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A First Issue BaKun Wang Qun Han Gaofeng 26 Jun-2023

REV DESCRIPTION PREPARED CHECKED APPROVED DATE

INSTALLATION OF POWER ISLANDS AND ASSOCIATED


PLANT STRUCTURES AT PP13

SAUDI ELECTRICITY COMPANY

SEPCOIII ELECTRIC POWER CONSTRUCTION CO., LTD.

PROJECT:
4400012738
TITLE:
LOCATION:
Riyadh
PACKAGE:
MONTHLY PROGRESS REPORT Jun-2023
SC03
REV
Document External PP1 3 - 0 0 - - - Y - UF G- SE P- 2 24
A
No:
Internal

SUBCONTRACTOR:
Sheet 0 of 45

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

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CHAPTER INDEX

Section 1 Executive Summary...........................................................................2

Section 2 Health, Safety & Environment (HSE)............................................5

Section 3 Home Office Engineering...............................................................11

Section 4 Procurement......................................................................................13

Section 5 Manufacturing & Delivery.............................................................15

Section 6 Resources...........................................................................................17

Section7 Construction.......................................................................................20

Section 8 Project Controls................................................................................25

Section 9 Quality.................................................................................................28

Section 10 Project Major Concern.................................................................34

Section 11 Project Photographs.....................................................................36

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


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Section 1 Executive Summary

This report covers the PP-13 activities performed during the month
Starting from 26th May, 2023 to 25thJun, 2023

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
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Subject: Monthly Progress Report Jun-2023

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General
This report covers the PP-13 Project activities are performed during the month which is
starting from 26th May, 2022 to 25th Jun 2023
Below finds the summary of major activities were achieved during the reporting month.

Accomplishments
Turbine:
 HRSG13 BFWPs final alignment 100% completed.
 HRSG12 BFWPs final alignment 100% completed
 HRSG12 Recirculation pumps final alignment 100% completed
 GT11 Air inlet filter media pads installation 100% completed.
 UYB-2 Lift station sump pumps installation100% completed.
 STG18 steam turbine enclosure installation 100% completed.
 Sanitary water system MCC walk down 100% completed.
 ACC18 Condensate pumps final alignment 100% completed.
 ST28 LP-Generator coupling assembly 100% completed.
 ST28 MSCVs and CRVs reassembly 80% completed.
 ST28 Steam system flowmeter installation 80% completed.
Boiler:
 Block10 steam blowing support work activity 10% has been completed.
 Block20 re-instatement of steam blowing work activityt 85% has been completed.
 Block10 re-instatement of black coating work activity 100%has been completed.
Electrical:
 Outdoor lighting installation 13 pcs has been completed.
 Sewage switch room walkdown 1 pcs has been completed.
 Block10 chemical dosing system punch close 100% has been completed.
 ST28 Steam Turbine and Generator System punch close work on-going.
 ST28 Excitation system punch close 10% has been completed.
 ST18 Generator auxiliary system cable termination 22 pcs has been completed.
 ST18 Excitation system cable termination 19 pcs has been completed.
 ST18 Steam Turbine and Generator System cable termination 33 pcs has been
completed.
 ST18 Gland system cable termination 12 pcs has been completed
 HRSG13 LV system punch close 100% has been completed
 HRSG12 LV system punch close work on-going
 HRSG11 LV system punch close work on-going
I&C:
 HRSG13 MCC preparation and submit has been completed.
 HRSG12 MCC preparation and submit has been completed.
 HRSG13 pressure system flow meter tube work to be completed.
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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


P P 1 3 - 0 0 - Y - U F G - S E P

 HRSG12 pressure system flow meter tube work to be completed.


