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Mainstream Deammonification WERF 2015
Mainstream Deammonification WERF 2015
Mainstream Deammonification WERF 2015
Mainstream Deammonification
Infrastructure
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Mainstream Deammonification
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September 2015
INFR6R11
MAINSTREAM
DEAMMONIFICATION
by:
Maureen O’Shaughnessy
OWC
2015
The Water Environment Research Foundation, a not-for-profit organization, funds and manages water quality
research for its subscribers through a diverse public-private partnership between municipal utilities, corporations,
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obtained from the Water Environment Research Foundation.
Library of Congress Catalog Card Number: 2015951604
IWAP ISBN: 978-1-78040-785-2
This report was prepared by the organization(s) named below as an account of work sponsored by the Water
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information, apparatus, method, or process disclosed in this report.
OWC
The research on which this report is based was developed, in part, by the United States Environmental Protection
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ii
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Research Team
Principal Investigator:
Maureen O'Shaughnessy
OWC
Co-Principal Investigators:
Charles Bott, Ph.D., P.E., BCEE
HRSD
Haydee de Clippeleir
Columbia University and DC Water
David Kinnear, Ph.D., P.E.
HDR
Mark Miller
Virginia Tech and HRSD
Sudhir Murthy, Ph.D., P.E., BCEE
DC Water
J.B. Neethling, Ph.D., P.E., BCEE
HDR
Ahmed Omari
DC Water
Pusker Regmi
Old Dominion University and HRSD
iv
Andrew Shaw, P.E.
Black and Veatch
Beverley Stinson, Ph.D.
AECOM
Imre Takacs
Dynamita
Bernhard Wett
ARA Consult
Jose Jimenez
Brown & Caldwell
WERF Project Subcommittee
Leon Downing, Ph.D., P.E.
CH2M (formerly with Donohue and Associates)
Jose Jimenez, Ph.D., P.E.
Brown and Caldwell
Thomas D. Johnson, P.E.
CH2M
Domènec Jolis, Ph.D.
San Francisco Public Utilities
Helen Littleton, Ph.D., P.E., BCEE
Consultant
Ting Lu, Ph.D., P.E.
Black & Veatch Corporation
Innovative Infrastructure Research Committee Members
Stephen P. Allbee (Retired)
U.S. Environmental Protection Agency
Traci Case
Water Research Foundation
Kevin Hadden
Orange County Sanitation District
Peter Gaewski, MS, P.E. (Retired)
Tata & Howard, Inc.
Daniel Murray
U.S. Environmental Protection Agency
Michael Royer
U.S. Environmental Protection Agency
Steve Whipp, BSc, CEng, MICE, MIOW (Retired)
United Utilities North West
Mainstream Deammonification v
Water Environment Research Foundation Staff
Director of Research: Amit Pramanik, Ph.D., BCEEM
Program Director: Walter L. Graf, Jr.
vi
ABSTRACT AND BENEFITS
Abstract:
The objective of this research was to investigate the feasibility of applying the
deammonification concept, which is already highly successful and proven in sidestream
configurations, in the mainstream treatment process. The deammonification process for nitrogen
removal provides a more efficient biological pathway compared to traditional nitrification/
denitrification. The demonstrated advantages of applying deammonification to mainstream
treatment include energy-neutral or even energy-positive wastewater treatment, reduction of
aeration energy, and reduction in external carbon and alkalinity demands. Implementation of
mainstream deammonification is compatible with existing wastewater infrastructure, often with
minimal modifications. The successful application of full-plant deammonification could save
wastewater utilities operations costs for aeration and external carbon costs in the life cycle.
Through demonstration and conceptual application at collaborating utilities, this research
develops an evaluation framework for implementing full-plant deammonification.
Deammonification is a two-step biological process where ammonia-oxidizing bacteria
(AOB) aerobically convert half of the ammonia present in the wastewater to nitrite. In the second
step, anammox bacteria oxidize the ammonia using nitrite to produce nitrogen gas without the
organic carbon substrate required for conventional heterotrophic denitrification.
Deammonification requires significantly less oxygen and so less energy is needed for nitrogen
removal. Deammonification requires no external carbon addition, eliminating chemical
purchases such as methanol. Process configurations using mainstream deammonification
maximize energy recovery by diverting more particulate organic carbon away from the nitrogen
removal process and directing it toward anaerobic treatment from which methane can be
captured. The implications of deammonification for sustainable, cost effective and energy
positive wastewater treatment are extraordinary.
