Enclosure B158 Installation procedure

Manual of Procedures (MOP)

1 Work Process for Installing the Enclosure

This section provides an overview of the enclosure installation process.

Figure 6 shows the work process for installing the enclosure.

Unpack and
check the material

Prepare ground
attachments

Move the enclosure

into position

Mount the enclosure

on the ground

Ground the enclosure

Install the kit for additional

battery strings (optional)

Connect the battery cables

Install the batteries

Connect air conditioner

power cable

Connect incoming
alarm cables

Verify enclosure
installation on site

Power on the enclosure

Perform
concluding routines

Ge15058A

Figure 6 Enclosure Installation Work Process

2 Unpack and Check the Equipment

The enclosure is transported in a transport package. This section provides

information for unpacking and checking the equipment.

Note: The enclosure must not be left in an outdoor environment more than one
week before taking it into service. If high humidity or cold temperatures
applies, the enclosure must be taken into service within 48 hours.

Steps

1. Examine the packaging for

damage. If it is damaged,
immediately register a complaint
with the transport company. Take
a photo of the damage to improve
the claims process.

Ge7236C

2. Remove the straps from the box

and unpack the enclosure.

Ge6678E
3. Check that the items delivered
correspond to the packing list.

Ge7263C

4. Open the packaging and examine

the cabinet for damages. For more
information, refer to Handling
Faulty Equipment
Ge9570A

5. Dispose of the packaging material

in accordance with local
regulations.

Ge8582A
3 Prepare Ground Attachments

This section describes how to prepare ground attachments.

Prerequisites
Figure 7 shows the minimum distances recommended to provide adequate
working space.

200

680
200

430 630 200

200 110º 750

Unit of measurement: mm Ge14794A

Figure 7 Recommended Minimum Free Working Space

Steps

1. Check the Customer Site Documentation for what material to install on.
Check that the leveling of the concrete base is made according to the
specified tolerances.

2. Bring correct fasteners according to the Customer Site Documentation.

 3. 680
Drill holes according to the
template for the base frame on the
ground. Use the drilling gauge
fitted to the hammer drill to
regulate the depth of each hole.
Remove the dust and debris
produced during drilling.
535

Front

Unit of measurement: mm Ge14800A

16 mm

70 mm
Ge14801A

4. Remove the nuts and washers of the expansion screws and insert the screws
into the mounting holes.
When the expansion screws are in place, make sure that the exposed part
outside the ground is about 30 mm.

5. Move the enclosure into position.

4 Move the Enclosure into Position

The following methods are recommended depending on equipment availability
and the distance to the installation location:
— Use a pallet truck to move the enclosure on its pallet

— Use a hand truck to move the enclosure

— Use a lifting device to move the enclosure

Note: All the installation alternatives described in this section require at least
two people.

Note: Make sure not to scratch or damage the surface of the cabinet. A
damaged surface decreases the resistance to external factors, such as
weather and wind and can, for example, lead to rust formation. When
moving the cabinet, place a soft material under the cabinet not to
damage it.
 4.1 Use a Pallet Truck to Move the Enclosure
To move the enclosure using a pallet truck:

Steps

1. Move the pallet, using a pallet

truck, close to the installation
location.

Ge1692A

2. Remove the Enclosure gently from

the pallet.

Ge1693A

4.2 Use a Hand Truck to Move the Enclosure

To move the enclosure using a hand truck:

Steps

1. Remove the enclosure gently from

the pallet.

Ge1693A

2. Push the Enclosure onto the hand

truck using a board between the
hand truck and the Enclosure to
prevent damage.
Do not place the Enclosure with
the door facing the hand truck.
Ge1694B
 3. Move the Enclosure gently into
position close to the installation
location.

Ge1695A

4.3 Use a Lifting Device to Move the Enclosure

Two 5 m lifting belts

Three 3.6 m ropes

Ge15063A

Figure 8 Lifting Equipment

Note: The lifting device must be capable of lifting the enclosure.

