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Especificaciones Max Pump Series S High Speed
Especificaciones Max Pump Series S High Speed
pump
CONTENTS
1. Description.....................................................................................................3
2. Pump structure............................................................................................. 7
4. Pump Models.............................................................................................. 27
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1. Description
The products are widely used as pumping and drainage equipment in many fields,
such as power plants, steel plants, mining, chemical, fire-fighting, water plants,
agricultural irrigation, etc.
1.2.Specification:
Max.Flow Q:3~100m3/h
Max.Head H:800m(max)
Power P:1.5~11kW
4:Diameter of pump
/11:Impeller stages
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4:Motor power (KW)
1.3.Fluid requirements
The hydrogen sulfide content is not more than 1.5mg/l, and doesn’t contain any oil.
(When used in deep wells, the pump body should be kept vertical and two-way
bending is not allowed.)
1.4.Safety
Before installation, please read this manual carefully, pay attention to the safety
warning signs and instructions in the manual. The factory does not bear any
responsibility or compensation for any personal injury, water pump damage and
other property losses caused by failing to observe the safty warnings.
Those who is professional or trained could use and install the pump.
When carrying out any mechanical or electrical installation and maintenance of this
product, the lifting and maintenance equipment must be safe and reliable.
Before or after installing and using this product, the equipment foundation and
working environment must be safe and reliable.
During maintenance, if the power supply is not be cut off, the water pump may start
suddenly and cause serious injury, electric shock, burns, or fatal accident.
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1.5.Selection of pump model
Be attention to that correct selection can prolong the service life of pumps, motors,
and wells.
1.5.1 The pump diameter means that the pump can be placed in a deep well 1inch
larger than the pump diameter. When the well depth exceeds 30m or the well
pipe is cast iron or cement pipe, the actual well diameter should be 2inch
larger than the pump diameter.
1.5.2 The flow rate of the pump cannot be larger than the normal water flow of the
well. If the flow rate of the pump ≥ the normal water flow of the well, it may
cause collapse in the well.
In formula:
H-head(m)
H1-The distance from the water level in the well to the outlet of the well(m)
H2-The vertical height from the center of the wellhead outlet to the ground where
the flow reaches(m)
△h-The resistance loss in the lifting pipe and the resistance loss after passing
pump outlet(m)
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(Table1-1)
The numbers in the table refer to the new cast iron pipe as the standard. If it is the
old pipe, the resistance will increase, the plastic pipe is 0.7 times of the steel pipe,
the rubber pipe is the same as the steel pipe, and the steel pipe is 0.7 times of the
new cast iron pipe.
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1.6.Cable selection recommendation
L<20m /500DC
1.5mm² /500DC
1.5mm² /500DC
2.0mm² /500DC
2.0mm² /500DC
2.5mm² /500DC
3.0mm²
Table 1-3 (Loss value at recommended cable specifications. Cable loss is ignored if
the cable length is less than 20m(380V/500VDC). L is the total length of cable.)
2. Pump structure
This product is composed of three parts: motor, controller (Built-in models integrate
the motor with the controller) and the pump body.
2.1.1 Motor
The motor is composed of motor body, stator, rotor, lower bearing seat, oil chamber,
mechanical seal and etc. Using the high-speed and high-pressure mechanical seal.
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The stator and rotor cores are laminated with high-performance and low-loss silicon
steel sheets. The enameled winding wire is class-H military corona-resistant round
enameled round copper wire. The rotating shaft is made of corrosion-resistant,
high-strength, and wear-resistant materials.
2.1.2 Controller
The external controller part is composed of control board, drive board, fan,
heat-dissipating aluminum block, shell, and etc., with intelligent control functions,
which is high efficiency and energy saving. The built-in controller is a chip structure
that is integrally poured with epoxy.
This part is composed of centrifugal or mixed flow impellers, guide vane, volute,
pump shaft, coupling, etc. Special wear-resistant and high-temperature resistant
rubber bearings, shaft sleeve. Stainless steel pump bodies or plastic impellers are
optional, etc.
3.1.1 Open the outer packing box, take out the packing list, check whether the items
in the list are complete, and proceed to the next step after confirmation.
3.1.2 Preparation of tools and equipment: In addition to the tools configured with
this product, the following tools and equipment need to be prepared.
