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Cjce 22114
Cjce 22114
Rajinder Pal*
Department of Chemical Engineering, University of Waterloo, Waterloo, Ontario N2L 3G1, Canada
The viscous behaviour of concentrated suspensions of solid particles in non‐Newtonian power‐law fluids is discussed here. After a brief review of the
existing models, new models are presented for the constant shear‐rate relative viscosity of concentrated suspensions with power‐law matrices. To
validate the models, experimental work is carried out on the rheology of suspensions of glass beads in aqueous polymer solution using a controlled
stress rheometer. The volume fraction of particles is varied from 0 to 44.9 %. The experimentally measured flow curves of suspensions are described
satisfactorily using the proposed models.
S
uspensions of solid particles in Newtonian and non‐Newtoni-
an fluids form a large group of materials of industrial ratio of suspension viscosity at a given stress h|t to the matrix
importance.[1,2] Therefore, many experimental and theoretical viscosity at the same shear stress hm|t:
studies have been carried out on the influence of particle concen-
tration on the rheology of suspensions. However, the majority of hjt
hr;t ¼ : ð2Þ
work on suspension rheology is restricted to suspensions of particles hm jt
in Newtonian fluids. Only a handful of studies have been published
on the development of predictive models for the viscosity of
concentrated suspensions of solid particles in non‐Newtonian
True relative viscosity (hr,t)
fluids.[3–8] The existing models, however, fail to provide satisfactory
predictions of the shear‐dependent viscosity of suspensions of The true relative viscosity hr,t at any given shear rate g_ is defined as
particles in non‐Newtonian fluids. the ratio of suspension viscosity at a given shear rate hjg_ to the
In this article, new models are developed for the viscosity of matrix viscosity at the actual average shear rate g_m experienced
concentrated suspensions of particles in non‐Newtonian power‐ by the matrix fluid:
law fluids. To validate the models, experimental work has been
carried out on the rheology of suspensions of glass beads in hjg_
hr;t ¼ : ð3Þ
aqueous polymer solution using a controlled stress rheometer. hm jg_m
166 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING VOLUME 93, JANUARY 2015
_ can be
average rate of energy dissipation in the suspension (E) (II) Calculate the constant‐shear‐rate relative viscosity hr;g_ of
qffiffiffiffiffiffiffi
written as
suspension at a shear rate of g_ 2m .
Z (III) Calculate the macroscopic shear rate g_ from Equation (12).
1
E_ ¼ hm g_ 2m dV ¼ ð1 fÞ hm g_ 2m ¼ ð1 fÞ hm g_ 2m ð4Þ
V Using the abovementioned procedure, one can generate g_ versus
ð1fÞV qffiffiffiffiffiffiffi
g_ 2m data. The true relative viscosity hr,t can then be calculated at
where V is the volume of the suspension, f is the volume fraction of any shear rate g_ from the suspension flow curve.
particles, g_ m is the local shear rate in the matrix fluid, g_ 2m is the
average of square of local shear rate experienced by the matrix
qffiffiffiffiffiffiffi EXISTING MODELS
fluid, and h m is the matrix viscosity evaluated at g_ 2m . For
Theoretical Models
suspensions it is also possible to write
Tanaka and White[3] developed an expression for constant‐shear‐
E_ ¼ hjg_ g_ 2 ð5Þ rate relative viscosity hr;g_ of concentrated suspensions, using the
cell‐model approach of Frankel and Acrivos.[9] The matrix fluid
was assumed to follow power‐law behaviour. The Tanaka and
where g_ is the macroscopic shear rate applied to the suspension. White[3] expression for hr;g_ is as follows:
From Equations (4) and (5), it follows that h i12n
hr;g_ ¼ C ðfm jfÞ1=3 1 ð13Þ
hjg_ g_ 2 ¼ ð1 fÞ hm g_ m
2 ; ð6Þ
! where fm is the maximum packing volume fraction of particles and
hjg_ g_ 2m C is a constant. Since the right‐hand‐side of this equation is
¼ hr;t jg_ ¼ ð1 fÞ : ð7Þ
hm g_ 2 independent of shear‐rate, the presence of particles does not affect
the shear‐rate dependence of viscosity. The addition of particles to
a non‐Newtonian matrix simply shifts the viscosity‐versus‐shear
Now we assume that the suspension follows power‐law rate curve vertically upwards without affecting the shape of the
behaviour, that is curve, that is, the power‐law index n remains constant.
