Method Statement: chilled Water Pipe Pressure Test Page 1 of 5

Department: Effective Date: Document Ref: Revision: 00

QC 25/06/2023 EM00043-CGD-0005 Date: 25/06/2023

5.4
4.2PRE INSTALLATION
Where
MATERIALS
Mechanical
1. PURPOSE passes PROCEDURE
ductfasteners
through interior in
will be applied partition and exterior
accordance walls exposed
with SMACNA to view
guidelines.
the space
Mechanical between
fasteners the construction
could be either opening
of the and
welded duct pin plus
or insulation
impact should begap
 Where Prepare
Coordinate
Materials insulated
and are fixtothe
with duct
the
be ductwork
safety
selected supports
passes
officer
as per as
through
in per approved
maintaining
approved fire rated
materialsafeduct wall/partitions
support
working
submittal. andpin thetypes.
proper minor The
The purpose concealed
length
between ofofthis with
each
schedule/construction
sleeve methodmetal
pin
and shall flanges
statement
be enough
ductwork
drawing of same
is toto
shall
and be gauge
specify
filled the
accommodate
specification. as duct.
withdetailed
approved Overlap
the specified
Threaded fire opening
requirements asliner
rodbarrier. on
thickness. by
and
per approved
The 4 sides
housekeeping in the working area.
procedures
4.3SITE
 All ducts
at least
Washers
TEAM
remaining
support
Coordinate
shall
1-1/2".
for Installation
on
schedule
gap with
be
Table of Contents
topbetween
fabricated
of HVAC
ofshall
the
the safety
pins
besleeves
as
fixed
officer
per
Ducting
shall to
and
SMACNA/DW144
retain
the
in
System
the
the
the
mechanical
wall and
liner.
disposal toand
construction
beAccessories
ofanchor
filled
waste bytoCivil
upfastener
materials.
achievestandard. a good
/Contractor.
clamps using
quality Prior
in to
accordance commencement with contract of work all
requirement materials . documents (drawings) particular

 Ducts Duct
proper liners
lock
shall shall
benut. be
The
connected applied
support for both
details
to equipments supply
andmethod and
spacing
such asthereturn
shall
AHUs, air
be ducts
as per
FCUs, Fans with
the a
SMACNA
etc., minimum
with of 3
/system
flexible
All
The personnel
section of works
following must
list will
is fully
be understand
checked,
provisional and the
ensuring
may be that
adapted of installation
materials
to suit siteareof the
as per
requirements ducting
approved and
meters
Approved
connectors. length
shop away from each air handling
drawings/Approved supportunit or fan coil unit.
schedule.
5.6 RISER/SHAFT and
needs: accessories.
materials DUCTS
submittals.
 Flexible
Adhesives
Hangers
All
Priorwork
must
shall
to connections
force
commencementbe be
personnel
both
spaced shallnot water more
connect
shall
of work,
andducts
be given
fire resistant
than
areas 3000
across
safety
and mm. asapart,
per the
structural
training,
access beand
willcorrect
approved
atmanual
expansion
inspected changes material
joints. of direction.
tohandling,
confirm that
2. SCOPE  submittal.
Necessary
 Grilles/Diffuser
Any cut edges
Site
dangers/symptoms scaffolding
of
Engineers G.I
shall be
of arrangements
angles fixed
Heat and as
Stress, threaded
per to
the
care suitrods the
recommendations
of hand toconditions
be
tools painted
etc. shall
of
prior with be made
galvanized
manufacturer
the commencementbyat the the
1 locations PURPOSE
site is ready to commence the work.
Method Statement for Chilled Water Pipe
main
works.
 Check all
contractor.
paint/galvanized

