UNITED STRAITS M&E SDN BHD

M & E SERVICES : SUBMISSION OF CALCULATIONS

Subject: Chilled Water Pump Head Calculation PLPE

Date: 28 January 2010

Chilled Water Pump Head Calculation

Design criteria:
Chilled Water Pipe Friction Loss Calculation:
Maximum acceptable design parameters:
Main CHW Pipe Velocity= 3 m/s
Branch CHW Pipe Velocity= 2.5 m/s
Pipe Friction = 590 Pa/m (6ft w.g/100ft)

Equations/ Abbreviations: 600

Hazen William (friction per 100ft)

f = 0.2083 (100/c)1.852 q1.852 / dh4.8655 (1)

where
f = friction head loss in feet of water per 100 feet of pipe (fth20/100 ft pipe)
c = Hazen-Williams roughness constant
q = volume flow (gal/min)
Dh= hydraulic diameter
q = volume flow (gal/min)

Hazen William
H= 3.022 x L x (V/C)1.852 x (1/D)1.167 ;where
L= total length + fittings equivalent length(ft)
H= friction head loss in feet of water (ft)
C= Hazen-Williams roughness constant; 110 (Ashrae 2002 page 35.1)
V=velocity (fps)
D= Pipe diameter (ft)

Friction loss of Pipe Fittings = additional equivalent length of straight pipe, ft

(refer to Carrier System Design Manual Part 3; Reference page 3-16; Table 10 & page 3-17; Table 11)

References:
1. ASHRAE 2001; Fundamentals Chapter 35: Piping Sizing

2. Handbook Of Air Conditioning System Design By Carrier Air Conditioning Company Part 3. Piping Design Chapter 1. Piping Design
PROJECT: LHDN PENANG
TITLE: PUMP DETAILS

CHILLED WATER & CONDENSER WATER PUMPS

Tender Spec Proposed Calculation
No Floor Level Equipment Tagging Remarks Flowrate Motor Flowrate
Flowrate Pump Head Pump Pump 15% Service Pump Head Pump Head 15% Service
Motor Kw (USGPM)/ Bhp Motor Kw Selection, (USGPM)/ Bhp Motor Kw kw
(USGPM) (m) Head (m) Head (ft) Factor, Bhp (ft) (m) Factor, Bhp
pump kw pump
1 2 P-CHW-L2-01 Duty 732 31 22 732 41 134.514 31.08 35.74 26.66 30 732 134.5 41.01 31.08 35.74 26.66 30
2 2 P-CHW-L2-02 Duty 732 31 22 732 41 134.514 31.08 35.74 26.66 30 732 134.5 41.01 31.08 35.74 26.66 30
3 2 P-CHW-L2-03 Standby 732 31 22 732 41 134.514 31.08 35.74 26.66 30 732 134.5 41.01 31.08 35.74 26.66 30
4 2 P-CDW-L2-01 Duty 921 41 37 915 31 101.706 29.38 33.78 25.20 30 915 110.0 33.54 31.77 36.54 27.26 30
5 2 P-CDW-L2-02 Duty 921 41 37 915 31 101.706 29.38 33.78 25.20 30 915 110.0 33.54 31.77 36.54 27.26 30
6 2 P-CDW-L2-03 Standby 921 41 37 915 31 101.706 29.38 33.78 25.20 30 915 110.0 33.54 31.77 36.54 27.26 30

𝐵ℎ𝑝=(𝐹𝑙𝑜𝑤𝑟𝑎𝑡𝑒 (𝑈𝑆𝐺𝑃𝑀)𝑥 𝑃𝑢𝑚𝑝 𝐻𝑒𝑎𝑑 (𝑓𝑡))/(39.6 𝑥 𝑃𝑢𝑚𝑝 𝐸𝑓𝑓𝑖𝑐𝑒𝑛𝑐𝑦 (80%) )

No DESCRIPTION Tender Spec Proposed Calculation

P-CHW-L2-01 TO 03
Flowrate (USGPM)
Pump Head (m)
Project: LHDN PENANG - CHILLED WATER PUMP HEAD CALCULATION Valve & Fitting Equipvalent Length (ft) (Carrier System
CHILLED WATER PUMP HEAD CALCULATION Based on Ashrae 2002 page 35.1 Design Manual Part 3; Reference page 3-16; Table 10
120 ;Hazen william Cooefficient, C (for average steel pipe condition) page 3-17; Table 11)

Flow Rate Pipe Dia Velocity Velocity Length Length HZ Total

Item Floor Point to Point (usgpm) (mm) (m/s) (Ft/s) (m) (ft) ft. wg/100ft Dh (m) Dh (inch) Length Friction Lost (ft) Qty of Valve & fitting Valve & Fitting Equivalent Length (per fitting)