 STG 18 Aulixary system MCC punch close has been completed.
 Block10 HRSG cable loop check inspection 64 sets has been completed.
 Block10 HRSG instruments tube installation 204m has been completed.
 Block10 HRSG cables conduit installation 132m has been completed.
 Block10 HRSG cable termination 44 pcs has been completed.
 STG18 instruments installation 12 pcs work on-going.
 STG18 instruments tube leak test 14 set has been completed
 STG18 cable loop check inspection 121 sets has been completed.
I&P:
 HRSG13 Valve Box cladding 100% had been completed.
 HRSG12 Valve Box cladding 90% had been completed.
 HRSG12 piping valve box insulation 100% had been completed.
 HRSG11 piping valve box insulation 100% had been completed.
 ST28 Steam turbine and pipe insulation 95% had been completed.
 ST18 Steam turbine and pipe insulation 92% had been completed.
 ST18 Steam turbine and pipe insulation cladding 65% had been completed.
 ST18 Combine Sycle pipe insulation cladding 97% had been completed.
 Piping identification and arrows 88 pcs had been completed.
Civil:
 GAMA NCR of DGB Building had been completed.

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RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


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Section 2 Health, Safety & Environment (HSE)

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General:

The current focus of the HSE work is to ensure that a high HSE standard is established
and maintained by SEPCOIII. The disciplinary actions including the penalization to
concerned employees have been executed.

Highlights of Major Activities achieved


 SEC consultant Environment Audit has been conducted on 19th May 2022.
 Part of epidemic prevention, the 3rd booster vaccine completed to all man power.
 OSH ISO 45001 SEC External ISD Audit successfully completed on 30th Nov 2021 and
Achieved 5 star grade 97% score.
 Project achieved 5 million Man hours without LTI on Aug 26th 2021.
 Fire and Medical Emergency Evacuation drill successfully completed on 5th of Aug 2021.
 Environment audit was successfully completed on 21st Feb 2021.
 5 STAR SEC internal HSE Audit successfully completed on May 2021, achieve 5 stars out
of 5 stars.
 Daily, weekly and monthly inspection walk through conducted by SEPCOIII have been
intensified at work site level. The corresponding inspections reports have been issued to
all concerned parties. Items not closed are subjected for follow up.
 Safety induction training implemented minimum 3.5 hours. Included video, WAH and
START CARD process.
 Permit to work system has been implemented as both English and Chinese languages
properly.
 Permit controller and control room provided at site.
 Monthly inspections and Color Coding System is strictly implemented at site for mobile
heavy equipment, plant equipment, rigging tackles, power tools, handle tools, full body
harness and fire extinguishers to ensure safe working condition at all times.
 SEC HSE ISO 5 star documents and data are maintaining throughout the duration of the
project.
 Improved the housekeeping condition across the site
 Walk down with SEC HSE Management monthly 4 times.
 Special inspection for working at height/scaffolding /grating area. .
 Project is under the pre-commissioning stage, so the LOTO in-house trainings are
provided to the work force & also discussing in the weekly mass TBT to create the
awareness towards the workers.
NEXT MONTH FOCUS
1. Continue the weekly based safety assessment special inspection to check for the quality of
each department in establishing the HSE requirement.
2. Pay attention to all commissioning area- SEPCOIII scope of activities and area clearance
permit.
3. Material management / housekeeping/ Steam blowing awareness.
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Subject: Monthly Progress Report Jun-2023

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4. Heat Stress Awareness & Provision of Sufficient Water at Site.

WEEKLY TBM

WEEKLY MASS HOUSEKEEPING

 Monthly Man-Hour/Case Status Report

No Items This Month Cumulative

1 Employees on Site Man-Hours 56,225 7,002,775


2 Employees in office Man-Hours
3 Total Man-hours 56,225 7,002,775
4 Total Safe working hours 56,225 7,002,775
5 Total Manpower 212 0
6 Lost Day Cases 0 0
7 Medical Treatment Cases 0 0

 HSE Data

No Last Month No.

Number of loss prevention inspections by Project/Construction


1 4
Manager
2 Audit and Inspections completed to schedule 0
Close-out rate for action items in continuous improvement register
3 73/73
against schedule
4 Warning letter issued 0

 HSE Statistics based on OSHA

Subject Pre. Months Last Year Cumulative YTD

Injury with Lost Days (Two or more lost days) 0 0 0


Injury W/O lost Days (One or less lost days) 0 0 0

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RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


P P 1 3 - 0 0 - Y - U F G - S E P

Fatality 0 0 0
Occupational illness 0 0 0
First aid treatment 0 3 3
Property Damaged (PD) 0 0 0

