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Manual Buku Sony Panduan
Manual Buku Sony Panduan
Manual Buku Sony Panduan
1. OUTLINE ································································································································ 3
1-1. Model Name of Plasma Display ······························································································ 3
1-2. External View ·························································································································· 3
1-3. Specifications ·························································································································· 4
2. PRECAUTIONS······················································································································ 5
2-1. Handling Precautions for Plasma Display ··············································································· 5
2-2. Safety Precautions for Service
(Handling, prevention of electrical shock, measure against power outage, etc)······················ 5
2-2-1. Safety Precautions ········································································································ 5
2-2-2. Precautions for servicing electrostatic sensitive devices ··············································· 6
5. DISASSEMBLING/REASSEMBLING···················································································· 31
5-1. Tools/Measurements··············································································································· 31
5-2. Exploded View························································································································· 31
5-3. Removal Procedures··············································································································· 32
5-3-1. Removing the Logic PCB Ass'y board from the Chassis Base ······································ 32
5-3-2. Removing the Y-Main Ass'y board from the Chassis Base············································ 32
5-3-3. Removing the X-Main Ass'y board from the Chassis Base············································ 32
5-3-4. Removing the Y-BUFFER board from the Chassis Base ·············································· 33
5-3-5. Removing the ADDRESS-BUFFER board from the Chassis Base································ 33
5-4. Installation Procedures············································································································ 34
5-4-1. Installing the TCPs on the Logic Buffer ········································································· 34
5-4-2. Installing the Y-Main Ass'y Board on the Y-Buffer ························································· 35
5-4-3. Installing X-Main and Y-Main Ass'y boards on the Chassis Base·································· 35
5-4-4. Installing the Logic PCB Ass'y board on the Chassis Base ··········································· 36
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8. DATA······································································································································ 43
• Back Side (TCP type) ···················································································································· 43
• Logic Main Block Diagram ············································································································· 44
• Drive Waveform ····························································································································· 45
• Reset ············································································································································· 46
• Address (Scan) ······························································································································ 47
• Sustain Waveform ························································································································· 48
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MODEL : S42SD-YB03
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No Item Specification
7 Screen aspect 16 : 9
Over 160º
9 Viewing angle
(Angle with 50% and greater brightness perpendicular to PDP module.)
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To prevent the risks of unit damage, electrical shock and radiation, take the following safety, service, and ESD
precautions.
2-2. Safety Precautions for Service (Handling, prevention of electrical shock, measure
against power outage, etc)
1) Before replacing a board, discharge forcibly the remaining electricity from the board.
2) When connecting FFC and TCPs to the module, recheck that they are securely
connected.
3) To prevent electrical shock, be careful not to touch leads during circuit operations.
4) To prevent the Logic circuit from being damaged, do not connect/disconnect signal
cables during circuit operations.
6) Before reinstalling the chassis and the chassis assembly, be sure to use necessary
protective stuffs.
7) Caution for design change: Do not install any additional devices to the module, and do
not change the electrical circuit design.
8) If any parts or wire is overheated or damaged, replace it with a new specified one
immediately, and identify the cause of the problem to resolve it.
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10) Product safety indication : Some electrical circuits and devices have specific safety
characteristics. Therefore when replacing parts, use the same parts as originals.
Safety and protective function will be lost even if parts with higher voltage and wattage
capability are used.
12) After servicing, check that the screws, parts, and wires are correctly installed. Also
check that the peripheral parts are not damaged.
Some semiconductors (such as ICs and FETs) are easily damaged by electrostatic.
These devices are called electrostatic sensitive devices (ESD).
The rate of electrostatic damage to devices can be decreased by observing the
following precautions.
(Be sure to discharge electrostatic before turning on the power, to prevent electrical
shock)
2) After removing the ESD assembly, place it on an antistatic mat with aluminum foil to
avoid electrostatic charge.
3) Use only a ground-tip soldering iron to solder and unsolder the ESD.
4) Use only an antistatic soldering removal device for the ESD. General soldering
removal devices are non-antistatic. Using such non-antistatic devices will damage the
ESD.
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6) When handling an unpacked ESD for replacement, do not move around too much.
Moving (legs on the carpet, for example) generates enough electrostatic to damage
the ESD.
7) Do not take a new ESD from the protective case until the ESD is ready to be installed.
Most ESDs have a lead, which is easily short-circuited by conductive materials (such
as conductive foam and aluminum).
