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Journal of Analytical and Applied Pyrolysis 92 (2011) 106–110

Contents lists available at ScienceDirect

Journal of Analytical and Applied Pyrolysis


journal homepage: www.elsevier.com/locate/jaap

TG–MS analysis of nitrile butadiene rubber blends (NBR/PVC)


A. Pappa a,∗ , K. Mikedi a , A. Agapiou a , S. Karma a , G.C. Pallis a , M. Statheropoulos a , M. Burke b
a
National Technical University of Athens, School of Chemical Engineering, Field Analytical Chemistry and Technology Unit1 , 9 Iroon Polytechniou Street, 157 73 Athens, Greece
b
QinetiQ Farnborough, GU14 0LX, UK

a r t i c l e i n f o a b s t r a c t

Article history: Blends of nitrile butadiene rubber (NBR) with polyvinyl chloride (PVC) are widely used in products such as
Received 28 January 2011 hoses and seals. As part of a project that uses NBR/PVC blends for manufacturing forest fire hoses, blends
Accepted 2 May 2011 of NBR/PVC with various inorganic fillers, such as Mg(OH)2 , china clay (organic modified kaolin) and nano
Available online 11 May 2011
clay (organic modified bentonite) were studied by TG–MS. No significant changes were observed to the
type of the polymers’ decomposition products, compared to that of NBR/PVC blend without additives.
Keywords:
The most remarkable change was the absence of HCl from decomposition products in the presence of the
NBR/PVC
Mg(OH)2 additive.
TG–MS
Polymer blends © 2011 Elsevier B.V. All rights reserved.
China clay
Nano clay
Forest fire hoses

1. Introduction As part of a project that uses NBR/PVC blends for manufacturing


forest fire hoses, blends of NBR/PVC with various inorganic fillers
Thermogravimetry (TG) is becoming an increasingly important were studied by TG–MS. In NBR/PVC blends, NBR acts as a per-
technique, especially in the rubber industry [1,2]. The study of the manent plasticiser, whereas PVC improves ozone, chemical and
complicated thermal degradation, the analysis of the evolved gases thermal resistance of NBR in applications such as fuel hose cov-
and volatiles organic compounds (VOCs) and the determination of ers [4]. Mg(OH)2 , china clay (organic modified kaolin) and nano
the role of additives, can clearly benefit from the connection of TG clay (organic modified bentonite) were used as fire retardant addi-
with other analytical techniques. This is particularly true, if ther- tives. The organic modification of the clays aimed to improve the
mogravimetry is coupled to an analytical method that will permit compatibility of inorganic composites with polymer blends.
the identification of the products, such as mass spectrometry (MS) The thermal degradation of PVC has been extensively studied in
[3]. the past with various techniques including TG–MS [5,6]. Accord-
The main advantage of TG–MS is the acquisition of multiple ing to our knowledge, there are few studies referred to the thermal
information during one run: the weight loss of the sample as a degradation of NBR [7] and NBR/PVC blends [4,7]; however, none
function of the temperature, the type of the volatile products as of them uses TG–MS. The aim of the present work is to study the
a function of the temperature and in some cases the quantitative thermal degradation of NBR/PVC blends used for manufacturing
analysis of the evolved gases. Additionally, the TG–MS technique forest fire hoses by TG–MS. This includes the interpretation of TG
can be used for revealing the details of the degradation mecha- curves, the identification and the profiling of the evolved volatile
nism, for comparative studies of thermal degradation of various products during the different degradation phases. The effect of var-
polymers or for studying the role of additives. ious additives on the thermal degradation of the NBR/PVC blends
In this work, TG was combined with a MS using an in-house is also studied.
developed TG–MS interface, enabling the study of thermal degra-
dation of rubber blends. The main advantage of employing the
TG–MS interface is the near real-time monitoring of degradation 2. Experimental
and the fast, unobstructed transfer of the evolved gases to the mass
detector. 2.1. Materials

