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Spaho Et Al-2019-Journal of The Institute of Brewing
Spaho Et Al-2019-Journal of The Institute of Brewing
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Keywords: Charente alembic; batch distillation column; apple spirits; fermentative aroma compounds; maturation aroma compounds
larly interesting study where different cider brandies were of the fractions. Three fractions – head, heart and tail – were sepa-
characterised according to ageing time. rated on the basis of their alcohol content monitored during the
To the best of our knowledge, there are no published studies on distillation process using an alcoholmeter. The first fraction was
the effects of the Charente alembic pot and batch distillation col- separated from the second using sensorial analysis and ~1.2% of
umn on the fermentation and maturation related compounds in the raw distillate volume was discarded (head). The distillation
apple distillates. Accordingly, the purpose of this report is to inves- continued to an alcohol concentration of 40 ± 1% v/v (heart), the
tigate whether different distillation techniques have a significant remaining fraction being the tail. During the distillation, the flow
effect on the concentration of major volatile compounds in the ap- was kept constant with a flow rate of ~194 mL/min. Only the heart
ple distillates. In addition, the dynamics of fermentation and fraction was further investigated. From the first three re-
maturation related congeners during 18 months of ageing in oak distillations, a portion of the heart fraction was used as a control
barrels are discussed, with the aim of detailing the ageing poten- representing ‘fresh distillate’. All other heart fractions were com-
tial of the two apple distillates produced by different distillation bined for ageing with a volume of 289 L at 61% v/v ethanol.
techniques.
Distillation in batch distillation column
Materials and methods A total amount of 5500 L fermented apple mash was distilled in
the 300 L Holstein batch distillation column (‘C’) which had three
Apples
bubble cap tray catalysers on top of the column and a
Two apple varieties were used for producing the spirits: 6000 kg of dephlegmator. Two trays were active and the distillation was con-
Idared and 4500 kg of Pink Lady. The pH of the Idared mash was ducted once. Mash (220 L) was pumped into the pot of the still and
3.4 and the extract was 13° Brix, and the pH of the Pink Lady mash heated with steam at 0.5 bar until reflux commenced on the third
was 3.5 and the extract was 14° Brix. Apples were collected from tray. Claus and Berglund (1) suggested that once reflux begins, the
the orchard of the local producer in Gradiska and after harvesting pressure reduces to between 0.3–0.4 bar on the third tray and is
transported to the commercial distillery BMB Delta. kept constant for the duration of the distillation. The heating and
partial condenser cooling rates of the distillation column were ad-
justed to obtain a distillate flow rate of 88 mL/min. In all, a total of
Fermentation
25 distillations were performed. The distillates were collected in
Milling was performed in a standard apple mill. Whole apples were three fractions: head, heart and tail. The schemes of the alembic
crushed and shredded by the rotating rollers with stainless steel and column distillations are presented in Figure 1.
teeth with a mill capacity of 2800 kg/h. Immediately after milling, The first 1.8 and 2 L were collected as the head. The head cut
the mash was divided into two aliquots. The mash was corrected was separated using sensory analysis by two tasters and was
to pH 3 with the addition of a 10% (v/v) sulphuric acid. After <1% of the fermented mash volume. The heart fraction was cut
10 min, the mash was inoculated with 20 g/100 kg of Saccharomy- when the alcohol strength decreased to 50% v/v, the remaining
ces cerevisiae var. bayanus, wine yeast (Oenoferme -Freddo, fraction being the tail. Within the average volume of the heart,
Geisenheim, Germany). Fermentation was in two stainless steel the fraction was 10.5 L with ethanol at 66.7% v/v. The control sam-
vessels of 6000 L at 19 ± 3°C and lasted for 26 days. The rate of al- ples of fresh distillates were taken from the first three distillations.
cohol fermentation was monitored by density measurements. All other heart fractions were combined for ageing with 262.5 L
When the fermentation reached 3.5° Brix it was considered with 66.7% v/v ethanol. The volumes and alcohol strength of heart
complete. fractions in the first three distillations in alembic and column are
presented in Table 1.
