CENTURION

THE AUTOMATIC CHOICE

CENTURION SYSTEMS (PTY) LTD HEAD OFFICE:

TEL: +27 (0)11 699-2400, FAX: +27 (0)11 704-3412 or 462-6669
148 EPSOM AVENUE, NORTH RIDING
SupaSlider
P.O. BOX 506, CRAMERVIEW, 2060
SOUTH AFRICA INSTALLATION
WEB: http://www.centsys.co.za General information e-mail: info@centsys.co.za
MANUAL
FOR TECHNICAL SUPPORT CONTACT:
SOUTH AFRICA
EAST RAND. . . . . . . . . . . . . . . (011) 397-6401 PORT ELIZABETH. . . . . . . . . . . (041) 581-6994/5
DURBAN . . . . . . . . . . . . . . . . . (031) 701-9583 EAST LONDON . . . . . . . . . . . . . . (043) 743-4923
NELSPRUIT . . . . . . . . . . . . . . . (013) 752-8074/5 BLOEMFONTEIN . . . . . . . . . . . . . (051) 448-1714
PRETORIA . . . . . . . . . . . . . . . . (012) 362-8819/8893 KIMBERLEY . . . . . . . . . . . . . . . . . (053) 832-3231
CAPE TOWN . . . . . . . . . . . . . . (021) 447-1295 VEREENIGING . . . . . . . . . . . . . . . (016) 422-5667
Latest Revision: 15.03.2004
AFRICA Document Ref.: 0005.D.01.0001_4
ECHO-LINE, NAMIBIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (61) 220-8309
MOLECULAR CONSULTANTS, NIGERIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: 803-3123182
SECURITY DISTRIBUTORS, ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (4) 795-873
SEKANYOLYA TIMBER WORKS, UGANDA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (41) 231-40

EUROPE
AUTOMATISME BATIMENT, FRANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (1) 697-93120
CROWN AXXESS LTD U.K. UNITED KINGDOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (1483) 450-011
NESTOR, BELGIUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (9) 380-4020

NORTH AMERICA
BILLY GATES, CANADA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (250) 334-1553

AUSTRALASIA
ABA GATES, WESTERN AUSTRALIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (8) 933-03061
DOMINATOR SYSTEMS, NEW ZEALAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (3) 384-5145
ICBT, VICTORIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (3) 933-54213
ROTECH, QUEENSLAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (7) 326-47330
SA GATES, SOUTHERN AUSTRALIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (8) 826-64235
CENTURION
THE AUTOMATIC CHOICE
SECURITE DU PACIFIQUE, NEW CALEDONIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: 283-760

INDIAN OCEAN
SECULOGIX LTD, MAURITIUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: 467-8509
SECURITE AUTOMATISMES REUNION, REUNION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: 280-368

ASIA & PACIFIC

VAST VIDEO, MALAYSIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (3) 214-34931
BLT ASSOCIATES, THAILAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: (2) 691-6793
 IIntroduction
T
A CENTURION GATE AUTOMATION system is a quality product designed to give many

Table of Contents years of trouble free service.

This MANUAL has been compiled to assist you, the customer, with a trouble free

PLEASE READ THE INSTRUCTIONS CAREFULLY

INTRODUCTION Page 2
B
Basic Kit
BASIC KIT Page 2
The sliding gate kit comprises of one or more components shown in the identification
RECOMMENDED TOOLS Page 3 list below.

GEARBOX
RACK & ATTACHMENTS
SITE PREPARATION Page 3 GEARBOX
IDA COVER MACHINED STEEL RACK
A SL
SUP
12mm
TABLE 1 - CABLE REQUIREMENTS Page 4
PUNCHED & RIVETED STEEL RACK
GEARBOX
CASING 10mm
POSITIONING OF FOUNDATION PLATE Page 5 - 7
NYLON RACK
HINGE PIN

MOUNTING OF RACK OR CHAIN Page 8 - 10 25mm

GEARBOX
BASE PLATE

MOUNTING LIMIT SWITCH STRIKERS Page 10 - 12

FOUNDATION LIMIT SWITCH LIMIT SWITCH 25 x 25 RACK
ELECTRICAL CONNECTIONS Page 13 - 22 PLATE STRIKER PLATE STRIKER PLATE FOR ANGLE SUPPORT
FOR STEEL RACK NYLON RACK BRACKET

