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Fluid-Physics-Module Experiments: Esa Special Publication No. 114
Fluid-Physics-Module Experiments: Esa Special Publication No. 114
Fluid-Physics-Module Experiments: Esa Special Publication No. 114
114
FLUID-PHYSICS-MODULE EXPERIMENTS
I. Da-Riva
ETSIA Aerodynamics Laboratory, University of Madrid, Spain
J.M. Ruesga
CASA Space Division, Madrid, Spain
ABSTRACT
Some floating-liquid-zone experiments performed under controlled conditions, and (ii) visualisation of
under reduced-gravity conditions are reviewed. Seve- the inner flow pattern.
ral types of instabilities are discussed, together with
the relevant parameters controlling them. It is shown Several topics connected with the nonisothermal
that the bounding values of these parameters could be nature and the phase-changes of floating zones are
increased, by orders of magnitude in several instances, presented. In particular, a mode of propagation
by selecting appropriate liquids. through the liquid zone for disturbances which could
appear in the melting solid/liquid interface is sug-
Two of the many problems that a Fluid-Physics Mo- gested. Although most research on floating liquid
dule, devised to perform experiments on floating zones is aimed at improving the crystal-growth pro-
zones in a space laboratory, would involve are dis- cess, some additional applications are suggested.
cussed: namely (i) procedures for disturbing the zone
1. INTRODUCTION
A Fluid-Physics Module is being considered by ESA The stability of equilibrium of the floating zone un-
to study several phenomena connected with the der the large variety of disturbances that could arise,
hydrodynamics of floating liquid zones. Floating li- either accidentally or intentionally, in the space labo-
quid zones have been widely used, for the last twenty ratory is a matter of great concern. This seemingly
years, to avoid container contamination in crystal simple fluid-dynamical stability problem is far from
growth. In the terrestrial laboratory, the maximum being solved, so that a set of carefully planned, simple
stable length of a vertically suspended liquid zone is experiments should be performed in the near future.
controlled by the balance between hydrostatic pres-
sure, which increases with the distance to the top Several problems that could be connected with future
of the zone, and surface-tension forces. The use of a effort in this area will be discussed in this paper,
reduced-gravity environment removes some of the which is organised as follows: First of all, experi-
constraints imposed on the length of the floating ments on liquid floating zones which have been per-
zone, greatly reduces the buoyancy-induced convec- formed either on earth, under neutral buoyancy con-
tion, and renders the zone itself inherently more ditions, or on board spacecraft are briefly reviewed.
accessible than on earth. The instabilities that have been detected, together
266 I. DA-RIVA & J.M. RUESGA
with the relevant parameters controlling them, are ing zone, which is the ultimate goal of any research
discussed. Reference is made to transparent, nonde- programme whose aim is to pave the way for future
gradable, nontoxic, nonflammable liquids which work on crystal growth in space, are then considered.
could be used in the future to go beyond the current The relevance of Taylor-Proudman columns in the
bounding values of the relevant parameters, and ex- propagation of small imperfections which appear in
plore the phenomena involved more thoroughly. the solid/liquid interface during melting is suggested.
Next, several methods of disturbing the equilibrium Other foreseen applications of the floating zone are
of the zone are considered and the feasibility of each mentioned. These or similar experiments which could
is discussed. Visualisation and data-acquisition re- be suggested in the future compel us to make as
quirements are also considered. Several topics connec- broad an approach as possible in the planning of our
ted with the nonisothermal and phase-changing float- research effort.
HOLLOW SHAFT
ADJUSTABLE CHUCK
GLASS TUBE
LUC1TE CONTAINER FLOATING ZONE
MINERAL OIL GLASS TUBE
ROTATING AND
SLIDING SEAL
FLEXIBLE
COUPLING VARIABLE SPEED MOTOR
LAB JACK
Figure 2. Sketch of the apparatus used by Carruthers & Grasso [4] to study the rotating floating liquid zone.
where p is the fluid density, a the surface tension, from rest. For the moment, the velocities will be mea-
and £2 the angular velocity. sured in a fixed co-ordinate system. Viscous boun-
dary layers are seen to form in the proximity of both
Similar results have been obtained theoretically by end discs. Apart from a very short acceleration pe-
Gillis [5] and by Martinez [6]. Both authors assumed riod, the boundary-layer flow is almost steady [8].
