DSASW00424311

Explosion Protected Model
Descriptions and Design Notes
Technical Information 30/24-100-2 EN

Table of Contents
Page
Examples of Applications 4
Part A Descriptions
Chapter 1 Ex Analyzer Modules for Zone 1 and Zone 2 (Flammable Sample Gas)
Description 6
Operating Specifications 7
Dimensional Drawing 9
Chapter 2 Ex Central Unit for Zone 1

Description 10
Monitoring the Pressurized Enclosure 11
Operating Specifications 13
Dimensional Drawing 14
Chapter 3 Version for Zone 2 (Non-Flammable Sample Gas)

Description 15
Dimensional Drawings 17
Part B Design Notes
Chapter 4 Connecting the System Bus and 24-VDC Power Supply

Notes on the Connection Diagrams 18
Connection Drawings 20
System Bus Connection 28
24-VDC Supply Connection 30
Advance Optima Power Supply Performance 32
Flameproof Enclosed 24-VDC Power Supply 33
EEx-e Connection Boxes 34
Chapter 5 Connecting Non-Intrinsically Safe and Intrinsically Safe Circuits

Isolation Relays and I.S. Barrier Modules 35
Wiring Notes 36
Isolation Relay Terminal Layout (Example) 37
Isolation Relay Terminal Layout (Blank Form) 38
Chapter 6 Accessories
Accessory Part Numbers 39
The regulations, standards and guidelines cited in this technical information publication are appli-
cable in the Federal Republic of Germany. When using explosion protected Advance Optima models
in other countries follow the applicable national regulations for installing and operating electrical
devices in explosion hazard zones.
This technical information publication is protected by copyright. The translation, duplication and distribu-
tion in any form, even in a revised edition or in extracts, in particular as a reprint, by photomechanical or
electronic reproduction or in the form of storage in data processing systems or data networks are pro-
hibited without the consent of the copyright holder and will be prosecuted under civil and criminal law.
30/24-100-2 EN Advance Optima – Explosion Protected Model 3

Examples of Applications
Use The Advance Optima modular product line offers explosion protected analyzers
and multiple analyzer systems for use in Zones 1 and 2 to measure flammable and
non-flammable gases.
Various versions of the analyzer modules and central unit are available for use in
Zones 1 and 2.
Examples of The following table and Figures 1–3 show four examples of applications most
Applications frequently encountered in the field. They differ in terms of
• analyzer module and central unit installation location (Zone 1 or Zone 2 –
external explosion protection)
• sample gas properties (flammable or non-flammable – internal explosion
protection)
The following sections describe the analyzer module and central unit versions.
Installation Location Version Case Fig.

Sample Gas Properties Analyzer Module Central Unit No. No.
1)
Analyzer Module Zone 1 EEx d, IP 54 EEx p 1 1
Central Unit Zone 1 Wall-mount IP 54
Analyzer Module Zone 1 EEx d, IP 54 Wall-mount or 2 2
Central Unit Zone 2 19-inch housing
IP 54 or IP 20
Analyzer Module Zone 2 EEx d, IP 54 Wall-mount or 3 2
Flammable sample gas 19-inch housing
Central Unit Zone 2 IP 54 or IP 20
Analyzer Module Zone 2 Wall-mount or Wall-mount or 4 3
Non-flammable sample gas 19-inch housing 19-inch housing
Central Unit Zone 2 IP 54 or IP 20 IP 54 or IP 20
1) With protective gas monitoring
Notes Case No. 1:

This is the “conventional” Zone 1 installation.
Cases No. 2 and No. 3:
These are the preferred installations if the analyzer module must be set up in a
Zone 1 or 2 environment. For instance, case No. 2 is used in explosion-protected
analyzer equipment rooms (Ex AER) and for hydrogen-cooled turbine generators.
The central unit can be installed outside of the hazardous locations. The distance
from the analyzer module is limited by the system bus maximum length
requirement of 350 meters.
Cases No. 3 and No. 4:
For information on housing versions and features for use with corrosive sample
gas components see the descriptions in the following sections.
Continued on next page
4 Advance Optima – Explosion Protected Model 30/24-100-2 EN

Examples of Applications, continued
Figure 1
Zone 1 Installation Central unit Zone 1
(Case No. 1) in EEx p enclosure
ABB
Protective gas
IR
Erro r Maint Po wer
7 8 9
4 5 6
1 2 3
0 .
Back Meas
_
monitoring unit
Advance Optima
Purging air
System bus
Analyzer module
in EEx d enclosure
Sample
gas
EEx ...
Sample gas conditioning
Figure 2
Zone 2 Central unit
Analyzer Module in ABB IR
Erro r Mai nt Power
Zone 1 or 2 (Cases
7 8 9
4 5 6
1 2 3
. _
No. 2 and No. 3)

0
Back Meas
Advance Optima
Zone 1/2
System bus
Analyzer module
in EEx d enclosure
Sample gas
EEx ...
Sample gas conditioning
Figure 3
Zone 2 Central unit with
Zone 2 Installation analyzer module
(Case No. 4) ABB IR
Erro r Maint Po wer
7 8 9
4 5 6
1 2 3
. _
0
Back Meas
Advance Optima

Part A Descriptions
Chapter 1 Ex Analyzer Modules for Zone 1 and

Zone 2 (Flammable Sample Gas)
Description
Application The Caldos 15-Ex, Caldos 17-Ex, Magnos 16-Ex and Uras 14-Ex analyzer modules
are used for continuous quantitative determination of individual gas components in
gas mixtures.
The Ex analyzer modules are capable of measuring non-flammable and flammable
gases under atmospheric conditions which can form an explosive atmosphere
(Zone 1).
When specially equipped and when special conditions are fulfilled, the Ex analyzer
modules are capable of measuring non-flammable and flammable gases under
positive pressure (see the “Operating Specifications” section, Page 7).
Design Ex Analyzer modules for use in Zone 1 and Zone 2 (flammable sample gas) have
“Flameproof Enclosure” type of protection per EN 50018. They are enclosed in a
flameproof aluminum cylinder (see the dimensional drawing, Fig. 4, Page 9).
The system bus cable and 24-VDC connecting cable are brought into the flame-
proof cylinder via flameproof cable openings. The 8- and 3-conductor cables,
each 10 meters in length are connected at the factory (see the connection
diagrams, Figures 9–15, Pages 20–27).
All gas connections are routed via flame barriers.
Housing Purge To protect the Ex analyzer module sensor electronics against the entry of an
aggressive atmosphere or corrosive sample gas components, a purge gas can flow
through the flameproof cylinder.
The purge gas enters and exits via two flame barriers that are open in the interior of
the flameproof cylinder.
Note: The housing purge has no significance for the purposes of pressurized
enclosure per EN 50016.
Designation EEx d IIC T4
Conformity BVS 97.D.2021 X