The limitations of the Tanaka and White model are as follows:
hjg_ ¼ Kg_ n1 (a) it is valid only in the limiting case of f ! fm, that is, highly
n1 ð8Þ
¼ Kðg_ 2 Þ 2 concentrated suspensions; (b) when the power law index n of the
matrix is 0.5, the constant‐shear‐rate viscosity hr;g_ predicted by the
where K and n are power‐law constants. From Equation (8), one model is constant, independent of the volume fraction of particles.
can write This is clearly not in agreement with the experimental observa-
tions; and (c) the model contains an unknown constant C.
!n1 Jarzebski[4] also extended the cell‐model approach of Frankel
hj g_ 2
2
and Acrivos[8] to highly concentrated suspensions of particles in a
g_ ¼ ; ð9Þ
pffiffiffiffiffi g_ 2m non‐Newtonian matrix. The matrix fluid and the suspension were
h 2
g_ m assumed to follow power‐law behaviour. It was further assumed
that the power‐law index (n) for the matrix and the suspension are
0 1n1
2
the same although the consistency index (K) increases with the
g_ 2 B hjg_ C addition of particles. He derived the following expression for
¼ @ A : ð10Þ
g_ 2m hpffiffiffiffi the constant‐shear‐rate relative viscosity hr;g_ of suspension:
g_ 2
m
12 n
27 2n þ 1 n 1 2
hr;g_ ¼ I ð14Þ
From Equations (7) and (10), it follows that 8 n 24
g_ 2
B ð1 fÞ hm C g_ 2m Z
¼ @ ; ð11Þ
pffiffiffiffiffi A
pj2
g_ 2 sinnþ2 u cosu du
g_ 2m h 2 I¼ h i2nþ1 : ð15Þ
g_ m 1
o ðfjfm Þ3 cosu
0 1ðnþ1
2
Þ
g_ 2 B 1f C This integral has to be solved numerically. Its value varies with n
¼ B C
@ qffiffiffiffiffiffi A : ð12Þ
g_ 2m and f/fm. According to Equation (14), the influence of dispersed‐
hr;g_
g_ 2m phase concentration on hr;g_ increases with the increase in power‐
law index n. When n ¼ 1, Equation (14) reduces to the Frankel
and Acrivos equation for the viscosity of a highly concentrated
Equation (12) allows one to calculate the average shear rate in
suspension of solid spherical particles in Newtonian fluid.
the matrix fluid using the following procedure:
The main limitations of the Jarzebski model (Equation (14))
(I) Assume any value of average shear rate in the matrix fluid are as follows: (a) it is valid only in the limiting case of f ! fm,
qffiffiffiffiffiffiffi that is, highly concentrated suspensions; and (b) the integral I
g_ 2m . (Equation (15)) has to be solved numerically.
VOLUME 93, JANUARY 2015 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING 167
Kawase and Ulbrecht[5] used Happel’s free‐surface cell model[10]
to develop an expression for the viscosity of concentrated f 2:5nfm
suspensions of particles in power‐law liquids. hr;g_ ¼ 1 : ð21Þ
fm
Their expression of hr;g_ is as follows:
0 1n1
2
1 þ ℓ5
B 3 C
hr;g_ ¼ 2@ A x
3 1 3 5 6
1 ℓ þ ℓ ℓ
2 2
0 0 11
2 5
9nðn 1Þ B 1 þ ℓ ð16Þ
B 3 3 CC
@12A2 þ 2A3 þ 4nð2n 1Þðn þ 1ÞA1 þ ðn 1Þ @ AA
2 2ð2n þ 1Þ 3 1 3 5 6
1 ℓ þ ℓ ℓ
2 2
3ð22n2 þ 29n þ 2Þ
2n þ 1
where ℓ is the ratio of cell radius to particle radius, given as 0.605/ These equations are modifications of the equations for
f, and Newtonian suspensions. Equation (20) is a modification of the
1 3 þ 2ℓ5 nðn 1Þ 2
2ℓ 3ℓ þ 7ℓ1 6 þ 6ℓ1 lnℓ
2 2 3ℓ1 þ 3ℓ5 2ℓ6 2ð2n þ 1Þ ð17Þ
A1 ¼ ;
2 ð2n2 þ nÞℓ2nþ3 þ ð2n2 þ nÞℓ2nþ2 2 n2 þ n 1 ℓ2n þ 2nℓ1 ð2n þ 1Þ
3 3 3
Empirical Models
A number of empirical models have been proposed to describe the
viscosity of suspensions of particles in power‐law fluids. Barnes,[7]
in his detailed review of the rheology of filled viscoelastic systems,
suggested the following expressions for the constant shear‐rate
relative viscosity of suspensions with power‐law matrices:
2n
f
hr;g_ ¼ 1 ; ð20Þ
fm Figure 1. Relative viscosity predicted by Kawase and Ulbrecht model for
suspension of solid particles in pseudoplastic (n < 1) matrix fluid.
