Professional Documents
Culture Documents
Monthly Progress Report Jun, 2023
Monthly Progress Report Jun, 2023
PROJECT:
4400012738
TITLE:
LOCATION:
Riyadh
PACKAGE:
MONTHLY PROGRESS REPORT Jun-2023
SC03
REV
Document External PP1 3 - 0 0 - - - Y - UF G- SE P- 2 24
A
No:
Internal
SUBCONTRACTOR:
Sheet 0 of 45
0 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
CHAPTER INDEX
Section 4 Procurement......................................................................................13
Section 6 Resources...........................................................................................17
Section7 Construction.......................................................................................20
Section 9 Quality.................................................................................................28
1 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
This report covers the PP-13 activities performed during the month
Starting from 26th May, 2023 to 25thJun, 2023
2 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
General
This report covers the PP-13 Project activities are performed during the month which is
starting from 26th May, 2022 to 25th Jun 2023
Below finds the summary of major activities were achieved during the reporting month.
Accomplishments
Turbine:
HRSG13 BFWPs final alignment 100% completed.
HRSG12 BFWPs final alignment 100% completed
HRSG12 Recirculation pumps final alignment 100% completed
GT11 Air inlet filter media pads installation 100% completed.
UYB-2 Lift station sump pumps installation100% completed.
STG18 steam turbine enclosure installation 100% completed.
Sanitary water system MCC walk down 100% completed.
ACC18 Condensate pumps final alignment 100% completed.
ST28 LP-Generator coupling assembly 100% completed.
ST28 MSCVs and CRVs reassembly 80% completed.
ST28 Steam system flowmeter installation 80% completed.
Boiler:
Block10 steam blowing support work activity 10% has been completed.
Block20 re-instatement of steam blowing work activityt 85% has been completed.
Block10 re-instatement of black coating work activity 100%has been completed.
Electrical:
Outdoor lighting installation 13 pcs has been completed.
Sewage switch room walkdown 1 pcs has been completed.
Block10 chemical dosing system punch close 100% has been completed.
ST28 Steam Turbine and Generator System punch close work on-going.
ST28 Excitation system punch close 10% has been completed.
ST18 Generator auxiliary system cable termination 22 pcs has been completed.
ST18 Excitation system cable termination 19 pcs has been completed.
ST18 Steam Turbine and Generator System cable termination 33 pcs has been
completed.
ST18 Gland system cable termination 12 pcs has been completed
HRSG13 LV system punch close 100% has been completed
HRSG12 LV system punch close work on-going
HRSG11 LV system punch close work on-going
I&C:
HRSG13 MCC preparation and submit has been completed.
HRSG12 MCC preparation and submit has been completed.
HRSG13 pressure system flow meter tube work to be completed.
3 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
4 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
5 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
General:
The current focus of the HSE work is to ensure that a high HSE standard is established
and maintained by SEPCOIII. The disciplinary actions including the penalization to
concerned employees have been executed.
WEEKLY TBM
HSE Data
7 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
Fatality 0 0 0
Occupational illness 0 0 0
First aid treatment 0 3 3
Property Damaged (PD) 0 0 0
TBT G HAKIM
3 Heat Stress & Steam Blowing Awareness 20/05/2023
8 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
Areas of Concern:
Steam blowing at Block 20
9 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
10 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
Approval status
Shall submit Actual
Discipline Total Code Code Code Code
to Client submitted
1 2 3 4
Civil 64 64 64 14 14 3 5
Mechanica
8 8 8 3 1 3 1
l
Electrical 82 79 79 7 22 3 29
I&C 25 24 24 / 12 1 9
Overall 179 175 175 24 49 10 44
Note: Code 1: approved with no comments, Code 2:approved with comments, Code 3:reject, Code
4:information
11 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
Section 4 Procurement
12 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
General
Procurement department was coordinating with companies for supplied material, materials
inspection and issuance mainly for GE equipment packages and Project drawing material,
miscellaneous material and tools enquiry and purchase.
13 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
14 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
15 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
Section 6 Resources
16 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
General
SEPCOIII is taking it highly importance that the site manpower and equipment are to keep and
fulfill the site requirements as per available work front.
The Project actual Manpower Direct and In-Direct and equipment are below for the month of
Jun 2023.
Highlights of Major Site Manpower Achieved
Totally151 manpower including 47 in-direct manpower and 104 direct manpower in the end of Jun
2023
as following detail list:
Contractor SEPCOIII Zeppelin Alfanar RISAL China Saudi Total
Communication
Services Limited
Welder 5 0 0 0 0 5
Technician 3 0 0 0 0 3
Safety inspector 1 0 0 0 0 1
Warehousing 0 0 0 0 0 0
Supervisor 5 0 0 0 0 5
Mech fitter 26 0 0 0 0 26
I&C fitter 7 0 0 0 0 7
Electrical Fitter 14 0 0 0 0 14
Foreman 15 0 0 0 0 15
Electrical Tester 0 0 0 0 0 0
Rigger 0 0 0 0 0 0
Scaffolder 13 0 0 0 0 13
Helper 3 0 0 0 0 3
Preservation 0 0 0 0 0 0
NDT Technician 0 5 0 0 0 5
Operator 2 0 0 0 0 2
Heat treatment 0 0 0 4 0 4
Civil worker 0 0 0 0 0 0
Direct Manpower 94 5 0 4 0 103
17 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
18 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
Section7 Construction
19 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
General
The below activities are performed during the period of reporting month.
