Input Gas Data

Flow Rate 18393 m3/hr

10825 ft3/min
11596 Nm3/hr
Inlet Gas Temperature 160 Deg. C
Density gas at Inlet 0.8120 kg/m3
0.0507 lb/ft3
Gas Mass Flow Rate 8790 Kg/hr
Dust laod at Inlet 100 mg/m3
0.1 gm/m3
0.0028 gm/ft3
SOx load at outlet 0.0000 mg/m3
Resultant Sox Removal 2.42 mg/m3
Adiabatic Saturation temparature 50 C

Gas Dust Data vol/vol% wt/wt%

SO2 0.01 0.03
CO2 14.72 21.43
O2 9.46 10.01
H2O 5.15 3.07
N2 70.66 65.46
100.00 100.00

Make Up Water Required

Inlet Temp. of Gas 160 C
Outlet Temp. of Gas 60 C
Gas mass flow 8790 Kg/hr
Total heat load 210968 Kcal/hr
Latent heat of water 540 Kcal/KgC
Amount of water required 390.7 Kg/hr
0.39 m3/hr
Make up water quantity 1.00 m3/hr

Scrubber Cyclone outlet Pipe Dimensions

cyclone Dia as per the Cyclone design 1.31 m
Valley angle after cylindrical Portion 60 C
Negative draft inside the pipe 150 mm WC
V2/2*g 0.15 mtr of WC
Velocity head considered H 0.15 mtr of WC
Gravitational Accn g 9.81 m/s2
Velocity of the water thru the pipe v 1.72 m/sec
Dia. Of the pipe 0.157 mtr
Dia. Of pipe considered 0.200 mtr.
Ht. of the pipe considered 0.4 mtr

Pump Power Calculations

Slurry Circulation Pump
Rated Flow 30.30 m3/hr
Rated Head 30.00 m WC
Density of Water 1000 Kg/m3
Efficiency of Pump 0.60 %
Shaft Power 2.48 kW
Shaft Power with efficiency 4.13 kW
Motor Rating 4.95 kW

Slurry Dosing Pump

Rated Flow 20.00 m3/hr
Rated Head 20.00 mm WC
Density of Water 1000 Kg/m3
Efficiency of Pump 0.6 %
Shaft Power 1.09 kW
Shaft Power with efficiency 1.82 kW
Motor Rating 0.55 kW

Two Way Divertor Valve

Inlet Diameter of Divertor 0.77 mtr
Height of Divertor Valve 2.30 mtr
Thickness of Divertor Valve 3 mm
Inlet, Outlet & Bypass Nozzle Diameter 0.64 mtr
Weight of Casing & Ends 158 Kg
Weight of Moving Disc 22 Kg
Weight of inlet, Outlet & Bypass Flanges 51 Kg
Weight of Seats 32 Kg
Weight of Shaft 28 Kg
handhole / Inspection Door Weight 10 Kg
Total Weight of Divertor Valve 300 Kg

Estimatied Size of Circulation line 59.8 NB

Standard Pipe Size 25 NB
Total Length of Piping 7.1 mtr
Weight of Pipe / mtr 2.5
Total Weight of Piping 20.8 Kg
Mass Flow 147 Kg/min Temp. F Saturated Volumes ft3/
1000 acf= 13.53 Kg 50 12.95
1 Kg of gas = 2.092 m3 60 13.30
73.83 ft3 70 13.65
Amount of water flow 3.40 lit 80 14.10
0.90 gal 90 14.55
L/G ratio= 12.18 gal/1000acf 100 15.05
Ventury Sizing 1.625 110 15.75
Total Water Added= 131.88 gal/min 120 16.55
498.50 lit./min 130 17.55
0.50 m3/min 140 18.85
29.91 m3/hr 150 20.90
Vol. of water vapour 0.163 m3/hr