Certification

Operating Specifications
Explosion Protection Type of Protection Flameproof enclosure “d”

Explosion Group IIC
Temperature Class T4
Installation Site Hazardous Location Zone 1 and Zone 2

Ambient Temperature Caldos 15-Ex +5 to +50 °C
Caldos 17-Ex +5 to +50 °C
Magnos 16-Ex +5 to +50 °C
Uras 14-Ex +5 to +45 °C
Sample Gas Inlet Type of Gas Non-flammable and flammable gases under
Conditions atmospheric conditions which can form an explosive
(Atmospheric atmosphere (Zone 1).
Conditions)
Temperature Caldos 15-Ex +5 to +50 °C
Uras 14-Ex +5 to +45 °C
Inlet Pressure pe ≤ 100 hPa (= 0.1 bar) or pabs ≤ 1100 hPa (= 1.1 bar)
Flow Rate Maximum of 100 l/h, but not greater than the non-
explosion-protected version of the analyzer module.
The maximum oxygen content of the sample gas mixture should be 21 Vol.-% O2,
corresponding to atmospheric conditions.
If the sample gas consists only of oxygen as well as flammable gases and vapors,
the maximum oxygen content should be 2 Vol.-%.
Sample Gas Inlet Type of Gas Non-flammable and flammable gases under positive
Conditions pressure
(Positive Pressure)
Temperature Caldos 15-Ex +5 to +50 °C
Uras 14-Ex +5 to +45 °C
Inlet Pressure pe ≤ 300 hPa (= 0.3 bar) or pabs ≤ 1400 hPa (= 1.4 bar)
Flow Rate Maximum of 100 l/h, but not greater than the non-
explosion-protected version of the analyzer module.
The sample gas should never be explosive.
If the sample gas consists non-flammable gases and vapors, the maximum
oxygen content should be 21 Vol.-% O2, according to atmospheric conditions.
If the sample gas consists only of oxygen as well as flammable gases and vapors,
the maximum oxygen content should be 2 Vol.-%.
The sample gas should not contain any significant safety-relevant proportion of
self-igniting gas (e.g. acetylene).
The analyzer should have two ventilation openings.
Uras 14-Ex The “Flowing Reference Gas” option is not available for the Uras 14-Ex.

Operating Specifications, continued
Power Supply Input Voltage 24 VDC ± 5 %, Safe Low Voltage (SELV) or

Operational Low Voltage with definite isolation (PELV),
maximum value in failure mode 35 V
Power Consumption Caldos 15-Ex Approx. 35 W
Caldos 17-Ex Approx. 18 W
Magnos 16-Ex Approx. 35 W
Uras 14-Ex Approx. 75 W
Housing Design Flameproof aluminum cylinder

Conformity Certification PTB No. Ex 88.B.1066 U
Housing Protection Type IP 54 (horizontally mounted with O-ring seals only)
Dimensions see Dimensional Drawing (Figure 4, Page 9)
Weight approx. 26 kg
Installation The Caldos 15-Ex and Magnos 16-Ex analyzer
modules must be installed with their housings in the
vertical position.
The housings of the Caldos 17-Ex and Uras 14-Ex
analyzer modules can be installed in the vertical or
horizontal position.
Note the following for horizontal mounting:
• The analyzer module should not be mounted
outdoors.
• The two O-rings supplied must be inserted in the
slots provided between the housing base and
housing as well as between the housing and
housing cover.

Dimensional Drawing
Figure 4
6
Ex Analyzer Module 5
(dimensions in mm) 1
3
4 2
7 10
8
9
800 (clearance for opening)

Uras 14-Ex Caldos 15-Ex, Caldos 17-Ex, Magnos 16-Ex
Gas Connections: Gas Connections:
2)
1 Sample Gas Inlet 1 1 Sample Gas Inlet
2)
2 Sample Gas Outlet 1 2 Sample Gas Outlet
2) 4)
3 Sample Gas Inlet 2 3 Ventilation Opening
2) 4)
4 Sample Gas Outlet 2 4 Ventilation Opening
1) 3)
5 Purge Gas Inlet 5 Purge Gas Inlet
1) 3)
6 Purge Gas Outlet 6 Purge Gas Outlet
7 Pressure Sensor 7 Pressure Sensor (Caldos 17-Ex and
3)
Magnos 16-Ex only)
Electrical Connections: Electrical Connections:
8 System Bus 8 System Bus
9 24 VDC 9 24 VDC
10 Potential Compensation 10 Potential Compensation
1) Option 3) Option
2) The actual sample gas inlet 4) Only in model for sample gas under positive
and outlet configuration is pressure
given in the documentation
supplied with the instrument.