Turbine:
HRSG13 BFWPs final alignment 100% completed.
HRSG12 BFWPs final alignment 100% completed
HRSG12 Recirculation pumps final alignment 100% completed
GT11 Air inlet filter media pads installation 100% completed.
UYB-2 Lift station sump pumps installation100% completed.
STG18 steam turbine enclosure installation 100% completed.
Sanitary water system MCC walk down 100% completed.
ACC18 Condensate pumps final alignment 100% completed.
ST28 LP-Generator coupling assembly 100% completed.
ST28 MSCVs and CRVs reassembly 80% completed.
ST28 Steam system flowmeter installation 80% completed.
.
.
.
Boiler:
Block10 steam blowing support work activity 10% has been completed.
Block20 re-instatement of steam blowing work activityt 85% has been completed.
Block10 re-instatement of black coating work activity 100%has been completed.
Electrical:
Outdoor lighting installation 15 pcs has been completed.
Sewage water system punch close 90% has been completed.
ST28 Steam Turbine and Generator System punch close 90% has been completed.
ST28 Excitation system punch close 70% has been completed.
ST18 Generator auxiliary system cable termination 24 pcs has been completed.
ST18 Excitation system cable termination 13 pcs has been completed.
ST18 Steam Turbine and Generator System cable termination 26 pcs has been
completed.
ST18 Gland system cable termination 11 pcs has been completed
HRSG12 LV system punch close 100% has been completed
HRSG11 LV system punch close 30% has been completed
I&C:
Block10 HRSG instruments tube installation 630m had been completed.
20 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
Turbine:
HRSG11 BFWPs final alignment 100% to be completed.
HRSG11 Recirculation pumps final alignment 100% to be completed
ST28 MSCVs and CRVs reassembly 100% to be completed.
ST28 Steam system flowmeter installation 100% to be completed.
ST28 Generator lagging enclosure 100% to be completed
ST18 MSCVs and CRVs steam blow out tools 100% to be completed.
Boiler:
HRSG13 Feed Water System MCC package final signature will be completed.
HRSG13 Pressure System MCC package final signature will be completed.
HRSG12 Feed Water System MCC package final signature will be completed.
HRSG12 Pressure System MCC package final signature will be complete
21 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
I&C:
HRSG11 CEMS MCC cable loop check inspection to be completed.
HRSG11 pressure MCC cable loop check inspection to be completed.
HRSG13 pressure system flow meter tube work to be completed.
HRSG12 pressure system flow meter tube work to be completed.
STG 18 Gland steam system MCC punch close to be completed.
STG 18 Hot Reheat Steam system MCC punch close to be completed
Block10 HRSG cable loop check inspection 134 sets are to be completed.
Block10 HRSG instruments tube installation 46m are to be completed.
Block10 HRSG cables conduit installation 68m to be completed.
Block10 HRSG cable termination 24 pcs to be completed.
STG18 instruments installation 12 pcs to be completed.
STG18 cable loop check inspection 12 sets to be completed.
I&P:
HRSG12 piping valve box insulation cladding 100% to be completed.
ST28 Steam turbine and pipe insulation 100% to be completed.
ST18 Steam turbine and pipe insulation 100% to be completed.
ST18 Steam turbine and pipe insulation cladding 100% to be completed.
Piping identification and arrows 180 pcs to be completed.
.
Civil:
MCC of DGB Building to be signed.
MCC of Water treatment building to be signed.
22 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
23 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
24 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
25 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
2. Critical Path Analysis
3.
1)Gas Turbine
The outstanding equipment and materials of GT have seriously impact on the overall project
progress. Since April, 2020, SEC is informed to solve the outstanding GT material, especially
I&C instruments and Air Intake Media from GE. However, Client SEC still not solved this issue
up to date, and didn’t provide the delivery schedule.
GT11 air intake shortage media haven't been delivered to site so far.
2)HRSG
The outstanding equipment and materials of HRSG have seriously impact on the overall
project progress, especially HRSG large bore piping support.
As per the initial plan, all outstanding HRSG materials should be delivered to the site by 07
June 2020. However, Client SEC didn’t provide the clear delivery schedule for these materials.
Besides 1 set of Large Bore Piping support of HRSG system still not delivered by SEC.
Considering all outstanding material could be delivered to site by 30th Jul 2023, the milestone
of HRSG11 will be delayed about 1104 days.
1)STG
As per initial plan, Client SEC shall solve all outstanding material issue for STG related system
prior to award of Contract, however there is still huge quantity of SEC supplied material not
solved, which impact the progress of construction.
Considering the issues could be solved by 30th Jul 2023 the milestone of STG18 will be
delayed about1087 days.