Distillation in an alembic pot
Maturation in oak barrels
Fermented apple mash (5000 L) was distilled in a 220 L traditional
alembic pot (‘A’) heated directly by flame and equipped with a stir- The heart fractions were filled into new oak barrels (50 L) for each
rer. Distillation was performed twice. The mash was divided into distillation technique. The oak used in barrel making was Quercus
appropriate volumes (200 L). A total of 25 first-stage distillations petraea grown in the Serbia region of Sumadija. The thickness of
were performed, and 870 L of raw distillate was collected at 17% the staves was 30 mm. The staves used for barrel making were
v/v ethanol. The raw distillate was divided into six aliquots of not toasted and were thermally treated for bending by the manu-
145 L for the second distillation which was run with separation facturer. All barrels were manufactured at the same time by the
Figure 1. The experimental conditions for two distillation techniques to obtain samples for analysis. [Colour figure can be viewed at wileyonlinelibrary.com]
wileyonlinelibrary.com/journal/jib © 2019 The Institute of Brewing & Distilling J. Inst. Brew. 2019
Aroma compounds in barrel aged apple distillates from two different distillation techniques
Table 1. Analysis of control samples of fresh distillates controlled column and DAD. The separation conditions are shown
obtained by two distillation techniques: alembic (A) and in Table 2. Chromatograms were recorded at 280, 320 and 370 nm
column (C) and all spectra were stored in the range of 190–450 nm. A com-
puter system running ChemStation software (Agilent Technolo-
Repetitions (A) (C) gies) was used for data acquisition and processing.
J. Inst. Brew. 2019 © 2019 The Institute of Brewing & Distilling wileyonlinelibrary.com/journal/jib
N. Spaho et al.
wileyonlinelibrary.com/journal/jib © 2019 The Institute of Brewing & Distilling J. Inst. Brew. 2019
Aroma compounds in barrel aged apple distillates from two different distillation techniques
Figure 3. Changes in the average content (g/L a.a., absolute alcohol) of the fermentative volatile compounds in apple distillates depending on distillation technique used and
ageing time of distillates.
as a result of esterification in the presence of ethanol in distillates. concentration of methanol was influenced by both experimental
Lee et al. (42) noted that, in maturation, esterification of fatty acids factors and their interaction. Its content was considerably higher
occurs and ethyl acetate becomes abundant originating from in distillates obtained by column distillation (Figure 3) in agree-
acetic acid from the hydrolysis of hemicellulose acetyl groups, ment with the work reported by Cortes et al. (12). In their study,
oxidation of ethanol and wood charring. the concentration of methanol was seven times higher in the case
Among the congeners in fruit spirts, methanol is often the most of industrial distillation than the concentration of methanol in the
abundant (43), which is supported by this study. Although it has a distillates obtained by a simple pot still. It is very difficult to sepa-
limited sensory impact (15), its presence in spirits is important due rate the methanol from the ethanol–water mixture owing to the
to its toxicity. The concentration of methanol in all distillates in formation of azeotropic mixtures. It appears that ethanol is
this study was <1200 g/hL of ethanol, which is the official limit followed by methanol throughout distillation and concentrates
of the European Council (N-110/2008) (44) for apple spirits. The together with ethanol. Further, Matias-Guiu et al. (34) state that