AHU-LMR-04 E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD Total
1 LMR AHU-LMR-04 65.00 65 1.236 4.054 16.0 52.5 3.50 0.0650 2.559 206.9 7.24 4 2 2 1 1 1 6 12 4.1 2.8 25 29 2.8 2.8 69 6 154.4
2 AHU-LMR-04+03 129.60 80 1.627 5.336 50.0 164.0 4.57 0.0800 3.150 204.0 9.33 4 2 7.5 15 5 3.2 30 35 3.2 3.2 84 7.5 40
3 AHU-LMR-04+03+02 159.60 100 1.282 4.205 26.0 85.3 2.27 0.1000 3.937 138.7 3.15 4 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 53.4
4 AHU-LMR-04+03+02+01 189.60 100 1.523 4.996 5.0 16.4 3.12 0.1000 3.937 69.8 2.18 4 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 53.4
5 R-LMR 189.60 100 1.523 4.996 4.0 13.1 3.12 0.1000 3.937 26.5 0.83 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
6 R-L20 211.21 100 1.697 5.565 9.5 31.2 3.82 0.1000 3.937 44.6 1.70 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
7 R-L19 234.87 100 1.887 6.188 8.0 26.2 4.65 0.1000 3.937 39.6 1.84 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
8 R-L18 257.61 100 2.069 6.788 8.0 26.2 5.51 0.1000 3.937 39.6 2.19 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
9 R-L17 356.79 125 1.834 6.017 8.0 26.2 3.40 0.1250 4.921 42.6 1.45 2 13 25 8.2 6 50 58 6 6 140 13 16.4
10 R-L16 445.38 125 2.290 7.510 8.0 26.2 5.13 0.1250 4.921 42.6 2.19 2 13 25 8.2 6 50 58 6 6 140 13 16.4
11 R-L15 585.52 150 2.090 6.857 8.0 26.2 3.51 0.1500 5.906 46.2 1.62 2 16 30 10 7 60 70 7 7 170 16 20
12 L-15 FROM L16 TO L15 445.38 125 2.290 7.510 4.8 15.7 5.13 0.1250 4.921 91.7 4.71 2 2 13 25 8.2 6 50 58 6 6 140 13 76
13 455.11 125 2.340 7.675 5.6 18.4 5.34 0.1250 4.921 34.8 1.86 2 13 25 8.2 6 50 58 6 6 140 13 16.4
14 581.31 150 2.075 6.807 6.6 21.6 3.46 0.1500 5.906 41.6 1.44 2 16 30 10 7 60 70 7 7 170 16 20
15 585.52 150 2.090 6.857 2.0 6.6 3.51 0.1500 5.906 70.6 2.47 4 16 30 10 7 60 70 7 7 170 16 64
16 R-L14 725.66 200 1.457 4.780 8.0 26.2 1.29 0.2000 7.874 52.2 0.67 2 20 40 13 9 80 85 9 9 220 20 26
17 R-L13 877.82 200 1.763 5.782 8.0 26.2 1.83 0.2000 7.874 52.2 0.96 2 20 40 13 9 80 85 9 9 220 20 26
18 R-L12 1,025.39 200 2.059 6.754 8.0 26.2 2.44 0.2000 7.874 52.2 1.28 2 20 40 13 9 80 85 9 9 220 20 26
19 R-L11 1,283.69 200 2.578 8.456 8.0 26.2 3.70 0.2000 7.874 52.2 1.93 2 20 40 13 9 80 85 9 9 220 20 26
20 R-L10 1,411.11 250 1.814 5.949 8.0 26.2 1.49 0.2500 9.843 58.2 0.87 2 25 50 16 12 100 105 12 12 280 25 32
21 R-L9 1,475.71 250 1.897 6.221 8.7 28.5 1.62 0.2500 9.843 60.5 0.98 2 25 50 16 12 100 105 12 12 280 25 32
22 R-L8 1,479.92 250 1.902 6.239 5.8 19.0 1.63 0.2500 9.843 51.0 0.83 2 25 50 16 12 100 105 12 12 280 25 32
23 R-L7 1,484.14 250 1.908 6.257 5.8 19.0 1.64 0.2500 9.843 51.0 0.83 2 25 50 16 12 100 105 12 12 280 25 32
24 R-L6 1,488.36 250 1.913 6.275 5.8 19.0 1.64 0.2500 9.843 51.0 0.84 2 25 50 16 12 100 105 12 12 280 25 32
25 R-L5 1,492.58 250 1.918 6.292 5.8 19.0 1.65 0.2500 9.843 51.0 0.84 2 25 50 16 12 100 105 12 12 280 25 32
26 R-L4 1,496.79 250 1.924 6.310 5.8 19.0 1.66 0.2500 9.843 69.0 1.15 2 25 50 16 12 100 105 12 12 280 25 50
27 L4 CHANGE RISER 1,492.58 250 1.918 6.292 35.6 116.8 1.65 0.2500 9.843 248.8 4.11 4 2 25 50 16 12 100 105 12 12 280 25 132
28 1,496.79 250 1.924 6.310 6.4 21.0 1.66 0.2500 9.843 71.0 1.18 2 25 50 16 12 100 105 12 12 280 25 50
29 R-L3 1,501.01 250 1.929 6.328 5.8 19.0 1.67 0.2500 9.843 19.0 0.32 25 50 16 12 100 105 12 12 280 25 0
30 R-L2 1,663.19 250 2.138 7.012 5.8 19.0 2.02 0.2500 9.843 19.0 0.38 25 50 16 12 100 105 12 12 280 25 0
31 PLANTROOM 250 0.000 0.000 0.0 0.00 0.2500 9.843 0.0 0.00 25 50 16 12 100 105 12 12 280 25 0
13 L2 RISER TO PUMP 1,663.19 250 2.138 7.012 12.0 39.4 2.02 0.2500 9.843 164.4 3.32 1 2 25 50 16 12 100 105 12 12 280 25 125
14 HEADER 1,663.19 300 1.485 4.869 0.5 1.6 0.83 0.3000 11.811 61.6 0.51 1 30 60 19 13 120 130 13 13 320 30 60
15 RISER TO CHWP-L2-01 729.60 200 1.465 4.806 2.9 9.5 1.30 0.2000 7.874 196.5 2.56 2 1 1 1 1 20 40 13 9 80 85 9 9 220 20 187
16 CHWP-L2-01 TO CH-L2-01 729.60 200 1.465 4.806 6.5 21.3 1.30 0.2000 7.874 192.3 2.50 3 1 2 1 20 40 13 9 80 85 9 9 220 20 171
17 CH-L2-01 TO RISER 729.60 200 1.465 4.806 5.5 18.0 1.30 0.2000 7.874 80.0 1.04 2 1 1 20 40 13 9 80 85 9 9 220 20 62
18 1,663.19 250 2.138 7.012 24.0 78.7 2.02 0.2500 9.843 219.7 4.44 3 1 1 25 50 16 12 100 105 12 12 280 25 141
39 250 0.000 0.000 0.0 0.00 0.2500 9.843 0.0 0.00 25 50 16 12 100 105 12 12 280 25 0
40 250 0.000 0.000 0.0 0.00 0.2500 9.843 0.0 0.00 25 50 16 12 100 105 12 12 280 25 0
41 250 0.000 0.000 0.0 0.00 0.2500 9.843 0.0 0.00 25 50 16 12 100 105 12 12 280 25 0

352.2 1155.2 Pipe Friction 75.74 ft

20% Safety factor 90.89 ft
Chiller PD 11.30 ft
FCU-B4-C3-02 11.50 ft
Total Pump Head 113.69 ft
Proposed Pump Head 134.51 ft
Consultant Design Pump Head 101.71
Project: LHDN PENANG - CHILLED WATER PUMP HEAD CALCULATION Valve & Fitting Equipvalent Length (ft) (Carrier System
CHILLED WATER PUMP HEAD CALCULATION Based on Ashrae 2002 page 35.1 Design Manual Part 3; Reference page 3-16; Table 10
120 ;Hazen william Cooefficient, C (for average steel pipe condition) page 3-17; Table 11)

Item Floor Point to Point Flow Rate Pipe Dia Velocity Velocity Length Length HZ Dh (m) Dh (inch) Total Friction Lost (ft) Qty of Valve & fitting Valve & Fitting Equivalent Length (per fitting)
(usgpm) (mm) (m/s) (Ft/s) (m) (ft) ft. wg/100ft Length

AHU-LMR-04 E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD Total
1 LMR AHU-LMR-04 65.00 65 1.236 4.054 10.6 34.8 3.50 0.0650 2.559 173.4 6.07 4 2 2 1 1 1 6 12 4.1 2.8 25 29 2.8 2.8 69 6 138.6
2 AHU-LMR-04+AHU-LMR-03 129.60 80 1.627 5.336 17.2 56.4 4.57 0.0800 3.150 86.4 3.95 4 7.5 15 5 3.2 30 35 3.2 3.2 84 7.5 30
3 L20 AHU-LMR-04&03(L20) 129.60 80 1.627 5.336 10.2 33.5 4.57 0.0800 3.150 93.5 4.27 4 2 7.5 15 5 3.2 30 35 3.2 3.2 84 7.5 60
4 AHU-LMR-04&03+FCU-L20-03 135.55 80 1.701 5.581 16.8 55.1 4.97 0.0800 3.150 85.1 4.23 2 7.5 15 5 3.2 30 35 3.2 3.2 84 7.5 30

5 AHU-LMR-04&03+FCU-L20- 174.64 100 1.403 4.601 22.6 74.1 2.68 0.1000 3.937 87.5 2.35 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
04+FCU-L20-02&AHU-LMR-01

