DODGE Caliber SRT4 (2.

4 Turbo) (ED4) 2007 - 2010 November 22, 2022

Adjustment Data

Engine (general)
Engine
Engine code ED4
Capacity 2359 (cc)
Distribution type
Timing chain
Engine speed at maximum power 6400 (rpm)
Number of cylinders 4
Valves per cylinder 4
Engine (specifications)
Engine
Firing order 1-3-4-2
Ignition coil primary resistance 0.504 - 0.616 (ohms)
Ignition coil secondary resistance 5220 - 6380 (ohms)
Valve clearance
Cold engine
Inlet 0.17 - 0.23 (mm)
Exhaust 0.27 - 0.33 (mm)
Spark plugs (make and type) ZFR5AP
Spark plug gap 0.8 (mm)
Number of spark plugs 4
Compression pressure
Normal pressure 13.1 (bar)
Minimum pressure 8.96 (bar)
Maximum allowable pressure difference between cylinders 25.0 (%)
Oil pressure(At idle speed) 0.25 (bar/rpm)
Oil pressure 1.7 - 5.5 / 3000 (bar/rpm)
Drive belt layout

Emissions
Engine
Fast-idle speed 2500 - 3000 (rpm)
CO at fast-idle speed < 0.2 (%)
Oil temperature during test > 60 (°C)
Lambda 0.97 - 1.03
Manual transmission, EURO 4, Hatchback (Europe)
Fuel consumption, combined usage 8.80 - 8.90 (l/100 km)
Fuel consumption, extra-urban driving 6.80 - 6.90 (l/100 km)
Fuel consumption, urban driving 12.00 - 12.50 (l/100 km)
Emission code Euro 4

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

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DODGE Caliber SRT4 (2.4 Turbo) (ED4) 2007 - 2010 November 22, 2022

Adjustment Data

Emission standard 70/220*2003/76B (2007-08-30 ->)

CO2 average 209 - 211 (g/km)
CO 0.480 - 0.721 (g/km)
HC 0.035 - 0.049 (g/km)
NOx 0.010 - 0.026 (g/km)
HC NOx -
Cooling system
Engine
Cap pressure 0.97 - 1.24 (bar)
Thermostat opening temperature(Primary) 82 (°C)
Thermostat opening temperature(Secondary) 95 (°C)
Thermostat fully open(Primary) 95 (°C)
Thermostat fully open(Secondary) 110 (°C)
Electrical
Electrical system
Alternator 140 (A)
Battery capacity 48 (Ah)
Cold cranking amperes (CCA) 700 (A)
Reserve capacity (RC) 95 (min)
Battery capacity 50 (Ah)
Cold cranking amperes (CCA) 525 (A)
Reserve capacity (RC) 92 (min)
Battery location

Engine compartment
Brakes
Front disc brakes
Disc thickness, front 27.87 - 28.13 (mm)
Disc thickness, front, minimum 26.5 (mm)
Disc run-out, maximum 0.035 (mm)
Rear disc brakes
Disc thickness, rear 9.8 - 10.2 (mm)
Disc thickness, rear, minimum 8.4 (mm)
Brake pad thickness, rear, minimum 1.0 (mm)
Disc run-out, maximum 0.04 (mm)
Steering, suspension and wheel alignment
Suspension
Wheelbase 2635 (mm)
Ride height(Front)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

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DODGE Caliber SRT4 (2.4 Turbo) (ED4) 2007 - 2010 November 22, 2022

Adjustment Data

Ride height(Rear)

Ride height, front(19-inch wheels) 186 - 202 (mm)

Ride height, front 206 - 222 (mm)
Ride height, rear(19-inch wheels) 305 - 321 (mm)
Ride height, rear 330 - 346 (mm)
Toe-in, front(Per wheel) 0°03' ± 6' (°)
Toe-in, front(Total) 0°06' ± 12' (°)
Camber, front -0°15' ± 24' (°)
Maximum difference between the left-hand side and right-hand side ± 0°30' (°)
Castor, front(Left) 2°26' ± 1° (°)
Castor, front(Right) 2°06' ± 1° (°)
Maximum difference between the left-hand side and right-hand side -1°20'/+0°20' (°)
Toe-in, rear(Per wheel) 0°06' ± 6' (°)
Toe-in, rear(Total) 0°12' ± 12' (°)
Camber, rear -0°51' ± 24' (°)
Maximum difference between the left-hand side and right-hand side ± 0°30' (°)
Thrust angle 0°00' ± 6' (°)
Air conditioning
Air conditioning
Dust and pollen filter location

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 3 of 8
DODGE Caliber SRT4 (2.4 Turbo) (ED4) 2007 - 2010 November 22, 2022