J. Inst. Brew. 2019 © 2019 The Institute of Brewing & Distilling wileyonlinelibrary.com/journal/jib
N. Spaho et al.
methanol was the only head compound which maintained a sim- Although higher concentrations of i-butanol and n-butanol
ilar concentration through the distillation. In contrast to our results, were found in alembic distillates than in column distillate, these
the results of Arrieta-Garay et al. (44), there is no difference in differences were not significant. Also, the concentration of amyl al-
methanol content (in grape pomace spirits) depending on the dis- cohols and n-hexanol did not vary depending on the distillation
tillation system employed (alembic pot still or packed column dis- technique used. These results agree with those reported by
tillations) while Léauté (8) and Garcia-Llobodanin et al. (3) observed Arrieta-Garay et al. (6) and partially agree with the results reported
that the methanol content was higher in alembic distillates than by Cortes et al. (12), who did not find significant differences in the
column distillates. concentration of n-butanol and both amyl alcohols (2-methyl-1-
The behaviour of methanol was interesting, considering its butanol and 3-methyl-1-butanol) between industrial and tradi-
changes throughout ageing. The methanol content significantly tional samples. Regarding the influence of maturation level on
decreased during two maturation levels, but just for the column the above higher alcohols (Figure 3), a slight increase in those
distillates. Since the column distillates had a higher ethanol con- compounds was observed during ageing. Nevertheless, the differ-
tent, the ethanol evaporation was more pronounced than in alem- ences among samples were not statistically significant with the ex-
bic distillates (Figure 3) with the associated evaporation of ception of the amyl alcohols. The concentration of amyl alcohols
methanol. In the case of alembic distillates, a slight increase in increased statistically during 12 months of ageing, followed by a
methanol content was detected during the first six months stable level.
followed by a considerable decrease. After one year, concentration
of methanol was stable in all samples. The reduction in methanol
occurs owing to its evaporation and adsorption, but also as a result Changes in aroma compounds from maturation in an oak
of other simultaneous processes occurring during maturation in barrel
oak barrels, such as oxidation of methanol to formaldehyde, ester- During spirit maturation in a wood barrel, oxidation, hydrolysis and
ification and acetal transformation (17). ethanolysis occur in the distillate and simultaneously a variety of
Higher alcohols are produced by yeast during fermentation. compounds are extracted from the barrels, modifying the chemi-
They make an important contribution to the aroma profile of the cal and sensory profile of the spirit. The majority of these chemical
distillate, imparting aroma and essential character (40). Among reactions have a positive effect on the quality of beverages. Ac-
the higher alcohols, the largest were the amyl alcohols followed cording to many authors (24,45–47), the major compounds that
by i-butanol and n-propanol. The quantities of the n-butanol and originate from wood are syringaldehyde, vanillin and gallic and
n-hexanol were considerably lower. A significantly higher amount ellagic acids. Vanillin and syringaldehyde together with gallic and
of n-propanol was found only in the fresh column distillates in ellagic acids are considered as important compounds for wine
comparison with fresh alembic distillates. Among all higher alco- and distillates (18). Table 3 shows the average concentration of
hols, n-propanol has the lowest boiling point, which makes it more four compounds in aged apple distillates from the two different
likely to be in the head compared with the other higher alcohols. distillation techniques.
Owing to the low rectification capacity of the alembic pot and its Gallic acid is a phenolic compound originating from wood tan-
solubility in ethanol, n-propanol was pulled at the beginning of dis- nins and is the product of the hydrolysis of tannins in the oak
tillations when the vapour was rich in ethanol. During the column wood. Gallic acid is a non-volatile substance and is responsible
distillation, a high level of ethanol was maintained in the heart frac- for the viscosity and texture of the aged beverages. Although it
tion together with some of the n-propanol. After six months of has no effect on the aroma profile of the spirits, gallic acid contrib-
ageing, the concentration of n-propanol reached the same value utes to the quality of the beverage related to the visual and
in all samples, which was maintained throughout the ageing textural attributes (24). In this study, the concentration of gallic
period. acid ranged from 2.1 to 8.0 mg/L. This is in agreement with work
Table 3. Average content (mg/L) of major maturation related congeners in the two types of apple distillates analysed over the
18 months of ageing
wileyonlinelibrary.com/journal/jib © 2019 The Institute of Brewing & Distilling J. Inst. Brew. 2019
Aroma compounds in barrel aged apple distillates from two different distillation techniques
previously reported by Rodríguez-Madrera et al. (26) and to distinguish between counterfeit alcoholic beverages and real
Bortoletto and Alcarde (46). Alembic distillates showed a signifi- brandy (48). In fake brandy, the amount of syringaldehyde is lower
cantly higher concentration of gallic acid than column distillates. than that of vanillin. Interestingly, the effect of distillation tech-
Alembic distillates had lower alcohol strength (61% v/v) than col- niques and the effect of ageing time on the concentration of van-
umn distillate (66.7% v/v – Figure 2) and the lower alcohol strength illin and syringaldehyde was not observed. Although, the content
of alembic distillates favours tannin extraction and hydrolysis. Lee of these aldehydes increased during ageing, the difference was
et al. (42) observed that ethanol activity is greatest at cask strength not significant at p ≤ 0.05.