AHU-LMR-04&03+FCU-L20-
6 04+FCU-L20-02&AHU-LMR- 179.76 100 1.444 4.736 15.0 49.2 2.83 0.1000 3.937 82.6 2.34 2 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 33.4
01&FCU-L20-01
AHU-LMR-04&03+FCU-L20-
7 04+FCU-L20-02&AHU-LMR- 209.76 100 1.685 5.527 6.6 21.6 3.77 0.1000 3.937 41.6 1.57 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 20
01&FCU-L20-02&AHU-LMR-
02
8 R-LMR 129.60 80 1.627 5.336 4.0 13.1 4.57 0.0800 3.150 28.1 1.29 2 7.5 15 5 3.2 30 35 3.2 3.2 84 7.5 15
9 R-L20 211.21 100 1.697 5.565 9.5 31.2 3.82 0.1000 3.937 44.6 1.70 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
10 R-L19 234.87 100 1.887 6.188 8.0 26.2 4.65 0.1000 3.937 39.6 1.84 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
11 R-L18 257.61 100 2.069 6.788 8.0 26.2 5.51 0.1000 3.937 39.6 2.19 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
12 R-L17 356.79 125 1.834 6.017 8.0 26.2 3.40 0.1250 4.921 42.6 1.45 2 13 25 8.2 6 50 58 6 6 140 13 16.4
13 R-L16 445.38 125 2.290 7.510 8.0 26.2 5.13 0.1250 4.921 42.6 2.19 2 13 25 8.2 6 50 58 6 6 140 13 16.4
14 R-L15 585.52 150 2.090 6.857 8.0 26.2 3.51 0.1500 5.906 46.2 1.62 2 16 30 10 7 60 70 7 7 170 16 20
15 L-15 FROM L16 TO L15 445.38 125 2.290 7.510 4.8 15.7 5.13 0.1250 4.921 91.7 4.71 2 2 13 25 8.2 6 50 58 6 6 140 13 76
16 455.11 125 2.340 7.675 5.6 18.4 5.34 0.1250 4.921 34.8 1.86 2 13 25 8.2 6 50 58 6 6 140 13 16.4
17 581.31 150 2.075 6.807 6.6 21.6 3.46 0.1500 5.906 41.6 1.44 2 16 30 10 7 60 70 7 7 170 16 20
18 585.52 150 2.090 6.857 2.0 6.6 3.51 0.1500 5.906 70.6 2.47 4 16 30 10 7 60 70 7 7 170 16 64
19 R-L14 725.66 200 1.457 4.780 8.0 26.2 1.29 0.2000 7.874 52.2 0.67 2 20 40 13 9 80 85 9 9 220 20 26
20 R-L13 877.82 200 1.763 5.782 8.0 26.2 1.83 0.2000 7.874 52.2 0.96 2 20 40 13 9 80 85 9 9 220 20 26
21 R-L12 1,025.39 200 2.059 6.754 8.0 26.2 2.44 0.2000 7.874 52.2 1.28 2 20 40 13 9 80 85 9 9 220 20 26
22 R-L11 1,283.69 200 2.578 8.456 8.0 26.2 3.70 0.2000 7.874 52.2 1.93 2 20 40 13 9 80 85 9 9 220 20 26
23 R-L10 1,411.11 250 1.814 5.949 8.0 26.2 1.49 0.2500 9.843 58.2 0.87 2 25 50 16 12 100 105 12 12 280 25 32
24 R-L9 1,475.71 250 1.897 6.221 8.7 28.5 1.62 0.2500 9.843 60.5 0.98 2 25 50 16 12 100 105 12 12 280 25 32
25 R-L8 1,479.92 250 1.902 6.239 5.8 19.0 1.63 0.2500 9.843 51.0 0.83 2 25 50 16 12 100 105 12 12 280 25 32
26 R-L7 1,484.14 250 1.908 6.257 5.8 19.0 1.64 0.2500 9.843 51.0 0.83 2 25 50 16 12 100 105 12 12 280 25 32
27 R-L6 1,488.36 250 1.913 6.275 5.8 19.0 1.64 0.2500 9.843 51.0 0.84 2 25 50 16 12 100 105 12 12 280 25 32
28 R-L5 1,492.58 250 1.918 6.292 5.8 19.0 1.65 0.2500 9.843 51.0 0.84 2 25 50 16 12 100 105 12 12 280 25 32
29 R-L4 1,496.79 250 1.924 6.310 5.8 19.0 1.66 0.2500 9.843 69.0 1.15 2 25 50 16 12 100 105 12 12 280 25 50
30 L4 CHANGE RISER 1,492.58 250 1.918 6.292 35.6 116.8 1.65 0.2500 9.843 248.8 4.11 4 2 25 50 16 12 100 105 12 12 280 25 132
31 1,496.79 250 1.924 6.310 6.4 21.0 1.66 0.2500 9.843 71.0 1.18 2 25 50 16 12 100 105 12 12 280 25 50
32 R-L3 1,501.01 250 1.929 6.328 5.8 19.0 1.67 0.2500 9.843 19.0 0.32 25 50 16 12 100 105 12 12 280 25 0
33 R-L2 1,663.19 250 2.138 7.012 5.8 19.0 2.02 0.2500 9.843 19.0 0.38 25 50 16 12 100 105 12 12 280 25 0
34 PLANTROOM 250 0.000 0.000 0.0 0.00 0.2500 9.843 0.0 0.00 25 50 16 12 100 105 12 12 280 25 0
35 L2 RISER TO PUMP 1,663.19 250 2.138 7.012 12.0 39.4 2.02 0.2500 9.843 164.4 3.32 1 2 25 50 16 12 100 105 12 12 280 25 125
36 HEADER 1,663.19 300 1.485 4.869 0.5 1.6 0.83 0.3000 11.811 61.6 0.51 1 30 60 19 13 120 130 13 13 320 30 60
37 RISER TO CHWP-L2-01 729.60 200 1.465 4.806 2.9 9.5 1.30 0.2000 7.874 196.5 2.56 2 1 1 1 1 20 40 13 9 80 85 9 9 220 20 187
38 CHWP-L2-01 TO CH-L2-01 729.60 200 1.465 4.806 6.5 21.3 1.30 0.2000 7.874 192.3 2.50 3 1 2 1 20 40 13 9 80 85 9 9 220 20 171
39 CH-L2-01 TO RISER 729.60 200 1.465 4.806 5.5 18.0 1.30 0.2000 7.874 80.0 1.04 2 1 1 20 40 13 9 80 85 9 9 220 20 62
40 1,663.19 250 2.138 7.012 24.0 78.7 2.02 0.2500 9.843 219.7 4.44 3 1 1 25 50 16 12 100 105 12 12 280 25 141

354.2 1161.8 Pipe Friction 79.08 ft

20% Safety factor 94.89 ft
Chiller PD 11.30 ft
AHU-LMR-04 11.50 ft
Total Pump Head 117.69 ft
Proposed Pump Head 134.51 ft
Consultant Design Pump Head 101.71
Project: LHDN PENANG - CHILLED WATER PUMP HEAD CALCULATION Valve & Fitting Equipvalent Length (ft) (Carrier System
CHILLED WATER PUMP HEAD CALCULATION Based on Ashrae 2002 page 35.1 Design Manual Part 3; Reference page 3-16; Table 10
120 ;Hazen william Cooefficient, C (for average steel pipe condition) page 3-17; Table 11)