Plant Equipment Damage 0 0 0

Motor Vehicle Accident 0 0 0


No. of Near-Misses 9 10 19
No. of Fire Incident 0 2 2
No. of Environment incident 0 0 0
Recordable incidents(K) 0 0 0
Lost days (days without working
0 0 0
(Sum of misses two or more lost days)
Total incident 9 15 24
Total working Hours (S)
56,225 0 7,002,775
(Sum of site and office man-hours)

Subject Last Month Last Year Cumulative YTD

Recordable incident rates (IR) 0 0 0


Lost Work Day Case Rate (LWCR) 0 0 0
General Evaluation:
Recordable incident rates (IR) =K X 200,000 / S
EXAMPLE =1 X 200,000 /1,575,940=0
Where K is Number of OSHA Recordable Cases, and S is Number of Employee labor hours
Lost Work Day Case Rate (LWCR) = I X 200,000 / S
=1 X 200,000 /6,716,255=0.03
Where I am total Number of Lost Day Case, and S is Number of Employee Labor Hours
Worked

 HSE training and TBT


No Training Topic Training Date Location Trainer
1 Material Management and hand over 06/05/2023 TBT OFFICE PREMISIS KE NAMBAIR

2 Permit To Work & Work at Height 13/05/2023 TBT G HAKIM

TBT G HAKIM
3 Heat Stress & Steam Blowing Awareness 20/05/2023

4 Electrical Hazards & Work at height 27/05/2023 TBT G HAKIM

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Subject: Monthly Progress Report Jun-2023

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 HSE inspection records


No. Inspection Area Inspection Content Participant Rectification
Monthly audit/ weekly
(Electrical safety, Hot
work, working at height
1 STG 28/18 HSE Team Closed
and Material
management, Overhead
crane operation)
Monthly /Weekly audit
UMY/HRSG (Electrical safety/working
2 HSE Team Closed
13/12/11 at height/Hot work and
fall protections)
Weekly Inspection/
Material management/
3 ACC 28/18 HSE Team Closed
Housekeeping
(machinery)
Narration of Incident/Accident/Near-Miss Report
No. Events (NM/MT/FA/PD ETC...)
1

Areas of Concern:
Steam blowing at Block 20

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RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


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Section 3 Home Office Engineering

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Statistics for Engineering:

Approval status
Shall submit Actual
Discipline Total Code Code Code Code
to Client submitted
1 2 3 4
Civil 64 64 64 14 14 3 5
Mechanica
8 8 8 3 1 3 1
l
Electrical 82 79 79 7 22 3 29
I&C 25 24 24 / 12 1 9
Overall 179 175 175 24 49 10 44
 Note: Code 1: approved with no comments, Code 2:approved with comments, Code 3:reject, Code
4:information

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Subject: Monthly Progress Report Jun-2023

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Section 4 Procurement

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General

Procurement department was coordinating with companies for supplied material, materials
inspection and issuance mainly for GE equipment packages and Project drawing material,
miscellaneous material and tools enquiry and purchase.

Highlights of Major Activities Achieved

 Civil tools and consumable materials were ordered.


 Consumable materials were ordered.
 Hempel paint materials were ordered.
 Fosroc civil material was ordered.
 Door Hinge materials were ordered.
 Welding electrode materials order was ordered.
 Welding consumable materials was ordered
 Civil dept. materials was ordered

Highlights of Major Activities Planed Next Month

 Vibration Sensor material order will be placed.


 Check valve material order will be placed.
 Butterfly valve materials order will be placed.
 Demine materials will be placed.
 Diesel leakage sensor materials will be placed.
 Temperature elements materials will be placed.

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RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

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Section 5 Manufacturing & Delivery

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Doc No.: - 2 2 4 Rev. A


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Highlights of Major Activities Achieved:

 Consumable materials were delivered to site


 Welding electrode materials were delivered to site.
 Blankets materials were delivered to site.
 Gaskets materials were delivered to site.
 Bolts materials were delivered to site.
 Civil tools and consumable materials were delivered to site.
 Cable Tie materials were delivered to site.
 Grounding Cable materials were delivered to the site.

Highlights of Major Activities Planned Next Month:

 Steel Structure materials will be delivered to the site.


 HRSG boiler Plug materials will be delivered to site.
 HRSG Valves and Flange will be delivered to site.
 Electric materials will be delivered to site.
 Consumable materials will be delivered to site.