168 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING VOLUME 93, JANUARY 2015
suspension of solid spherical particles in power‐law fluid can be
derived readily. From Equations (7) and (24), it follows that
g_ 2m 1 þ 2:5f
¼ : ð25Þ
g_ 2 1f
nþ1 1n
hr;g_ ¼ ð1 þ 2:5 fÞ 2 ð1 f Þ2 : ð26Þ
This expression for hr;g_ is valid for dilute suspensions in the limit
f ! 0. Upon expansion, Equation (26) gives
nþ1 1n
hr;g_ ¼ 1 þ 2:5 f þ… 1 f þ …:
2 2
ð27Þ
nþ1 n1
¼ 1 þ 2:5f þ f þ …::
2 2
VOLUME 93, JANUARY 2015 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING 169
df/(1 f), rather than df, when new particles are added. As a
result, Equation (29) is revised as
dh nþ1 n1 df
¼ 2:5 þ : ð31Þ
h 2 2 1f
hr;g_ ¼ ð1 fÞ½2:5ð 2 Þ þ ð 2 Þ :
nþ1 n1
ð32Þ
½2:5ðnþ1
2 Þ þ ð 2 Þfm
n1
f
hr;g_ ¼ 1 : ð36Þ
fm
170 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING VOLUME 93, JANUARY 2015
Figure 5. Particle size distribution of glass beads.
EXPERIMENTAL WORK
Materials
The solids used for the preparation of solids‐in‐liquid suspensions
were glass beads, supplied by Flex‐O‐Lite, Inc. Figure 5 shows the
particle size distribution of the glass beads. The Sauter mean
diameter of the glass beads was 92 mm. The polymer used for the
preparation of dispersion medium (matrix or continuous‐phase) of
suspensions was Hercules cellulose gum ‐ type 7H4F PM. Cellulose
gum is purified sodium carboxymethyl cellulose (CMC) with a
minimum purity of 99.5 %. It is an anionic water‐soluble polymer
used in a broad range of applications in the cosmetic, food,
pharmaceutical, paper, coatings and other industries. The approxi-
mate molecular weight of the polymer is 7 105. In order to
facilitate uniform dispersion of glass beads in the polymer solution,
a non‐ionic water‐soluble surfactant Triton X‐100 was used. The
water used throughout the experiments was deionized.
DISCUSSION
Figures 6 and 7 show the flow curves for polymeric matrix and
suspensions of spherical glass beads in matrix. In Figure 6, the data
are plotted as apparent viscosity versus shear rate and in Figure 7,
the same data are re‐plotted as apparent viscosity versus shear Figure 7. Flow curves of matrix and suspensions as apparent viscosity
stress. The matrix (polymer solution) and suspensions exhibit versus shear stress.
VOLUME 93, JANUARY 2015 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING 171
sions often exhibit shear‐thickening behaviour[19] accompanied by
abrupt changes in the microstructure and shear stress. However, we
did not observe any such effects. The suspensions exhibited only
shear‐thinning behaviour over the range of macroscopic shear rates
covered in our experiments. There were no wall effects and
sedimentation of particles observed in our measurements. The
measurements were reproducible and the apparent viscosity versus
shear rate data for the highly concentrated suspension (f ¼ 0.449)
obtained using different gap widths between the parallel plates were
found to fall on the same curve.
Figure 8 shows the application of power‐law model (Equa-
tion (8)) to matrix fluid. As can be seen the matrix can be described
adequately by power‐law model. The plot of apparent viscosity
versus shear rate is linear on a log‐log scale. The power law index n
of the matrix fluid is 0.555. This power‐law index is used in the
models to predict the flow curves of suspensions. Figure 9 shows
Figure 8. Application of power‐law model to matrix fluid. comparisons between model predictions and experimental data for
suspensions with particle volume fractions of 0.176 and 0.289.