maybediffusers
detailed
Supervisors
and
the gauges
shall
Duct
spray.
be
supportsshop
in approved
and dimensions
as connected
per approved
shalldrawings.
be taken at each floor / vertical wall as the case
of the duct and ensure it as per the approved
drawings.
This  Distance
Ceiling
method between
Safety
statementAlso will
Officer supports,
be
specifies
check the size
the sequence of drop
directly rods
and from etcSuccessive
the
methodology are towith
duct beworkducts
maintained
fortagtheas shall
much be
as
Installationas installed
per
possible,
of as
2
5.9 AIR SCOPE
Pressure Test for Senior Mess Hall at Al Maha
shop
LEAKAGE
starting
approved
however,
drawing.
fromshop
whenever
Foremen TEST
low level
drawings.a as
flexiblethe
pre-fabricated
successive
duct is used higher
to
ducts
correct floors
are
are
number
constructed.
misalignment between
labelled
The open
the
HVAC Ducting System and Accessories at Al Maha Camp ,Habshan, Abu Dubai, UAE.
 supply Method Statement
per the approved shop drawings.
endof duct
Transport the upper
the and duct most
the pieces ducts
diffuser and shall
ceiling
fittingsbe covered
location,
toducts
final properly. Insulation of the flanges
3  exceed Ensure Camp
REFERENCES
Ductwork, Duct
proper Fabricators/Technicians
connected to equipment,
storing/handling of the with an the location.
external
without misalignment
static pressure
damaging (or
theoffset) exceeding
surface shall
andnot two
shall
Pre also
assemble
 be
one-eighth
Helpers completed
the (1/8)
duct simultaneously.
the
pieces length
and of the
fittings collar
at floor (or diffuser
level (whereverdiameter). possible) Flexible as duct
per
hundred
ensure that andthe fifty (250) Pascal
materials are the (Pa)stacked
and all in ductwork
a dry place exposed
and astoper external ambient
manufacturers
Installation of HVAC Ducting System and Accessories
length
approved shall shopnot exceed
drawing 30 cm.
ensuring the alignment.
4  Manual
3. METHOD
5. REFERENCES RESOURCES
conditions
recommendation.
Ensure STATEMENT
volume
or within unconditioned spaces must be pressure tested prior to
control dampers shall be approved
fixed in in the ducting system wherever
All GI Ductsinthe
 occupancy that duct
accordance
shall dimensions
be manufactured with a method mentioned
in accordance shop withbydrawing
the has and
authority
standards a clear
having air
as per
for SS4 and Senior Mess Hall at Al Maha Camp
5.7 PROCEDURE shown
dimensions in the FOR
approved
after INSULATION
a acoustic shop drawing.
lining. OF DUCTWORK
ofTheairalltype of are
fixation shall be either
off-siteusing drive
5 AGES-SP-14-001-METHODOLOGY
jurisdiction
approved and
construction compliant schedule. amount Ensure leakage
ducts achieved.
fabricated The atduration of
andtests only
GENERAL AGREEMENT NUMBER: 4700018376
 clips Raise
 shall
to suit
REQUIREMENTS
(S the&
bepieces
Installation
C
ducttype)HVAC
as determined work
ofshall
or
duct be
Design
using
on
work
to Basis
mating
the
by(complete companion
supports
all parties
fabricated at the ensuring
having
with site. flanges that
jurisdiction.
accessories)
aseachper SMACNA.
length is Insulation
aligned
shall be checked and inspected
and for
5.1AGES VCDs– SP –
shall 14 – 002
bepreceding
provided - HVAC as Equipment
detailed forpressure
duct insulation. Careon shall be
STORAGE leveled with
AND beHANDLING length
atatOF
as per
MATERIALSdimensions shown approved totaken shop todrawings.
allowof
6 AGES SAFETY
The
before test
Site shall
Engineer/Site
applying conducted
insulation Supervisor static
joints. will give necessary equal toinstructions
maximum design pressure
the –
 Installation SP-
operation14 – 003of -