Flow Rate Pipe Dia Velocity Velocity Length Length HZ Total

Item Floor Point to Point (usgpm) (mm) (m/s) (Ft/s) (m) (ft) ft. wg/100ft Dh (m) Dh (inch) Length Friction Lost (ft) Qty of Valve & fitting Valve & Fitting Equivalent Length (per fitting)

AHU-LMR-04 E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD Total
1 LMR AHU-LMR-04 65.00 65 1.236 4.054 16.0 52.5 3.50 0.0650 2.559 206.9 7.24 4 2 2 1 1 1 6 12 4.1 2.8 25 29 2.8 2.8 69 6 154.4
2 AHU-LMR-04+03 129.60 80 1.627 5.336 50.0 164.0 4.57 0.0800 3.150 204.0 9.33 4 2 7.5 15 5 3.2 30 35 3.2 3.2 84 7.5 40
3 AHU-LMR-04+03+02 159.60 100 1.282 4.205 26.0 85.3 2.27 0.1000 3.937 138.7 3.15 4 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 53.4
4 AHU-LMR-04+03+02+01 189.60 100 1.523 4.996 5.0 16.4 3.12 0.1000 3.937 69.8 2.18 4 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 53.4
5 R-LMR 189.60 100 1.523 4.996 4.0 13.1 3.12 0.1000 3.937 26.5 0.83 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
6 R-L20 211.21 100 1.697 5.565 9.5 31.2 3.82 0.1000 3.937 44.6 1.70 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
7 R-L19 234.87 100 1.887 6.188 8.0 26.2 4.65 0.1000 3.937 39.6 1.84 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
8 R-L18 257.61 100 2.069 6.788 8.0 26.2 5.51 0.1000 3.937 39.6 2.19 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
9 R-L17 356.79 125 1.834 6.017 8.0 26.2 3.40 0.1250 4.921 42.6 1.45 2 13 25 8.2 6 50 58 6 6 140 13 16.4
10 R-L16 445.38 125 2.290 7.510 8.0 26.2 5.13 0.1250 4.921 42.6 2.19 2 13 25 8.2 6 50 58 6 6 140 13 16.4
11 R-L15 585.52 150 2.090 6.857 8.0 26.2 3.51 0.1500 5.906 46.2 1.62 2 16 30 10 7 60 70 7 7 170 16 20
12 L-15 FROM L16 TO L15 445.38 125 2.290 7.510 4.8 15.7 5.13 0.1250 4.921 91.7 4.71 2 2 13 25 8.2 6 50 58 6 6 140 13 76
13 455.11 125 2.340 7.675 5.6 18.4 5.34 0.1250 4.921 34.8 1.86 2 13 25 8.2 6 50 58 6 6 140 13 16.4
14 581.31 150 2.075 6.807 6.6 21.6 3.46 0.1500 5.906 41.6 1.44 2 16 30 10 7 60 70 7 7 170 16 20
15 585.52 150 2.090 6.857 2.0 6.6 3.51 0.1500 5.906 70.6 2.47 4 16 30 10 7 60 70 7 7 170 16 64
16 R-L14 725.66 200 1.457 4.780 8.0 26.2 1.29 0.2000 7.874 52.2 0.67 2 20 40 13 9 80 85 9 9 220 20 26
17 R-L13 877.82 200 1.763 5.782 8.0 26.2 1.83 0.2000 7.874 52.2 0.96 2 20 40 13 9 80 85 9 9 220 20 26
18 R-L12 1,025.39 200 2.059 6.754 8.0 26.2 2.44 0.2000 7.874 52.2 1.28 2 20 40 13 9 80 85 9 9 220 20 26
19 R-L11 1,283.69 200 2.578 8.456 8.0 26.2 3.70 0.2000 7.874 52.2 1.93 2 20 40 13 9 80 85 9 9 220 20 26
20 R-L10 1,411.11 250 1.814 5.949 8.0 26.2 1.49 0.2500 9.843 58.2 0.87 2 25 50 16 12 100 105 12 12 280 25 32
21 R-L9 1,475.71 250 1.897 6.221 8.7 28.5 1.62 0.2500 9.843 60.5 0.98 2 25 50 16 12 100 105 12 12 280 25 32
22 R-L8 1,479.92 250 1.902 6.239 5.8 19.0 1.63 0.2500 9.843 51.0 0.83 2 25 50 16 12 100 105 12 12 280 25 32
23 R-L7 1,484.14 250 1.908 6.257 5.8 19.0 1.64 0.2500 9.843 51.0 0.83 2 25 50 16 12 100 105 12 12 280 25 32
24 R-L6 1,488.36 250 1.913 6.275 5.8 19.0 1.64 0.2500 9.843 51.0 0.84 2 25 50 16 12 100 105 12 12 280 25 32
25 R-L5 1,492.58 250 1.918 6.292 5.8 19.0 1.65 0.2500 9.843 51.0 0.84 2 25 50 16 12 100 105 12 12 280 25 32
26 R-L4 1,496.79 250 1.924 6.310 5.8 19.0 1.66 0.2500 9.843 69.0 1.15 2 25 50 16 12 100 105 12 12 280 25 50
27 L4 CHANGE RISER 1,492.58 250 1.918 6.292 35.6 116.8 1.65 0.2500 9.843 248.8 4.11 4 2 25 50 16 12 100 105 12 12 280 25 132
28 1,496.79 250 1.924 6.310 6.4 21.0 1.66 0.2500 9.843 71.0 1.18 2 25 50 16 12 100 105 12 12 280 25 50
29 R-L3 1,501.01 250 1.929 6.328 5.8 19.0 1.67 0.2500 9.843 19.0 0.32 25 50 16 12 100 105 12 12 280 25 0
30 R-L2 1,663.19 250 2.138 7.012 5.8 19.0 2.02 0.2500 9.843 19.0 0.38 25 50 16 12 100 105 12 12 280 25 0
31 PLANTROOM 250 0.000 0.000 0.0 0.00 0.2500 9.843 0.0 0.00 25 50 16 12 100 105 12 12 280 25 0
13 L2 RISER TO PUMP 1,663.19 250 2.138 7.012 12.0 39.4 2.02 0.2500 9.843 164.4 3.32 1 2 25 50 16 12 100 105 12 12 280 25 125
14 HEADER 1,663.19 300 1.485 4.869 0.5 1.6 0.83 0.3000 11.811 61.6 0.51 1 30 60 19 13 120 130 13 13 320 30 60
15 RISER TO CHWP-L2-01 729.60 200 1.465 4.806 2.9 9.5 1.30 0.2000 7.874 196.5 2.56 2 1 1 1 1 20 40 13 9 80 85 9 9 220 20 187
16 CHWP-L2-01 TO CH-L2-01 729.60 200 1.465 4.806 6.5 21.3 1.30 0.2000 7.874 192.3 2.50 3 1 2 1 20 40 13 9 80 85 9 9 220 20 171
17 CH-L2-01 TO RISER 729.60 200 1.465 4.806 5.5 18.0 1.30 0.2000 7.874 80.0 1.04 2 1 1 20 40 13 9 80 85 9 9 220 20 62
18 1,663.19 250 2.138 7.012 24.0 78.7 2.02 0.2500 9.843 219.7 4.44 3 1 1 25 50 16 12 100 105 12 12 280 25 141