(60% v/v). Table 3 shows that the content of gallic acid was signif- The most abundant maturation related compound in the
icantly increased during ageing. The changes in gallic acid content analysed samples was ellagic acid, ranging from 24.1 to 36.5 mg/L
were significant in the distillates obtained by the alembic device, (Table 3). Also, in the study of Goldberg et al. (50), ellagic acid was
while an increase in gallic acid in the column samples was not present in highest concentration in whisky, brandy and rum, but
found to be significant. The increase during apple distillation the concentration of ellagic acid together with that of Viriot et al.
maturation was caused by hydrolysis of gallotannins (17). This is (51) was lower than in the work reported here. Ellagic acid is
in agreement with Rodríguez-Madrera et al. (26), who noted that present in spirits owing to the hydrolysis of ellagic tannins. These
gallic acid is important in distinguishing cider brandy according tannins play an important role in beverage oxidation processes,
to age. quickly absorbing dissolved oxygen and facilitating the hydro-
Vanillin and syringaldehyde are aromatic phenolic aldehydes peroxidation of beverage constituents (42). Hale et al. (52) reported
which are formed throughout lignin degradation during cooper- that major changes during maturation take place in the structure
ing and are extracted from the wood into spirits. These aldehydes and amount of oak tannins. The ellagic acid together with the
are suggested to enrich the sensorial attributes of the spirits (20). gallic acid of a spirit provide indicators of maturation, but their in-
According to Pannossian et al. (48), aromatic phenolic aldehydes fluences on spirit flavour are not fully understood (42). As can be
can be used for the identification of spirits on the basis of raw ma- seen in Table 3, the content of ellagic acid increased significantly
terial and ageing in cask. Vanillin and syringaldehyde are markers during ageing. No effect of distillation equipment applied was
of good spirit quality because they are responsible for enhancing observed.
smooth, vanillin, sweet, malty, spicy, fruity, floral, black chocolate
or smoked notes of beverages (49). From a sensory point of view,
Principal component analysis
these compounds are among the most important extractable
components with a low sensory perception threshold. Principal component analysis was applied to the aroma com-
The concentration of vanillin in the samples ranged from 2.9 to pounds with the aim of interpreting the relationships between
3.9 mg/L, in accordance with the vanillin content of cider brandy apple distillates. An overview of the similarities and differences
(23). The concentration of syringaldehyde was higher than the amongst the eight samples of apple distillates based on distillation
content of vanillin in all samples. The important practical signifi- technique (A and C), and ageing time (6, 12 and 18 months) is
cance of these oak extracts is because they can be used as markers shown in Figure 4. The final data matrix showed three principal
Figure 4. Principal component analysis of the fermentation- and maturation related aroma compounds, showing the distribution of the samples obtained by different distillation
techniques (A, alembic, and C, column) and matured in oak barrels for 6, 12 and 18 months.
J. Inst. Brew. 2019 © 2019 The Institute of Brewing & Distilling wileyonlinelibrary.com/journal/jib
N. Spaho et al.
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