VCD HVAC
of ducterectors Ductwork,
handles.
worktested.(complete Pipework
withnecessary &
accessories) Accessoriesshall
 system
Ensure or
Technicians/Duct
that section
all edge beingjoints and
are If static-pressure
provide
closely butted and classes
approved
ends arebe
are notchecked
indicated,
construction/shop
flush and
before
seated system
properly.
 AGES-SP-14-004 All
Fire material
damper
applying received
HVAC
shall
insulation. be at
Control site
installed
After the shall
Specific
as be
per
alignment inspected,
approved
and handled
drawing
leveling of / and stored
manufacturer
ducts, the upon
joints receipt
installation
left without in
7
 AGES
RISK
 will bethe
drawings
Clean
accordance ASSESSMENT
tested
– SP – 14shall
of
surface at maximum
latest
–to005
revision
of the
manufacturer’s
-insulated
duct system
along
Testing, adjusting
to design
with
remove
recommendations.
pressure.
coordinated
dust
and balancing
and layouts.
grease.
of HVAC
 details.
insulation
The
Spread system
Siteduct shall benot
Supervisor/Foremen
adhesive beat the
with
pressurized the
willrecommended
rate also insulation
above
check thatmaterial.
maximum byproper
thedesign Approved
tools operating
manufacturer.
duct
and equipment sealant
pressure. are
 Access  All
shallreceived
be doors
applied materials
shall on bethe shall
provided
joints. be checked
Anyfor every
excess for
Fire conformance
sealantdamper/Smoke
shall be with
removed approvals
Damper so by
/FSMD.
that store
the The
joint
 Ifavailable
Forleakage
largeQC
keeper,
to
is carry
ducts found of out
Engineer
in excess
width themore
and
work of than
project
normal
and 0.5marefrom
engineer
infixcompliance
any
stuck
before
ofup thepins
offering
with
joints,
atcontract
for
necessary
regular
any kind
specification.
corrective
intervals.
of Apply
inspection.
4. RESOURCES door
 left
action
The
duct
in is
Site secured
clean
adhesive be and
toSupervisor takenin
on
position
tidy and
duct
condition.
also sealant
and
within
explains
fix to the
Ensure
be used
the
insulation
mounting
duct tosealants
firmly minimize
Technicians/Duct in
frame are
position.
using
the applied cam
leakage.
workers
Insert
locks
regarding
stoppers
provided
to the surface safety
over
atina
the
 temperature
All material shall be as perthe approved material submittal.(double skin).
 the After
pins
access
precautions
tothe hold
door. The
specified
insulation
access
Agreement Number: 4700018376
necessary
to be observed by
corrective
firmly
door
and
to
shallthe
manufacturer.
action
ensure
the duct.
bethat
pre-insulated
ducts
Bend all to the bepin
workers
tested
to lock again
involved
stopper to set ininthe
the job have
position
4.1TOOLS AND
Inspection EQUIPMENTS
and testing shall beinstalled
conducted bybe the MEP site using
QC Inspector andstrip to be
JOY THOMAS Linear
Insulated
satisfactory
under
and seal
coordinated
grille/slot
gone flexible
with ELECTROMECHANICAL
result.
safety diffusers
round
aluminum
with
induction plenum
ducts
tape. program.
The
shall be shall
insulation
leveled
in the& properly
supported ENGINEERING
bottom
to suit
portion
25mmfalse ceiling.
of
G.I.
the LLC.
ducts
Suitable
wound framework
around theMain in false
duct Contractor
andceiling
suspended QCalign
to Inspector
from andslab. and
level Clientdiffuser/grille
these
Flexible Representative.
ducts should be boxes keptbyas
 Sheet should metal
be kept fitter
under handpressure
tools by some means till it get dry and stick firm to the
 the
Fabricated
short false ductcontractor
ceiling
as possible work
(maximum shall to be30 delivered
MEP and to
cm)requirement. fully siteextended.
store free from damages or visual