The report discusses application of short-cut nitrogen removal which includes nitritation-
denitritation, in which ammonia oxidation ends at the intermediate nitrite, with the mainstream
deammonification pathway. Both short-cut nitrogen removal pathways result in savings in
energy, carbon and alkalinity over conventional nitrification-denitrification. To be successful,
short-cut nitrogen removal strategies require maximizing AOB activity, while preventing the
establishment of the nitrite oxidizing bacteria (NOB) that oxidize nitrite to nitrate and this report
introduces and develops concepts for NOB out-selection.
To progress from nitritation-denitritation to deammonification, the AOB activity must be
controlled to oxidize only half of the influent ammonia to nitrite, and a method of retaining the
slow-growing anammox bacteria must be implemented. The report presents a progressive
pathway from conventional nitrification-denitrification to short-cut nitrogen removal and
discusses a framework of conditions and drivers for implementation. The report includes concept
studies, similar to case studies, for nine resource recovery facilities as shown below.
Benefits:
Demonstrates that the successful application of mainstream deammonification could save
wastewater utilities operations costs for aeration and external carbon costs in the life cycle.
Indicates that in concept studies, implementation of short-cut nitrogen removal, including
mainstream deammonification, can be retrofitted using existing infrastructure, often with
minor modifications.
viii
TABLE OF CONTENTS
Acknowledgments.......................................................................................................................... iv
Abstract and Benefits .................................................................................................................... vii
List of Tables ................................................................................................................................ xii
List of Figures .............................................................................................................................. xiv
List of Abbreviations .................................................................................................................. xxii
Executive Summary .................................................................................................................. ES-1
Mainstream Deammonification ix
3.0 Dual-Stage Mainstream Deammonification Without Bioaugmenation –
Full-Plant Deammonification for Energy Positive Nitrogen Removal Chesapeake-
Elizabeth Nutrient Removal Pilot Study...................................................................... 3-1
3.1 Material and Methods .......................................................................................... 3-3
3.1.1 Preliminary Treatment ............................................................................. 3-3
3.1.2 A-Stage High-Rate Activated Sludge Process (HRAS)........................... 3-3
3.1.3 B-Stage AVN ........................................................................................... 3-4
3.1.4 B-Stage AVN CSTR with Anammox MBBR ......................................... 3-6
3.1.5 Microbial Activity Measurements ........................................................... 3-9
3.1.6 Molecular Sampling and Analysis ........................................................... 3-9
3.2 Results ................................................................................................................ 3-11
3.2.1 A-Stage High Rate Activated Sludge .................................................... 3-11
3.2.2 B-Stage AVN ......................................................................................... 3-19
3.2.3 B-Stage AVN CSTR with Anammox MBBR ....................................... 3-24
3.3 Discussion .......................................................................................................... 3-37
3.3.1 A-Stage High-Rate Activated Sludge Process ....................................... 3-37
3.3.2 B-Stage AVN ......................................................................................... 3-37
3.3.3 B-Stage AVN CSTR with Anammox MBBR ....................................... 3-39
3.4 Conclusions ........................................................................................................ 3-46
3.4.1 A-Stage High-Rate Activated Sludge Process (HRAS)......................... 3-46
3.4.2 B-Stage AVN ......................................................................................... 3-46
3.4.3 B-Stage AVN CSTR with Anammox MBBR ....................................... 3-46
3.4.4 Anammox MBBR .................................................................................. 3-47
x
5.0 Concept Studies .............................................................................................................. 5-1
5.1 Recipe for Suspended Growth Short-Cut Nitrogen Removal .............................. 5-1
5.2 Process Control .................................................................................................... 5-2
5.3 Considerations for Implementing Short-Cut Nitrogen Removal or
Mainstream Deammonification ........................................................................... 5-2
5.3.1 Operating Costs ........................................................................................ 5-2
5.3.2 Effluent Criteria ....................................................................................... 5-2
5.3.3 Sludge Treatment ..................................................................................... 5-2
5.3.4 C/N at Different Points in Treatment ....................................................... 5-3
5.3.5 Technological Approaches....................................................................... 5-3
5.3.6 Equipment Requirements ......................................................................... 5-3
5.4 Decision Matrix for Control/Approach ................................................................ 5-4
5.5 Concept Studies ................................................................................................... 5-5
5.5.1 HRSD Chesapeake Elizabeth ................................................................... 5-5
5.5.2 DC Water Blue Plains ............................................................................ 5-13
5.5.3 H.L. Mooney AWRF ............................................................................. 5-24