The following vulcanized rubber samples were supplied from


∗ Corresponding author. Tel.: +30 210 7723193; fax: +30 210 7723188. QinetiQ (Farnborough, United Kingdom): NBR (34% acrylonitrile
E-mail address: athpappa@chemeng.ntua.gr (A. Pappa). content), NBR/PVC (65:35) and NBR/PVC with inorganic fillers
1
http://fiactu.ntua.gr/. according to the following recipes; NBR/PVC with 50 phr Mg(OH)2 ,

0165-2370/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.jaap.2011.05.003
A. Pappa et al. / Journal of Analytical and Applied Pyrolysis 92 (2011) 106–110 107

Fig. 4. Mass spectrum at 40.9 min of NBR thermal degradation.

nected to a vacuum source, in order to produce stable laminar


flow conditions. The flow through the intermediate tube has two
Fig. 1. TG and DTG curves of PVC powder.
modes of operation: (1) the idle mode, when the intermediate
tube is flushed with an inert gas (He) in order to prevent evolved
gases from reaching the capillary and (2) the sampling mode,
when the intermediate tube is connected to vacuum in order to
direct the evolved gases to the head of the capillary. Sampling
period and duration are adjusted by an electronically controlled
solenoid valve. When the sampling duration is adjusted to be infi-
nite, then the system operates in a continuous sampling mode.
The TG–MS interface has been successfully used so far for the
TG–MS analysis of synthetic and natural polymers, such as Kraton
1107, cellulose and pine needles [8–11]. Its evaluation (tests for
monitoring the mass-flow stability, gas transfer delay, evolved-gas
condensation effect and the interferences of the coupling system
on TG and MS specifications), is presented in detail elsewhere
[12,13].
Fig. 2. Mass spectrum at 25.1 min of PVC thermal degradation.

NBR/PVC with 10 phr nano clay and NBR/PVC with 10 phr china
clay. In addition, a Hydro grade of PVC powder was used.

2.2. Instruments and methods

The TG–MS analysis was carried out using a thermogravimet-


ric analyzer (TA Instruments, TGA 2050) and a quadrupole mass
selective detector (HP-5972). An in-house developed interface con-
sisting mainly of three coaxial tubes was used for the connection
of the two instruments. The inner tube is a capillary transfer line Fig. 5. Evolution profiles of ions at m/z 27, 53, 67, 93, 107 of NBR thermal degrada-
connected to the MS detector ion source. The outer tube is con- tion.

Fig. 3. TG and DTG curves of NBR. Fig. 6. TG and DTG curves of NBR/PVC.
108 A. Pappa et al. / Journal of Analytical and Applied Pyrolysis 92 (2011) 106–110

3. Results and discussion

3.1. TG–MS of PVC

In Fig. 1, the TG and DTG (derivative thermogravimetry) curves


of PVC revealed two main degradation steps, in agreement with
literature [14,15]. A mass loss of 65.2% at about 210–370 ◦ C was
observed in the first stage. The second degradation step of PVC
took place around 370–530 ◦ C, corresponding to the mass loss of
29.7%. In Fig. 2, the mass spectrum at 25.1 min, corresponding to
the temperature of maximum rate of mass loss is presented. Peaks
Fig. 7. Evolution profiles of ions at m/z 27, 36, 53, 67, 78 of NBR/PVC thermal degra- at m/z 36 and 38 are attributed to HCl and m/z 78 to C6 H6 . The mass
dation. spectra (not shown) of the second degradation step (370–530 ◦ C),
presented a peak at m/z 91, which could be attributed to toluene or
to a fragment of other alkyl-benzenes. The above observations are
in agreement with the known mechanism of PVC degradation; the
first step is dehydrochlorination and formation of macromolecules
with conjugated double C C bonds, whereas, on the second step
degradation continues with cracking and pyrolysis to low hydrocar-
bons of linear or cyclic structure [15,16]. According to the literature,

Fig. 8. TG curves of NBR/PVC and NBR/PVC with inorganic additives: Mg(OH)2 , china
clay and nano clay.