Steps

1. Attach lifting straps to the

enclosure.

200mm

600mm Ge15064A

640mm

Ge15065A
 850mm

Ge15066A

2. Lift the enclosure close to the

installation location.

Ge15067A
5 Mount the Enclosure

Steps

To mount the enclosure on the ground:

1. Remove the bolts that fix the

cabinet on the plywood pallet.
18 mm

Ge14803A

2. Lift the enclosure into the

mounting position and ensure that
the four expansion bolts go
through the mounting holes.

Ge15067A

3. Put the washers and nuts back to

the expansion bolts, make the
18 mm

appropriate horizontal and

vertical adjustments, and tighten
26 Nm
the nuts.

4×

Ge14805A
6 Ground the Enclosure

The enclosure is equipped with a MET on the bottom right hand side in front of
the battery space. The enclosure ground cable must be a 35-mm2 green and
yellow cable.

Steps

1. Locate the grounding cable inlet

(F), in the enclosure.

A F

B G

C H

D I

E J

Ge14797B

2. Loosen the cable gland by hand.

Ge14806A
3. Pierce the rubber cover.

Ge14807A

4. Route the main grounding cable

through the gland.

Ge14808A

5. Connect the cable lug on the

13 mm
grounding point, the M8 stud on
the MET.

11 Nm

Ge14809A

6. Tighten the cable gland

Ge15018A

7. Connect the other end of the ground cable to a site grounding terminal.
7 Install the Kit for Additional Battery Strings

In the default configuration, Enclosure B158 supports two battery strings.

The maximum number is four.

To support four battery strings, a kit for additional batteries must be installed.
The kit consists of two −48 V DC internal battery cables, two 0 V DC internal
battery cables, and two battery shelves.

The shelves are installed in positions 2 and 4 starting from the bottom of the
cabinet.

Steps

1. Install the square nuts above and

2
below the number on the rack
posts on both sides.
1

The number for the lower shelf is

11
Horizontal alignment

The number for the upper shelf is

30

Horizontal alignment

Left front rack post Left back rack post

Ge15068A

2. Place the first additional battery

shelf in the wanted location and
attach it to place.

PH 2
8×

3.2 Nm
Ge15044A
3. Place the second additional
battery shelf in the wanted
location and attach it to place.

PH 2
8×

3.2 Nm
Ge15044A

4. Install the front bars.

4×
PH 2

1.2 Nm
Ge15071A

5. PH 2
Attach the 900 mm −48 V DC
internal battery cable to terminal 2
and the 1100 mm −48 V DC
internal battery cable to terminal 4
Terminal 4
4 Nm
on the left side of the enclosure.
Terminal 2

The 900 mm cable is for the shelf

–48 V DC in position 2 and the 1100 mm
cable is for the shelf in position 4.
Ge15013A

6. PH 2
Attach the 900 mm 0 V DC
internal battery cable to terminal 2
and the 1400 mm 0 V DC internal
battery cable to terminal 4 on the
4 Nm
Terminal 4
right side of the enclosure.
Terminal 2

0 V DC The 900 mm cable is for the shelf

Ge15014A
in position 2 and the 1400 mm
cable is for the shelf in position 4.
7. Route and secure the cables.
8 Install Lead-acid Batteries

This section describes how to install lead-acid batteries in the battery

compartments in Enclosure B158.

The enclosure supports up to four strings of internal batteries on four battery

shelves. In the default configuration, two strings are supported.

Four battery blocks must be installed on each shelf. The four battery blocks to be
installed are referred to as battery block 1, 2, 3, and 4. The numbers refer to the
battery block positions on the battery shelves from left to right.

1 2 3 4
Battery string 4
(optional)

1 2 3 4
Battery string 3
(optional)

1234 4321

-48 V output 0 V output

1 2 3 4
1 2 2 1
Battery string 2
(optional)

1 2 3 4
Battery string 1

Ge15591A

Figure 9

Before installing battery blocks, consider the following:

— Only install the battery blocks of the same type or a corresponding type that
the manufacturer recommends.