A. Refer to 1.6 to select two suitable 3-core cables with ground wire (one for inverter
output and one for input);
3.1.3 Check and clean up the parts of the pump set. Use oil to clean all mating
surfaces (threads, spigots, end faces, etc.) of the parts to be installed. Rubber
bearings must keep away from any oil to avoid deformation. Check whether the
mating surfaces of all parts have bumps, scratches, oil stains, etc. If so, they should
be carefully trimmed and oiled to prevent rust.
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Do not disassemble or reassemble the working parts that have been assembled in
the factory. But check whether the transmission part of the working part rotates
evenly and flexibly.
3.2 Assembly sequence(Except the water pump that has been integrally
installed)
3.2.1 Open the packing box, connect the coupling of the pump body and the spline
shaft of the motor, and fasten it with the nuts and spring washers from the spare
parts package.
3.2.2 Use the heat shrinkable tube in the spare parts package to connect the
prepared cable with the motor cable, put three heat shrinkable tube of suitable
length on the three wires, strip the wire ends, and cover the copper terminals on
both ends of the stripped wire heads. Clamp the copper terminal with a terminal
clamp and put it on the heat shrinkable tube, and blow it with a heat gun until the
glue melts.
3.2.3 Remove the 4 screws of the controller wiring point, and connect the U\V\W of
the motor to the U\V\W terminals of the controller respectively. Connect the power
wire to the R\S\T terminals of the inverter, or connect the DC power supply to the “+”
“-” terminals of the inverter. After the connection completed, use screws to tighten,
then cover the shell, and screw on the bolts.
The bolts must be tightened with spring washer, and pay attention to tightening, the
torque must be sufficient.
After the assembly is completed, all the remaining spare parts and tools are still
needed, and should be kept properly.
Standby If inverter works normally, but due to The difference between standby
timing, pressure, water level, etc., the and stop: Stop means that the
inverter is in a shutdown state, and the inverter stops working, no longer
standby indicator light flashes. When the runs automatically, and is always
conditions are met, the inverter will start in a stopped state.
automatically. After the inverter is running, Standby sleep state means
the standby indicator light will go out. affecting by the external pressure,
water level, or timing conditions,
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the inverter is in the stop output
state, and other conditions are
met, the inverter will recover
automatically.
Lock When the keyboard is locked, the light is Long press the "Up” and “Down"
on, and if the keyboard is not locked, the button at the same time to unlock.
light is off. When is in the locked state,
press any key, the light will flash to remind
the user that the key has been locked.
Timing When the timing is set and the time is Automatic operation: The inverter
valid, the indicator light will stay on. will be automatically started
according to conditions such as
solar voltage, pressure or water
level. If the timing is valid, only
after the timing is reached, will it
be decided whether to start the
inverter according to other
conditions.
Fault Long light indicates inverter fsult If there is a fault, press the
"Stop/Run" button to clear the
fault.
Constant When this light is on, it means that the If the pressure is higher than the
inverter enters the constant pressure upper limit pressure, the inverter
pressure mode, and the inverter will determine the will stop.When the pressure in the
output frequency of the inverter through dormant state is lower than the
PID calculation according to the pressure lower limit pressure, the inverter
feedback. will start.
Water level When the light is on, it enters the water The upper limit water level signal
level mode and works automatically and the lower limit water level
according to the water tank float signal need to be connected
externally.
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Button Function
Remark
In the monitoring interface, short press can When the solar light is on,
switch different monitoring contents, such it enters the solar power
as operating frequency, operating current, mode. When the light is off,
current feedback pressure, etc., which can it is in AC power supply
be set through P7.03 and P7.04 (see mode.
parameter description).
In the monitoring interface, long press this
key to switch between different power
supply modes (AC power -> solar).
In the menu mode, this key serves as a
shift function.
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parameter setting
Menu
C.Key Description
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D.Wiring
C.1 Main circuit terminall
C.2 Main circuit terminal description
Items Function
grounding terminal
PB Brake Resistor
R,S,T AC Power in
<-> <+> PB R S T U V W
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C.4:Control circuit terminals description
RS+ RS- GND FWD REV X1 X2 GND FIV FIC GND +24V
RA RB RC
GND Grounding
REV:reversal
Name Function
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C.5.1 : Basic wiring diagram
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C.6: Water level mode connection
X1 X2 Command Code
0 0 /
pressure sensor
FIV/FIC
pressure
GND
sensor
+24V
description
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C.8: Menu operation instructions:
Instructions:
When operating in the third-level menu, press the menu key or the OK key to return
to the second-level menu. The difference is: press the OK key to save the setting
parameters into the control panel, and then return to the secondary menu, and
automatically transfer to the next function code; press the menu key to directly
return to the secondary menu without storing the parameters, and keep it Stay at
the current function code.