The transfer line of the TG–MS interface was a 2.15 m long


uncoated fused silica capillary column 0.15 mm id (Varian, USA).
The temperature of the TG–MS interface was 200 ◦ C and the
temperature of the transfer line was kept at 210 ◦ C. The inert gas
used was helium with a flow rate of 100 cm3 min−1 in the ther-
mobalance. The continuous mode was selected. Gas flows were
adjusted at 60 cm3 min−1 for the port A and 40 cm3 min−1 for the
port B of the interface system. The samples, approximately 5 mg
(1 mg for PVC), were heated in the thermobalance from 50 to 600 ◦ C
with a rate of 10 ◦ C min−1 at helium atmosphere. The MS interface
was heated at 280 ◦ C. The electron impact source was tuned at 70 eV
and the scan rate was 0.45 scans s−1 . The mass range for the MS data Fig. 10. TIC of (a) NBR/PVC with nano clay and (b) NBR/PVC with china clay, during
acquisition was set at 2–300 amu. their thermal decomposition.

Fig. 9. Evolution profile of ions at m/z 18 (H2 O) and m/z 36 (HCl) in the thermal Fig. 11. Mass spectrum at 20.2 min of the thermal degradation of NBR/PVC with
degradation of NBR/PVC with Mg(OH)2 . nano clay.
A. Pappa et al. / Journal of Analytical and Applied Pyrolysis 92 (2011) 106–110 109

HCl is the main volatile degradation product of the first step. Small account the portion of the fillers in the samples, there seems to be
quantities of benzene and other hydrocarbons are also emitted. In a remarkable increase of the mass residue at 350 ◦ C for the blends
the second step, up to 527 ◦ C, more aromatic products are evolved with Mg(OH)2 and china clay. Thus, Mg(OH)2 and china clay seem
than aliphatic [15]. to significantly suppress PVC decomposition, confirming the role of
the above fillers as thermal barriers.
3.2. TG–MS of NBR The mass spectra of the polymer blends with inorganic additives
did not reveal any significant changes on the type of decomposition
The TG and DTG curves of NBR are shown in Fig. 3. The mass loss products of the polymers, compared to that of NBR/PVC blend with-
in the range 120–300 ◦ C (8.6–26.3 min) was too low to be detected out additives. The most characteristic differentiation is the absence
by the MS. The main mass loss of NBR (87.7%) took place at one of HCl in the evolved products in the presence of Mg(OH)2 filler,
step at about 300–500 ◦ C. During the thermal degradation of NBR until approximately 40 min, corresponding to 450 ◦ C as the evo-
chain scission is occurring. Considerations of the bond strengths lution profile of m/z 36 indicates, according to Fig. 9. This may
indicate that the thermal cleavage takes place preferentially at ter- be attributed to the chemical reaction between Mg(OH)2 and the
tiary carbon atoms and at bonds beta to the CN bond [17]. This is HCl evolved from PVC hydrochlorination. As the evolution pro-
reconfirmed from the mass spectrum at 40.9 min (Fig. 4), corre- file of the ion at m/z 18 shows (Fig. 9), H2 O formed from this
sponding to the temperature of maximum rate of mass loss, where reaction is evolved firstly in the temperature range 250–350 ◦ C
ions at m/z 27, 53, 67, 93, 107, 110, 160 were recorded. Some of (20–30 min), which is connected with the decomposition area of
these masses arise from the pyrolytic degradation of acrylonitrile PVC. It seems that H2 O is also evolved in the range 410–500 ◦ C
polymer such as m/z 53 (acrylonitrile, C3 H3 N), m/z 67 (butenen- (36–45 min), which is connected with the decomposition of the
itrile, C4 H5 N), while others are characteristic of poly butadiene remaining Mg(OH)2 . The last is also in agreement with the litera-
polymer as m/z 110 (ethylene-cyclohexane, C8 H14 ). Moreover, ture [18]. The evolution of HCl (m/z 36) above 450 ◦ C (40 min) might
ions with m/z 93, 107, 160 correspond to 1-cyano-2,4-pentadiene be due to the oxidation of MgCl2 [19]. The later is produced by the
(C6 H7 N), 1-cyano-2,4,-hexadiene (C7 H9 N) and 1,7-dicyano-4,7- reaction between Mg(OH)2 and HCl of PVC dehydrochlorination.
octadiene (C10 H12 N2 ), respectively. These masses are associated Although in the present work, an inert atmosphere was used, a
with both acrylonitrile and butadiene molecules [17]. As these are small amount of air might have been present in the TG furnace, as
unique to the pyrolytic degradation of NBR rubbers, they allow it was not absolutely air tight.
the positive identification of these rubbers. The hydrogen cyanide In the cases of nano clay and china clay, the total ion current (TIC)
(HCN) with mass 27 originates commonly from the evolved degra- diagrams show a small peak at around 20 min, just before the peak
dation products of NBR like 1-cyano-2,4-pentadiene with m/z 93, of PVC decomposition that occurs with a maximum rate at 22 min
which have labile hydrogen atoms [17]. In Fig. 5, the evolution pro- (Fig. 10a and b, respectively). The mass spectrum of NBR/PVC blend
files of all the above mentioned ions at m/z 27, 53, 67, 93, 107 with nano clay at 20.2 min (Fig. 11) shows the evolution of water
show that these products are evolved in the temperature range (m/z 18) due to the water desorption. It appears that the evolution
300–500 ◦ C. of CO2 (m/z 44), alkenes (m/z 41, 55, 69, 83) and alkanes (m/z 29,
43, 57) may be due to the organic impurities of the clay [20]. The
3.3. TG–MS of NBR/PVC blends same seems to apply in the case of PVC/NBR blends with china clay.