Model 3 (Equation (34)) describes the data very well, especially in
the shear rate range of about 0.1 to 100 s1. Outside this shear rate
shear‐thinning behaviour. The flow curves of suspensions and range, the experimental data tends to fall somewhat lower than the
matrix are nearly parallel to each other, except at a high particle predictions of Model 3. This is not unexpected as the matrix fluid
volume fraction of 0.449 at low shear rate or shear stress. The (see Figure 8) and suspensions tend to deviate from the power law
deviation of the highly concentrated suspension at low shear rates or behaviour at very low and very high shear rates. Models 1
low shear stresses is likely due to non‐hydrodynamic particle‐ (Equation (30)), 2 (Equation (32)) and 4 (Equation (36)) under
particle interactions. It should be noted that concentrated suspen- predict the viscosity of suspensions. Note that the predictions of
Figure 9. Comparison between model predictions and experimental data Figure 10. Comparison between model predictions and experimental data
for suspensions with particle volume fractions of 0.176 and 0.289 for suspensions with particle volume fractions of 0.377 and 0.449
(fm ¼ 0637). (fm ¼ 0.637).
172 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING VOLUME 93, JANUARY 2015
The following model describes the constant shear‐rate relative
viscosity of concentrated suspensions adequately:
"
#
2:5 nþ1 þ n1 f
hr;g_ ¼ exp 2 2
:
1 ffm
ACKNOWLEDGEMENTS
Financial support from NSERC is appreciated.
REFERENCES
[1] R. Pal, Rheology of Particulate Dispersions and Composites,
CRC Press, Boca Raton, USA 2007.
Figure 11. Comparison between model predictions and experimental data [2] R. K. Gupta, Polymer and Composite Rheology, 2nd edition
for a suspension with particle volume fraction of 0.449 (fm ¼ 0.68). Marcel Dekker, New York 2000.
[3] H. Tanaka, J. L. White, J. Non‐Newtonian Fluid Mech. 1980, 7,
333.
[4] G. J. Jarzebski, Rheol. Acta 1981, 20, 280.
some of these models are not shown in the figure for the sake of [5] Y. Kawase, J. J. Ulbrecht, Chem. Eng. Commun. 1983, 20, 127.
clarity. However, the Kawase and Ulbrecht model (Equation (16))
[6] J. Laven, H. N. Stein, J. Rheol. 1991, 35, 1523.
predicts the lowest values of viscosity.
Figure 10 compares model predictions with experimental data for [7] H. Barnes, Rheol. Rev. 2003, p. 1.
suspensions with particle volume fractions of 0.377 and 0.449. Once [8] R. I. Tanner, F. Qi, K. D. Housiadas, J. Non‐Newtonian Fluid
again, Model 3 gives the closest prediction of experimental values. Mech. 2010, 165, 1677.
Other proposed models (Models 1, 2, and 4) and the Kawase and [9] N. A. Frankel, A. Acrivos, Chem. Eng. Sci. 1967, 22, 417.
Ulbrecht model under predict the viscosity of suspensions. For the [10] J. Happel, J. Appl. Phys. 1957, 28, 1288.
most concentrated suspension with particle volume fraction of 0.449,
[11] D. Quemada, Rheol. Acta 1977, 16, 82.
Model 3 predicts values of viscosity lower than the experimental
values, especially at high shear rates. The agreement between the [12] I. M. Kriger, T. J. Dougherty, Trans. Soc. Rheol. 1959, 3, 137.
experimental data and predictions of Model 3 can be improved by [13] A. Einstein, Ann. Physik 1906, 19, 289.
using a different value of the maximum packing volume fraction fm. [14] A. Einstein, Ann. Physik 1911, 34, 591.
Note that thus far fm was taken to be 0.637 in the proposed models [15] R. Pal, J. Rheol. 2001, 45, 509.
(only Models 3 and 4 contain fm). Figure 11 shows comparison [16] R. Pal, J. Non‐Newtonian Fluid Mech. 2002, 105, 21.
between model predictions (using fm of 0.68) and experimental data
[17] R. Pal, J. Colloid Interface Sci. 2003, 263, 296.
of suspension with particle volume fraction of 0.449. Now the
agreement between the experimental data and predictions of Model 3 [18] M. Mooney, J. Colloid Sci. 1951, 6, 162.
is good. As the particles are not uniform in size (see Figure 5), it is [19] H. Barnes, J. Rheol. 1989, 33, 329.
justified to use a value of fm higher than 0.637 which corresponds [20] R. Pal, Ind. Eng. Chem. Res. 2001, 40, 5666.
to random close packing of uniform spheres. It is a well‐known fact
that fm increases with polydispersity of particles.[20]
Manuscript received February 11, 2014; revised manuscript received
March 24, 2014; accepted for publication April 9, 2014.
CONCLUSIONS
VOLUME 93, JANUARY 2015 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING 173