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3 2
5 1
6 7 8
No. Board
1 Logic Main
2 X-Main
3 Y-Main
4 Y-Buffer (upper)
5 Y-Buffer (lower)
6 Logic E Buffer
7 Logic F Buffer
8 Logic G Buffer
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2. X-Main 6. E-Buffer
3. Y-Main 7. F-Buffer
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<Drive Y Board>
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<Drive Waveforms>
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LED (Green)
RLY8001,8002
off
Go to ‘4-1-2
No Display’
Go to ‘4-1-2 No Display’
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FUSE
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FUSE
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Abnormal Display Abnormal image is displayed on screen. Y-MAIN, X-MAIN, Logic Main
Sustain Short Some horizontal stripes are linked. Scan Buffer, FPC of X / Y
Address Open No vertical stripes are displayed. Logic Main, Logic Buffer, FFC, TCP
Address Short Some vertical stripes are linked. Logic Main, Logic Buffer, FFC, TCP
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Symptom: A line or block does not light up in Symptom: Another color simultaneously appears because
Address electrode direction (1 Line open, Block adjacent data recognizes the single pattern signal.
Open).
Cause : Cause :
(1) Manufacturing : Panel electrode single (1) Manufacturing : Panel electrode short/Foreign
line/Foreign material/Electrostatic/COF defect material/Conductive foreign object inside COF
(2) Parts : COF/Board/Connector defect defect/Lighting electrode cutting defect
(3) Operation : Assembling error/Film damage (2) Parts : COF/Buffer connector defect
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Symptom: A defect other than Address Open and Symptom: One or more lines do not light up in
Short. Data printout signal error occurring at a certain Sustain direction.
gradation or pattern.
Cause :
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Symptom: Combined or adjacent lines are Short in Symptom: Burn caused by the damage of Address
Sustain direction. The lines appear brighter than Bus dielectric layer appears in the panel
others at Ramp gradation pattern or low gradation discharge/non-discharge area. Also Open/Short
Cause: Cause:
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Symptom: Low discharge caused by unstable cells Symptom: Normal discharge, but cells appear darker
occurring at Full White pattern of high (60 degrees) or due to weak light emission occurring mainly at low (5
normal temperature. degrees) Full White/Red/Green/Blue patterns or
gradation pattern.
Cause : Cause :
(1) Panel: MgO source/Dielectric thickness/Cell (1) Panel : MgO deposition count and thickness/Aging
pitch/Phosphor condition
(2) Circuit : Drive waveform/Voltage condition (2) Circuit : Drive waveform/Voltage condition
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Symptom: The previous pattern does not disappear Symptom: Panel or circuit board noise
after a new pattern appears. 1) Noise caused by panel (exhaust pipe) damage
Example) 50"HD module: Cross Hatch pattern (30 2) Noise caused by element vibration due to
Cause : Cause :
(1) Panel : Inside moisture or impure gas/Phosphor (1) Panel: Barrier rib uniformity/Adhesion clipping
and dielectric element/Exhaust and adhesion defect
condition/Aging condition (2) Circuit : Parts vibration/Insufficient soldering/Drive
(2) Circuit : X, Y Sustain Pulse angle and width FET switching noise
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Symptom : Panel crack or break. No image appears Symptom: Crack or break of exhaust pipe. An image
in some cases, depending on the damaged part and is partially lacking or the panel noise occurs,
damage level. depending on the damaged part and with the passage
of time.
handling
(3) Panel: Flatness/Assembly error.
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5-1. Tools/Measurements
Electric screwdriver,
Oscilloscope,
Multi-meter,
etc
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5-3-1. Removing the Logic PCB Ass'y board from the Chassis Base
1) Disconnect the FFC and other cables between the Logic board and the X and Y
boards.
2) Remove the screws from the Logic board using the electric screwdriver, and remove
the board from the Chassis Base.
5-3-2. Removing the Y-Main Ass'y board from the Chassis Base
1) Disconnect the FFC from the Y-Main Ass'y board, and disconnect the connectors
between the Y-Main Ass'y board and the Y-Buffer board.
2) Remove the screws from the Y-Main Ass'y board using the electric screwdriver, and
remove the board from the Chassis Base.
5-3-3. Removing the X-Main Ass'y board from the Chassis Base
1) Disconnect the FFC and the FPC connector from the X-Main Ass'y board.
2) Remove the screws from the X-Main Ass'y board using the electric screwdriver, and
remove the board from the Chassis Base.