Adjustment Data

Wheels and tyres

Wheels and tyres
Tyre size 225/45 R19 92W
Front tyre pressure 2.2 - 2.4 (bar)
Rear tyre pressure 2.2 - 2.4 (bar)
Speed index, minimum(Based on the maximum speed as listed in the European Type W
Approval data sheets)
This vehicle is fitted with direct TPMS
Note: Do not damage the tyre pressure sensors in the wheels
Capacities
Engine
Engine sump, including filter 4.7 (l)
Cooling system 6.2 (l)
Brakes : General data
Brake system 1.0 (l)
Manual transmission, T355
Manual transmission NV T355
Gearbox refill 2.4 - 2.7 (l)
Plug location(1 - Drain plug; 2 - Filler plug)

Manual transmission, DMT6

Manual transmission
Gearbox refill 1.8 (l)
Plug location(1 - Drain plug; 2 - Filler plug)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 4 of 8
DODGE Caliber SRT4 (2.4 Turbo) (ED4) 2007 - 2010 November 22, 2022

Adjustment Data

CVT
CVT
Gearbox refill after overhaul 8.1 (l)
Gearbox refill 7.0 (l)
Transfer box
Transfer box 0.45 (l)
Rear differential, Open differential
Differential 0.5 (l)
Air conditioning
Refrigerant 595 (g)
Air-conditioning compressor oil, system total 100 (ml)
Torque settings
Engine
Note: Always renew stretch bolts and self-locking nuts
Cylinder head(Threads and contact surface lightly oiled)

Cylinder head (bolts)(With washer; renew the washer)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 5 of 8
DODGE Caliber SRT4 (2.4 Turbo) (ED4) 2007 - 2010 November 22, 2022

Adjustment Data

Cylinder head (bolts)(Type A)

Stage 1 30 (Nm)
Stage 2 61 (Nm)
Stage 3 61 (Nm)
Stage 4 90 (°)
Cylinder head (bolts)(Type B)
Stage 1 30 (Nm)
Stage 2 73 (Nm)
Stage 3 73 (Nm)
Stage 4 90 (°)
Valve cover
Stage 1 5 (Nm)
Stage 2 10 (Nm)
Big-end bearing cap
Renew the bolts
Stage 1 27 (Nm)
Stage 2 90 (°)
Main bearing cap

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 6 of 8
DODGE Caliber SRT4 (2.4 Turbo) (ED4) 2007 - 2010 November 22, 2022

Adjustment Data

Stage 1(Type A) 15 (Nm)

Stage 1(Type B) 15 (Nm)
Stage 2(Type A) 27 (Nm)
Stage 2(Type B) 45 (Nm)
Stage 3(Type A) 45 (°)
Stage 3(Type B) 45 (°)
Sump(M6) 12 (Nm)
Sump(M8) 22 (Nm)
Engine oil drain plug 28 (Nm)
Spark plugs 27 (Nm)
Oil filter 14 (Nm)
Injector 27 (Nm)
Camshaft position sensor 9 (Nm)
Knock sensor 22 (Nm)
Oxygen sensor 41 (Nm)
Starter motor 54 (Nm)
Alternator 54 (Nm)
Camshaft bearing caps(M6) 9.5 (Nm)
Camshaft bearing caps(M8) 25 (Nm)
Camshaft gearwheel 59 (Nm)
Crankshaft pulley 210 (Nm)
Flywheel 95 (Nm)
Exhaust manifold(Renew the seal) 34 (Nm)
Inlet manifold 25 (Nm)
Ignition coil 8 (Nm)
Coolant pump 24 (Nm)
Coolant pump pulley 9 (Nm)
Manual transmission, T355
Manual transmission drain plug 14 (NV T355) (Nm)
Manual transmission, DMT6
Manual transmission filler plug 35 (Nm)
Manual transmission drain plug 35 (Nm)
Transfer box
Transfer box filler plug 32 (Nm)
Transfer box drain plug 32 (Nm)
Suspension
Note: Always renew stretch bolts and self-locking nuts
Power steering pump 26 (Nm)
Steering wheel(Renew the bolt) 50 (Nm)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 7 of 8
DODGE Caliber SRT4 (2.4 Turbo) (ED4) 2007 - 2010 November 22, 2022

Adjustment Data

Front drive shaft to wheel bearing housing 244 (Nm)

Rear drive shaft to wheel bearing housing 244 (Nm)
Rear wheel bearing unit to axle 105 (Nm)
Wheels and tyres
Wheel nuts 135 (Nm)
Tyre pressure sensor 8 (Nm)
Steering
Note: Always renew stretch bolts and self-locking nuts
Power steering pump 26 (Nm)
Steering wheel(Renew the bolt) 50 (Nm)
Air conditioning
Air-conditioning compressor 25 (Nm)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

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