— Do not mix different battery types or mix new and old batteries together.
— The circuit breaker (CB) for the actual battery string must be switched off at
the DC Distribution.

Depending on the size of the batteries, remove the battery shelf side bars and
adjust the back bar position, as follows:

— PH 2

1.2 Nm
2

Ge15075A

If applicable, remove the battery shelf side bars.

PH 2

1.2 Nm Ge15074A

If applicable, adjust the back bar position.

8.1 Install NorthStar Batteries
This section describes how to install NorthStar Batteries.

8.1.1 Prepare for Installation

Before installing batteries, do the following preparations:

Steps

1. Unpack the new battery blocks

2. If applicable, loosen the screws on
the front bar in the battery
compartment and remove the bar.

4×

PH 2

Ge14815A

3. Install front-end adapters on all the battery blocks.

Ge614047

Figure 10 Northstar 100 Ah

 G110824A

Figure 11 Northstar 170–210 Ah

Ge14635A

Figure 12 Northstar Black 100–200 Ah

4. Put the pole protection caps on all the battery blocks. Remove the knock-
outs in the pole protection caps. Put the top part on the battery blocks.

Ge614055

Figure 13 Northstar 100 Ah

 G110825A

Figure 14 Northstar 170–210 Ah

Ge14626A

Figure 15 Northstar Black 100–200 Ah

8.1.2 Attach Interblock Spacers and Temperature Sensor Holder

Interblock spacers must be attached to battery blocks to provide some distance
between the battery blocks. A temperature sensor holder must be attached to the
second battery block from the left. The positions of the spacers and the
temperature sensor holder depend on the battery type.
 Steps

1. This step applies to the following

Front
battery blocks:
— Battery blocks 1 and 3

Attach two 14 mm thick interblock

0.5×H 0.5×H spacers to the right-hand side at
half the height of the battery
block.
P021845B

2. This step applies only to battery

block 2.
Front
Attach the temperature sensor
holder and two 14 mm thick
interblock spacers to the right-
0.5×H 0.5×H 0.5×H hand side at half the height of the
battery block.
0.5×D
P021844B

8.1.3 Place Battery Blocks on Shelf

This section describes how to place battery blocks in the enclosure.

Steps

1. Place battery block 1 on the far left of the shelf.

2. Place battery block 4 on the far

right of the shelf.

Ge14652A

3. Place battery block 2 to the right of battery block 1 .

4. Route the temperature sensor

through cable inlet D, and attach
the sensor to the temperature
sensor holder on battery block 2.

Note: Make sure that the

temperature sensor cable
A F is not in the way when
placing the battery block
B G
3.
C H

D I

E J

Ge14797B

5. Place battery block 3 to the right

of battery block 2.

Ge14653A
8.1.4 Connect the Battery Blocks

This section describes how to connect interblock connectors and cables to the
battery blocks.

Steps

1. Connect the end of the −48 V DC battery cable to the negative (−) pole of the
leftmost battery block. Tighten the bolt to the torque given on the battery
front label.

- 48 V

13 mm

Ge614049

Figure 16 Northstar 100 Ah

13 mm

-48 V

G110761A

Figure 17 Northstar 170–210 Ah

2. Attach the interblock connectors between the battery blocks. Tighten the
bolts to the torque given on the battery front label.
 - 48 V

13 mm

Ge614051

Figure 18 Northstar 100 Ah

13 mm

- 48 V

G110810A

Figure 19 Northstar 170–210 Ah

3. Connect the end of the 0 V DC battery cable to the positive (+) pole of the
rightmost battery block. Tighten the bolt to the torque given on the battery
front label.