352.2 1155.2 Pipe Friction 75.74 ft

15% Safety factor 87.10 ft
Chiller PD 11.30 ft
AHU-LMR-04 11.50 ft
Total Pump Head 109.90 ft
Proposed Pump Head 134.51 ft
Consultant Design Pump Head 134.51
Project: LHDN, PENANG - CONDERSER WATER PUMP HEAD CALCULATION

CONDENSER WATER PUMP HEAD CALCULATION

Based on Ashrae 2002 page 35.1

120 ;Hazen william Cooefficient, C (for steel pipe) Valve & Fitting Equipvalent Length (ft) (Carrier System
Design Manual Part 3; Reference page 3-16; Table 10
page 3-17; Table 11)
Item Point to Point Flow Rate (usgpm) Pipe Dia Velocity Velocity Length Length HZ Dh (m) Dh (inch) Total Length Friction Lost Qty of Valve & fitting Valve & Fitting Equivalent Length
(mm) (m/s) (Ft/s) (m) (ft) ft. wg/100ft (ft)
E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD Total
1 SUPPLY
2 From CT TO Main pipe (L11) 921.0 200 1.850 6.067 4.2 13.8 2.00 0.2000 7.874 64.8 1.30 1 1 1 1 20 40 13 9 80 85 9 9 220 20 51
3 Main Pipe (L11) 1,842.0 250 2.368 7.765 6.0 19.7 2.44 0.2500 9.843 85.7 2.09 2 1 25 50 16 12 100 105 12 12 280 25 66
4 RISER(L11 TO L9) 1,842.0 250 2.368 7.765 6.4 21.0 2.44 0.2500 9.843 71.0 1.73 2 25 50 16 12 100 105 12 12 280 25 50
5 L9 1,842.0 250 2.368 7.765 29.0 95.1 2.44 0.2500 9.843 220.1 5.37 5 25 50 16 12 100 105 12 12 280 25 125
6 RISER(L19 TO L8) 1,842.0 250 2.368 7.765 3.7 12.0 2.44 0.2500 9.843 62.0 1.51 2 25 50 16 12 100 105 12 12 280 25 50
7 L8 1,842.0 250 2.368 7.765 8.0 26.2 2.44 0.2500 9.843 76.2 1.86 2 25 50 16 12 100 105 12 12 280 25 50
2 RISER(L8 TO L4) 1,842.0 250 2.368 7.765 11.6 38.0 2.44 0.2500 9.843 88.0 2.15 2 25 50 16 12 100 105 12 12 280 25 50
3 L4 1,842.0 250 2.368 7.765 24.0 78.7 2.44 0.2500 9.843 153.7 3.75 3 25 50 16 12 100 105 12 12 280 25 75
4 RISER(L4 TO L4) 1,842.0 250 2.368 7.765 5.8 19.0 2.44 0.2500 9.843 44.0 1.07 1 25 50 16 12 100 105 12 12 280 25 25
5 PLANTROOM 250 0.000 0.000 0.0 0.00 0.2500 9.843 0.0 0.00 25 50 16 12 100 105 12 12 280 25 0
6 RISER TO HEADER 1,842.0 250 2.368 7.765 12.8 42.0 2.44 0.2500 9.843 117.0 2.85 3 25 50 16 12 100 105 12 12 280 25 75
7 HEADER 1,842.0 300 1.644 5.393 0.5 1.6 1.00 0.3000 11.811 61.6 0.62 1 30 60 19 13 120 130 13 13 320 30 60
5 HEADER TO CDWP-L2-01 921.0 200 1.850 6.067 3.2 10.5 2.00 0.2000 7.874 144.5 2.89 2 1 1 20 40 13 9 80 85 9 9 220 20 134
6 CDWP-L2-01 TO CH-L2-01 921.0 200 1.850 6.067 6.5 21.3 2.00 0.2000 7.874 192.3 3.85 3 1 2 1 20 40 13 9 80 85 9 9 220 20 171
7 1,842.0 250 2.368 7.765 0.0 2.44 0.2500 9.843 0.0 0.00 25 50 16 12 100 105 12 12 280 25 0
8 RETURN
9 Main Pipe (L11) 1,842.0 250 2.368 7.765 13.4 44.0 2.44 0.2500 9.843 169.0 4.12 3 1 25 50 16 12 100 105 12 12 280 25 125
10 From Main pipe to CT (L11) 921.0 200 1.850 6.067 8.0 26.2 2.00 0.2000 7.874 168.2 3.37 2 1 1 1 20 40 13 9 80 85 9 9 220 20 142
11 RISER(L11 TO L9) 1,842.0 250 2.368 7.765 6.4 21.0 2.44 0.2500 9.843 71.0 1.73 2 25 50 16 12 100 105 12 12 280 25 50
12 L9 1,842.0 250 2.368 7.765 29.0 95.1 2.44 0.2500 9.843 220.1 5.37 5 25 50 16 12 100 105 12 12 280 25 125
13 RISER(L19 TO L8) 1,842.0 250 2.368 7.765 3.7 12.0 2.44 0.2500 9.843 62.0 1.51 2 25 50 16 12 100 105 12 12 280 25 50
14 L8 1,842.0 250 2.368 7.765 8.0 26.2 2.44 0.2500 9.843 76.2 1.86 2 25 50 16 12 100 105 12 12 280 25 50
9 RISER(L8 TO L4) 1,842.0 250 2.368 7.765 11.6 38.0 2.44 0.2500 9.843 88.0 2.15 2 25 50 16 12 100 105 12 12 280 25 50
10 L4 1,842.0 250 2.368 7.765 24.0 78.7 2.44 0.2500 9.843 153.7 3.75 3 25 50 16 12 100 105 12 12 280 25 75
11 RISER(L4 TO L4) 1,842.0 250 2.368 7.765 5.8 19.0 2.44 0.2500 9.843 44.0 1.07 1 25 50 16 12 100 105 12 12 280 25 25
12 PLANTROOM 250 0.000 0.000 0.0 0.00 0.2500 9.843 0.0 0.00 25 50 16 12 100 105 12 12 280 25 0
13 CH-L2-1 TO RISER 921.0 200 1.850 6.067 5.3 17.4 2.00 0.2000 7.874 126.4 2.53 3 1 1 20 40 13 9 80 85 9 9 220 20 109
14 1,842.0 250 2.368 7.765 25.5 83.6 2.44 0.2500 9.843 208.6 5.09 5 25 50 16 12 100 105 12 12 280 25 125

262.3 860.3 Pipe Friction 63.61 ft

20% Safety factor 76.34 ft
Chiller PD 16.10 ft
Cooling Tower Head 14.56 ft
Total Pump Head 107.00 ft
Proposed Pump Head 110.00 ft
Consultant Design Pump Head 134.51 ft
Project: LHDN, PENANG - CONDERSER WATER PUMP HEAD CALCULATION