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Section 6 Resources

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Subject: Monthly Progress Report Jun-2023

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General
SEPCOIII is taking it highly importance that the site manpower and equipment are to keep and
fulfill the site requirements as per available work front.
The Project actual Manpower Direct and In-Direct and equipment are below for the month of
Jun 2023.
Highlights of Major Site Manpower Achieved
Totally151 manpower including 47 in-direct manpower and 104 direct manpower in the end of Jun
2023
as following detail list:
Contractor SEPCOIII Zeppelin Alfanar RISAL China Saudi Total
Communication
Services Limited
Welder 5 0 0 0 0 5
Technician 3 0 0 0 0 3
Safety inspector 1 0 0 0 0 1
Warehousing 0 0 0 0 0 0
Supervisor 5 0 0 0 0 5
Mech fitter 26 0 0 0 0 26
I&C fitter 7 0 0 0 0 7
Electrical Fitter 14 0 0 0 0 14
Foreman 15 0 0 0 0 15
Electrical Tester 0 0 0 0 0 0
Rigger 0 0 0 0 0 0
Scaffolder 13 0 0 0 0 13
Helper 3 0 0 0 0 3
Preservation 0 0 0 0 0 0
NDT Technician 0 5 0 0 0 5
Operator 2 0 0 0 0 2
Heat treatment 0 0 0 4 0 4
Civil worker 0 0 0 0 0 0
Direct Manpower 94 5 0 4 0 103

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Highlights of Site Heavy Machines in the end of Jun 2023


No. Equipment Name Entry Date Exit Date Qty
1 160tCrawler crane 2020-1-22 2021-11-20 1
2 50T Mobile crane-2620 2019-9-30 2021-11-5 1
3 50T Mobile crane-1342 2019-11-26 1
4 7T FORKLIFT 2019-8-20 1
5 5T FORKLIFT 2019-9-5 2021-12-2 1
6 TRAIL TRUCK 2019-9-30 2021-10-28 1
7 10T Boom track 2020-1-4 2020-9-11 1
8 Man lift 38m 2020-3-1 2021-7-15 1
9 60T Wheel crane 2020-3-3 2020-7-15 1
10 Man lift 38m 2020-3-15 2020-10-19 1
11 Man lift 40m 2020-9-7 2021-12-8 1
12 Man lift 24m 2020-9-20 2021-3-15 1
13 100T Truck crane 2020-8-22 2021-1-26 1
14 TRAIL TRUCK 2020-9-15 2020-11-17 1
15 12T B00M TRUCK 2020-9-16 2021-3-9 1
16 55 Mobile crane 2021-2-27 2021-3-23 1
17 8T B00M TRUCK 2021-3-11 2021-12-17 1

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Section7 Construction

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General
The below activities are performed during the period of reporting month.

Highlights of Major Activities Achieved

Turbine:
 HRSG13 BFWPs final alignment 100% completed.
 HRSG12 BFWPs final alignment 100% completed
 HRSG12 Recirculation pumps final alignment 100% completed
 GT11 Air inlet filter media pads installation 100% completed.
 UYB-2 Lift station sump pumps installation100% completed.
 STG18 steam turbine enclosure installation 100% completed.
 Sanitary water system MCC walk down 100% completed.
 ACC18 Condensate pumps final alignment 100% completed.
 ST28 LP-Generator coupling assembly 100% completed.
 ST28 MSCVs and CRVs reassembly 80% completed.
 ST28 Steam system flowmeter installation 80% completed.
.
.
.
Boiler:
 Block10 steam blowing support work activity 10% has been completed.
 Block20 re-instatement of steam blowing work activityt 85% has been completed.
 Block10 re-instatement of black coating work activity 100%has been completed.

Electrical:
 Outdoor lighting installation 15 pcs has been completed.
 Sewage water system punch close 90% has been completed.
 ST28 Steam Turbine and Generator System punch close 90% has been completed.
 ST28 Excitation system punch close 70% has been completed.
 ST18 Generator auxiliary system cable termination 24 pcs has been completed.
 ST18 Excitation system cable termination 13 pcs has been completed.
 ST18 Steam Turbine and Generator System cable termination 26 pcs has been
completed.
 ST18 Gland system cable termination 11 pcs has been completed
 HRSG12 LV system punch close 100% has been completed
 HRSG11 LV system punch close 30% has been completed
I&C:
 Block10 HRSG instruments tube installation 630m had been completed.