 Portable
duct. Hand Tools
6. SAFETY
 The imperfections,
insulated it work
ducts shallarebe clean,internally
isidentified free
as perfromapproved
dirt,nostains & pitting, with
identification system. all theexiststag
5.5METHOD Ensure
Fastening
Cut pieces
numbers
that duct
OF hand
of
marked INSTALLATION
tools
insulation
clearly,
clean
to suit
easily the width
readable
and
of joints
& securely
tools/construction
between
adhered ducts,
on the
debris
spread
outer duct
surface of
 Where within duct
ducts work
passbefore
through proceeding
non-fire rated
to next walls, length.wooden box-outs shall be provided.
adhesive
 Sealant
All
eachsite Gunon
safety
duct pieceduct joints
procedures andwill stick
be insulation
implemented firmly and in place.
complied Sealwith, the joints
according with toprior
HSE
 All All installed
open ends of as
ductwork theper duct approved
will works
be inspected shopbedrawings.
shall andtemporarily
submittedsealed for installation
with polythene approval sheets
 Hand aluminum
plan Gloves
and
Forproceeding
each foil
procedures.
delivery tape.
to
before leaving theof
with job
thefabricated
site
nexttoactivity ductwork,
prevent related
moisturethe to related
the
andsame. approved shop drawing
dirt.
When
 Portable
Site insulating
Engineer/Grinding VCD's
Safety Machine &
Officer splitter
to dampers,
hold tool box ensure
meeting that the
before handle
the is notand
installation covered by
 Ensuremarked Engineer withallall
that / accessories
Supervisor
tag numbers will
likeofissuethe duct
volume instructions
pieces,
control and
a listcontrol
dampers, of these the
fire dampers,tagsafety
numbers accesswill doors,
the
 commence insulation
Portable Power and to permit
Outlet
will be opening
recorded. and closing ofthickness,
dampers. location Ensure access doors areshall
Joy Thomas Electromechanical & Engineering LLC.
 All
environmental
describing the performance
name of each of
duct his workers.
piece,
test points, sensors are installed in accordance with approved shop drawings.
not coveredTape
Measuring
be personnel fully
will andbe are easy
equipped to
withopen
sheet
/ close.
minimum
& dimensions
Priorprovided.
Install toduct
commencement
soundThe list shall
attenuators ofmatch
work and correctly
coordination
VAV/CAV aspersonnel
with thebe
will
indicated delivered
done protective
with
in the fabricated
other
approved equipment shop hard
ductwork
services. &
 hat,
Insulated
Plumb
according ducts
Bobto approved
coveralls and penetrating
safety boots.
shop walls
drawing. or floors shall be insulated completely thru
 drawings.
The layout of duct to be installed shall be decided and marked as per approved
penetration.
Sprit
WhenLevel
 Rigger or leather
off-loading, gloves
the to are
ducts beshall
used bewhen manual
carefully loweredhandling. to ensure no seated
damageproperly. to
drawing.
Ensure that all edge joints closely butted and ends are flush and
 Where
 Personnel
edges orinsulated
Scaffolding/Ladders shall
duct notduct
surface. standwork belowpasses the through
equipment fire rated
being wall/partitions
lifted. the gap
Determine the position of duct supports as per approved duct support
between
Steel
 Only Hammer
approved sleeve and
scaffoldingductproperly
work
will be shall
used beprotected
filled
in with
the layouts toapproved
installation fire barrier frommaterial.
All ducts shall
schedule/construction be stored drawing, and
coordinated and works.
safeguard ducts
specification. any
 UseElectricsafety
abrasions Drill/beltMachine
when working on high elevation.
damages.
 Lifting Equipment
 Method Statement: chilled Water Pipe Pressure Test Page 2 of 5