COMMISSIONING Page 23 - 25 FASTENERS CHAIN & ATTACHMENTS

COLLISION SENSING ADJUSTMENT Page 26 M12 x 85mm LONG LIMIT SWITCH

PADLOCK CHAIN TENSIONER PIN STRIKER PLATE
CHAIN
TENSIONER PLATE FOR CHAIN

CHAIN TENSIONER
M12 NUT(S) M12 WASHER(S) CHAIN - 4m or 5m LENGTHS MASTER LINK(S) END BLOCK

BATTERIES ELECTRONICS

+ -
6.5AH BATTERY
35AH BATTERY

ENCLOSURES (OPTIONAL) STANDARD CHARGER PLUG IN TRANSFORMER

TRANSFORMER

CP7
ENCLOSURE CP6 BATTERY
SHOWN WITH ENCLOSURE
CHARGER
TRANSFORMER
CP87 SINGLE CONTROLLER CP77 CONTROLLER

ref. 0005010A.cdr ref. 0005011A.cdr

1 2
Collision Sensing Adjustment R
Recommended Tools
- ADJUST SETTING(S) SUCH THAT GATE(S) WILL OPEN AND CLOSE RELIABLY, BUT NOT
CAUSE DAMAGE TO PERSONS OR OBJECTS IN THE PATH OF THE GATE. ELECTRIC
DRILLING
MACHINE

SPANNER SCREW DRIVER CRIMPING TOOL PLIERS/SIDE HAMMER G-CLAMP

GATE 19mm 3,5mm FLAT AND PIN LUGS CUTTER
2 x 13mm No 1. PHILLIPS STEEL BITS - 6,5mm
CLOSING

TAPE MEASURE ALLEN KEYS HACKSAW

3mm ACROSS FLATS
4mm ACROSS FLATS

MOTOR STOPS AND

REVERSES ON HITTING
AN OBSTRUCTION

SET SENSITIVITY FOR BOTH SPADE PICK LEVEL WELDING MACHINE SOLDERING IRON
SETS SENSITIVITY
OPENING AND CLOSING FOR:
OPENING CLOSING FOR BOTH OPENING
AND CLOSING MOTOR 1 MOTOR 2

SITE PREPARATION
MAX MIN MAX MIN MAX MIN MAX MIN
CHECK:

CP77
CONTROLLER
CP87
CONTROLLER
* M1C/LIM

CP3-III
CONTROLLER
M2C/LIM
- DIMENSIONS
- MUNICIPAL BYLAWS
- WATER, SEWERAGE, ELECTRICAL
CABLES

*
IF MODIFIED FOR SINGLE
MOTOR M1C/LIM WILL NOT BE FITTED

TYPICAL RAIL DESIGN

16mm ROUND
BAR

GATE
OPENING 75 x 50
ANGLE

MOTOR STOPS
(DOES NOT REVERSE)
ON HITTING AN OBSTRUCTION

ref. 0005009A.cdr
26 3
 Commissioning cont'd .....

C
Cable Requirements MOTOR AND LIMIT SWITCH POLARITY SELECTIONS
MAKE SURE MOTOR IS DISENGAGED FROM GATE i.e. IN MANUAL MODE.
DECIDE IF MOTOR IS MOUNTED ON RHS or LHS OF GATE (SEE FIG 1a or
FIG 1b).
INTERCOM TRIGGER CONTROL CARD TO RUN MOTOR(S)
GOOSENECK
D
FIG 1a FIG 1b
E G
F
GATE CLOSES GATE CLOSES
IN THIS IN THIS
OPTIONAL DIRECTION
SLAVE MOTOR
DIRECTION

MOTOR ON GATE RHS MOTOR ON GATE LHS

H
FIG 2a LIMIT SWITCH MUST ACTIVATE IN DIRECTIONS SHOWN FIG 2b
220V
MAINS
B
A
INTERCOM C
TO HOUSE
LIMIT
LIMIT SWITCH SWITCH
TABLE 1 ARM ARM

NO DESCRIPTION
* GATE CLOSING GATE CLOSING
NO OF SIZE OPTIONAL CABLE TYPE
2
CORES mm

A SLAVE MOTOR (MOTOR) and 2 2,5 X G.P. IN CONDUIT OR NORSK

USE STATUS LED
FIG 3 x STATUS x STATUS CP3-III
INTERCOM/CABTYRE/ CONTROLLER
SLAVE MOTOR (LIMIT SWITCH) 3 0,2 X G.P. IN CONDUIT
ON CONTROL CP77 CP87 STATUS
CARD TO CONTROLLER CONTROLLER
x x x
B EITHER: 220V AC SUPPLY CABLE 2+E 0,5 NORSK IN CONDUIT OR S.W.A.
DETERMINE
OR: 15V AC TRANSFORMER SECONDARY 2+E 1,5 3 CORE CABTYRE IN CONDUIT CORRECT MOTOR FAST FLASH CLOSING LED ON GATE OPEN
SLOW FLASH OPENING LED OFF GATE CLOSED
C INTERCOM IN HOUSE & STATUS SIGNALLING n1 + 6 0,2 INTERCOM IN CONDUIT LED ON GATE OPEN
LED OFF GATE CLOSED