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 Block10 HRSG cables conduit installation 580 m had been completed.


 Block10 HRSG cable termination 210 pcs had been completed.
 UMY10 instruments tube leak test 128set had been completed.
 UMY10 cable termination 120 pcs had been completed.
 STG18 instruments installation 18 pcs had been completed.
 STG18 instruments tube installation 30m had been completed
 STG18 cable termination 60pcs had been completed
 Sewage treatment area cable loop check 40 pcs had been completed.
 Sewage treatment area cable termination 36 pcs had been completed.
 STG18 system instrument tube leak test 40% has been completed.
 STG28 instruments re-installation 26set has been completed.
 STG28 system total 10set MCC, 9 MCC has been completed.
 HRSG20 system punch list closing on going.
 HRSG10 system tube leak test and loop check RFI inspection ongoing
 HRSG main stack CEMS instrument flange modification has been completed.
I&P:
 HRSG13 Valve Box cladding 100% had been completed.
 HRSG12 Valve Box cladding 90% had been completed.
 HRSG12 piping valve box insulation 100% had been completed.
 HRSG11 piping valve box insulation 100% had been completed.
 ST28 Steam turbine and pipe insulation 95% had been completed.
 ST18 Steam turbine and pipe insulation 92% had been completed.
 ST18 Steam turbine and pipe insulation cladding 65% had been completed.
 ST18 Combine Sycle pipe insulation cladding 97% had been completed.
 Piping identification and arrows 88 pcs had been completed.
Civil:
 GAMA NCR of DGB Building had been completed.

Highlights of Major Activities Planned

Turbine:
 HRSG11 BFWPs final alignment 100% to be completed.
 HRSG11 Recirculation pumps final alignment 100% to be completed
 ST28 MSCVs and CRVs reassembly 100% to be completed.
 ST28 Steam system flowmeter installation 100% to be completed.
 ST28 Generator lagging enclosure 100% to be completed
 ST18 MSCVs and CRVs steam blow out tools 100% to be completed.
Boiler:
 HRSG13 Feed Water System MCC package final signature will be completed.
 HRSG13 Pressure System MCC package final signature will be completed.
 HRSG12 Feed Water System MCC package final signature will be completed.
 HRSG12 Pressure System MCC package final signature will be complete
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 Block20 re-instatement of steam blowing work activityt will be completed.


 Block10 steam blowing support work activity will be completed.
Electric:
 Outdoor lighting installation 12 pcs will be completed.
 Outdoor lighting cable pulling 600m will be completed.
 Outdoor lighting cable termination 49 pcs will be completed.
 Sewage water building MCC panel test 1 set will be completed.
 Sewage water system punch close 100% will be completed.
 ST28 Steam Turbine and Generator System punch close 95% will be completed.
 ST28 Excitation system punch close 20% will be completed.
 ST18 Generator auxiliary system flexible link connect 12 pcs will be completed.
 ST18 Steam Turbine and Generator System cable termination 4 pcs will be completed.
 ST18 Gland system punch close 100% will be completed.

I&C:
 HRSG11 CEMS MCC cable loop check inspection to be completed.
 HRSG11 pressure MCC cable loop check inspection to be completed.
 HRSG13 pressure system flow meter tube work to be completed.
 HRSG12 pressure system flow meter tube work to be completed.
 STG 18 Gland steam system MCC punch close to be completed.
 STG 18 Hot Reheat Steam system MCC punch close to be completed
 Block10 HRSG cable loop check inspection 134 sets are to be completed.
 Block10 HRSG instruments tube installation 46m are to be completed.
 Block10 HRSG cables conduit installation 68m to be completed.
 Block10 HRSG cable termination 24 pcs to be completed.
 STG18 instruments installation 12 pcs to be completed.
 STG18 cable loop check inspection 12 sets to be completed.
I&P:
 HRSG12 piping valve box insulation cladding 100% to be completed.
 ST28 Steam turbine and pipe insulation 100% to be completed.
 ST18 Steam turbine and pipe insulation 100% to be completed.
 ST18 Steam turbine and pipe insulation cladding 100% to be completed.
 Piping identification and arrows 180 pcs to be completed.
.
Civil:
 MCC of DGB Building to be signed.
 MCC of Water treatment building to be signed.