Department: Effective Date: Document Ref: Revision: 00

QC 25/06/2023 EM00043-CGD-0005 Date: 25/06/2023

TABLE OF CONTENTS

1 PURPOSE
2 SCOPE
3 REFERENCES
4 RESOURCES
5 METHODOLOGY
6 SAFETY
7 RISK ASSESSMENT
 Method Statement: chilled Water Pipe Pressure Test Page 3 of 5

Department: Effective Date: Document Ref: Revision: 00

QC 25/06/2023 EM00043-CGD-0005 Date: 25/06/2023

1. PURPOSE
The purpose of this method statement is to specify the detailed requirements and procedures
for Chilled Water Pipe Pressure Test to achieve a good quality in accordance with contract
requirement.

2. SCOPE
This method statement specifies the sequence and methodology for Chilled Water Pipe
Pressure Test at Al Maha Camp, Abu Dubai, UAE.

3. REFERENCES
 AGES-SP-14-001- HVAC Design Basis
 AGES – SP – 14 – 002 - HVAC Equipment
 AGES – SP- 14 – 003 - HVAC Ductwork, Pipework & Accessories
 AGES-SP-14-004 HVAC Control Specific
 AGES – SP – 14 – 005 - Testing, adjusting and balancing of HVAC

4. RESOURCES
4.1 TOOLS AND EQUIPMENTS
 Portable Hand Tools
 Steel Brush
 Pressure Pump
 Pipe Wrench
 A-type Aluminium Ladder
 Scaffolding with Platform
 Measuring Tape
 Adjustable Spanner
 Portable power outlet
 Spirit level
 Spanners
4.2 MATERIALS
 Materials are to be selected as per approved material submittal.
4.3 SITE TEAM
The following list is provisional and may be adapted to suit site requirements and needs:
 Site Engineers
 Supervisors
 Safety Officer
 Foremen
 Technicians/Pipe Fitters/Insulators
 Helpers
 Method Statement: chilled Water Pipe Pressure Test Page 4 of 5

Department: Effective Date: Document Ref: Revision: 00

QC 25/06/2023 EM00043-CGD-0005 Date: 25/06/2023

5. METHOD STATEMENT
GENERAL REQUIREMENTS
5.1 STORAGE AND HANDLING OF MATERIALS
 All material received at site shall be inspected, handled and stored upon receipt in
accordance to manufacturer’s recommendations.
 All received materials shall be checked for conformance with approvals by store keeper, QC
Engineer and project engineer before offering for any kind of inspection.
 All material shall be as per approved material submittal.
 Inspection and testing shall be conducted by the MEP site QC Inspector and to be
coordinated with Main Contractor QC Inspector and Client Representative.
 While issuing from site store, ensure that the material is free of any damage or deformity of
any kind.
 The work area shall be inspected for completion and safety to start the pressure testing of
piping.
 All supports shall be secured to the building structure with approved fixing, brackets,
hangers etc.
 Prior to start of the hydrostatic pressure testing all other works on the system shall have been
snagged by construction team and de-snagged and signed off by the quality department.
5.2 PRESSURE TESTING OF CHILLED WATER PIPES
 The chilled water piping shall be tested according to the system requirement working
pressure. In no case shall any piping be subjected to pressure exceeding the ratings as
prescribed by the manufacturer or accepted engineering standards for piping and fittings.
 Prior to hydrostatic pressure testing, site engineer will ensure that calibrated pressure gauges
are available and are in good condition.
 The piping may be tested in sections.
 If leakages are observed, repair the leakages immediately. If leakages are major, isolate the
leaking portion with nearest isolating valve and /or stop the water filling.
 Rectify the leakages and again fill the water.
 Ensure no leakages throughout the entire piping system.
 Observe for leakages and pressurize the system using hydraulic test pump.
 During pressurization observe the joint and entire piping system for leakages.
 Pressurize the system till pressure on the pressure gauge at lowest part of the system
indicates the required pressure.
 During hot ambient conditions system pressure may raise due to increase in the ambient
temperature. Ensure under no circumstances the system is pressurized above required
pressure.
 Observe the pressure gauge readings and ensure that there are no leakages.
 Raise inspection request for witnessing the hydraulic pressure testing by company.
 Proceed with insulation only after satisfactory completion of hydrostatic pressure testing and
approval/acceptance by the company is obtained.
 Method Statement: chilled Water Pipe Pressure Test Page 5 of 5

Department: Effective Date: Document Ref: Revision: 00

QC 25/06/2023 EM00043-CGD-0005 Date: 25/06/2023

6. SAFETY
 All site safety procedures will be implemented and complied with, according to HSE plan and
procedures.
 Site Engineer/ Safety Officer to hold tool box meeting before the work will commence and will
be recorded.
 All personnel will be equipped with minimum personnel protective equipment hard hat, coveralls
and safety boots.
 Fitting, thread and connections will be checking up for broken or unthread parts.
 Make sure everyone in testing area knows that the pressure test will be done and proper tags to
be displayed.
 Ensure that all pipes fastened properly.
 Warning signs will be display in both English and local language.
 Restrict access for common people to testing area, use communication system for
announcements etc.
 All personnel must fully understand the method of testing of Chilled Water Pipes.
 After test is complete the pressure should be released slowly and open all valves once the
pressure is zero, to ensure that there is no pressure trapped anywhere in the system.