D INTERCOM - GEARBOX TO GOOSENECK n2 0,2 INTERCOM IN CONDUIT

ONLY USED IN
MOTOR CONNECTIONS MOTOR 2
DOUBLE SLIDER LIMIT SWITCH CONNECTIONS
APPLICATIONS
E PILLAR LIGHTS 2+E 0,5 X NORSK IN CONDUIT OR S.W.A. MOTOR 1
BLACK BLACK COM IDENTICAL FOR
ORANGE SLAVE LIMIT
INTERCOM/CABTYRE/ SMITHS MOTOR BLACK MOTOR
MLO SWITCH (IF USED)
F REMOTE RECEIVER 3 0,2 X G.P. IN CONDUIT
MINI-SLIDA MS269/270
GREEN
PURPLE MLC SLC SLO COM
MOTOR
RED (N.C.)
INTERCOM/CABTYRE/ BLACK
G PEDESTRIAN KEYSWITCH 2 0,2 X G.P. IN CONDUIT
MOTOR
GREEN N/O N/C N/C N/O
MOTOR

INTERCOM/CABTYRE/ RED (NO CONNECTION)

H INFRA RED BEAM 3 0,2 X (N.C.)
G.P. IN CONDUIT 2
COM 0,2mm
COM
I SOLAR PANEL (not shown) 2 1,5 X CABTYRE OR G.P. IN CONDUIT SUPA-SLIDA SWF MOTOR
402826
CABLE

CONTROLLER
MODEL
GREEN CONTROLLER
MOTOR
= CABLE TYPE MINIMUM RECOMANDATION CP77 H I D E MODEL
GREEN
MOTOR
CP77 10 9 C 12 11 C
S.W.A. = STEEL WIRE ARMOURED CP87 C D N.C. N.C.
CP87 5 4 6 N/A N/A N/A
* CP3-III A F N.C. N.C.
G.P. = GENERAL PURPOSE HOUSE WIRING OR PANEL FLEX * 10 * 10 2or4 * 12 * 12 2or4
CP3-III

n1 = CONSULT INTERCOM SUPPLIER FOR REQUIRED NO. OF CORES

n2 = CONSULT INTERCOM SUPPLIER FOR REQUIRED NO. OF CORES FIG 4 SWOP THESE WIRES TO FIG 5 SWOP LIMIT SWITCH WIRES IF
= FOR OPTIMUM LIGHTNING PROTECTION USE SCREENED CABLE EARTHED AT BOTH ENDS REVERSE MOTOR DIRECTION MOTOR DOES NOT SHUT OFF

4 25 ref. s25.cdr
Commissioning cont'd ..... P
Positioning of Foundation Plate
APPLYING MAINS POWER
- APPLY 220V AC POWER STEP 1
220AC WALL SOCKET
OPTION 1 - LOCATE CENTRELINE FOR HOLE AND
- CHECK POWER ON INDICATION
FOUNDATION PLATE AS SHOWN IN
TABLE BELOW.

- DIG HOLE FOR FOUNDATION PLATE

x
OR A APPROXIMATELY 400 x 400 x 300mm.
CP77 GREEN
CONTROLLER CHARGER ON

*
AC 15V AC TO
AC CONTROLLER

OPTION 2 x

CP87
GREEN
CONTROLLER CHARGER ON
DIMENSION "A " [mm]
400mm MOTOR CHAIN
MOTOR
RACK
LN E TYPE
DRIVE DRIVE
220V AC
SUPPLY
AC
AC * 15V AC TO
CONTROLLER
CP3-III
CONTROLLER
x 300mm POSITION

RHS PILLAR 250 250

GREEN
CHARGER ON
LHS PILLAR 100 200
* SEE PAGE 21 FOR TRANSFORMER CONNECTIONS

MOUNTING FOUNDATION PLATE FOR RACK SLIDER

CONNECTING BATTERY
- USE MANUAL RELEASE DISCONNECT
LEVER TO DISENGAGE MOTOR PINION
FROM RACK OR CHAIN.

- CONNECT BATTERY STEP 2a (SEE STEP 2b IF CHAIN

CENTRE-LINE OF SLIDER IS BEING INSTALLED)
RACK SHOULD BE
LOCATE THE FOUNDATION PLATE
19mm FROM EDGE
SUCH THAT THE DISTANCE FROM THE
OF GATE.
ENSURE GEARBOX IS SIDE OF THE GATE TO THE CENTRE-
DISENGAGED
+ + LINE OF THE HOLDING DOWN STUDS
IS 98.5mm.
- - IF NECESSARY, CUT THE PLATE TO
2 SIZE. eg IN THE DRAWING SHOWN, THE
4mm CENTRE-LINE OF RACK
CABLE PLATE WOULD BE CUT SUCH THAT
BATTERY SHOULD GO THROUGH
X=98.5+W-T WHERE W=HALF THE
THE CENTRE-LINE OF
12V THE PINION.
CONTROLLER
98.5mm
MODEL
W
CP77 F G
RAIL
ANGLE IRON
CP87 A B X

CP3-III C D T

ref. 0005008A.cdr

24 5
Positioning of Foundation Plate cont'd ..... C
Commissioning
MOUNTING FOUNDATION PLATE FOR CHAIN DRIVE SLIDER. CONTROL CARD SETUP GREEN POWER ON LED
(ON WITH MAINS POWER PRESENT)

