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Technical Description

GloEn-PatrolTM Ballast Water Management System


...

TECHNICAL DESCRIPTION

Of

GloEn-PatrolTM
Ballast Water Management System

PROJECT : Yacht Hotel Ship


SHIPYARD : Boustead Naval Shipyard
SHIPOWNER : Sunborn Internation
PUMP CAPACITY : 250m3/hr 1 set Skid Type

DATE : Apr. 20th, 2011

PANASIA CO., LTD.


Tel : +82-51-831-1010
Fax : +82-51-831-1399
E-mail : panasia@worldpanasia.com
Web : www.worldpanasia.com

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TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : panasia@worldpanasia.com
Technical Description
GloEn-PatrolTM Ballast Water Management System
...

I. SYSTEM GENERAL

PANASIA’s GloEn-Patrol™ Ballast Water Management System


Type approved by administration in compliance with the Guidelines for approval of
Ballast Water Management System(G8) of Res. MEPC.125(53) and by IMO MEPC in
accordance with the Procedure for approval of Ballast Water Management System that
make use of Active Substance(G9) of Res. MEPC.126(53).

GloEn-Patrol™ BWMS is a combined treatment system taking advantage of Filter and


UV units most environmentally friendly and optimally designed for every kind of vessels.
Adopting a 100% physical treatment technology, GloEn-Patrol™ effectively disinfects
harmful aquatic organism and pathogen in water without generating any toxic substance
during ballasting and de-ballasting.
In addition, the Filter unit not only eliminates organisms larger than 50 micrometer but
makes sediment in ballast tank minimized.
The main purpose of filtration is to maximize the efficacy of disinfection of UV unit by
improving transmittance of UV light.

Features of GloEn-Patrol™ BWMS


1. The most environmental friendly system
2. Compact design
3. Automatic back flushing and auto wiping
4. No toxic by-products
5. Very simple operation
6. Easy and economical maintenance
7. No corrosion problem
8. Less inflow of sediment

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Technical Description
GloEn-PatrolTM Ballast Water Management System
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II. TECHNICAL SPECIFICATION

GloEn-Patrol™ BALLAST WATER MANAGEMENT SYSTEM

Model : GloEn-P250
Supply Voltage : AC 440V, 3PHASE
Air Supply : 7 kg/cm2
Ballast pump capacity : 250m3/hr
Treatment Capacity : 250m3/hr
Power Consumption : 27 Kw
Foot print : 2.96 m2
PRESSURE LOSS : 0.2 ~ 0.6 kg/cm2

The system will be operated for treatment through both the Filter unit and UV unit
during ballasting and only through the UV system during de-ballasting.

< Ballasting Operation >

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Technical Description
GloEn-PatrolTM Ballast Water Management System
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< De-ballasting Operation >

Consist of ;

1. FILTER UNIT
The water enters through the inlet pipe into the filter area and flows through the
cylindrical filter element from inside out. The filtration cake accumulating on the element
surface causes pressure differential to develop across the filter element.
When this pressure difference reaches a pre-set value, the back-flushing mechanism is
operated. The back-flushing begins when the filter element reaches a pre-set value or a
pre-determined lapse of time. The back-flushing takes between 10 to 30 seconds. During
the back-flushing cycle the filtered water is not interrupted and continues to flow
downstream of the filter in the normal manner.
Specification ;
Model : PF250
Primary Treatment for removing large plankton over 50㎛
Rises UV light transmission
Automatic back flushing
Filtration grade : 50 micron
Flow rate : 250 m3/hr
Working pressure for back flushing : 2 bar

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Technical Description
GloEn-PatrolTM Ballast Water Management System
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Total maximum pressure drop : 0.05 ~ 0.45 kg/cm2


Max. working pressure : 10 kg/cm2
Max. working temperature : 55℃
Dimension(mm) : 1053 x 845 x 1884
Composed of ;
- Filter Body
- 50 micron filter screen(four layers structure)
- Suction scanner
- Inlet/outlet connection
- Exhaust valve
- Limit switch
- Pressure sensor (Inlet, Outlet)
Material :
- Filter housing : SS400(Epoxy coated)
- Filter screen(50 micron) : Hastelloy

< Filter Unit ‘PF250’ Model Composition >

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Technical Description
GloEn-PatrolTM Ballast Water Management System
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2. UV UNIT
Using UV light to disinfect water is a proven technology. This safe and effective
physical disinfectant is suitable for both large and small applications. UV’s proven
technology uses nothing but ultra violet light to inactivate bacteria, viruses and other
organisms that may be present in the water. UV unit is easy to operate and needs no
expensive and potentially hazardous chemicals.
UV light, which continues to be reliable means of disinfection, involves exposing
contaminated water to irradiation from UV light. The treatment really works because UV
light penetrates an organism’s cell walls and disrupts the cell’s genetic material, making
reproduction impossible.