CONDENSER WATER PUMP HEAD CALCULATION

Based on Ashrae 2002 page 35.1

120 ;Hazen william Cooefficient, C (for steel pipe) Valve & Fitting Equipvalent Length (ft) (Carrier System
Design Manual Part 3; Reference page 3-16; Table 10
page 3-17; Table 11)
Item Point to Point Flow Rate (usgpm) Pipe Dia Velocity Velocity Length Length HZ Dh (m) Dh (inch) Total Length Friction Lost Qty of Valve & fitting Valve & Fitting Equivalent Length
(mm) (m/s) (Ft/s) (m) (ft) ft. wg/100ft (ft)
E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD Total
1 SUPPLY
2 From CT TO Main pipe (L11) 921.0 200 1.850 6.067 4.2 13.8 2.00 0.2000 7.874 64.8 1.30 1 1 1 1 20 40 13 9 80 85 9 9 220 20 51
3 Main Pipe (L11) 1,842.0 250 2.368 7.765 6.0 19.7 2.44 0.2500 9.843 85.7 2.09 2 1 25 50 16 12 100 105 12 12 280 25 66
4 RISER(L11 TO L9) 1,842.0 250 2.368 7.765 6.4 21.0 2.44 0.2500 9.843 71.0 1.73 2 25 50 16 12 100 105 12 12 280 25 50
5 L9 1,842.0 250 2.368 7.765 29.0 95.1 2.44 0.2500 9.843 220.1 5.37 5 25 50 16 12 100 105 12 12 280 25 125
6 RISER(L19 TO L8) 1,842.0 250 2.368 7.765 3.7 12.0 2.44 0.2500 9.843 62.0 1.51 2 25 50 16 12 100 105 12 12 280 25 50
7 L8 1,842.0 250 2.368 7.765 8.0 26.2 2.44 0.2500 9.843 76.2 1.86 2 25 50 16 12 100 105 12 12 280 25 50
2 RISER(L8 TO L4) 1,842.0 250 2.368 7.765 11.6 38.0 2.44 0.2500 9.843 88.0 2.15 2 25 50 16 12 100 105 12 12 280 25 50
3 L4 1,842.0 250 2.368 7.765 24.0 78.7 2.44 0.2500 9.843 153.7 3.75 3 25 50 16 12 100 105 12 12 280 25 75
4 RISER(L4 TO L4) 1,842.0 250 2.368 7.765 5.8 19.0 2.44 0.2500 9.843 44.0 1.07 1 25 50 16 12 100 105 12 12 280 25 25
5 PLANTROOM 250 0.000 0.000 0.0 0.00 0.2500 9.843 0.0 0.00 25 50 16 12 100 105 12 12 280 25 0
6 RISER TO HEADER 1,842.0 250 2.368 7.765 12.8 42.0 2.44 0.2500 9.843 117.0 2.85 3 25 50 16 12 100 105 12 12 280 25 75
7 HEADER 1,842.0 300 1.644 5.393 0.5 1.6 1.00 0.3000 11.811 61.6 0.62 1 30 60 19 13 120 130 13 13 320 30 60
5 HEADER TO CDWP-L2-01 921.0 200 1.850 6.067 3.2 10.5 2.00 0.2000 7.874 144.5 2.89 2 1 1 20 40 13 9 80 85 9 9 220 20 134
6 CDWP-L2-01 TO CH-L2-01 921.0 200 1.850 6.067 6.5 21.3 2.00 0.2000 7.874 192.3 3.85 3 1 2 1 20 40 13 9 80 85 9 9 220 20 171
7 1,842.0 250 2.368 7.765 0.0 2.44 0.2500 9.843 0.0 0.00 25 50 16 12 100 105 12 12 280 25 0
8 RETURN
9 Main Pipe (L11) 1,842.0 250 2.368 7.765 13.4 44.0 2.44 0.2500 9.843 169.0 4.12 3 1 25 50 16 12 100 105 12 12 280 25 125
10 From Main pipe to CT (L11) 921.0 200 1.850 6.067 8.0 26.2 2.00 0.2000 7.874 168.2 3.37 2 1 1 1 20 40 13 9 80 85 9 9 220 20 142
11 RISER(L11 TO L9) 1,842.0 250 2.368 7.765 6.4 21.0 2.44 0.2500 9.843 71.0 1.73 2 25 50 16 12 100 105 12 12 280 25 50
12 L9 1,842.0 250 2.368 7.765 29.0 95.1 2.44 0.2500 9.843 220.1 5.37 5 25 50 16 12 100 105 12 12 280 25 125
13 RISER(L19 TO L8) 1,842.0 250 2.368 7.765 3.7 12.0 2.44 0.2500 9.843 62.0 1.51 2 25 50 16 12 100 105 12 12 280 25 50
14 L8 1,842.0 250 2.368 7.765 8.0 26.2 2.44 0.2500 9.843 76.2 1.86 2 25 50 16 12 100 105 12 12 280 25 50
9 RISER(L8 TO L4) 1,842.0 250 2.368 7.765 11.6 38.0 2.44 0.2500 9.843 88.0 2.15 2 25 50 16 12 100 105 12 12 280 25 50
10 L4 1,842.0 250 2.368 7.765 24.0 78.7 2.44 0.2500 9.843 153.7 3.75 3 25 50 16 12 100 105 12 12 280 25 75
11 RISER(L4 TO L4) 1,842.0 250 2.368 7.765 5.8 19.0 2.44 0.2500 9.843 44.0 1.07 1 25 50 16 12 100 105 12 12 280 25 25
12 PLANTROOM 250 0.000 0.000 0.0 0.00 0.2500 9.843 0.0 0.00 25 50 16 12 100 105 12 12 280 25 0
13 CH-L2-1 TO RISER 921.0 200 1.850 6.067 5.3 17.4 2.00 0.2000 7.874 126.4 2.53 3 1 1 20 40 13 9 80 85 9 9 220 20 109
14 1,842.0 250 2.368 7.765 25.5 83.6 2.44 0.2500 9.843 208.6 5.09 5 25 50 16 12 100 105 12 12 280 25 125

262.3 860.3 Pipe Friction 63.61 ft

20% Safety factor 76.34 ft
Chiller PD 16.10 ft
Cooling Tower Head 14.56 ft
Total Pump Head 107.00 ft
Proposed Pump Head 101.71 ft
Consultant Design Pump Head 134.51 ft
Valve & Fitting Equipvalent Length (ft) (Carrier System Design Manual Part 3; Reference page 3-16; Table 10 & page 3-17; Table 11)

Size Equipvalent Length

in ø mm ø E T-F T-S BV CV ST CTRL(GLOBE) CTRL-B Bal RD
1/2" 15 1.6 3.0 1.0 0.7 6.0 7.0 0.7 0.7 18.0 1.6
3/4" 20 2.0 4.0 1.4 0.9 8.0 9.0 0.9 0.9 22.0 2.0
1 25 2.6 5.0 1.7 1.0 10.0 12.0 1.0 1.0 29.0 2.6
1 1/4 32 3.3 7.0 2.3 1.5 14.0 15.0 1.5 1.5 38.0 3.3
1 1/2 40 4.0 8.0 2.6 1.8 16.0 18.0 1.8 1.8 43.0 4.0
2 50 5.0 10.0 3.3 2.3 20.0 24.0 2.3 2.3 55.0 5.0
2 1/2 65 6.0 12.0 4.1 2.8 25.0 29.0 2.8 2.8 69.0 6.0
3 80 7.5 15.0 5.0 3.2 30.0 35.0 3.2 3.2 84.0 7.5
4 100 10.0 21.0 6.7 4.5 40.0 47.0 4.5 4.5 120.0 10.0
5 125 13.0 25.0 8.2 6.0 50.0 58.0 6.0 6.0 140.0 13.0
6 150 16.0 30.0 10.0 7.0 60.0 70.0 7.0 7.0 170.0 16.0
8 200 20.0 40.0 13.0 9.0 80.0 85.0 9.0 9.0 220.0 20.0
10 250 25.0 50.0 16.0 12.0 100.0 105.0 12.0 12.0 280.0 25.0
12 300 30.0 60.0 19.0 13.0 120.0 130.0 13.0 13.0 320.0 30.0
14 350 34.0 68.0 23.0 15.0 135.0 155.0 15.0 15.0 360.0 34.0
16 400 38.0 78.0 26.0 17.0 150.0 180.0 17.0 17.0 410.0 38.0
18 450 42.0 85.0 29.0 19.0 165.0 200.0 19.0 19.0 460.0 42.0
20 500 50.0 100.0 33.0 22.0 200.0 235.0 22.0 22.0 520.0 50.0
22 600 60.0 115.0 40.0 25.0 240.0 265.0 25.0 25.0 610.0 60.0