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Eg: Example of changing function code P0.12 from 50.00Hz to 60.00Hz
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In the third-level menu state, if the parameter has no flashing bit, it means that the
function code cannot be modified. The possible reasons are:
2. The function code cannot be modified in the running state, and can be modified
only after shutdown;
3.5Common parameters
Function Parameter
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P8.34 30% Dry running threshold detection
PID Parameter
PA.03 0 Direction
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PA.26 15.0% Pressure sensor missing alarm
Time parameter
PE.04 Keep
PE.05 Keep
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PE.18 0730.0 Fifth scheduled start time -hour/minute 7:30
Pump parameter
C9.03 1 Keep
23
C9.06 0.2HZ maximum speed of frequency increase
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0: invalid 1: valid
Monitor parameter
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3.6 Fault Alarm
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LI Input phase lack CBC Waveband limit fault
4GS Model
4GS3/5-1.5N 4GS6/4 4GS12/2-1.5
4GS3/7-2.2N 4GS6/6 4GS12/3-2.2 4GS20/2-2.2
4GS3/10-3N 4GS6/8 4GS12/4-3N 4GS20/2-3N 4GS30/1-3N
4GS3/14-4N 4GS6/1 4GS12/5-4N 4GS20/3-4N 4GS30/2-4N 4GS50/1-4N
4GS3/18-5.5 4GS6/1 4GS12/6-5.5 4GS20/3-5.5 4GS30/2-5.5 4GS50/1-5.5N
4GS3/10-3W 4GS6/8 4GS12/4-3W 4GS20/2-3W 4GS30/1-3W
4GS3/14-4W 4GS6/1 4GS12/5-4W 4GS20/3-4W 4GS30/2-4W 4GS50/1-4W
4GS3/18-5.5 4GS6/1 4GS12/6-5.5 4GS20/3-5.5 4GS30/2-5.5 4GS50/1-5.5W
4GS3/24-7.5 4GS6/1 4GS12/8-7.5 4GS20/4-7.5 4GS30/3-7.5 4GS50/2-7.5W
4GS6/2 4GS12/10-11 4GS20/6-11 4GS30/3-11 4GS50/2-11W
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5.Start and stop
5.1 Confirm the pump model and cable size first, confirm whether the power supply is
three-phase 380V or DC 500V, and do not connect the wrong power supply.
5.2 After starting, observe whether the current and voltage meet the range, whether
there is abnormal operation and vibration, if it is abnormal, stop pump in time to
processing the fault, then start and test whether it is running well.
5.3 When pump suddenly stops or is triggered automatic shutdown protection, it can
be restarted by unplugging and then plugging in the power supply, but in most cases
the pump will automatically troubleshoot the fault and resume operation.
5.4 Use a new pump to clean the well or pump muddy water is absolutely forbidden.
Check whether the solid content in the water meets the conditions of use in time after
pumping water, if it exceeds, the pump should be stopped.
noise and
2. 2. Loose connecting bolts 2. Tighten the bolts
vibration
(separated type factory)
2. No power supply
3. Open the pump body and clear the
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3. Water pump impeller stuck blockage
blocked
Insufficient 2. Adjust the depth of the pump
Body heat 1. Power lead wire is too thin 1. Change the cable that meets the
requirement
Shutdown 2. Mechanical seal fault
3. Repair or change
Switch action
This product is generally supplied as a set when it leaves the factory. However, the
cable length and optional accessories are all supplied in accordance with the order
contract. The types of equipment, tools, and accessories are listed in the packing list
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that comes with the pump.
Our company can choose controllers, cables, etc. according to user requirements.
When the user installs and uses pump according to the provisions of the manual,
within 18 months from the date of shipment from the company, or if the product is
used for no more than 3,500 hours, if this product is damaged due to poor
manufacturing quality and cannot work normally, our company will be responsible
repair or replacement for users free of charge. Normal wear and tear of vulnerable
parts are not included.
Special Note:
1. After dry running protection, wait for 20 minutes before running again, even if it is
powered on again.
2. When the pump is not used for a long time, it must be started at least once a
month and run for more than 0.5 hours each time.
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