Specification ;
Model : PU250
Secondary treatment for disinfection of micro-organism
Automatic cleaning function
Long life span medium pressure type UV lamps
Capacity : 250 m3/hr
Max. working pressure : 10 kg/cm2
Operational water temperature : <45℃
Protection degree : IP54
Dimension : 896 x 580 x 633
Lamp life time : 4,000hr
Composed of ;
- UV chamber(SUS316) with inlet/outlet connection
- UV lamps with quartz tube
- Temperature sensor in UV chamber
- Automatic washing wiper for cleaning of UV lamp
- UV sensor
- Auto Vent valves

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Technical Description
GloEn-PatrolTM Ballast Water Management System
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< UV Unit ‘PU250’ Model Composition >

3. UV BALLAST PANEL
Operational Temperature : 0 ~ 55℃
Dimension : 1000 x 1700 x 400
Material : SS400(Epoxy coated)

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Technical Description
GloEn-PatrolTM Ballast Water Management System
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< UV Ballast Panel >

4. CONTROL PANEL
Monitored on touch screen about all conditions of ballast water treatment system
including :
- Automatic back-flushing of filter
- UV running status
- Logging status of system
- Valve control
- Alarm message :
* High/Low pressure alarm for filter unit
* Temperature alarm for UV chamber
- Interface with AMS or Load master (RS422 or RS485 or RS232(Option))
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Technical Description
GloEn-PatrolTM Ballast Water Management System
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- Data Printer : option


Operational temperature : 0 ~ 55℃
Electrical supply
- Voltage : AC440V
- Phase : 3 Phase
- Frequency : 50/60Hz
Dimension : 850 x 850 x 300
Material : SS400(Epoxy coated)
Located in safety area(Engine room)

< Control Panel >

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Technical Description
GloEn-PatrolTM Ballast Water Management System
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< Monitoring Screen >

5. ALARM & FAULT FINDING


When the alarms accept/reset button is pressed on the display, the common alarm is
reset immediately. Holding down the accept/reset button for 5 seconds will clear all
latching faults, providing the faults have been resolved. If a fault still exists, the alarm
condition cannot be reset.

Table 5.1 Filter Display Message


DISPLAY DEGREE ACTION
NORMAL Normal condition
EMERGENCY A EMG Button manual return
Check cause of over current & repair
CIRCUIT BREAKER TRIP W
/manual return
EOCR TRIP W Motor check/ repair
OPERATING TIME OVER W Motor & Flushing System check/ repair
LOW PRESSURE A Pump & Valve System check/ repair
CYCLE TIME OVER W Motor & Flushing System check/ repair
SYSTEM CHECK W System check / manual return
W=Warning, A=Alarm (Shut-down)

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Technical Description
GloEn-PatrolTM Ballast Water Management System
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Table 5.2 UV Unit Display Message


DISPLAY DEGREE ACTION
NORMAL Normal condition
EMERGENCY A EMG Button manual return
CIRCUIT
A Check cause over-current / manual return
BREAKER TRIP
Check below / Manual return
- Check ELCB connections
ELCB TRIP A
- Check sleeve for damage
- Check arc-tube cabling for damage
OPERATING
A Motor & Cleaning System check / repair
TIME OVER
Pump, Flow meter & Valve check/ repair
LOW FLOW-RATE W/A - Check input is within 4-20mA
- Check flow input circuit not broken

Motor & Cleaning System check / repair


- Check limit switch and cables for damage
- Remove motor, wind by hand to nearest limit switch
CYCLE TIME OVER W and reset system
- Check motor cable for damage
- Check motor cable properly connected
- Check limit switches are wired correctly
LAMP TROUBLE A UV Lamp check/ repair

- Check lamp hours run and replace arc-tube if required.


LOW UV INTENSITY W/A - Cleaning by wiper.
- Cleaning sleeve & sensor with alcohol and try again.

UV electric ballast check/ repair


- Check fan filter for clogging
PANEL TEMP.(60) OVER W
- Check fan is operating
- Check A/T supply current is correct
UV electric ballast check/ repair
- Check fan filter for clogging
PANEL TEMP.(70) OVER A
- Check fan is operating
- Check A/T supply current is correct
- Check input is within 4-20mA
CHAMBER TEMP. OVER W/A
- Check flow input circuit not broken
- Check power source
POWER FAILURE A
- Check switch & fuse
SYSTEM CHECK W System check & manual return
W=Warning, A=Alarm (Shut-down), W/A= Warming default/Alarm is possible,
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Technical Description
GloEn-PatrolTM Ballast Water Management System
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6. SCOPE OF SUPPLY (GloEn-P250)

MAKER YARD
NO DESCRIPTION Q’TY REMARK
SUPPLY SUPPLY

1 Filter Unit ● 1

2 UV Unit ● 1

3 UV Ballast Panel ● 1

4 Control Panel ● 1

5 Flow Meter ● 1

6 Maker’s Standard Spare Parts ● 1 lot

7 Manuals ● 1 lot

8 Commissioning and Sea trial ● 1 lot

9 Auto Valve(Main Line) ●

10 Flow Control Valve ●

All Power, Interface Cable and


11 ● lot
Its Accessories for System

All Piping/Fitting/Flanges
12 ● lot
and Its Accessories for System

13 All Installation Works ● lot

14 Back Flushing Pump ● Set Option

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Technical Description
GloEn-PatrolTM Ballast Water Management System
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7. DOCUMENTATIONS

6COPY OF APPROVAL DRAWINGS


6COPY OF WORKING DRAWINGS
6COPY OF FINAL DRAWING & 1PC OF CD
1COPY OF OPERATING MANUAL
1COPY OF TYPE APPROVAL CERTIFICATE

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