- 48 V

13 mm
0V

Ge614053

Figure 20 Northstar 100 Ah

 13 mm

-48 V

0V

G110763A

Figure 21 Northstar 170–210 Ah

4. Check polarity and voltage with a digital multimeter at the connector.

5. Cable Tie
Use cable ties to secure cables to
Tool
the side frame of the enclosure on
both sides.

Ge15012A

8.1.5 Secure the Battery Blocks

Steps

1. Make sure that the pole protection caps have been placed over the battery
block poles.
 Ge614055

Figure 22 Northstar 100 Ah

G110825A

Figure 23 Northstar 170–210 Ah

Ge14626A

Figure 24 Northstar Black 100–200 Ah

 2. Install the front bar.

4×
PH 2

1.2 Nm
Ge15042A

3. Cable Tie Secure the temperature sensor

cable to the front bar.
Tool

Ge15076A

8.2 Install Leoch Batteries

This section describes how to install Leoch batteries.

8.2.1 Prepare for Installation

This section describes preparations before installing batteries.

Steps

1. Unpack the new battery blocks.

 2. If applicable, loosen the screws on
the front bar in the battery
compartment and remove the bar.

4×

PH 2

Ge14815A

3. Install front-end adapters on all

the battery blocks.

Note: The leftmost and

rightmost battery blocks
adapt front-end adapters
with extenders.

8.2.2 Attach Interblock Spacers and Temperature Sensor Holder

Interblock spacers must be attached to battery blocks to provide some distance
between the battery blocks. A temperature sensor holder must be attached to the
second battery block from the left. The positions of the spacers and the
temperature sensor holder depend on the battery type.
 Steps

1. This step applies to the following

Front
battery blocks:
— Battery blocks 1 and 3

Attach two 14 mm thick interblock

0.5×H 0.5×H spacers to the right-hand side at
half the height of the battery
block.
P021845B

2. This step applies only to battery

block 2.
Front
Attach the temperature sensor
holder and two 14 mm thick
interblock spacers to the right-
0.5×H 0.5×H 0.5×H hand side at half the height of the
battery block.
0.5×D
P021844B

8.2.3 Place Battery Blocks on Shelf

This section describes how to place battery blocks in the enclosure.

Note: Interblock spacers must be attached to battery blocks to provide some

distance between the battery blocks. A temperature sensor holder must
be attached to battery block 2.
Steps

1. Place battery block 1 on the far left of the shelf.

2. Place battery block 4 on the far

right of the shelf.

Ge14652A

3. Place battery block 2 to the right of battery block 1.

4. Route the temperature sensor

through cable inlet D, and attach
the sensor to the temperature
sensor holder on battery block 2.

Note: Make sure that the

temperature sensor cable
A F is not in the way when
placing the battery block
B G
3.
C H

D I

E J

Ge14797B

5. Place battery block 3 to the right

of battery block 2.

Ge14653A
8.2.4 Connect the Battery Blocks

This section describes how to connect interblock connectors and cables to the
battery blocks.

Steps

1. Attach the rubber end terminal

covers to the battery cables, and
bend them back to expose the end
of the cable. Match the color of the
end terminal cover with the
terminal.

Ge14632A

2. Connect the end of the −48 V DC

13 mm
battery cable to the negative (−)
pole of the leftmost battery block.
- 48 V Tighten the bolt to the torque
given on the battery front label.

G109559B

3. Attach the interblock connectors

between the battery blocks.
Tighten the bolts to the torque
given on the battery front label.

G109560B
4. Connect the end of the 0 V DC
13 mm
battery cable to the positive (+)
- 48 V pole of the rightmost battery
block. Tighten the bolt to the
torque given on the battery front
label.

0V

G109561B

5. Check polarity and voltage with a digital multimeter at the connector.

6. Cable Tie
Use cable ties to secure cables to
Tool
the side frame of the enclosure on
both sides.Use cable ties to secure
cables to the side frame of the
enclosure.

Ge15012A
8.2.5 Secure the Battery Blocks

Steps

1. Put the pole protection caps on

13 mm
battery blocks 1 through 4.

Note: Modify the pole

protection covers to make
them fit if necessary.