5.5.4 Robert W. Hite Treatment Facility ........................................................ 5-36
5.5.5 Egan WRP .............................................................................................. 5-47
5.5.6 McDowell Creek WWTP ....................................................................... 5-58
5.5.7 Sacramento Regional WTP .................................................................... 5-72
5.5.8 Howard F. Curren AWTP ...................................................................... 5-83
5.5.9 Danbury WPCP ...................................................................................... 5-90
5.6 Summary ............................................................................................................ 5-96
5.7 General Conclusions .......................................................................................... 5-96
References ....................................................................................................................................R-1
Mainstream Deammonification xi
LIST OF TABLES
xii
5-2 List of Case Studies ......................................................................................................... 5-5
5-3 CETP NPDES Permit Requirements ............................................................................... 5-7
5-4 James River Bubble Permit Mass Limits ......................................................................... 5-7
5-5 Wastewater Composition for CETP................................................................................. 5-8
5-6 Process Design Elements ................................................................................................. 5-9
5-7 Equipment Requirements ............................................................................................... 5-10
5-8 NPDES Permit Limits for Blue Plains AWTP .............................................................. 5-15
5-9 Blue Plains AWTP Average Discharge Concentrations for 2011 ................................. 5-15
5-10 Wastewater Composition (Based on 2005, 2006, and 2008 Data) ................................ 5-17
5-11 Process Design Elements ............................................................................................... 5-18
5-12 Equipment Requirements ............................................................................................... 5-19
5-13 Current VPDES Permit Limits for HLM AWRF .......................................................... 5-26
5-14 Wastewater Composition (2013 Data) ........................................................................... 5-27
5-15 Process Design Elements ............................................................................................... 5-28
5-16 Option 1 Equipment Requirements ................................................................................ 5-30
5-17 Option 2 Equipment Requirements ................................................................................ 5-32
5-18 RWHTF NPDES Permit Requirements ......................................................................... 5-39
5-19 RHWTF Water Quality Criteria..................................................................................... 5-40
5-20 Wastewater Composition (Plant Design Data) .............................................................. 5-41
5-21 Process Design Elements ............................................................................................... 5-42
5-22 Equipment Requirements ............................................................................................... 5-44
5-23 Current NPDES Permit Limits for Egan WRP .............................................................. 5-50
5-24 Wastewater Composition (2008 Data) ........................................................................... 5-51
5-25 Process Design Elements ............................................................................................... 5-52
5-26 Option 1 Equipment Requirements ................................................................................ 5-53
5-27 Option 2 Equipment Requirements ................................................................................ 5-54
5-28 Current NPDES Permit Limits for McDowell Creek WWTP ....................................... 5-61
5-29 Wastewater Composition (Plant Design Data) .............................................................. 5-62
5-30 Process Design Elements ............................................................................................... 5-63
5-31 Option 1 Equipment Requirements ................................................................................ 5-64
5-32 Option 2 Equipment Requirements ................................................................................ 5-67
5-33 Option 3 Equipment Requirements ................................................................................ 5-68
5-34 New NPDES Permit Limits for SRCSD (Effective December 2020) ........................... 5-76
5-35 Wastewater Composition (2013 Facilities Planning) .................................................... 5-77
5-36 Process Design Elements for SRCSD ............................................................................ 5-78
5-37 Equipment Requirements ............................................................................................... 5-80
5-38 FDEP Permit Limits for Howard F Curren AWTP ....................................................... 5-84
5-39 HCAWTP Average Discharge Concentrations for 2011 ............................................... 5-85
5-40 Wastewater Composition ............................................................................................... 5-85
5-41 Process Design Elements ............................................................................................... 5-86
5-42 Equipment Requirements ............................................................................................... 5-87
5-43 Current NPDES Permit Limits for Danbury WPCP ...................................................... 5-92
5-44 Wastewater Composition (2009 Data) ........................................................................... 5-92
5-45 Process Design Elements ............................................................................................... 5-93
5-46 Equipment Requirements ............................................................................................... 5-94
