRIVER SIDE 1
9 282982400114 ASSY. WIPER ARM & BLADE CO-DRIVER 1
SIDE

239
60.88.01 BUMPER GROUP 88

CHASSIS TYPE: ALL

240
60.88.01 BUMPER GROUP 88

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282988506301 FRONT BUMPER 1
4 282988506701 ADJUSTABLE SCREW 2

241
60.91.01 SEATS GROUP 91

CHASSIS TYPE: ALL

242
60.91.01 SEATS GROUP 91

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282991000104 ASSY DRIVER SEAT 1
2 282994000102 ASSY CO-DRIVER SEAT 1
3 282981100108 ASSY DRIVER SEAT TIE 1
4 282988700101 TOGGLE CLAMP 4

243
60.91.02 SEAT BELT KIT GROUP 91

CHASSIS TYPE: ALL

244
60.91.02 SEAT BELT KIT GROUP 91

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
282991500107 ASSY SEAT BELT KIT COMPLETE-ELR 1
CONSISTS OF :
1 SEAT BELT KIT LH - ELR 1
2 SEAT BELT KIT RH - ELR 1
3 ASSY STEM BUCKLE LH 1
4 ASSY STEM BUCKLE RH 1

245

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