In Fig. 6, the TG and DTG curves of NBR/PVC, indicate that the 4. Conclusions
mass loss takes place in two steps. In the first degradation step,
a mass loss of approximately 17% with a maximum rate around In conclusion, TG–MS seems to be a useful tool for the interpre-
250 ◦ C (21.5 min) takes place. A second mass loss of almost 55%, tation of thermal degradation of polymer blends such as NBR/PVC
with a maximum rate around 430 ◦ C (39.2 min) is also observed. The and the action of the various additives on the blends. It enabled
total char residue of NBR/PVC blend is around 27%. This is higher the monitoring of the evolved products at each degradation step,
than the char residue of pure PVC and NBR degradation which are facilitating the comparison of different blends. It appears that the
around 5% and 8%, respectively (Figs. 1 and 3). The char residue thermal decomposition of NBR/PVC blend consists of two profiles;
was probably increased in NBR/PVC blends due to a synergistic that of PVC and that of NBR. The mass spectra of the polymer blends
effect of the blend components leading to a more stabilized product with inorganic additives did not reveal any significant changes to
compared to the individual components. the type of decomposition products of the polymers, compared
The evolution profiles of characteristic ions, presented in Fig. 7, with that of NBR/PVC blend without additives. The most remark-
imply that the first mass loss corresponds to PVC decomposition able change is the absence of HCl from decomposition products in
(ions at m/z 36 and 78 are evolved between 21 and 30 min). How- the presence of the Mg(OH)2 additive.
ever, the intensity of m/z 78 relatively to m/z 36 is lower than
the one during decomposition of pure PVC. The second mass loss
Acknowledgement
corresponds to NBR decomposition (ions at m/z 27, 53, 67).
The research leading to these results has received funding from
3.4. TG–MS of NBR/PVC blends with inorganic fillers
the European Community’s Seventh Framework Program (FP7-
SME-2007-1) under grant agreement No. 222152: “FIRELI-Fire
In Fig. 8, TG curves of NBR/PVC blends with 50 phr Mg(OH)2 ,
Retardant Hoses Lines for Forestry Fire-Fighting Applications”.
10 phr china clay and 10 phr nano clay together with the TG curve
of NBR/PVC are presented. The presence of PVC, which acts as sta-
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