Chapter 2 Ex Central Unit for Zone 1
Description
Application The Ex Central Unit is used in conjunction with the Caldos 15-Ex, Caldos 17-Ex,
Magnos 16-Ex and Uras 14-Ex analyzer modules to control and monitor measure-
ment and control processes.
Design The system housing is configured as a wall-mount unit with a box for electrical and
gas connections on the bottom.
The system housing is designed for type of protection “Pressurized Enclosure with
Leak Loss Compensation” per EN 50016. The required control unit is mounted on
the outside right sidewall of the system housing.
Circuits Non-intrinsically safe and intrinsically safe signal current circuits can be connected
to the Ex central unit.
All non-intrinsically safe circuits to be led out of the Ex central unit must be
connected to isolation relays. Intrinsically safe circuits are connected to suitable
I.S. barrier modules (refer to Chapter 5, Page 35).
The display and control unit keypad sheet circuits are intrinsically safe.
Designation EEx ped [ib] IIC T4
Conformity BVS 97.D.2020

Certification

Monitoring the Pressurized Enclosure
Structure The following units are used to monitor the pressurized enclosure (see Figure 5)
• Pressure reducer and pressure gauge for adjusting the protective gas inlet
pressure
• Valve (solenoid) with purge air nozzle and leak air nozzle
• Control unit with pressure switch and
• Key switch (override switch)
Figure 5
Pressure Valve Central unit Control unit
Units for Monitoring reducer (solenoid)
Pressurized
P P Q
Enclosure
Protective Gas Air Grade 4 per PNEUROP 6611 Recommendation of 1984 is used as the protec-
tive gas (refer to the “Operating Specifications” Section, Page 13).
The protective gas is routed from the Ex central unit to the hazardous location. The
control unit outlet opening contains a particle trap to prevent the passage of
sparks and glowing particles.
Preliminary Purge The preliminary purge volume is determined by the diameter of the factory-installed
purge air nozzle and the operating pressure setting (pe = 200–300 kPa [= 2–3 bar]).
The preliminary purge time is factory-set and shown on the identification plate.
After the preliminary purge, the solenoid valve is deactivated, and the power supply
for the units in the system housing is activated.

Monitoring the Pressurized Enclosure, continued
Positive Pressure During operation, the protective gas flows through the leak air nozzle to maintain a
Monitoring positive pressure pe ≈ 2 hPa (= 2 mbar) inside the system housing.
A relief valve limits the pressure inside the system housing.
The positive pressure is monitored as follows:
If positive pressure ... ... the following occurs:

Falls below the minimum value • The power supply for the units in the system
of pe = 0.5 hPa (= 0.5 mbar), housing is deactivated after a 4-second time
delay
• Circuits connected to the isolation relays are
completely disconnected.
• After the internal pressure again rises over
the minimum value, a preliminary purge is
carried out
• The power supply and connected circuits are
reactivated
Exceeds the maximum value • The power supply for the units in the system
of pe = 15 hPa (= 15 mbar), housing is deactivated after a 4-second time
delay
• Circuits connected to the isolation relays are
completely disconnected.
• After the fault is cleared and the positive
pressure returns to a normal value
• The power supply and connected circuits are
reactivated without a preliminary purge.
Overriding Positive If no explosive atmosphere is present, the power supply for the units in the system
Pressure Monitoring housing can be turned on, even if the pressurized enclosure is not active. This can
(Key Switch) be useful for maintenance or repair purposes.
To accomplish this a key switch is mounted on the system housing’s right sidewall.
The key switch will not allow the key to be removed when the switch is on.
The following warning label is affixed next to the key switch: “Explosion Protection
Not in Effect When Key Switch is On.”

Operating Specifications
Explosion Protection Type of Protection Pressurized enclosure “p” with leak loss
compensation
Explosion Group IIC
Temperature Class T4
Installation Site Hazardous Location Zone 1

Ambient Temperature Max. of 40 °C with integral isolation amplifier
(electrode relay) ER 144, otherwise maximum of 50 °C
Power Supply Input Voltage 230 VAC or 115 VAC (non-switchable), 48–62 Hz
Power Consumption 190 VA
Signal Circuits At the isolation relay

terminals To 30 V/ 0.4 A
The intrinsically safe circuit connection data can be found on the I.S. barrier
module conformity certifications.
Gas Data Internal Volume 36 l

Minimum Flow Rate
Preliminary Purge 7500 l/h
Operation 200 l/h to compensate leak losses
Preliminary Purge Duration 10 min. with integral isolation amplifiers, otherwise
4 min.
Pre-Pressure pe = 400–800 kPa (= 4–8 bar)
Operating Pressure pe = 200–300 kPa (= 2–3 bar)
Min. Positive Pressure pe ≥ 0.5 hPa (= 0.5 mbar)
Max. Positive Pressure pe ≤ 15 hPa (= 15 mbar)
Protective Gas Air, Grade 4 per PNEUROP 6611 Recommendation of
1984, e.g. max. particle size 40 µm, max. oil content
3
5 mg/m , max. pressure dew point +2 °C
Housing Design Wall-mount housing with flanged box for electrical

and gas connections
Housing Protection Type IP 54
Dimensions see Dimensional Drawing (Figure 6, Page 14)
Weight approx. 28 kg

Dimensional Drawing
Figure 6
Ex Central Unit
(dimensions in mm)
1 2 3 4 5 6 7 8 9
1 Cable Openings for Internal Wiring Connections

2 Valve
3 Pressure Reducer with Working Pressure Gauge and Protective Gas Inlet
4 Cable Openings for Signal, Control and Interface Wiring
Unassigned Cable Openings:
3 x PG 13.5 Metal (for shielded leads).
3 x PG 13.5 Plastic (number depends on quantity of isolation relays
and I.S. barrier modules installed)
2 x PG 13.5 For intrinsically safe wiring (light blue)
5 Cable Opening for Power Supply 1 x PG 13.5
6 Control Unit for Pressurized Enclosure Monitoring
7 Protective Gas Outlet
8 Key Switch for Overriding Pressurized Enclosure Monitoring
9 Potential Compensation Connector

Chapter 3 Version for Zone 2 (Non-Flammable Sample Gas)
Description
Application In the Zone 2 version all analyzer modules (except the Multi-FID 14) are suitable for
measuring non-flammable gases.
Design Analyzer modules are installed

• Either in the central unit housing
• Or in a separate housing
The housing is either a 19-inch or a wall-mount unit (see the dimensional drawing
in Figures 7 and 8, Page 17). Housing protection is per IP 54.
Basic Standards The Zone 2 version satisfies the following standards:

EN 50021:1999 Electrical Devices in Hazardous Locations –
Type of Protection “n”
DIN VDE 0165 / 02.91 Installation of Electrical Apparatus in Hazardous Locations,
Section 6.3 “Requirements for Installation in Zone 2”
Operating Mode and There are three types of explosion protection measures per EN 50021:
Designation
Operating Mode Designation
Non-arcing assemblies and components/
Non-hot components/ Sealed (arcing) devices EEx nAC II T4 X
Simplified Pressurized Enclosure EEx nP II T4 X
Vapor-Proof Housing EEx nR II T4 X
Manufacturer’s Statement of expertise Pr. No. 97-09-203-Ex