solid rotation; in particular, the last one pointed out Momentum is transferred through these boundary
the relevance of the above result for n = 1 /2. layers from the plates to the quiescent fluid. The
pressure is uniform, at least at the beginning of the
According to Carruthers & Grasso, n is an integer, process.
defining the mode of the instability, which seems to
depend quite sensitively on the boundary conditions Nonrotating fluid enters into the boundary layers; it
at the end support tubes. Closed-ended tubes resulted takes on a rotating motion by viscous action, and is
in n = 2 for all values of $2, while open-ended tubes then displaced by centrifugal forces away from the
showed instabilities between n=\ and n=2. However, plates toward the outer border of the liquid floating
the experimental results (Figure 4 of their paper) of zone. The fluid emerging from the boundary layer at
these authors tend to suggest that a value n=l/2 would some distance from the zone axis has a rotational
fit the results more closely at high rotation rates. velocity component. On the other hand, near the axis
of the zone an axial flow towards the plates is in-
The internal fluid flow patterns have been also visua- duced to ensure that the liquid propelled outwards in
lised by Carruthers & Grasso by using either neutral the boundary layer is replaced according to mass-pre-
buoyant bubbles or a water-ethanol solution coloured servation requirements.
with a dye. To discuss the fluid flow in detail would
take too long, but several considerations based on Early in the process, the fluid pattern near one of the
simple physics could be of interest here. Details con- plates is roughly as follows: a central core of nonro-
cerning rotating flows can be found in the monograph tating liquid going towards the disc is surrounded by
by Greenspan [7]. a rotating outer layer; near the disc an almost steady
boundary layer imparts both radial and rotational
Let us start with the case of equal iso-rotation spin-up momentum. The interface between the inner nonro-
268 I. DA-RIVA & J.M. RUESGA
tating core and the outer rotating layer recedes ally outwards in the Ekman layer. The fluid emerging
towards the axis, as the angular momentum is convec- from the boundary layer has an angular momentum
ted from the outer layer into the core. which is at least partially diffused towards the inner
core. This situation is reversed when the angular velo-
When a circular cylinder, of finite length L, full of city of the plate is less than that of the bulk fluid.
liquid is considered [8], instead of a floating zone, the
central core disappears after a given time, of the order Now, let us pursue this simple picture to predict the
o f i / t W ) 1 ' 2 [7], and the whole liquid mass takes on behaviour of the zone in the equal counter-rotation
a solid rotation. case. Both plates are rotating more rapidly than the
bulk liquid close to them. Angular momentum, of
The available evidence from Carruthers & Grasso opposite sign, is transferred from each plate to the
could indicate that, even in the case of floating liquid neighbouring liquid, through the corresponding/
zones subject to equal iso-rotation, the central core Ekman layer. In addition to its circumferential velo-
never disappears. It is true that the angular momen- city, the liquid outside the inner core has an axial
tum of the outer layer should be smaller than in the component toward the middle cross-section of the
case of the cylinder, whose wall contributes to the floating zone. An intermediate Ekman shear layer,
angular momentum through viscous shear, while the roughly parallel to both end discs, appears where
free surface of the floating zone does not. This would liquid arriving in both directions loses almost all its
indicate that the time required to reach the steady angular momentum, being sucked into the inner core
state would be larger in the floating-zone case. Never- and returning again to the end disc to restart the
theless, the angular momentum must be transferred cycle. Exchange between both halves of the zone will
to the inner core sooner or later. In addition, figures occur exclusively at the molecular level.
of equilibrium of floating zones under solid rotation
are shown to be stable mathematically.
CIRCULAR FLOATING
The co-existence of both end plates, with competing LAUNCH
RESTRAINS
ZONE
-* ^ SLIDE
DAC
the decay time of the superimposed axisym- eccentricity, but no lower value of eccentricity
metric perturbations. above which the instability appears can be esti-
(hi) The instability is attributed to the rotation axis mated at present.
The experiments just described concern floating These requirements limit somewhat the choice of
zones of very specific Hquids, so that it is not easy to Uquids to be used. What then are the ranges of the
ascertain the influence of the relevant physical para- characteristic parameters that could be achieved? ^
meters such as density, surface tension, viscosity, etc.