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Section 8 Project Controls

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1. PP13 project overall progress S-curve

Monthly progress (completion % based on P6)

Previous This Month To Date


Planned 100.00% 0.00% 100.00%
Actual 98.22% 0.08% 99.30%
Variance -0.78% 0.08% -0.70%
Note: Cut-off Date is 25 Jun, 2022
th

The variance proportion due to company delivery slippage is 0.60%


The variance proportion due to contractor delay is 0.1%

The updated schedule, please refer to attachment Annex 1.

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


P P 1 3 - 0 0 - Y - U F G - S E P

2. Critical Path Analysis
3.
1)Gas Turbine  

The outstanding equipment and materials of GT have seriously impact on the overall project
progress. Since April, 2020, SEC is informed to solve the outstanding GT material, especially
I&C instruments and Air Intake Media from GE. However, Client SEC still not solved this issue
up to date, and didn’t provide the delivery schedule.

GT11 air intake shortage media haven't been delivered to site so far.

2)HRSG

The outstanding equipment and materials of HRSG have seriously impact on the overall
project progress, especially HRSG large bore piping support.

As per the initial plan, all outstanding HRSG materials should be delivered to the site by 07
June 2020. However, Client SEC didn’t provide the clear delivery schedule for these materials.

Besides 1 set of Large Bore Piping support of HRSG system still not delivered by SEC.

Considering all outstanding material could be delivered to site by 30th Jul 2023, the milestone
of HRSG11 will be delayed about 1104 days.

1)STG

As per initial plan, Client SEC shall solve all outstanding material issue for STG related system
prior to award of Contract, however there is still huge quantity of SEC supplied material not
solved, which impact the progress of construction.

The major outstanding issue is as below:

1) STG 18/28LBB37AA901and 18/28LBB38AA901insufficiency space for reheat system valve


actuator.
2) 23 item Iinstruments shortage STG system supplied by GE.

Considering the issues could be solved by 30th Jul 2023 the milestone of STG18 will be
delayed about1087 days.

2)ACC

ACC18/28 Elevator Installation and commissioning is on-hold due to Vendor TA not mobilized. 
Company shall push Vendor TA to site.

Considering the issues could be solved by 30thJul 2023, the milestone of ACC will be delayed 
about 1217 days.

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


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3)

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


P P 1 3 - 0 0 - Y - U F G - S E P

Section 9 Quality

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


P P 1 3 - 0 0 - Y - U F G - S E P

Highlights of Major Activities Achieved by Discipline

Boiler:
 Block10 steam blowing support work activity 10% inspection completed.
 Block20 re-instatement of steam blowing work activityt 85% inspection completed.
 Block10 re-instatement of black coating work activity 100% inspection completed.
T/G:
 HRSG13 BFWPs final alignment 100% inspection completed.
 HRSG12 BFWPs final alignment 100% inspection completed
 HRSG12 Recirculation pumps final alignment 100% inspection completed
 GT11 Air inlet filter media pads installation 100% inspection completed.
 UYB-2 Lift station sump pumps installation100% inspection completed.
 STG18 steam turbine enclosure installation 100% inspection completed.
 Sanitary water system MCC walk down 100% inspection completed.
 ACC18 Condensate pumps final alignment 100% inspection completed.
 ST28 LP-Generator coupling assembly 100% inspection completed.
 ST28 MSCVs and CRVs reassembly 80% inspection completed.
 ST28 Steam system flowmeter installation 80% inspection completed.
Electrical:
 Outdoor lighting installation 15 pcs inspection completed.
 Sewage water system punch close 90% inspection completed.
 ST28 Steam Turbine and Generator System punch close 90% inspection completed.
 ST28 Excitation system punch close 70% inspection completed.
 ST18 Generator auxiliary system cable termination 24 pcs inspection completed.
 ST18 Excitation system cable termination 13 pcs inspection completed.
 ST18 Steam Turbine and Generator System cable termination 26 pcs inspection
completed.
 ST18 Gland system cable termination 11 pcs inspection completed
 HRSG12 LV system punch close 100% inspection completed
 HRSG11 LV system punch close 30% inspection completed
I&C:
 Block10 HRSG instruments tube installation 630m inspection completed.
 Block10 HRSG cables conduit installation 580 m inspection completed.
 Block10 HRSG cable termination 210 pcs inspection completed.
 UMY10 instruments tube leak test 128set inspection completed.
 UMY10 cable termination 120 pcs inspection completed.
 STG18 instruments installation 18 pcs inspection completed.
 STG18 instruments tube installation 30m inspection completed
 STG18 cable termination 60pcs inspection completed
 Sewage treatment area cable loop check 40 pcs inspection completed.
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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