Certification

Description, continued
Non-Arcing In normal operation there cannot be any sparking, arcing or impermissible

Assemblies and temperatures inside the device.
Components /
During operation, the ports marked “Housing / Purge In” and “Housing / Purge Out”
Sealed (Arcing)
should be plugged.
Devices
Simplified Pressu- All separated spaces in the housing are pneumatically connected in series using
rized Enclosure fixed tubing.
The ports marked “Housing / Purge In” and “Housing / Purge Out” are used to
connect the protective gas.
When there is continuous purging with an protective gas, pressurized enclosure
monitoring can be implemented indirectly by means of a pressure drop via
• A flow monitor with ring initiator connected to the protective gas outlet or
• A modified flow sensor in the internal pneumatics module.
Monitoring the Pressurized Enclosure
Protective Gas Air or inert gas
Positive Operating Pressure pe ≥ 0.5 hPa (= 0.5 mbar),
pe ≤ 15 hPa (= 15 mbar)
Flow During Nominal Operation 10 l/h equivalent to
pe ≥ 1.5 hPa (= 1.5 mbar)
Flow Monitor Switching Threshold 5 l/h equivalent to
pe ≥ 0.5 hPa (= 0.5 mbar)
Recommendation for Devices to be Used
1.6–16-l/h Flow Monitor with Ring Initiator Part Number 23155-5-8018476
Contrans I V17131-53 Isolation Amplifier Part Number 17131-0-5300000
Vapor-Proof Housing The purge gas inlet and outlet ports must be sealed with plugs during operation.
Vapor integrity must be reestablished and reverified each time the housing is
opened.
The test pressure is pe = 3 hPa (= 3 mbar). The pressure drop within 3 minutes
should not exceed 1.5 hPa (= 1.5 mbar).
Corrosive Sample In the presence of corrosive sample gas components the following analyzer
Gas Components module versions should be used:
• Magnos 16, Magnos 15, Caldos 15, Caldos 17 Sample cell directly connected in
wall housing
• Uras 14: Internal gas lines in the form of rust- and acid-resistant steel tubes.
Operating Operating specifications corresponding to those of the non-explosion protection

Specifications version are contained in data sheet 10/24-1.10 EN.

Dimensional Drawings
Figure 7
Zone 2 Version in
Wall-Mount Housing
(dimensions in mm)
Figure 8
Zone 2 Version in
19-inch Housing
(dimensions in mm)

Part B Design Notes
Chapter 4 Connecting the System Bus and

24-VDC Power Supply
Notes on the Connection Diagrams
Connecting the (Ex) The type and means of connecting (Ex) analyzer modules to the (Ex) central unit
Analyzer Modules to depends on (see the following table):
the (Ex) Central Unit • The zone in which the (Ex) analyzer module and the (Ex) central unit are installed
• The separation between the (Ex) analyzer module and (Ex) central unit
The following connection diagrams referred to in the table
• Schematically identify the cabling between the (Ex) analyzer module and (Ex)
central unit
• Show the details of individual lead to terminal connections
Distance System Bus Connection 24-VDC Connection Fig.

1 Ex Analyzer Module in Zone 1, Ex Central Unit in Zone 1
3–10 meters To isolation relay -K01 and To power line filter -Z01 9
to terminal strip -K05
10–30 meters Via EEx-e connection box Via EEx-e connection box 10
to isolation relay -K01 to power line filter -Z01
3 Ex Analyzer Modules in Zone 1, Ex Central Unit in Zone 1
to isolation relay -K01 to power line filter -Z01 (only
for one analyzer module) and
to external power supply
1 Ex Analyzer Module in Zone 1 or Zone 2, Central Unit in Zone 2 or Ex-free
3–10 meters To terminal strip -K06 To power line filter -Z01 12
to terminal strip -K06 to power line filter -Z01
≤ 30 meters Via connection box Via connection box 14
with standard cable and tee to power line filter -Z01
1 Analyzer Module in Zone 2 (non-flammable sample gas), Central Unit Ex-free
≤ 5 meters With standard cable and tees To power line filter -Z01 15

Notes on the Connection Diagrams, continued
Isolation Relay -K01 Isolation relay -K01 is installed in the Ex central unit. It is used to connect the
system bus cable HIGH, LOW and GROUND leads.
Page 37 shows the standard arrangement of isolation relay -K01.
Terminal Strip -K05 Terminal strip -K05 is installed in the Ex central unit. It is used to connect the 8-
wire system bus cable leads not connected to isolation relay -K01.
Terminal Strip -K06 Terminal strip -K06 is installed as an option in the non-explosion protected central
unit version. It is used for system bus cable connections. If this terminal strip is not
installed, a connection box must be installed outside the central unit.
Power Line Filter -Z01 The (Ex) analyzer module 24-VDC connecting cable can only be connected directly
to the (Ex) central unit if the optional -Z01 power line filter is installed.
If the -Z01 power line filter is not installed, the 24-VDC cable is connected to a
separate power supply.

Connection Drawings
Figure 9 1 Ex Analyzer Module in Zone 1, Ex Central Unit in Zone 1,

Distance of 3–10 meters
Zone 1
Ex Central Unit Ex Analyzer Module
Power Supply -K01 -K05
-Z01
115 / 230 V AC
System Bus (> 0,5 mm2)
24 V DC (> 2,5 mm2)
Zone 1
-K01 -K05 System Bus 24 V DC
GY
13 11
BU
23 12
PK
33 13
RD
43 14
YE
53 15
BN
HIGH 63 16
WH
LOW 73
GN
GROUND 83
+ BN
GNYE
-Z01
BU

Connection Drawings, continued
Figure 10 1 Ex Analyzer Module in Zone 1, Ex Central Unit in Zone 1,

Zone 1
Power Supply -K01 -K05
-Z01
115 / 230 V AC EEx-e

24 V DC (> 2,5 mm2)
Zone 1
Ex Analyzer Module
Ex Central Unit System Bus 24 V DC
-K01 EEx e Connection Box
RD
13
BU
23
GY
33
PK
43
YE
53
HIGH BN
HIGH 63
LOW WH
LOW 73
GROUND GN
GROUND 83
+ BN
BU
-Z01
GNYE