CP77 1 2 34
AUTOCLOSE TIMER COLLISION SENSITIVITY

GATE STATUS 1 x
CENTRE-LINE OF x
CHAIN SHOULD BE LED (RED)
5 SECS 45 SECS OPEN CLOSE
30mm FROM EDGE STEP 2(b) (SEE STEP 2a IF SWITCH NO
OF GATE. CP77 AND CP87
RACK SLIDER IS BEING INSTALLED) 1 2 3 4 DESCRIPTION OF OPERATION (MODE)
LED GATE STATUS 0 0 0 0 SINGLE MOTOR SYSTEM WITHOUT AUTOCLOSE
LED OFF GATE CLOSED 1 0 0 0 SINGLE MOTOR SYSTEM WITH AUTOCLOSE
LOCATE THE FOUNDATION PLATE LED ON GATE OPEN 0 0 0 1 DOUBLE MOTOR SYSTEM WITHOUT AUTOCLOSE

CP77 V1.X
SUCH THAT THE DISTANCE FROM THE FAST FLASH CLOSING 1 0 0 1 DOUBLE MOTOR SYSTEM WITH AUTOCLOSE
SIDE OF THE GATE TO THE CENTRE- SLOW FLASH OPENING 0 1 0 0 CONDOMINIUM MODE (SINGLE MOTOR)
30mm LINE OF THE HOLDING DOWN STUDS 2 FLASH/2 SECS MAINS FAILURE 0 1 0 1 PIRAC MODE (SINGLE MOTOR)
IS 117mm. 3 FLASH/2 SECS BATTERY LOW 1 1 0 0 CONDOMINIUM MODE (DOUBLE MOTOR)
1 1 0 1 PIRAC MODE (DOUBLE MOTOR)
IF NECESSARY, CUT THE PLATE TO 0 0 1 0 LINEAR MOTOR(S) WITHOUT AUTOCLOSE
SIZE. eg IN THE DRAWING SHOWN, THE NOTE: MAINS FAILURE DOES NOT 1 0 1 0 LINEAR MOTOR(S) WITH AUTOCLOSE
APPLY TO CP87 CONTROL CARD.
PLATE WOULD BE CUT SUCH THAT 1 (SEE NOTE) x x xx 16
117mm X=117+W-T WHERE W=HALF THE
W GATE WIDTH AND T = HALF THE

NOTE: LIMIT SWITCH LEDS ONLY ON VERSION 1.1 CARDS AND ABOVE
RAIL
X COLLISION SENSITIVITY
ANGLE IRON CP87
x COMMISSIONING INSTRUCTIONS
T MAX MIN IDENTIFY STATUS LED WHICH WILL GIVE
INFORMATION ON GATE STATUS (e.g. WHETHER
AUTOCLOSEGATE STATUS GREEN POWER ON LED GATE SHOULD BE OPEN OR CLOSED).
AUTOCLOSE X
SELECT LED (RED) (ON WITH MAINS
"ON" POWER PRESENT) SELECT DIP SWITCH SETTINGS TO GIVE
REQUIRED MODE OF OPERATION (CP77 ONLY).

SELECT "AUTOCLOSE" IF REQUIRED (e.g. USING

SW1 ON CP77, JUMPER ON CP87, OR WIRE LINK
STEP 3 AND 4 BETWEEN TERMINAL 4 & 5 ON CP3-III CARD).

AUTOCLOSE X X X X SET AUTOCLOSE TIMER POTENTIOMETERS TO

- WELD FOUNDATION PLATE TO RAIL "OFF" MINIMUM INITIALLY AND ADJUST TIME TO SUIT
1 9 AFTER COMMISSIONING.
- FIT M12 NUTS AND WASHERS

CP3-III GREEN POWER ON LED

(ON WITH MAINS POWER PRESENT)
x
8 Sec 40Sec 3 Sec 30Sec MAX MIN MAX MIN

MOTOR AUTO- MOTOR 1 MOTOR 2

CUTOUT CLOSE COLLISION COLLISION
TIMER TIMER SENSITIVITY SENSITIVITY
(LINK TERMINAL
LEAVE APPROXIMATELY LED GATE STATUS GATE STATUS
4 TO 5 FOR AUTOCLOSE
5mm ADJUSTMENT LED OFF GATE CLOSED TO FUNCTION)
LED (RED)
CLEARANCE LED ON GATE OPEN
x x x
FAST FLASHING MOVING 1 4 5 16
A BCDE F GH

AUTOCLOSE LINK

ref. 0005013A.cdr

6 23
Electrical Connections cont'd ..... Positioning of Foundation Plate cont'd .....