P P 1 3 - 0 0 - Y - U F G - S E P

 Sewage treatment area cable termination 36 pcs inspection completed.


 STG18 system instrument tube leak test 40% inspection completed.
 STG28 instruments re-installation 26set inspection completed.
 STG28 system total 10set MCC, 9 MCC inspection completed.
 HRSG20 system punch list closing inspection on going.
 HRSG10 system tube leak test and loop check RFI inspection ongoing
 HRSG main stack CEMS instrument flange modification inspection has been completed.
I&P:
 HRSG13 Valve Box cladding 100% inspection completed.
 HRSG12 Valve Box cladding 90% inspection completed.
 HRSG12 piping valve box insulation 100% inspection completed.
 HRSG11 piping valve box insulation 100% inspection completed.
 ST28 Steam turbine and pipe insulation 95% inspection completed.
 ST18 Steam turbine and pipe insulation 92% inspection completed.
 ST18 Steam turbine and pipe insulation cladding 65% inspection completed.
 ST18 Combine Sycle pipe insulation cladding 97% inspection completed.
 Piping identification and arrows 88 pcs inspection completed.
Civil:
 GAMA NCR of DGB Building inspection completed.

Highlights of Major Activities Planned by Discipline.

Boiler:
 Block20 re-instatement of steam blowing work activity inspection will be completed.
 Block10 steam blowing support work activity inspection will be completed.
T/G:
 HRSG11 BFWPs final alignment 100% inspection will be completed.
 HRSG11 Recirculation pumps final alignment 100% inspection will be completed
 ST28 MSCVs and CRVs reassembly 100% inspection will be completed.
 ST28 Steam system flowmeter installation 100% to be completed.
 ST28 Generator lagging enclosure 100% inspection will be completed
 ST18 MSCVs and CRVs steam blow out tools 100% inspection will be completed.
Electrical:
 Outdoor lighting installation 12 pcs inspection will be completed.
 Outdoor lighting cable pulling 600m inspection will be completed.
 Outdoor lighting cable termination 49 pcs inspection will be completed.
 Sewage water building MCC panel test 1 set inspection will be completed.
 Sewage water system punch close 100% inspection will be completed.
 ST28 Steam Turbine and Generator System punch close 95% inspection will be
completed.

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


P P 1 3 - 0 0 - Y - U F G - S E P

 ST28 Excitation system punch close 20% inspection will be completed.


 ST18 Generator auxiliary system flexible link connect 12 pcs inspection will be completed.
 ST18 Steam Turbine and Generator System cable termination 4 pcs inspection will be
completed.
 ST18 Gland system punch close 100% inspection will be completed
I&C:
 HRSG11 CEMS MCC cable loop check inspection to be completed.
 HRSG11 pressure MCC cable loop check inspection to be completed.
 HRSG13 pressure system flow meter tube work inspection to be completed.
 HRSG12 pressure system flow meter tube work inspection to be completed.
 STG 18 Gland steam system MCC punch close inspection to be completed.
 STG 18 Hot Reheat Steam system MCC punch close inspection to be completed
 Block10 HRSG cable loop check inspection 134 sets are to be completed.
 Block10 HRSG instruments tube installation 46m inspection to be completed.
 Block10 HRSG cables conduit installation 68m inspection to be completed.
 Block10 HRSG cable termination 24 pcs inspection to be completed.
 STG18 instruments installation 12 pcs inspection to be completed.
 STG18 cable loop check inspection 12 sets inspection to be completed.
I&P:
 HRSG12 piping valve box insulation cladding 100% inspection will be completed.
 ST28 Steam turbine and pipe insulation 100% inspection will be completed.
 ST18 Steam turbine and pipe insulation 100% inspection will be completed.
 ST18 Steam turbine and pipe insulation cladding 100% inspection will be completed.
 Piping identification and arrows 180 pcs inspection will be completed.