Figure 11 3 Ex Analyzer Modules in Zone 1, Ex Central Unit in Zone 1,

Zone 1 Ex Analyzer Module
EEx-e
24 V DC (> 2.5 mm2)

External Power Supply
Ex Analyzer Module
System Bus (> 0.5 mm2) EEx-e
24 V DC (> 2.5 mm2)


System Bus (> 0.5 mm2)
-K01 -K05
Power Supply
-Z01
EEx-e
115 / 230 V AC
System Bus (> 0.5 mm2)
24 V DC (> 2.5 mm2)
F If the analyzer module system bus cable is sufficiently long, a single EEx-e con-
nection box with the required number of terminals can be used instead of 3 EEx-e
connection boxes. In this case the system bus connections are made within this
EEx-e connection box (conductor section ≥ 0.5 mm ).
2

Figure 11 (continued) 3 Ex Analyzer Modules in Zone 1, Ex Central Unit in Zone 1,

Zone 1 EEx e Connection Box

RD System Bus
BU
Ex Analyzer Module
GY
PK
YE
HIGH BN
LOW WH
GROUND GN
+ BN 24 V DC
BU
GNYE
RD System Bus
BU
Ex Analyzer Module
GY
PK
YE
HIGH BN
LOW WH
GROUND GN
+ BN 24 V DC
BU
Ex Central Unit GNYE

-K01
RD System Bus
13
BU
23
Ex Analyzer Module
GY
33
PK
43
YE
53
HIGH BN
HIGH 63
LOW WH
LOW 73
GROUND GN
GROUND 83
+ BN 24 V DC
BU
-Z01
GNYE

Figure 12 1 Ex Analyzer Module in Zone 1 or Zone 2 (Flammable Sample Gas),

Central Unit Either in Zone 2 or Ex-Free, Distance of 3–10 meters
Zone 2 / Ex-free Zone 1 / Zone 2

Central Unit Ex Analyzer Module
Power Supply -K06
-Z01

24 V DC (> 2,5 mm2)
115 / 230 V AC

-K06 System Bus 24 V DC
GY
11
BU
12
PK
13
RD
14
YE
15
16
BN
HIGH 17
WH
LOW 18
GN
GROUND 19
+ BN
GNYE
-Z01
BU


Central Unit Either in Zone 2 or Ex-Free, Distance of 10–30 meters

Power Supply -K06
-Z01
EEx-e
24 V DC (> 2,5 mm2)
115 / 230 V AC

-K06 System Bus 24 V DC
EEx e Connection Box
11
RD
12
BU
13
GY
14
PK
15
YE
16
HIGH BN
HIGH 17
LOW WH
LOW 18
GROUND GN
GROUND 19
+ BN
BU
-Z01
GNYE


Central Unit Either in Zone 2 or Ex-Free, System Bus with Standard Cable

Power Supply
-Z01
EEx-e
System Bus (0,24 mm2)
24 V DC (2,5 mm2)
115 / 230 V AC

Ex Analyzer Module
System Bus Connector System Bus 24 V DC
View to the Pin Side of
the Cable’s Connector
RD
BU
1 3
GY
2 PK
YE
BN HIGH BN
GN LOW WH
WH GROUND GN
+ BN
BU
-Z01
GNYE

Figure 15 1 Analyzer Module in Zone 2 (Non-Flammable Sample Gas), Ex-Free Central

Unit, Distance of ≤ 5 meters
Ex-free Zone 2
Central Unit
Power Supply
Analyzer Module
-Z01
24 V DC
(0,5 mm2, Length < 5 m)
System Bus
115 / 230 V AC

System Bus Connection
2
System Bus Cable At the factory a 10-meter long system bus cable (8 x 0.5 mm ) is attached to the Ex
analyzer module (see Figure 16). The system bus cable passes through a flame-
proof cable opening.
Figure 16
RD
System Bus Cable BUS END LOW
BU
BUS END HIGH
GY
BUS OUT HIGH
PK
BUS OUT LOW
YE
BUS OUT GND
BN
BUS IN HIGH
WH
BUS IN LOW
GN
BUS IN GND
Central Unit The system bus cable should be connected to the (Ex) central unit via metal PG
Connection threaded connections, with the shield conductor connected to the threads.
Connection Box for The system bus cable should be routed via a connection box if the distance
Distances > 10 meters between the Ex analyzer module and central unit is greater than 10 meters (see
Figures 10, 11, 13).
If the connection box is installed in Zone 1, the protection level must be Increased
Safety “e”. For EMC purposes the connection box must be made of metal and
have metal PG threaded connections for the system bus cable shield conductor.
Connection Box for The system bus cable should not be routed via a connection box if the distance
Distances < 10 meters between the Ex analyzer module and central unit is smaller than 10 meters (see
Figures 9, 12).
However, even in these cases we recommend running the system bus cable via a
connection box in order to avoid the need for opening the central unit housing,
e.g. when the system is expanded or for maintenance work. Peripheral devices,
such as solenoid valves, can then be connected to the central unit via the
connection box.

System Bus Connection, continued
Zone 1 System Bus The yellow system bus cable should not be used to connect the connection box
Extension Cable and isolation relay –K01 in the Ex central unit. Instead, a shielded 4-conductor
cable with twisted pairs and a wire section ≥ 0.5 mm should be used (part number
2
24009-4-0059201).
The unused conductor should be
• connected to the PE (potential compensation) terminal in the connection box
• Securely attached at a distance of > 8 mm from current-bearing components in
the Ex central unit
2
Zone 2 System Bus The standard system bus cable (wire section of 0.24 mm ) can be used in Zone 2
Cable since in normal operation the system bus is not ignition capable per VDE
0165/ 2.91, Section 6.3.9 (see Figure 15, Page 27).
Terminating Resistor The Ex analyzer module comes with a terminating resistor but it is not connected.
Therefore at the last analyzer module the “LOW” and “HIGH” “BUS OUT” and
“BUS END” connections must be interconnected (see Figure 11, Page 23).
At the other analyzer modules the “LOW” and “HIGH” “BUS END” connections
should be joint at a PE terminal.
These connections are always made in the connection box so that the analyzer
module does not have to be opened, even for expansion or maintenance
purposes.
Total Length The total length of the system bus wiring should not exceed 350 meters.
WARNING!
The 8-conductor system bus cable attached to the Ex analyzer module
should not be shortened to less than 3 meters. Otherwise the explosion
protection feature can be compromised.