RADIO CONNECTIONS - (REFER TO CENTURION FOR CODING DETAILS)

STEP 5
QD RECEIVER TYPICAL - POSITION GEARBOX BASEPLATE MIDWAY
TRANSMITTER ON STUDS.
(REMOTE)
EXAMPLE 1 +12 - ADJUST LEVEL OF GEARBOX BASE PLATE
BUTTON
COM
LK1 SELECT RECEIVER USING 19mm FLAT SPANNER.
NO
NC
CODE SWITCHES CODE SWITCHES
NEG - BOLT FIRMLY DOWN USING WASHERS
1 12 1 12 +12V NEG TRG
1 2 3 4 5 6 AND NUTS AS SHOWN.
12-
NEG NO NC MAN COM
24V

}
+12V
NEG
TRG
} SET IDENTICAL CODES
0,2mm
2
SPIRIT
CABLE LEVEL
TSM GEARBOX
TSM RECEIVER
BASEPLATE
TRANSMITTER
NC BUTTON
(3 BUTTON VERSION)
COM SELECT 1-3
EXAMPLE 2 NO

CODE SWITCHES CODE SWITCHES CONTROLLER

4 5 6
1 4 12 1 4 12 MODEL
1 2 3
NEG 24V 12V

CP77 13 C 3
NOTE: EXTERNAL LINK
NEG +12V TRG CP87 7 2 3 19mm FLAT
SPANNER
NOTE: MANY DIFFERENT RADIO RECEIVER TYPES CAN BE USED. CP3-III 6 2 or 4 3
TWO TYPICAL EXAMPLES ARE SHOWN ABOVE

RECOMMENDED EARTHING FOR LIGHTNING PROTECTION

CONTROL CARD
STEP 6
- THROW CONCRETE UP TO LEVEL OF
GREEN/YELLOW EARTH FOUNDATION PLATE.
WIRE ATTACHED
TO CONTROL CARD - WHEN CONCRETE IS DRY, AFFIX GEARBOX
HOUSING TO BASE PLATE USING HINGE PIN
AND SPLITPIN.
TRANSFORMER HOLDING
DOWN BOLT USED
AS EARTH STUD GEARBOX HOUSING

COPPER EARTH WIRE SPLITPIN

FROM TRANSFORMER
TO FOUNDATION BOLT EARTH WIRE(S) WRAPPED AROUND
MOTOR HOLDING DOWN STUD.

SEE SABS 1063

FOR ROD
ELECTRODE
DETAILS.
HINGE PIN
EARTH WIRE CONNECTED
1.5M TO ESCOM EARTH AND/OR
SCREEN OF INTERCOM CABLE
WHICH GOES TO HOUSE.

ALTERNATIVE (PREFERRED) EARTH WIRE CONNECTED TO

1.5M x 16mm DIAMETER EARTH ROD KNOCKED INTO GROUND.

ref. 0005007A.cdr

22 7
M
Mounting of Rack or Chain Electrical Connections cont'd .....

STEEL RACK POSITIONING BATTERY CHARGER TRANSFORMER SUPPLY

- WELD RACK INTO PLACE USING ANGLE 220V AC
BRACKETS
OPTION 1 PLUG IN TRANSFORMER IN HOUSE PLUG IN OR
- LEAVE 3mm GAP AS SHOWN ENCLOSURE
MOUNTED

N.B. ENSURE RACK IS LEVEL

A/C A/C
AND MESHES IN THE CENTRE
OF THE DRIVE PINION.
2
LEAVE 1,5mm
3mm GAP 25 x 25 x 20 AC
RACK ANGLE CABLE
BRACKETS AC
LEVEL
WELDED
OPTION 2 ENCLOSURE MOUNTED CHARGER TRANSFORMER MOUNTED AT GATE

13mm GAP BETWEEN

RACK AND GATE CHARGER TRANSFORMER CONTROLLER
MODEL
NOTE: GEARBOX MUST BE IN
ENGAGED POSITION CP77 15 16

CP87 8 9
L NE
AC

}
0,5mm
2
AC CP3-III 15 16
NORSK CABLE

JOINING STEEL RACK SOLAR PANEL O

ANGLE, X LOCATION
O
- CUT OFF SHORT LENGTH OF RACK (200mm)
30 JOHANNESBURG
NORTH FACING
SUN O
40 PE & EAST LONDON
- CLAMP THE NEW PIECES TO OFFCUT SOLAR PANEL
O
- WELD PIECES TOGETHER WHERE INDICATED 45 CAPE TOWN

(UP TO 60W PANEL)

X SOLAR
WELD HERE N.B. DO NOT WELD NEAR
REGULATOR
MESHING SURFACES
2
0,5mm
CABLE MIN
CENTURION
CP60
(UP TO 60W)
RACK MUST BE LEVEL
BLUE RED
-
BATTERY 12V
+
0,5mm 2 BLACK BLACK 35A/H
CABLE MIN

NOTE: TO PREVENT THE STATUS LED ON THE CP77 CONTROLLER FROM INDICATING
"MAINS FAILURE", IT IS NECESSARY TO CONNECT TERMINAL 13 TO TERMINAL 15.
200 - 300mm RACK OFFCUT

ref. 0005014A.cdr

8 21
Electrical Connections cont'd ..... Mounting of Rack or Chain cont'd .....