By gas Laws L/G ratio C

L/G ratio 12.18 gal/1000 0 air only 1050
Incoming gas temp 320.00 0 F 4 1045
Dimensionless factor C 750 6 836
Mass of dry gas 502 Lb/min 7 813
228 kg/Min 10 775
13703 kg/hr 15 715
Mass of Water Vapour 37.49 Lb/min 20 650
17.04 kg/min 30 465
1022 kg/hr 40 335
Amount of saturation= 0.075 lb/lb 60 100
AST= 122 0 F
Volume of saturated Air-water mixture 17.55 ft3/lb of dry air
Outlet gas volume 8818 ft3/min
14993 m3/hr
Outlet water vapour 61 lb/min
1672 kg/hr
Evaporation rate 23.81 lb/min
649 kg/hr
Density of saturated gas 1.0885 kg/m3
0.0679 lb/ft3
Throat Velocity 200 ft/sec
Area of throat 0.90 ft2
0.08 m2
Dia. Of Throat 0.327 mtr
Length of throught as per Hesketh 7.05 inches 0.024336
0.18 mtr 0.02269800692
Pressuree Drop Across the Ventury 14.82 inches 0.17
 376.4 mmWC
Venturi Dimensions as per G. Gordon Venturi Dimensions as per ACG
Gas Inlet Nozzle Diameter 0.638 mtr Gas Inlet Nozzle Diameter
Throat Length 0.049 mtr Throat Length
Throught length considered higher 0.179 mtr Throught length considered higher
Convergent length of the ventury 0.08 mtr Convergent length of the ventury
Spray Height available 0.506 mtr Spray Height available
Inlet Dia of Venturi 0.752 mtr Inlet Dia of Venturi
Divergent length of the ventury 0.817 mtr Divergent length of the ventury
Outlet Dia. Of the venturi 0.327 mtr Outlet Dia. Of the venturi
Total Length of the ventury 1.078 mtr Total Length of the ventury
Angle of Aproch 137.92 Deg. Angle of Aproch
Aangle Divergence 29.15 Deg Aangle Divergence
Slant Lengths at Inlet 0.23 mtr Slant Lengths at Inlet
Slant Lengths at Outlet 0.82 mtr Slant Lengths at Outlet
Length of Flooded Elbow 0.98 mtr Length of Flooded Elbow
Length & Width of Flooded Elbow 0.53 mtr Length & Width of Flooded Elbow
Thickness of ventury 3 mm Thickness of ventury
Converging Section Weight 15 Kg Converging Section Weight
Diverging Section Weight 38 Kg Inlet Section
Throat weight 5 Kg Throat weight
Weight of Flooded Elbow 41 Kg Weight of Flooded Elbow
handhole / Inspection Door Weight 20 Kg handhole / Inspection Door Weight
Total Ventury Assembly Weight 119 Kg Total Ventury Assembly Weight

Separator Diamentions
Separator Diameter 1308 mm
Separator Height 4578 mm
Separator Height in Civil 0 mm
Separator Height in Fabrication 4578 mm
Casing Weight 496.6 Kg
Top & Bottom Cover Weight 95.8 Kg
Top & Bottom Flange 12.06 Kg
Mist Elliminator Supports 13.91 Kg
Inlet & Outlet Flange 6.00 Kg
handhole / Inspection Door Weight 20 Kg
Total Separator Weight 644 Kg
 Caustic Soda
Saturated Volumes ft3/
NaOH SO2 Na2SO3 H2O Kg/Kg of SOKg/hr Kg/hr Kg/hr
80 64 126 18 1.25 2.42 3.0 3.78
Caustic Soda
NaOH SO2 NaHSO3
80 64 104
Sodium Carbonate
Na2CO3 SO2 Na2SO3 CO2 Kg/Kg of SO2 Kg/hr Kg/hr Kg/hr
106 64 126 44 1.66 2.42 4.0 5.01
Sodium Carbonate
Na2CO3 H2O 2SO2 2NaHSO3 CO2 Kg/Kg of SO Kg/hr Kg/hr Kg/hr
106 18 128 208 44 0.83 2.42 2.0 2.50
Calcium Hydroxide - Quick Lime
Ca(OH)2 SO2 CaSO3 H2O Kg/Kg of SO2 Kg/hr Kg/hr Kg/hr
74 64 120 18 1.16 2.42 2.8 3.50
Calcium Carbonate - Limestone
CaCO3 SO2 CaSO3 CO2 Kg/Kg of SO2 Kg/hr Kg/hr Kg/hr
100 64 120 44 1.56 2.42 3.8 4.73

vol% vol. fraction MW mol fractio wt. fraction

SO2 0.01 0.00 64 0.01 0.03 2.4198775
CO2 14.72 0.15 44 6.48 21.43 1884
O2 9.46 0.09 32 3.03 10.01 880.27697
H2O 5.15 0.05 18 0.93 3.07 269.56621
N2 70.66 0.71 28 19.78 65.46 5754.4221
100.00 1.00 186 30.22 100.00 8790.3388
0.638 mtr
0.156 mtr
0.156 mtr
0.13 mtr
0.000 mtr
0.308 mtr
0.756 mtr
0.170 mtr
1.037 mtr
57.8 Deg.
10.43 Deg
0.14 mtr
0.76 mtr
0.51 mtr
0.53 mtr
3 mm
10 Kg
41 Kg
2 Kg
21 Kg
20 Kg
94 Kg