Abbreviation
E : 90° Elbow
T- F : Tee Joint, Flow Thru
T- S : Tee Joint, Straight Thru
BV : Butterfly Valve/ Gate Valve
CV : Check Valve
ST : Y strainer
CTRL(Globe) : Control Valve, Globe
CTRL - B : Control Valve, Butterfly
Bal : Balancing Valve
RD : Reducer
Project: LHDN PENANG - CHILLED WATER PUMP HEAD CALCULATION Valve & Fitting Equipvalent Length (ft) (Carrier System
CHILLED WATER PUMP HEAD CALCULATION Based on Ashrae 2002 page 35.1 Design Manual Part 3; Reference page 3-16; Table 10
120 ;Hazen william Cooefficient, C (for average steel pipe condition) page 3-17; Table 11)

Flow Rate Pipe Dia Velocity Velocity Length Length HZ Total

Item Floor Point to Point (usgpm) (mm) (m/s) (Ft/s) (m) (ft) ft. wg/100ft Dh (m) Dh (inch) Length Friction Lost (ft) Qty of Valve & fitting Valve & Fitting Equivalent Length (per fitting)

RISER C3-01 E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD Total
1 B4 FCU-B4-C3-01- CORE C3 20.00 40 1.004 3.294 27.0 88.6 4.19 0.0400 1.575 179.0 7.49 2 2 2 1 1 1 4 8 2.6 1.8 16 18 1.8 1.8 43 4 90.4
2 B4 22.80 40 1.145 3.755 8.0 26.2 5.34 0.0400 1.575 42.2 2.25 4 4 8 2.6 1.8 16 18 1.8 1.8 43 4 16
3 B4 RISER 22.80 40 1.145 3.755 6.6 21.6 5.34 0.0400 1.575 26.8 1.43 2 4 8 2.6 1.8 16 18 1.8 1.8 43 4 5.2
4 B3 RISER 45.61 50 1.466 4.807 6.6 21.6 6.51 0.0500 1.969 28.2 1.84 2 5 10 3.3 2.3 20 24 2.3 2.3 55 5 6.6
5 B2 RISER 68.41 65 1.301 4.266 6.6 21.6 3.85 0.0650 2.559 29.8 1.15 2 6 12 4.1 2.8 25 29 2.8 2.8 69 6 8.2
6 B1 RISER 91.21 80 1.145 3.755 6.6 21.6 2.39 0.0800 3.150 31.6 0.76 2 7.5 15 5 3.2 30 35 3.2 3.2 84 7.5 10
7 LG2 RISER 114.01 80 1.431 4.694 6.6 21.6 3.61 0.0800 3.150 31.6 1.14 2 7.5 15 5 3.2 30 35 3.2 3.2 84 7.5 10
8 LG1 RISER 118.01 80 1.481 4.858 7.0 23.0 3.85 0.0800 3.150 33.0 1.27 2 7.5 15 5 3.2 30 35 3.2 3.2 84 7.5 10
9 LG RISER 140.22 80 1.760 5.773 7.0 23.0 5.29 0.0800 3.150 33.0 1.74 2 7.5 15 5 3.2 30 35 3.2 3.2 84 7.5 10
10 GF RISER 276.13 100 2.218 7.276 12.0 39.4 6.27 0.1000 3.937 52.8 3.31 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
11 L1 RISER 276.13 100 2.218 7.276 11.0 36.1 6.27 0.1000 3.937 49.5 3.10 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
12 L2 RISER 276.13 100 2.218 7.276 11.0 36.1 6.27 0.1000 3.937 49.5 3.10 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
13 L3 RISER 276.13 100 2.218 7.276 5.7 18.7 6.27 0.1000 3.937 32.1 2.01 2 10 21 6.7 4.5 40 47 4.5 4.5 120 10 13.4
14 L3 276.13 150 0.986 3.234 47.0 154.2 0.87 0.1500 5.906 270.2 2.36 6 2 16 30 10 7 60 70 7 7 170 16 116
15 L3 1,120.23 250 1.440 4.723 92.0 301.8 0.97 0.2500 9.843 401.8 3.90 2 25 50 16 12 100 105 12 12 280 25 100
16 L3 2,138.28 300 1.909 6.260 76.0 249.3 1.32 0.3000 11.811 369.3 4.89 2 30 60 19 13 120 130 13 13 320 30 120
17 L3 3,583.59 400 1.799 5.901 50.0 164.0 0.85 0.4000 15.748 396.0 3.37 2 2 38 78 26 17 150 180 17 17 410 38 232
18 L3 5,025.86 450 1.994 6.539 20.0 65.6 0.90 0.4500 17.717 235.6 2.11 2 42 85 29 19 165 200 19 19 460 42 170
19 L3 6,847.72 550 1.818 5.965 82.0 269.0 0.60 0.5500 21.654 635.0 3.80 6 2 50 100 33 22 200 235 22 22 520 50 366
20 L3 6,860.21 550 1.822 5.975 32.8 107.6 0.60 0.5500 21.654 173.6 1.04 2 50 100 33 22 200 235 22 22 520 50 66
21 L3 8,590.09 600 1.917 6.287 9.0 29.5 0.60 0.6000 23.622 259.5 1.55 2 60 115 40 25 240 265 25 25 610 60 230
22 L3 9,430.00 600 2.104 6.902 5.0 16.4 0.71 0.6000 23.622 246.4 1.75 2 60 115 40 25 240 265 25 25 610 60 230
23 L3 RISER 9,430.00 600 2.104 6.902 5.7 18.7 0.71 0.6000 23.622 98.7 0.70 2 60 115 40 25 240 265 25 25 610 60 80
24 L4 9,430.00 600 2.104 6.902 11.0 36.1 0.71 0.6000 23.622 116.1 0.82 2 60 115 40 25 240 265 25 25 610 60 80
25 L5 RISER TO MAIN 9,430.00 600 2.104 6.902 28.0 91.8 0.71 0.6000 23.622 561.8 3.99 4 2 60 115 40 25 240 265 25 25 610 60 470
26 L5 RISER TO MAIN 9,430.00 600 2.104 6.902 14.8 48.5 0.71 0.6000 23.622 278.5 1.98 2 60 115 40 25 240 265 25 25 610 60 230
27 PLANTROOM CHILLER TO HEADER 1,886.00 300 1.683 5.521 3.0 9.8 1.05 0.3000 11.811 432.8 4.54 1 1 1 1 30 60 19 13 120 130 13 13 320 30 423
28 SUPPLY HEADER CHWS 1,886.00 600 0.421 1.380 6.0 19.7 0.04 0.6000 23.622 59.7 0.02 1 60 115 40 25 240 265 25 25 610 60 40
29 SUPPLY HEADER CHWS 3,772.00 600 0.842 2.761 6.0 19.7 0.13 0.6000 23.622 59.7 0.08 1 60 115 40 25 240 265 25 25 610 60 40
30 SUPPLY HEADER CHWS 5,658.00 600 1.263 4.141 6.0 19.7 0.28 0.6000 23.622 59.7 0.16 1 60 115 40 25 240 265 25 25 610 60 40
31 SUPPLY HEADER CHWS 7,544.00 600 1.683 5.521 6.0 19.7 0.47 0.6000 23.622 59.7 0.28 1 60 115 40 25 240 265 25 25 610 60 40
32 SUPPLY HEADER CHWS 9,430.00 600 2.104 6.902 6.0 19.7 0.71 0.6000 23.622 59.7 0.42 1 60 115 40 25 240 265 25 25 610 60 40
33 HEADER TO ALL 9,430.00 600 2.104 6.902 25.6 84.0 0.71 0.6000 23.622 279.0 1.98 1 2 60 115 40 25 240 265 25 25 610 60 195
34 PLANTROOM ALL TO HEADER 9,430.00 600 2.104 6.902 16.7 54.8 0.71 0.6000 23.622 94.8 0.67 1 60 115 40 25 240 265 25 25 610 60 40
35 RETURN HEADER CHWR 9,430.00 650 1.793 5.881 10.5 34.4 0.48 0.6500 25.591 134.4 0.65 1 1 60 115 40 25 240 265 25 25 610 60 100
36 RETURN HEADER CHWR 9,430.00 650 1.793 5.881 6.0 19.7 0.48 0.6500 25.591 59.7 0.29 1 60 115 40 25 240 265 25 25 610 60 40
37 RETURN HEADER CHWR 7,544.00 650 1.434 4.705 5.7 18.7 0.32 0.6500 25.591 58.7 0.19 1 60 115 40 25 240 265 25 25 610 60 40
38 RETURN HEADER CHWR 5,658.00 650 1.076 3.529 5.0 16.4 0.19 0.6500 25.591 56.4 0.11 1 60 115 40 25 240 265 25 25 610 60 40
39 RETURN HEADER CHWR 3,772.00 650 0.717 2.352 6.0 19.7 0.09 0.6500 25.591 59.7 0.05 1 60 115 40 25 240 265 25 25 610 60 40
40 HEADER TO PUMP 1,886.00 300 1.683 5.521 2.6 8.5 1.05 0.3000 11.811 241.5 2.54 1 1 1 1 30 60 19 13 120 130 13 13 320 30 233
41 CHWP TO CHILLER 1,886.00 300 1.683 5.521 5.5 18.0 1.05 0.3000 11.811 207.0 2.17 1 2 1 1 30 60 19 13 120 130 13 13 320 30 189