PILLAR LIGHT(S) MOUNTING AND JOINING

NYLON RACK - NYLON RACK BOLTS TO SIDE OF GATE
WITH A 4mm SPACER BETWEEN RACK AND
GATE FOR LIMIT SWITCH STRIKERS.

- WHEN JOINING RACK, PUSH ENDS OF RACK

FIRMLY TOGETHER (NYLON RACK BUTTS
TOGETHER ACCURATELY).

LIGHT

LIVE

2
0,5mm NORSK
CABLE OR (S.W.A.)

EN L 4mm SPACERS
}
CONTROLLER BEHIND RACK
220V AC SUPPLY
MODEL
(OR OTHER VOLTAGE TO
SUIT TYPE OF GLOBES USED)
CP77 A B LEVEL

CP87 N/A N/A

BUTT ENDS
CP3-III G H FIRMLY TOGETHER

REMOTE PILLAR LIGHT CONTROL CHAIN POSITIONING

- WELD CHAIN TENSIONER END STOP
TO FRONT OF GATE.

- CENTRELINE OF END STOP HOLE LIES

ON LINE THROUGH TOP OF SPROCKET
TOGGLE SWITCH IS
SHAFT.
SHOWN FITTED TO
THE INTERCOM
LIGHT
TELEPHONE
NEG
AUTOCLOSE SIGNAL COMMON
TOGGLE
2 CHAIN TENSIONER
0,2mm
END STOP
CABLE

CONTROLLER CHAIN ENDSTOP CENTRELINE

MODEL SHAFT LIES ON LINE THROUGH TOP OF
GEARBOX IN OF SPROCKET SPROCKET SHAFT WHEN IN
CP77 C 6 ENGAGED ENGAGED POSITION
POSITION

CP87 N/A N/A

TO MOTOR
CONTROLLER CP3-III N/A N/A
MIN DISTANCE 200mm
WITH GATE FULLY OPENED

ref. 0005006A.cdr

20 9
Mounting of Rack or Chain cont'd ..... Electrical Connections cont'd .....

REMOTE AUTOCLOSE SWITCH

NOTE: THE AUTO CLOSE CAN BE
OVERRIDEN ON THE CP77 AND CP87 BY
- WELD CHAIN TENSIONER PLATE TO PRESSING THE REMOTE CONTROL OR
BACK OF THE GATE. INTERCOM PUSHBUTTON (REFER TO
TOGGLE SWITCH IS
- FIX CHAIN TO TENSIONER PIN WITH SHOWN FITTED TO
MASTERLINK, AND TENSION USING NUTS. AN INTERCOM
CHAIN TENSIONER TELEPHONE
WELD
PLATE
A/C
M12 LOCK NUT SIGNAL COMMON
WASHER NEG
AUTO CLOSE
TOGGLE 2
0,2mm
CABLE

TENSIONER
PIN CONTROLLER
MODEL

CP77 C 5
+ 200mm WITH GATE IN
FULLY CLOSED POSITION
CP87 N/A N/A
TO MOTOR

M
MOUNTING LIMIT SWITCH STRIKERS
CONTROLLER CP3-III 2 or 4 5

REMOTE GATE STATUS LIGHT EMITTING DIODE (LED)

LIMIT SWITCH STRIKER
STEEL RACK
FITTED TO HANDSET BASE SEPARATELY
- SLIDE LIMIT SWITCH STRIKER PLATE(S) TO ANODE +
CORRECT POSITION ON RACK AND FASTEN LED
USING ALLEN KEY.
CATHODE - NEG SIGNAL COMMON
STATUS LED

2
0,2mm
SLIDE FOR CABLE
CORRECT GATE RACK ANGLE
END-STOP BRACKETS
WELDED

CONTROLLER
MODEL
TIGHTEN USING
ALLEN KEY CP77 C 7
PUNCHED OR
(3mm ACROSS FLATS) MACHINED STEEL RACK
CP87 N/A N/A
TO MOTOR
CONTROLLER CP3-III 7 6

ref. 0005001A.cdr

10 19
Electrical Connections cont'd ..... Mounting Limit Switch Strikers cont'd .....

HOLIDAY LOCKOUT LIMIT SWITCH STRIKER

NYLON RACK
NEG
+12V LOCK - SLIDE LIMIT SWITCH STRIKER PLATE(S) TO
ELECTRONICS CORRECT POSITION ON RACK AND FASTEN
NEG USING ALLEN KEY.
NEG
COM
2 POSITION SWITCH
OR LOCK

* N.O.

LATCH TYPE
RADIO
RECEIVER 2
0,2mm
*LATCHING
RELAY MUST HAVE
CONTACT
CABLE

NUT BEHIND GATE

+12V
ELECTRONICS
NEG NUT BEHIND GATE
NEG 4mm SPACER(S)
COM
CONTROLLER
LOCK

1
*2 N.O.