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


P P 1 3 - 0 0 - Y - U F G - S E P

Quality Control Report Summary

Submitted Quality Control Documents

Approval Status of This Month


Total Number
Document Number Issued Acceptance QC-Status
Type Issued till This Overd
to date Month Approved Pending (More t
Under
Approved with Reject 11 day
review
comments
MS 86 0 38 28 13 7 7 7
ITP 62 0 43 13 4 2 2 2
WPS 4 0 4
QMP/PQP 46 0 34 11 1 1 1
MTS 85 0 34 13 29 9 9 9
Total 283 0 153 63 46 19 19 19

Non-conformance Report & Site Observation Report


Non-Conformance Report Site Observation Report
Discipline Issued Closed Open Issued Closed Open
CIVIL 2 2 0 - - -
TURBINE 14 14 0 - - -
BOILER 16 16 0 - - -
I&P 8 8 0 - - -
ELECTRICAL 66 35 31 - - -
WELDING 7 7 0 3 3 0
NDE 0 0 0 - - -
MACHINERY 6 6 0 - - -
I&C 14 9 5 - - -
MATERIAL 0 0 0 - - -
HSE 11 3 8
Total 144 100 44 3 3 0

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


P P 1 3 - 0 0 - Y - U F G - S E P

Submitted Requests for Inspection


Total Approval Status of this Month
Number
Number
Location Issued This Acceptance QC-Status
Issued to Canceled Remarks
Month
Date A B C

Turbine 5316 11 4099 1010 105 93

Boiler 5409 71 4254 856 132 137

I&P 4160 96 2971 1125 31 30

Electrical 6624 186 3328 2657 472 157

I&C 9069 92 5066 3451 211 297

Welding 4149 69 3938 154 17 22

Civil 705 0 487 158 49 11

Machinery 603 0 436 131 33 3

Procurement 261 0 213 36 9 3

NDT 934 0 923 10 0 1

TOTAL 37230 525 25715 9588 1059 754

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


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Section 10 Project Major Concern

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


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1. Sanitary waste system lifting station foundation, the required foundation do not complete
and handover yet.
2. TQ PP13-00-Y-MTQ-SEP-062&PP13-00-Y-MTQ-SEP-080 were not finally solved.
3. STG18 and 28 lube oil and lift oil system shortage material has not been delivered to
site(GE scope)
4. Due to the impact of the HRSG large bore piping support materials shortage 、ASME
stamp issue not solve,HRSG piping installation cannot be carried out on time as
planned.
5. Plant lighting system the required light foundation do not complete and handover yet.
6. The GE/SEC shortage equipment and materials in STG area has affected the work of
STG28-18 generator system MCC, SEC needs to determine the solution as soon as
possible.
7. About TQ -YTQ-SEP-039-RA STG generator instrument flange need to provide by GE.
8. About Recycle Water area cable terminate design issue, Up to now, the wiring problems of
these cables have not been solved. 03GCAAT3001, 03GCAAT4001. TQ: “PP13-00-Y-
YTQ-SEP-057-RA Termination Design Issue In Water Recycle Plant. Company needs to
determine the solution as soon as possible.
9. The shortage of materials in HRSG(HRSG-09.1/14)are has affected site construction.
10. GT11/12 GUST exact shut down date need do not proved yet.
11. PP13-00-BLB-ELK-SEP-010,trans PP13-1318, PP13-00-BLB-ELK-SEP-007, PP13-2211,
the 2 drawing need SEC support to finish the drawing review and approval work ASAP.

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


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Section 11 Project Photographs

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


P P 1 3 - 0 0 - Y - U F G - S E P

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PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13

Subject: Monthly Progress Report Jun-2023

Doc No.: - 2 2 4 Rev. A


P P 1 3 - 0 0 - Y - U F G - S E P

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