Figure 4 shows the effect of the viscosity ji, which
A trade-off has been made for Uquids that could be can be estimated in terms of the dimensionless
used to study the influence of these parameters. First-
ly the fact that experiments will be conducted on- to* WATER
DIMETHYL
DIMETHYL SILICONE 30 OOOCs > V > 20 Cs SILICONE
LIQUIDS
DIMETHYL SILICONE v=IO00Cs
DIMETHYL SILICONE u= 500Cs
1,3-BUTANEDiOL [52m 3]
DIETHYLENE GLYCOL
MOST
1-PROPANOL
BUTYL STEARATE ORGANIC
SOLVENTS
l-PROPANOL
Figure 4. Bounding values of the Ohnesorge number. Figure 6. Bounding values of the rotation parameter.
270 I. DA-RIVA & J.M. RUESGA
Ohnesorge Number Oh. It can be seen that for a given Figure 6 illustrates rotation effects. The range is now
zone length L, liquids are available to change Oh by much narrower, since pja is almost the same in all
more than three orders of magnitude. cases. A discontinuity in the range, for pja between
3xl0 4 and 4.5xl0 4 s2 m ^ can be seen in the figure.
Figure 5 shows the range of spin-up (or spin-down) No liquid has been found, satisfying the above-
characteristic times which can be achieved once the mentioned constraints, which could fill this gap.
zone length L and rotation rate Si have been fixed.
To study experimentally the stability of floating means of a small piston, the amplitude of whose vi-
zones in equilibrium requires the devising of simple bration will depend on the disturbance level and on
disturbance methods that allow: the piston cross-sectional area.
(i) easy control at the very low forcing levels used
(ii) predictability, by theoretical analysis, of the basic Theoretically, the analysis reduces to the superposi-
features present in the resulting configuration. tion of a variable intensity source on an otherwise
motionless floating zone. If the intensity of the
We will consider, among the many disturbances that source is given by Qelojt, where Q is the volume flow
could be imagined, induction of standing surface rate, linear superposition of disturbances is justified
waves in a nonrotating zone. A study of the surface provided that the dimensionless parameter
waves, controlled by surface tension, which appear in
the plane interface between two unbounded ideal
liquids at rest can be found in the classical book by
Ano
Lamb [10], while a fairly complete review-of the phe-
nomena involved is given by Levich [11]. For our
present purposes, it is sufficient to say that, when the is kept sufficiently below unity. The details of the
undisturbed configuration is a circular cylinder of ra- analysis are not appropriate here, but Figure 7 shows
dius R and length L, the critical frequency of the how the boundary of an otherwise cylindrical floating
disturbance/^ is given by zone, of an ideal liquid, between two infinite parallel
discs, is distorted by the oscillating source. It should
be noted that when QeltJt is positive, the fluid is
sucked out from the end disc, and conversely.
2n V pR*
Two remarks in connection with Figure 7:
where (i) In the case of short zones (L(R^l), no standing
k = rrnr/L wave is detected in the surface; rather the zone
expands and contracts, remaining cylindrical at
m = 1,2 is the wave number of the axial mode all stages.
(ii) The standing waves appear once the length-to-
n = 1,2 the wave number of the transverse mode radius ratio becomes larger than 2. Linear in-
viscid theory predicts that the amplitude of the
For typical zone sizes (R = 0.03 m, L = 0.1 m) and disturbance becomes infinitely large when the
fluid properties (Fig. 6), frequencies of the order of length-to-radius ratio approaches IT. This indicates
0.1 to 0.5 Hz result. that forcing should remain below fairly low le-
vels in order to study the behaviour of the zone
We will now discuss methods of introducing con- when it is as close as possible to its critical con-
trolled disturbances into a real experiment. A method figuration.
that looks both mechanically and analytically simple
is oscillatory injection and removal of a small volume Another disturbing method, which seems simple from
of liquid through an orifice in the centre of one of a mechanical point of view, is the axial vibration of
the end discs. The injection could be performed by one of the end discs. Unfortunately, analytical predic-
FLUID-PHYSICS-MODULE EXPERIMENTS 271
F= -£2Mo)
Figure 7. Free surface of an otherwise cylindrical e 0 being the permittivity of the outer gas. This force
floating zone disturbed by a pulsating is similar to capillary pressure, and unable to induce
source. disturbances by itself, although it strengthens distur-
bances propagating in an axialjlirection [13].
tion of the behaviour of the zone is not easy and, in On the other hand, if a radial field is imposed, the self
addition, to achieve low amplitudes (of the oider of field effect tends to produce instabilities, while the
0.1 mm) with the above-mentioned low frequencies imposed field is stabilising since the radially directed
poses fairly serious engineering problems. surface force density decays with the distance to the
axis.