711.6 2334.0 Pipe Friction 77.01 ft

15% Safety factor 88.56 ft
Chiller PD 10.60 ft
FCU-B4-C3-02 2.48 ft
Total Pump Head 101.64 ft
Proposed Pump Head 107.00 ft
Consultant Design Pump Head 180.40
Project: BBCC - CONDERSER WATER PUMP HEAD CALCULATION

CONDENSER WATER PUMP HEAD CALCULATION

Based on Ashrae 2002 page 35.1

120 ;Hazen william Cooefficient, C (for steel pipe) Valve & Fitting Equipvalent Length (ft) (Carrier System
Design Manual Part 3; Reference page 3-16; Table 10
page 3-17; Table 11)
Item Point to Point Flow Rate (usgpm) Pipe Dia Velocity Velocity Length Length HZ Dh (m) Dh (inch) Total Length Friction Lost Qty of Valve & fitting Valve & Fitting Equivalent Length
(mm) (m/s) (Ft/s) (m) (ft) ft. wg/100ft (ft)
E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD E T-F T-S BV CV Y-ST CTRL(GLOBE) CTRL-B Bal RD Total
1 SUPPLY
2 From CT TO HEADER 1,650.0 300 1.473 4.831 1.0 3.3 0.82 0.3000 11.811 89.3 0.73 1 1 1 30 60 19 13 120 130 13 13 320 30 86
3 HEADER 6,600.0 700 1.082 3.549 12.5 41.0 0.17 0.7000 27.559 161.0 0.28 3 60 115 40 25 240 265 25 25 610 60 120
4 HEADER 13,200.0 700 2.164 7.098 12.5 41.0 0.62 0.7000 27.559 201.0 1.26 4 60 115 40 25 240 265 25 25 610 60 160
5 HEADER 16,500.0 700 2.705 8.872 28.5 93.5 0.94 0.7000 27.559 488.5 4.61 2 1 4 60 115 40 25 240 265 25 25 610 60 395
6 CT HEADER TO CDWP 3,300.0 300 2.945 9.661 4.3 14.1 2.96 0.3000 11.811 187.1 5.54 1 1 1 30 60 19 13 120 130 13 13 320 30 173
7 CDWP TO CH 3,300.0 300 2.945 9.661 5.0 16.4 2.96 0.3000 11.811 175.4 5.19 2 1 1 30 60 19 13 120 130 13 13 320 30 159
8 RETURN
9 CH TO HEADER 3,300.0 350 2.164 7.098 4.2 13.8 1.40 0.3500 13.780 62.8 0.88 1 1 34 68 23 15 135 155 15 15 360 34 49
10 HEADER TO CT 3,300.0 700 0.541 1.774 6.0 19.7 0.05 0.7000 27.559 59.7 0.03 1 60 115 40 25 240 265 25 25 610 60 40
11 HEADER TO CT 6,600.0 700 1.082 3.549 5.7 18.7 0.17 0.7000 27.559 58.7 0.10 1 60 115 40 25 240 265 25 25 610 60 40
12 HEADER TO CT 9,900.0 700 1.623 5.323 6.0 19.7 0.37 0.7000 27.559 59.7 0.22 1 60 115 40 25 240 265 25 25 610 60 40
13 HEADER TO CT 13,200.0 700 2.164 7.098 6.0 19.7 0.62 0.7000 27.559 59.7 0.37 1 60 115 40 25 240 265 25 25 610 60 40
14 HEADER TO CT 16,500.0 700 2.705 8.872 31.4 103.0 0.94 0.7000 27.559 263.0 2.48 2 1 60 115 40 25 240 265 25 25 610 60 160
15 HEADER TO CT 1,650.0 300 1.473 4.831 9.5 31.2 0.82 0.3000 11.811 151.2 1.24 2 1 30 60 19 13 120 130 13 13 320 30 120
16 HEADER TO CT 825.0 300 0.736 2.415 3.0 9.8 0.23 0.3000 11.811 99.8 0.23 3 30 60 19 13 120 130 13 13 320 30 90

135.6 444.8 Pipe Friction 23.15 ft

15% Safety factor 26.63 ft
Chiller PD 17.70 ft
Cooling Tower Head 22.96 ft
Total Pump Head 67.29 ft
Proposed Pump Head 70.00 ft
Consultant Design Pump Head 98.40 ft