3
+12V
MODEL

OR CP77 13 2 C
4 5 6 PUSHBUTTON CP87 N/A N/A N/A
KEYPAD TIGHTEN USING
6mm BOLT
7 8 9 CP3-III N/A N/A N/A ALLEN KEY
(3mm ACROSS FLATS)

FREE EXIT LOOP - ELECTROMATIC PD132 INDUCTIVE LOOP DETECTOR IS SHOWN BELOW.
LIMIT SWITCH STRIKER
MODIFY WIRING IF OTHER MAKES OF DETECTORS ARE USED.
CHAIN DRIVE UNITS
- WELD 40 x 40 x 3mm (approximately 200mm
LONG) ANGLE SUPPORT PLATE TO GATE
FRAME TO ALLOW LIMIT SWITCH STRIKER
PLATE TO SLIDE LEFT OR RIGHT FOR
CORRECT END STOP.
RESET

NEG
PD132
DETECTOR
UNIT OUT

2
0,2mm
CABLE
TWISTED WIRES ANGLE SUPPORT
FROM LOOP
8 7 6 5
PLATE WELDED
TO FRAME

CONTROLLER
3 11 PIN PLUG MODEL
1 2 IN RELAY BASE
UNDERGROUND L N 220V AC CP77 4 C
LOOP SUPPLY

CP87 N/A N/A TIGHTEN USING

ALLEN KEY
(3mm ACROSS FLATS)
* NOTE: CP3-III can have free exit loop fitted, but only
if modification detailed in E.C.N.021 is carried out
* CP3-III 8 2

ref. 0005005A.cdr

18 11
Mounting Limit Switch Strikers cont'd ..... Electrical Connections cont'd .....

POSITIONING OF LIMIT SWITCH ARM INFRA-RED BEAMS - MANY TYPES OF BEAMS ARE AVAILABLE
TWO EXAMPLES ARE SHOWN BELOW
RECEIVER TRANSMITTER
EXAMPLE 1
- ENSURE THAT LIMIT SWITCH ARM DEFLECTS
LINEAR ELECTRONICS
BY MORE THAN 6mm.

- GATE MUST NOT BANG INTO END STOPS. BEAM MUST BE

LEAVE MIN 20mm CLEARANCE. PERFECTLY ALIGNED INFRA-RED BEAM
N.C.
(- +) (- +)

1 2 1 2 3 4
N.O. +12V NEG OUT
DEFLECTION
GREATER THAN 6mm OUT
+12V
2
(BEND PLATE IF NECESSARY) NEG 0,2mm
CABLE
EXAMPLE 2
TRANSMITTER RECEIVER
IR90-B SEAV

NO CONTROLLER
NC
MODEL
LIMIT SWITCH
ARM (ADJUST HEIGHT IF NECESSARY) + - - +
1 2 1 2 3 4 5
CP77 13 C 8

CP87 N/A N/A N/A

OUT +12V
EXAMPLE OF STEEL RACK SHOWN, SAME CP3-III 6or13 2 or 4 8
APPLIES TO NYLON RACK AND CHAIN NEG

PEDESTRIAN KEYSWITCH

SPRING RETURN SWITCH

SIGNAL COMMON
NEG
PED

x GATE MUST NEVER

0,2mm
CABLE
2

SLAM CLOSED
CONTROLLER
MODEL

CP77 1 C
ADJUST OPEN LIMIT SO THAT
WHEN GATE IS FULLY STOPPED MIN 20mm
THERE IS A MIN 20mm GAP BETWEEN
CP87 1 2
THE END STOP AND GATE
CP3-III 1 2

ref. 0005002A.cdr

12 17
Electrical Connections cont'd ..... E
Electrical Connections
INTERCOM CONNECTIONS
NOTE:- Many different intercom types are available.
- Only signals necessary to interface intercom to Centurion's controller
are shown.
N.B.
INTERCOM

+12V NEG TRG Various controllers are available. Select the correct controller
drawing from those shown below:

0,5mm
2
CONTROLLER TYPES
CABLE

EXAMPLE 1 EXAMPLE 2 1) CP77 - DOUBLE/SINGLE SLIDING GATES WITH MULTIPLE

FERMAX ONE WAY FERMAX MULTIWAY FEATURES
NR0225 NR0250
CONTROLLER 2) CP87 - SINGLE SLIDING GATES (BASIC FEATURES ONLY)
A MODEL
TRG
TRG A
3) CP3-III - OLD VERSION CONTROLLER (SUPERSEDED BY CP77)
+12V NEG CP77 13 C 3
NEG +12V
CP87 7 2 3 NOTES:
- + 1 2 3 6 + - 1 2 3 6 C

CP3-III 6 2 or 4 3

EXAMPLE 3 BPT 1 - 1 (WITH 12V DC POWER SUPPLY)

+12V NEG
TELEPHONE 1
FOR 1 1 C A 2
HOUSE 2 2 8 8
3 3 7
E/200 4 5 B
7
6 6 CP77 CONTROLLER -DOUBLE/SINGLE SLIDER CONTROLLER WITH MULTIPLE FEATURES
E/305 5 5
POWER 4 4 E/1-3
SUPPLY GATE
1 1 1
2 E
D 3 STATION
2 2 TRG 2 CP77 CONTROL CARD
1