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1) Install the Logic Buffer on the boss holes of the Chassis Base.
2) Stand the connector covers of the Logic Buffer vertically.
3) Connect the TCP film connectors to the Logic Buffer connectors horizontally.
4) Check that the TCP films are securely connected to the Logic Buffer connectors.
5) Place the TCP Cover Plate on the screw holes, and tighten the screws.
6) Tighten the TCP Cover Plate screws in the order of center, and then right and left.
7) Check that the TCP Cover Plate is secured with the screws.
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Connector 1
Y-MAIN ASSY BOARD
Y-BUFFER
5-4-3. Installing X-Main and Y-Main Ass'y boards on the Chassis Base
Chassis Base
F Type
Y-MAIN
ASSY BOARD
X-MAIN ASSY
BOARD
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X-MAIN M3 x L10 8
Y-MAIN M3 x L10 7
Y-BUFFER M3 x L10 10
2) The securing order is as follows: (1) center of each Main Board Ass'y, (2) right and left
of the Main Board Ass'y, and (3) others.
(The order depends on the alignment of the Chassis Base and the Main Board Ass'y.)
2) Tighten securely the screws on each Main Board Ass'y using the electric screwdriver.
5-4-4. Installing the Logic PCB Ass'y board on the Chassis Base
Chas
sis Base
Chassis Base
FF Type
Type
LOGIC MAIN
LOGIC MAIN
ASSYBOARD
ASSY BOARD
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2) The securing order is as follows: (1) center of the Logic Main Board Ass'y, (2) right
and left of the Logic Main Board Ass'y, and (3) others.
(The order depends on the alignment of the Chassis Base and the Logic Main Board
Ass'y.)
3) Tighten securely the screws on the Logic Main Board Ass'y using the electric
screwdriver.
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TCP
Drive board
Securely connected or tightened
Module Y Buffer
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2’nd sub-field
rd
30 u Sec +/- 1 u Sec by VR5003 (In 3 Sub field)
30 u Sec +/- 1 u Sec by VR5001
7-2. Procedure
1) Provide Full White pattern signal.
(Change Dip SW from internal to external, as shown in Appendix 3.)
2) Set positive probe of Multi-meter to “Vsch” and negative probe to the ground. See
appendix 2.
Vary VR5004 and set 40 volts +/- 1.0 volt.
3) Use an Oscilloscope and display a waveform at test point (Out4) on Y-Buffer board.
Control Trigger and hold the waveform.
(Use V_TOGG on Logic board or V-Sync on B-bd as triggering source is one of idea.)
Adjust controls and set “1 TV field” to proper horizontal size on screen.
st
Adjust horizontal controls and pick up “1 Sub-Field”, as shown in appendix 1.
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Vset : 10µs
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Y-Main board
VR5004 VR5001
VR5003
VR5002
Vsch voltage test
point
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1 2 3 4 1 2 3 4
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Scan
Buffer
(UP)
SMPS X-Main
Y-Main
Scan
Buffer
(Down) Logic-Main
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Vset
Y Vsc_H
12V 12V
Vs
Ve Vsc_L
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Xb
Yr
Cset Ramp Yrr1 Xr
YDCH SC_H
Ys XDCH
Xs
YDr Csc
XDr
Ypn
Ly Lx
Panel
YDf Ypp YDr Cxr
Cyr
SC_L
GND Yg Xg GND
10V Zener
Yf
Ramp Yer Xf
Yfr Ysc XDCL
YDCL Ramp
2
GND Vsc GND
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Vsc_h
Vs Vset Vb 2 Vs
Xb
Yr
Cset Ramp Yrr1 Xr
YDCH SC_H
Ys XDCH
Xs
YDr Csc
XDr
Ypn
Ly Lx
Panel
YDf Ypp YDr Cxr
Cyr
SC_L
GND Yg Xg GND
10V Zener
Yf
Ramp Yer Xf
Yfr Ysc XDCL
YDCL Ramp
1
GND Vsc GND
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Vs Vset Vsc_h Vs
Vb
1 6
Xb
Yr
Cset Ramp Yrr1 Xr
YDCH SC_H
Ys XDCH
5 YDr Csc
Xs
XDr
4 Ly
Ypn
Lx
Panel
YDf Ypp YDr Cxr
Cyr
SC_L
GND Yg Xg GND
10V Zener
Yf
Ramp Yer Xf
Yfr Ysc XDCL
YDCL Ramp
GND Vsc
2 3GND
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