24-VDC Supply Connection
Power Supply • The Ex analyzer module must be supplied with 24 VDC ± 5 %.

Requirements The Ex analyzer module can be powered by the central unit power supply if the
optional power line filter -Z01 is installed in the central unit. If this power line filter
is not installed the Ex analyzer module is to be powered by a separate power
supply.
• The supply voltage must meet the following safety requirements:
• Safe low voltage (SELV) or operating low voltage with safe isolation (PELV)
• Maximum value in failure mode 35 V
• The power supply must be disconnectable.
WARNING!
Only one analyzer module should be supplied with 24 VDC from the central
unit power supply. A separate 24-VDC supply is required for additional
analyzer modules.
2
24-VDC Connecting At the factory a 10-meter long 24-VDC cable (3 x 2.5 mm ) is attached to the Ex
Cable analyzer module (see Figure 17). The connecting cable passes through a flame-
proof cable opening.
Figure 17
BN
24-VDC Connecting
Cable GNYE
BU
Central Unit The 24-VDC connecting cable is brought into the central unit via a PG threaded
Connection connection and attached to the power line filter -Z01.
Connection to a The following configurations are possible:

Separate Power
• The power supply is installed in an explosion hazard-free area.
Supply
• The 24-VDC connecting cable is attached to an EEx-e connection box. The
2
connecting cable can be extended to a maximum of 30 meters (3 x 2.5 mm ).
• If an adjustable power supply (available on request) is used, the 24-VDC
2
connection cable can be extended to a maximum of 90 meters (3 x 2,5 mm ).
The max. supply voltage should be 25.8 VDC.
• The power supply is installed in an explosion hazard area.
In this case a flameproof enclosed power supply is used (see the “Flameproof
Enclosed 24-VDC Power Supply” Section, Page 33). The 24-VDC analyzer
module connecting cable should be directly connected to the power supply.

24-VDC Supply Connection, continued
Connection Box Like the system bus cable, depending on the distance between the Ex analyzer
module and central unit, the 24-VDC connecting cable should be routed via a
connection box (see the “System Bus Connection” Section, Page 28).
A three-conductor cable with a conductor section ≥ 2,5 mm is used to extend the

2
Zone 1 24-VDC
Extension Cable Zone 1 24-VDC connecting cable.
Zone 2 (Non- The 24-VDC connecting cable plug for non-explosion protected analyzer modules
Flammable Sample used in Zone 2 (non-flammable sample gas) can only accept cables with a wire
section of ≤ 0,5 mm . The connecting cable length is limited to 5 meters (see
2
Gas) 24-VDC
Connection Cable Figure 15, Page 27).
WARNING!
The 3-conductor 24-VDC connecting cable attached to the Ex analyzer
module should not be shortened to less than 3 meters. Otherwise the
explosion protection feature can be compromised.

Advance Optima Power Supply Performance
Rated Output The Advance Optima power supply has a rated output of 144 W.
The power supply provides 24 VDC for the electronics module and for an analyzer
module installed in the central unit or externally.
Rated Output Power supply rated output decreases

Decrease • as the ambient temperature increases
• as the altitude of the installation location increases
This is due to the fact that warmer and less dense air does not efficiently transfer
heat from the power supply.
The following table shows the power supply rated output based on ambient
temperature and installation location altitude.
Ambient Power Supply Installation Power Supply

Temperature Rated Power Location Altitude Rated Power
40 °C 144 W 1000 m 144 W
45 °C 137 W 1500 m 132 W
50 °C 128 W 2000 m 120 W
2500 m 110 W
3000 m 98 W
3500 m 86 W
Module Module Power Consumption

Power Consumption System Controller 20 W
Analog I/O Board 5W
Digital I/O Board 5W
8-Way Analog Output Board 10 W
Caldos 15 35 W
Caldos 17 18 W
Limas 11 (no Ex version) 79 W/ 35 W at +5 °C/ +45 °C
Magnos 16 35 W
Magnos 17 (no Ex version) 35 W
Multi-FID 14 (no Ex version) 65 W
Uras 14 20 W/ 75 W with/ without thermostat
Gas Module 10 W/ 20 W with 1/ 3 valves

Flameproof Enclosed 24-VDC Power Supply
When is a flameproof If in a Zone 1 installation the distance between the Ex central unit and the Ex analy-
enclosed power zer module is greater than 30 meters, the analyzer module cannot be powered
supply required? with 24 VDC from the central unit power supply.
A flameproof enclosed power supply is required in this case.
Specifications The following table shows the specifications for the flameproof enclosed 24-VDC
power supply recommended and marketed by ABB Analytical.
Input Voltage 120/ 230 VAC, 47–63 Hz

Output Voltage 24 VDC ± 3 %
Output Current 5A
Threaded Cable Connections 5 x CMP 20 E1FX-Z (flameproof)
Part Number 24009-5-8018507
Additional System In the flameproof enclosed housing there are additional 8 terminals for a system
Bus Connection bus cable extension/ connection.
Figure 18
Dimensional Drawing
(dimensions in mm)
4 x ∅ 12
280 200
270
320
300
M6

EEx-e Connection Boxes
Specifications The following table shows the specifications for the EEx-e connection boxes
recommended and marketed by ABB Analytical.
EEx-e Connection Box With 10 Terminals With 30 Terminals

Material Aluminum Aluminum
Number of Terminals 10 30
Number of PE Terminals 3 5
Threaded Cable Side A 2 x PG 13.5 4 x PG 13.5
Connections Side B 2 x PG 13.5; 1 x PG 9 4 x PG 13.5; 1 x PG 9
Part Number 24009-5-8018508 24009-5-8018509
Application Connecting 1 Connecting 2 or 3
analyzer module to analyzer modules to
the central unit the central unit
Figure 19 57
106 42 113
Dimensional 2x
∅
Drawings 4, 4
80
52
(dimensions in mm)
125
10-Terminal Version
57
231 42 238
2x ∅
4,4
52
80
250
30-Terminal Version

