SEN02997-00 50 Disassembly and assembly

Removal and installation of 6. Remove guard (40).

torque converter and 7. Remove upper drive shaft (2). [*2]
a (D) shows damper.
transmission assembly 1
4 Drive shaft: 30 kg
Removal
k Lower the work equipment to the ground 8. Remove guard (41).
completely and stop the engine. Apply the
parking brake and put the blocks under the a T/M: Transmission
wheels.
k Set the frame lock bar.
k Disconnect the negative terminal (–) of the
battery before starting with the work.

1. Drain the oil from the hydraulic tank.

6 Hydraulic tank: approx. 443 l

2. Remove the floor frame assembly, referring to

“Removal and installation of floor frame
assembly.“

3. Remove the work equipment pump assembly,

steering and fan pump assembly, referring to
“Removal and installation of hydraulic pump
assembly.”

4. Remove the drain plug to drain oil from the

transmission case.
6 Transmission case: Approx. 83 l

q Drive shaft
5. Remove rear drive shaft (1). [*1]
4 Rear drive shaft: 65 kg
9. Remove guard (3).
10. Remove center drive shaft (4). [*3]
4 Center drive shaft: 65 kg

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50 Disassembly and assembly SEN02997-00

q Rear side 16. Disconnect hoses (12) and (13).

11. Remove tube, bracket and hose assembly (6).
12. Remove hose (7).

q Right side
17. Disconnect hoses (14) and (15).
13. Remove right and left transmission side covers 18. Disconnect connector (16).
(8). 19. Disconnect bracket (17).

q Left side q Top side

14. Disconnect torque converter cooler hoses (9) 20. Disconnect 3 hoses (18).
and (10).
15. Disconnect clamp (11).

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SEN02997-00 50 Disassembly and assembly

21. Disconnect hoses (19) and (20) from the check

valve (CV).
a DV: Diverter valve

25. Disconnect 2 tubes (29) from the hydraulic

tank.
26. Remove tube assembly (30).
22. Remove 2 blowout hoses (21) from the steer-
ing valve (SV).

q Front side
27. Disconnect parking brake hose (31).
23. Remove right and left brackets (23). 28. Disconnect clamps (32).
24. Disconnect the hoses and tubes from the
hydraulic tank.
(24): 2 oil cooler hoses
(25): Oil cooler return hose
(26) Top: Steering drain tube
(26) Bottom: Pump drain hose
(27): Oil cooler and steering return tube
(28): 2 emergency steering return hoses
and suction tube

6 WA600-6R
50 Disassembly and assembly SEN02997-00

29. Disconnect filler tube (33).
a Fasten filler tube (33) to the emergency
steering hose by use of a string.
q Bottom right and left sides
33. Remove mounting bolt (37). [*5]
34. Remove right and left brackets (38). [*6]
a Above is needed since the opposite side
bracket interferes with the suction tube as
the assembly is lifted.

q Top side
30. Disconnect clamp (34).
31. Remove mounting bolt (35).
a Check the number of the shims in
advance.
[*4]
35. Lift and remove torque converter and transmis-
sion assembly (36).
4 Torque converter and transmission
assembly: 2,000 kg
a Incline the rear side approx. 30° when lift-
ing.

32. Lift air torque converter and transmission

assembly (36) temporarily.

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SEN02997-00 50 Disassembly and assembly

Installation
q Installation is done in the reverse order of
removal.

[*1]
3 Drive shaft mounting bolt:
245 – 309 Nm {25.0 – 31.5 kgm}
3 Mounting bolt: 490 – 608 Nm {50 – 62 kgm}

[*2]
3 Mounting bolt of drive shaft between dampers:
98 – 123 Nm {10.0 – 12.5 kgm}

[*3]
3 Drive shaft mounting bolt:
245 – 309 Nm {25.0 – 31.5 kgm}

[*4]
3 Top side mounting bolt:
157 – 196 Nm {16.0 – 20.0 kgm}

[*5], [*6]
3 Mounting bolt at bottom right and left side:
245 – 309 Nm {25.0 – 31.5 kgm}

q Refilling with oil

Tighten the drain plug and then feed power line
oil (TO30) from the oil filler.
5 Transmission case: Approx. 83 l

q Refilling with oil (hydraulic tank)

Refill hydraulic oil through the oil filler port to
the specified level. Let the oil circulate in the
hydraulic system by starting the engine. Then
check the oil level again.
5 Hydraulic tank: approx. 443 l

q Air bleeding
Bleed the air from the circuit between the valve
and the hydraulic cylinder. For details, see
Testing and adjusting, “Bleeding air of various
parts.”

8 WA600-6R