G109562B

2. Install the front bar.

4×
PH 2

1.2 Nm
Ge15042A

3. Cable Tie Secure the temperature sensor

cable to the front bar.
Tool

Ge15076A
9 Connect the DC Power Cable

The DC power cable, which powers the air conditioner and the ventilation fan,
must be connected to the DC distribution system of an external Ericsson power
system, for example, an enclosure.

Steps

1. Locate the DC power cable inlet

(D).

A F

B G

C H

D I

E J

Ge14797B

2. Route the DC power input cable:

a. Loosen the cable gland by hand.

b. Puncture the rubber cover.
c. Route the DC power cable
into the cabinet through
the cable gland and feed
it upwards.
DC power Alarm
input cable output cable

Ge14813A
3. Connect the −48 V DC and 0 V DC
wires to the matching terminal
0 V DC
pins.
–48 V DC

4 mm

0.55 Nm
Ge14812A

4. Route and secure the cable.

10 Connect External Alarm Cables

Enclosure B158 provides a three-way dry alarm contact output. Alarm terminals
are quick-connect terminals, with a wire diameter of up to 1.5 mm2. They are
located on the left side of the cabinet.
To connect the external alarm cables.

Steps

1. Locate the alarm cable inlet (D).

A F

B G

C H

D I

E J

Ge14797B

2. Route the external alarm cable:

a. Loosen the cable gland by hand.

b. Puncture the rubber cover.
c. Route the external alarm
cable into the cabinet
through the cable gland
and feed it upwards
DC power
input cable
Alarm
output cable towards the alarm board.

Ge14813A
3. Strip about 100 mm of the cable
outer jacket and attach the
exposed cable screen to the
grounding point on the DIN rail

Note: Make sure that there is

PH 2
enough cable available to
reach the alarm terminal
in the enclosure.

1.2 Nm Ge15693A

4. Unplug the alarm output terminal

plug. The plug has numbers 1–7
for identification.

Alarm
output cable
Ge14814A

Use a twisted pair for each of the three alarms. Mark down which pairs are used
for which alarms.

Table 8 Alarm Terminal Ports

Alarm Terminal
Alarm Climate Alarm Door Alarm Circuit Breaker Trip
Alarm
Contact R NC R NC R NC
Port 1 2 4 5 6 7

5. Press the orange pressure contact point with the slotted screwdriver, and
insert the wires into the corresponding sockets.

6. Plug the alarm output terminal back into the alarm board socket after the
alarm cable connection is completed.
7. Cable Tie
Route and secure the cables.
Tool

Ge15011B

8. Tighten the cable gland.

Ge15018A
11 Startup Procedure
This section contains information on how to start up the system.

To start up the Enclosure:

Steps

1. Check that all cables are connected according to the instructions in this
document.

2. Check that the external power cables are correctly connected in the external
power system according to the instructions in the Customer Site
Documentation and the instructions that are applicable for the external
power system.

3. (Optinal) Check the installation and the configuration of the lead-acid

battery temperature sensors as follows :
— Check that the battery temperature sensors are correctly attached.

— Check that the battery temperature sensors are correctly connected to its
external control system.

— Check that the battery temperature reading is within the normal range.

4. Turn on the air conditioner circuit breaker in Enclosure B158.

5. Turn on the air conditioner power from the external power system.

6. Turn on the battery circuit breakers in Enclosure B158

7. Turn on the PDU or the battery circuit breaker switches in the external power
systems.

8. (Optional) Measure the lead-acid battery charging string voltage.

12 Perform Concluding Routines

Steps

Before leaving the site, do the following: 1.

Collect all tools.

Ge9550A

1. 1 2 Close and lock the enclosure.

Ge12428A

2. Customer Site
Fill in the verification checklist in
Documentation the Customer Site Documentation.
Hand over the Customer Site
Documentation to the person
responsible for the site. Report any
faults according to local
requirements.

Ge7263E

3. Lock all doors and gates to the

site.

Ge9552A