Chapter 5 Connecting Non-Intrinsically Safe and
Intrinsically Safe Circuits
Isolation Relays and I.S. Barrier Modules
Zone 1 Circuits Both intrinsically safe and non-intrinsically safe signal circuits can be connected to
the Ex central unit for use in Zone 1.
All non-intrinsically safe circuits should be connected to isolation relays. Suitable
I.S. barrier modules are available for the connection of intrinsically safe circuits
(see below).
The display and control unit keypad sheet circuits are intrinsically safe.
Zone 2 Circuits The I.S. barrier modules shown below can also be used in the Zone 2 version
central unit if there is no analyzer module installed in the housing.
The use of isolation relays is not required in Zone 2 according to the Installation
Requirements (DIN VDE 0165) in effect in Germany.
Isolation Relays for One isolation relay with 8 (closing) contacts is standard equipment in the Ex central
Non-Intrinsically Safe unit. Depending on the number of non-intrinsically safe circuits (e.g. on I/O boards),
Circuits up to three additional isolation relays with 8 contacts each can be installed. The
isolation relay is 75 mm wide.
I.S. Barrier Modules Suitable I.S. barrier modules are available for various types of intrinsically safe
for Intrinsically Safe circuits to be connected. They are listed in the following table along with the
Circuits quantity possible and the width of each module.
Circuits Module Quantity Width

Digital Inputs Switching Amplifier ER 144 1 60 mm
for Condensate Monitor
Contrans I Switching Amplifier 1–2 20 mm
V 17131-53, 2-Channel, for Flow Monitor
Digital Outputs Isolation Relay, 1 Opener, 1 Closer 1–4 30 mm
Contrans I Solenoid Driver 1–4 20 mm
V 17132-52, 1-Channel
Analog Outputs Contrans I Loop Powered Isolator 1–4 20 mm
V 17153-51, 1-Channel
Analog Inputs Contrans I Isolating Power Supply 1–2 20 mm
V 17151-61, 1-Channel
Installation The isolation relays and I.S. barrier modules are installed on a 35 x 15-mm
DIN EN 50022 carrier in the Ex central unit. The carrier is 300 mm long.

Wiring Notes
Interface Lead Wiring The RS-232C, RS-485 and Ethernet 10BASE-T interface leads are not intrinsically
safe. Therefore, these leads must be connected via an isolation relay.
RS 232C RS 485 Ethernet 10BASE-T
RXD RTXD– 10TT+
TXD RTXD+ 10TT–
GND GND 10TR+
10TR–
Device-internal wiring for the interfaces between the system controller and
isolation relays is performed exclusively at the factory per customer order.
Ethernet 10BASE2 The Ethernet-10BASE2 interface (coaxial connection) cannot be used in explosion
hazard areas.
Unassigned Cable The number of unassigned cable openings (PG threaded connections) on the Ex
Openings in central unit depends on the number of isolation relays and I.S. barrier modules
Ex Central Unit installed.
The following are unassigned in the standard equipment version (1 isolation relay):
3 x PG 13.5 Metal (for shielded leads).
3 x PG 13.5 Plastic
2 x PG 13.5 For intrinsically safe wiring (light blue)
Cable opening locations are shown in the dimensional drawing (see Figure 6,
Page 14).
WARNING!
Device-internal factory wiring connections can be changed by the user by
using the installed components. Any changes carried out should be docu-
mented in the device voucher.
The addition of cables to device-internal wiring or the installation of additio-
nal electrical equipment represents a change to an electrical device under
the provisions of ElexV. Therefore, such work should only be carried out by a
ABB Analytical employee with an Ex certificate or an Ex expert. The operating
specifications and the routing instructions must be followed.
WARNING!
The Ex analyzer module and Ex central unit housings must be connected to a
local potential compensation system when installed in an explosion hazard
area:
• Either via the external potential compensation connection
• or
• On Ex analyzer modules via the green/yellow wire on the 24-VDC
connection cable
• On the Ex central unit via the internal protective lead connection

Isolation Relay Terminal Layout (Example)
Example The following isolation relay -K01 to -K04 terminal configuration example is based
on the standard system controller (connections -X02 and -X03) and I/O board
(connections -X11 to -X15) connection layout.
Device-Side User-Side
Connection Terminals Function
Isolation Relay -K04 (Option)

14 13
DI2 -X13/17 24 23 Meas. range switching 1st component, 2nd range
DI-GND -X13/16 34 33
DI1 -X13/15 44 43 Meas. range switching 1st component, 1st range
DO2 -X13/8 54 53 Measurement range feedback
DO2 -X13/7 64 63 1st component, 2nd measurement range
DO1 -X13/5 74 73 Measurement range feedback
DO1 -X13/4 84 83 1st component, 1st measurement range
Isolation Relay –K03 (Option)
14 13
DI2 -X03/19 24 23 Block Autocalibration
DI1 -X03/17 34 33 Start Autocalibration
DI-GND -X03/18 44 43
DO4 -X15/11 54 53 End-point gas valve
DO3 -X15/8 64 63 Zero-point gas valve
DO2 -X15/5 74 73 Sample gas valve
DO-COM-X15/4,7,10 84 83 DO 2, 3, 4 common pole
14 13
DO3 -X02/9 24 23 Limit value or
DO3 -X02/8 34 33 “Maintenance request” status
DO2 -X02/6 44 43 Limit value or
DO2 -X02/5 54 53 “Maintenance mode” status
AO2+ -X11/21 64 63 Measured value Channel 4
AO– -X11/20 74 73 Ground Channels 3, 4
Isolation Relay -K01 (Standard)
DO1 -X02/3 14 13 Overall status or
DO1 -X02/2 24 23 “Failure” status
AO– -X03/14 44 43 Ground Channels 1, 2
HIGH brown 64 63 System bus HIGH
LOW green 74 73 System bus LOW
GND white 84 83 System bus GROUND