SIGNAL COMMONS (NEG)

PILLAR LIGHT CONTACT
EXAMPLE 4

MASTER LIMIT SW CLOSED

COMMAX 1 - 1 (12V)

+ 12V DC, 3A AUX SUPPLY

PILLAR LIGHT OVER-RIDE

SLAVE LIMIT SW CLOSED

MASTER LIMIT SW OPEN
AUTO CLOSE CONTROL

SLAVE LIMIT SW OPEN

REMOTE STATUS LED
1 1

PEDESTRIAN INPUT
2

HOLIDAY LOCKOUT
2

NORMAL TRIGGER

(Potential Free)

SLAVE MOTOR
INFRA-RED BEAM
3

FREE EXIT LOOP

DR2D
4
GATE
5 TRG

BATTERY
STATION
DP-2RN 6
OR 7 NEG
DP-2SN 8 +12V
HOUSE

}
}
}
}
}
TELEPHONE
- +
EXAMPLE 5 TYPICAL 220V AC POWERED INTERCOM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
RECTIFIER RELAY

COIL N.C.
12V AC SOLENOID
INTERCOM { LOCK SUPPLY { TRG
B C E G
I
FROM INTERCOM N.O. 2 4 6 8 10 12 14 16 H
COM
NEG
1 3 5 7 9 11 13 15 A C D F
Additional externally mounted "Relay Rectifier"
to give potential free contact to operate gate
ref. 0005004A.cdr

16 13
Electrical Connections c ontd ..... Electrical Connections cont'd .....

CP87 CONTROLLER - SINGLE MOTOR CONTROLLER WITH BASIC FEATURES LIMIT SWITCH CONNECTIONS
BLACK BLACK COM IDENTICAL FOR
ORANGE SLAVE LIMIT
CP87 CONTROL CARD MLO SWITCH (IF USED)
PURPLE MLC SLC SLO COM

LIMIT SWITCH (CLOSE)

LIMIT SWITCH (OPEN)

+ 12V 1A AUX SUPPLY

N/O N/C N/C N/O
COMMON (NEG)

COMMON (NEG)

BATTERY
15V AC INPUT
PEDESTRIAN

MOTOR
TRIGGER

COM 2

}
}
COM 0,2mm

- + CABLE

1 2 3 4 5 6 7 8 9
CONTROLLER
MODEL

CP77 10 9 C 12 11 C
2 4 6 8
1 3 5 7 9 A B C D CP87 5 4 6 N/A N/A N/A

* CP3-III DOES NOT HAVE SEPARATE OPEN AND CP3-III * 10 * 10 2or4 * 12 * 12 2or4
CLOSED LIMITS

CP3-III CONTROLLER - USED ON SYSTEMS PRIOR TO AUGUST 1993

MOTOR CONNECTIONS MOTOR 2 ONLY USED IN
DOUBLE SLIDER
(USE CP77 FOR NEW INSTALLATIONS) MOTOR FUSE RATING APPLICATIONS
MOTOR 1 MINI-SLIDA SUPA-SLIDA
CP3-III CONTROL CARD 8A Slow Blow 16A Slow Blow
MINI-SLIDA BLACK MOTOR
(MODIFIED FOR
+12V LIMIT SWITCH SUPPLY

+12V LIMIT SWITCH SUPPLY

SMITHS MOTOR GREEN

SINGLE MOTOR) MOTOR
}
LIMIT SWITCH (MOTOR 1)

LIMIT SWITCH (MOTOR 2)

MS269/270 RED (N.C.)

+12V AUX SUPPLY (NOT

+12V AUX SUPPLY (NOT

AUTO CLOSE CONTROL

NO CONNECTION

NO CONNECTION
REMOTE STATUS LED

BLACK
PEDESTRIAN INPUT

MOTOR
NORMAL TRIGGER

INFRA-RED BEAM
COMMON (NEG)

COMMON (NEG)

GREEN
CRITICAL)
POLARITY
(BATTERY

MOTOR
MOTOR

MOTOR

RED (NO CONNECTION)

(N.C.)
FUSED)

FUSED)

- + SUPA-SLIDA SWF MOTOR

402826
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CONTROLLER
GREEN
MODEL
MOTOR
CP77 H I D E
H GREEN
MOTOR
2 4 6 8 10 12 14 16 B D F CP87 C D N.C. N.C.
1 3 5 7 9 11 13 15 A C E G
* CP3-III MODIFIED FOR SINGLE MOTOR APPLICATION * CP3-III A F N.C. N.C.
(IDENTIFIED BY SINGLE SHUNT WIRE BETWEEN RELAY SETS).
* CP3-III MODIFIED FOR SINGLE MOTOR APPLICATION
(IDENTIFIED BY SINGLE SHUNT WIRE BETWEEN RELAY SETS).
ref. 0005027A.cdr

ref. 0005026A.cdr

14 15