2)ACC
ACC18/28 Elevator Installation and commissioning is on-hold due to Vendor TA not mobilized.
Company shall push Vendor TA to site.
Considering the issues could be solved by 30thJul 2023, the milestone of ACC will be delayed
about 1217 days.
26 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
3)
27 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
Section 9 Quality
28 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
Boiler:
Block10 steam blowing support work activity 10% inspection completed.
Block20 re-instatement of steam blowing work activityt 85% inspection completed.
Block10 re-instatement of black coating work activity 100% inspection completed.
T/G:
HRSG13 BFWPs final alignment 100% inspection completed.
HRSG12 BFWPs final alignment 100% inspection completed
HRSG12 Recirculation pumps final alignment 100% inspection completed
GT11 Air inlet filter media pads installation 100% inspection completed.
UYB-2 Lift station sump pumps installation100% inspection completed.
STG18 steam turbine enclosure installation 100% inspection completed.
Sanitary water system MCC walk down 100% inspection completed.
ACC18 Condensate pumps final alignment 100% inspection completed.
ST28 LP-Generator coupling assembly 100% inspection completed.
ST28 MSCVs and CRVs reassembly 80% inspection completed.
ST28 Steam system flowmeter installation 80% inspection completed.
Electrical:
Outdoor lighting installation 15 pcs inspection completed.
Sewage water system punch close 90% inspection completed.
ST28 Steam Turbine and Generator System punch close 90% inspection completed.
ST28 Excitation system punch close 70% inspection completed.
ST18 Generator auxiliary system cable termination 24 pcs inspection completed.
ST18 Excitation system cable termination 13 pcs inspection completed.
ST18 Steam Turbine and Generator System cable termination 26 pcs inspection
completed.
ST18 Gland system cable termination 11 pcs inspection completed
HRSG12 LV system punch close 100% inspection completed
HRSG11 LV system punch close 30% inspection completed
I&C:
Block10 HRSG instruments tube installation 630m inspection completed.
Block10 HRSG cables conduit installation 580 m inspection completed.
Block10 HRSG cable termination 210 pcs inspection completed.
UMY10 instruments tube leak test 128set inspection completed.
UMY10 cable termination 120 pcs inspection completed.
STG18 instruments installation 18 pcs inspection completed.
STG18 instruments tube installation 30m inspection completed
STG18 cable termination 60pcs inspection completed
Sewage treatment area cable loop check 40 pcs inspection completed.
29 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
Boiler:
Block20 re-instatement of steam blowing work activity inspection will be completed.
Block10 steam blowing support work activity inspection will be completed.
T/G:
HRSG11 BFWPs final alignment 100% inspection will be completed.
HRSG11 Recirculation pumps final alignment 100% inspection will be completed
ST28 MSCVs and CRVs reassembly 100% inspection will be completed.
ST28 Steam system flowmeter installation 100% to be completed.
ST28 Generator lagging enclosure 100% inspection will be completed
ST18 MSCVs and CRVs steam blow out tools 100% inspection will be completed.
Electrical:
Outdoor lighting installation 12 pcs inspection will be completed.
Outdoor lighting cable pulling 600m inspection will be completed.
Outdoor lighting cable termination 49 pcs inspection will be completed.
Sewage water building MCC panel test 1 set inspection will be completed.
Sewage water system punch close 100% inspection will be completed.
ST28 Steam Turbine and Generator System punch close 95% inspection will be
completed.
30 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
31 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
32 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
33 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
34 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
1. Sanitary waste system lifting station foundation, the required foundation do not complete
and handover yet.
2. TQ PP13-00-Y-MTQ-SEP-062&PP13-00-Y-MTQ-SEP-080 were not finally solved.
3. STG18 and 28 lube oil and lift oil system shortage material has not been delivered to
site(GE scope)
4. Due to the impact of the HRSG large bore piping support materials shortage 、ASME
stamp issue not solve,HRSG piping installation cannot be carried out on time as
planned.
5. Plant lighting system the required light foundation do not complete and handover yet.
6. The GE/SEC shortage equipment and materials in STG area has affected the work of
STG28-18 generator system MCC, SEC needs to determine the solution as soon as
possible.
7. About TQ -YTQ-SEP-039-RA STG generator instrument flange need to provide by GE.
8. About Recycle Water area cable terminate design issue, Up to now, the wiring problems of
these cables have not been solved. 03GCAAT3001, 03GCAAT4001. TQ: “PP13-00-Y-
YTQ-SEP-057-RA Termination Design Issue In Water Recycle Plant. Company needs to
determine the solution as soon as possible.
9. The shortage of materials in HRSG(HRSG-09.1/14)are has affected site construction.
10. GT11/12 GUST exact shut down date need do not proved yet.
11. PP13-00-BLB-ELK-SEP-010,trans PP13-1318, PP13-00-BLB-ELK-SEP-007, PP13-2211,
the 2 drawing need SEC support to finish the drawing review and approval work ASAP.
35 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
36 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
37 / 39
PACKAGE “ELECT./MECH/I&C/PRE-COMM.”
RIYADH POWER PLANT 13
38 / 39