Isolation Relay Terminal Layout (Blank Form)
Terminal Layout The following blank form can be used to plan isolation relay terminal layout
Planning configurations.
Device-Side User-Side
Connection Terminals Function

14 13
24 23
34 33
44 43
54 53
64 63
74 73
84 83
14 13
24 23
34 33
44 43
54 53
64 63
74 73
84 83
14 13
24 23
34 33
44 43
54 53
64 63
74 73
84 83
Isolation Relay -K01 (Standard)
14 13
24 23
34 33
44 43
54 53
64 63
74 73
84 83

Chapter 6 Accessories
Accessory Part Numbers
Accessories The following table summarizes the most significant accessories for the design of
explosion protected Advance Optima systems.
The table indicates the zone for which the accessory is intended and the part
number.
Designation For Zone Part Number

EEx d power supply, 115 / 230 VAC, 24 VDC, 5 A 1 2 24009-5-8018507
EEx e connection box for Zone 1, 10 terminals 1 2 24009-5-8018508
EEx e connection box for Zone 1, 30 terminals 1 2 24009-5-8018509
Isolation relay * 24309-4-0746610
ER 144 switching amplifier, 230V, 50 / 60 Hz * 23371-4-0741149
ER 144 switching amplifier, 115V, 50 / 60 Hz * 23371-4-0741152
Contrans I isolation amplifier * 17131-4-0338711
Contrans I base * 17111-4-0338498
System bus plug with tee 2 N 24009-4-0746316
System bus plug with terminating resistor 1 2 N 24009-4-0746317
System bus cable 1.0 meter 2 N 24009-4-0746313
System bus cable 2.0 meters 2 N 24009-4-0746314
System bus cable, variable length 2 N 24008-4-0746470
(≤ 350 meters), 0.24 mm
2
BA No. 301 ... m
System bus cable, variable length 1 2 N 24009-4-0059201
(≤ 350 meters), 0.5 mm
2
BA-No. 301 ... m
System bus plug 2 N 24009-4-0746318
System bus receptacle 2 N 24009-4-0746471
Modbus plug with tee 2 N
24009-4-0746617
Modbus plug with RC link 2 N
24009-4-0746616
Modbus cable 1.0 meter 2 N
24009-4-0746619
Modbus cable 2.0 meters 2 N
24009-4-0746620
2
Modbus cable, variable length, 0.24 mm 2 N
24008-4-0746622
BA-No. 301 ... m
2
Modbus cable, variable length, 0.5 mm 1 2 N 24009-4-0059201
BA-No. 301 ... m
Modbus plug 2 N 24009-4-0746318
Modbus receptacle 2 N 24009-4-0746471
5-meter power cable, straight plug 2 N 24409-4-0746636
5-meter power cable, angled plug 2 N 24409-4-0746659
24-VDC cable 5 meters with plug connector 2 N 24009-4-0746469
* Installed in Ex central unit

Subject to technical changes
Printed in the Fed. Rep. of Germany
30/24-100-2 EN 09.00

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Explosion Protected Model

Descriptions and Design Notes

Technical Information 30/24-100-2 EN

Chapter 2 Ex Central Unit for Zone 1

Chapter 3 Version for Zone 2 (Non-Flammable Sample Gas)

Part B Design Notes

Chapter 4 Connecting the System Bus and 24-VDC Power Supply

Chapter 5 Connecting Non-Intrinsically Safe and Intrinsically Safe Circuits

30/24-100-2 EN Advance Optima – Explosion Protected Model 3

Installation Location Version Case Fig.

1) With protective gas monitoring

Notes Case No. 1:

Continued on next page

4 Advance Optima – Explosion Protected Model 30/24-100-2 EN

No. 2 and No. 3)

30/24-100-2 EN Advance Optima – Explosion Protected Model 5

Chapter 1 Ex Analyzer Modules for Zone 1 and

Designation EEx d IIC T4

Conformity BVS 97.D.2021 X

6 Advance Optima – Explosion Protected Model 30/24-100-2 EN

Explosion Protection Type of Protection Flameproof enclosure “d”

Installation Site Hazardous Location Zone 1 and Zone 2

Continued on next page

30/24-100-2 EN Advance Optima – Explosion Protected Model 7

Power Supply Input Voltage 24 VDC ± 5 %, Safe Low Voltage (SELV) or

Housing Design Flameproof aluminum cylinder

8 Advance Optima – Explosion Protected Model 30/24-100-2 EN

800 (clearance for opening)

30/24-100-2 EN Advance Optima – Explosion Protected Model 9

Designation EEx ped [ib] IIC T4

Conformity BVS 97.D.2020

10 Advance Optima – Explosion Protected Model 30/24-100-2 EN

Continued on next page

30/24-100-2 EN Advance Optima – Explosion Protected Model 11

If positive pressure ... ... the following occurs:

12 Advance Optima – Explosion Protected Model 30/24-100-2 EN

Installation Site Hazardous Location Zone 1

Signal Circuits At the isolation relay

Gas Data Internal Volume 36 l

Housing Design Wall-mount housing with flanged box for electrical

30/24-100-2 EN Advance Optima – Explosion Protected Model 13

1 Cable Openings for Internal Wiring Connections

14 Advance Optima – Explosion Protected Model 30/24-100-2 EN

Design Analyzer modules are installed

Basic Standards The Zone 2 version satisfies the following standards:

Manufacturer’s Statement of expertise Pr. No. 97-09-203-Ex

Continued on next page

30/24-100-2 EN Advance Optima – Explosion Protected Model 15

Non-Arcing In normal operation there cannot be any sparking, arcing or impermissible

Operating Operating specifications corresponding to those of the non-explosion protection

16 Advance Optima – Explosion Protected Model 30/24-100-2 EN

30/24-100-2 EN Advance Optima – Explosion Protected Model 17

Chapter 4 Connecting the System Bus and

Notes on the Connection Diagrams

Distance System Bus Connection 24-VDC Connection Fig.

Continued on next page

18 Advance Optima – Explosion Protected Model 30/24-100-2 EN

30/24-100-2 EN Advance Optima – Explosion Protected Model 19

Figure 9 1 Ex Analyzer Module in Zone 1, Ex Central Unit in Zone 1,