A third (electrohydrodynamic) disturbing method
relies on electrical forces. A survey of electrical laws The electrohydrodynamic disturbance of the floating
pertinent to the study of electrical force effects in zone, with the purpose of studying its stability, has the
liquids can be found in Melcher & Taylor [12]. For following drawbacks, at least in the space labora-
present purposes, we only need the expression of the tory:
electrical force density in a liquid when there is no (i) The power required to establish the electric field
space charge; this can be written in the form (due to depends on the electrical resistivity of the liquid.
Korteweg-Helmholtz) The electrical resistivity varies by orders of
magnitude for the different candidate liquids.
Thus, for a given available power, the number of
2 candidate liquids will be drastically reduced,
greatly impairing the flexibility of the experi-
where ment whose aim is to study the influence of
several fluid-mechanical parameters, such as
£ — electric-field intensity [N/C] density, surface tension, viscosity, etc. on the be-
P = force density [N/m 3 ] haviour of the floating zone,
s = permittivity of a fluid particle [F/m] (ii) The electrodes used to impose the radial field
V = Nabla vector differential operator. would hinder access to the zone. Although the
use of a central rod and concentric cylindrical
electrodes could be the simplest solution from
It can be seen that, since e is constant both in the both an analytical and an engineering point of
floating zone and in the outer gas, there is no force view, accessibility considerations would compel
field in the bulk. Thence, electromechanical coupling to use plane annular electrodes at both end discs
appears only at the liquid/gas interface. which would complicate the electric-field
pattern and the analysis of the flow field.
As the interface departs from equilibrium, it is sub-
ject to electrical surface force densities of two types:
(i) imposed field perturbations caused by the inter-
272 I. DA-RIVA & J.M. RUESGA
Fluid visualisation of the inner structure of the floa- results in a proton transfer reaction near the wire, and
ting zone on board the space laboratory poses several as a consequence the colour of the solution (yellow,
problems. Firstly, tracer particles used to visualise corresponding to the acidic form) changes locally into
any fluid flow must posses at least the following blue. Illumination by a sodium arc lamp or the use of
characteristics: yellow or orange filters is recommended to achieve
— Neutrally buoyant. maximum photographic quality of the flow pattern.
— Easily*visible and photographable. Nevertheless, several pH indicators that turn red
— They must not substantially change the fluid (such as Cresol Red, Quinaldine Red, Congo Red,
properties, particularly surface tension. Ethyl Red) are available which could simplify the
— They must follow the actual flow closely. illumination problem, since normal commercially
available continuous light sources exhibit maximum
Visualisation of floating zones adds two require- emissive power at the infrared boundary of the visible
ments: spectrum.
— In many instances, the equilibrium shape of the
zone may be strongly sensitive to liquid volume. The so-called 'Reversible Dye Technique' (RDT),
Thence, the volume injected to visualise the flow based on the same long-known chemical principle of
must be negligible. the pH indicators, is being used at BRL with the aim
— Since the volume of the zone is small and the of visualising the surface flow patterns on models
fluid recirculates long-term visualisation results in being tested in high-speed wind tunnels [15]. This
loss of flow detail, as excessive colour generation technique involves injection of sodium hydroxide to
darkens the flow field. Some erasing device activate the colour (phenolphtalein encapsulated in
should be used. the walls as colouring agent), while overflowing of
dilute acetic acid is used to erase the patterns.
The pH indicator technique, first used for slow flows
by Baker [14], and applied to visualisation of surface It is clear at the moment that RDT is only suitable
phenomena at high speeds by Bush and co-workers at for the visualisation of surface patterns, either at the
the Ballistic Research Laboratories (BRL), could end discs (the Ekman layers) or at a central rod
solve both the zero-injection and erasing problems similar to that in Mason's experiment (Fig. 1),
but, unfortunately, not both simultaneously. which could be also used to generate a radial electric
field and even for heating purposes. In any case the
In the form used by Baker, electrodes are placed in a RDT merits some trial bench tests which, in addition,
solution of a pH indicator (thymol blue in this particu- could be useful for selecting the most appropriate
lar case) which has been titrated to the end point. A combination of illumination, tracer colour and back-
DC voltage is applied between the electrodes which ground colour.
No variable temperature floating-zone experiment has Marangoni numbers which could be achieved by use
yet been attempted under reduced-gravity conditions. of several liquids. In this figure, 2"is temperature, and
However, this study would make clear the influence a ~ kpc„ the thermal diffusivity of the liquid.
of variations of density, surface tension and viscosity
on the behaviour of the floating zone. In the case of rotating zones, the following effects
have been anticipated by Carruthers & Grasso [4]:
Surface-tension gradients induced by temperature ( i) The value of p/a appears in the instability con-
gradients may cause convection through the well- dition through the rotation parameter (Fig.
known Marangoni effect. This convection will stir the 6). For most liquids, this ratio decreases when
liquid, modifying the temperature field of nonro- temperature increases. Thence, the effect of
tating zones. Figure 8 shows ranges of thermal heating will be stabilising.
FLUID-PHYSICS-MODULE EXPERIMENTS 273
DIMETHYL SILICONE
SCREW MECHANISM
MOVING CYLINDER*'
DIMETHYL SILICONE
Leaving aside radiation, and assuming that the rod is How significant this effect is for crystal imperfections
heated somehow, the problem of melting or freezing will depend on the time required for the column to
with a convective boundary condition cannot be eas- become established. Although this problem has been
ily solved, except for simple two-dimensional geome- taken up fairly recently by Inglis [18], it is by no
tries [16]. The viscosity of most melts, however, is so means clear in his treatment how viscosity contri-
strongly dependent on temperature, and so high near butes to establishing the column. If, in addition, we
274 I. DA-RIVA & J.M. RUESGA
recall that the viscosity will be highly variable character of the liquid could be questionable, we can
throughout the melt, and that even the Newtonian realise how far we are from resolving this problem.
During the preparation of fairly basic experiments on phy of the Floating Zone Electrophoresis technique,
floating liquid zones, the question arises of what ap- which was first suggested by Watt and discussed at
plications can be envisaged for the results to be ob- this symposium by Lewis, Foster & White [19].
tained. Questions of this type cannot be answered
easily, so that the experiment designer is forced to In addition, since the floating zone is a fairly simple
follow as wide an approach as possible. and stable configuration, it could be used to study
several problems of basic scientific and technical in-
At present, floating-zone experiments seem to relate terest under reduced gravity, such as:
mainly to the improvement of crystal growth in (i) Dielectrophoretic liquid management systems
space. In particular, the requirement of slowly rota- for reduced-gravity environments,
ting the zone, which poses so many interesting pro- (ii) Flammability of liquids in different atmos-
blems, stems from this application. Nevertheless, the pheres.
floating-zone concept could be used advantageously (iii) Superfluid mechanics.
when interaction of a wall with the phenomenon un- (iv) Fluid systems near their critical point.
der consideration is to be avoided. This is the philoso-
8, CONCLUSIONS
A short review has been given of the prospects for use lysis of the internal structure of the zone for both
of the floating-zone concept in the space environ- constant and variable property fluids. This theoreti-
ment. Although the devising of experiments aiming at cal and parallel experimental work in the terrestrial
improving basic knowledge of the phenomenon laboratory is absolutely necessary to improve the
would require substantial work, a much more vigo- scientific content of future experiments and to ana-
rous effort should be devoted to the theoretical ana- lyse the results that will be obtained.
9. ACKNOWLEDGEMENT
1. Da-Riva would like to acknowledge support by the the floating zones being performed at the Aero-
Comision Nacional de Investigacion del Espacio dynamics Laboratory, Polytechnic University of
(CONIE) for the research on the fluid dynamics of Madrid.
REFERENCES
1. Plateau, J., Statique Experimentale et Theorique Chap. XX, pp. 351 355,1945.
des Liquides Soumis aux Seules Forces Molecu- 3. Mason, G., An experimental determination of the
laires, Vol. II, Gauthier-Villars, Paris, 1873. stable length of cylindrical liquid, /. Colloid In-
2. Strutt, J.J., (Baron Rayleigh), The Theory of terface Sci. 32, 1, 172-176 (1970).
Sound, Vol. II, Reproduction of the 2nd (1896) 4. Carruthers, J.R. & Grasso, M. Studies of floating
edition, Dover Publications Inc., New York, liquid zones in simulated zero gravity, J. Appl.
FLUlD-PHYSICS-MODULli EXPERIMENTS 275