5-47 List of Case Studies ....................................................................................................... 5-96
1-1 Blue Plains AWTP A-B Flowsheet with Deammonification .......................................... 1-1
1-2 Deammonification System Key Components .................................................................. 1-2
1-3 Deammonification SBR Experimental Setup .................................................................. 1-4
1-4 Plan View of the Deammonification SBR Cover and Ports ............................................ 1-5
1-5 Aeration Regimes Schematics ......................................................................................... 1-8
1-6 Centrifuge Protocol for Anammox Retention ................................................................ 1-12
1-7 Sieve Protocol for Anammox Retention ........................................................................ 1-12
1-8 SBRs Feed UV Disinfection Performance ..................................................................... 1-13
1-9 DO/ORP and pH Meters ................................................................................................ 1-14
1-10 Typical Profile During Normal SBR Cycle ................................................................... 1-17
1-11 Typical Profile During an AMX Activity Test .............................................................. 1-18
1-12 Typical Results from a Constant DO Test for Ko Determination ................................. 1-19
1-13 Typical Results from a Declining DO Test for Ko Determination ................................ 1-20
1-14 AMX qPCR Results for the Five Tests .......................................................................... 1-23
1-15 Original Volume of Biomass Influenced AMX Quantification ..................................... 1-23
1-16 Correlation between AMX Activity and Deammonification Performance ................... 1-24
1-17 Temperature Sensitivity Test for the Raw AMX Sludge from Strass
Sidestream Treatment .................................................................................................... 1-25
1-18 Impact of Changing AMX Retention Method on Observed AMX Activity –
Phase II (25oC) ............................................................................................................... 1-26
1-19 Impact of Temperature and AMX Enrichment on AMX Activity –
Reactor A (Intermittent Aeration).................................................................................. 1-27
1-20 DO-Half Saturation Parameter (Ko) Testing Results – Phase I (15°C) ......................... 1-28
1-21 Intermittent Aeration versus Constant DO – Phase II (25oC) ........................................ 1-29
1-22 Specific Nitrogen Process Rates in Terms of Ammonia Removal per g VSS
and Day Depending on the DO Level During Applied “Constant DO Tests”............... 1-29
1-23 Comparison of Ko Values of Total Nitrifiers (AOB+NOB) and NOB ......................... 1-30
1-24 Nitrogen Concentration Profiles in the SBR A During Constant Low DO
Operation, Intermittent Low DO Operation, and Intermittent High DO Operation ...... 1-31
1-25 AOB and NOB Monod Growth Rate Functions of NH4 and NO2 Concentrations ....... 1-32
1-26 SBR Ammonia, Nitrate, and Nitrite Profiles During 1 Reaction Cycle with
High Ammonia Residual................................................................................................ 1-33
1-27 SBR Ammonia, Nitrate, and Nitrite Profiles During 1 Reaction Cycle
with No Ammonia Residual........................................................................................... 1-33
2-1 Cyclones Installed at the B-Stage in Strass...................................................................... 2-2
2-2 Carousel Type Aeration Tank at Strass WWTP Providing a DO Range of 000
to 055 mg/L along the Flow Path at Parallel Tank Operation ......................................... 2-3
2-3 Origin of the AMX Seed, the SBR Demon® Tank at the Strass WWTP (Austria) .......... 2-4
xiv
2-4 Seeding Volumes from the Sidestream Demon® Tank to the Mainstream
B-Stage (m³/d) Since the Beginning of the Sampling Campaign .................................... 2-5
2-5 Total SRT in the B-Stage at Strass During the First Project Year ................................... 2-6
2-6 COD Removal Efficiency of the A-Stage and Available COD Concentration
at the Influent to the B-Stage ........................................................................................... 2-7
2-7 Cyclone Fractions and Tanks that Were Sampled at Strass WWTP (Austria) ................ 2-8
2-8 Experimental Design of the Method Evaluation Approach, Depicting the
Six Different Sample Types (SL; SL-OF; SL-UF; B; B;OF; B-UF) and
Methodological Approaches Used in this Study.............................................................. 2-9
2-9 Setup for Ex Situ Anammox Activity Tests in the Lab (right) and an
Example of a Measured Removal of N-Compounds (left) ............................................ 2-11
2-10 Setup for Ex Situ AOB-Activity Tests in the Lab (right) and an
Example of a Measured OUR (left) ............................................................................... 2-11
2-11 Splitting the Scanned Image into the Three Channels (Red, Green, and Blue) ............. 2-13
2-12 Adjusting the Threshold to Target Only the Granule Fraction in the Image ................. 2-14
2-13 Showing the Outline of Each Granule, Including the Area Information that is
Exported to Excel ........................................................................................................... 2-14
2-14 Optimization of the Granule Volume Calculation from an Initial Sphere
to a Cylinder Model ....................................................................................................... 2-15
2-15 Non-Metric Multidimensional Scaling Ordination of Anammox/AnAOB Biomass
Quantification for All Six Sample Types (SL, SL-OF, SL-UF, B, B-OF and B-UF) ...... 2-19
2-16 Daily Nitrogen Effluent Concentration with Nitrite Level Indicating the Two
Most Successful Operation Modes for NOBRepression ............................................... 2-21
2-17 Comparison of this Year’s and Last Year’s Operational Data of the
Full-Scale Pilot Strass Indicating Advanced NOB Repression ..................................... 2-22
2-18 Plant Loading Profiles (PE) and MLSS (TSS) .............................................................. 2-22
2-19 Sludge Volume Index (SVI) Profiles (mL/g) and Temperature (°C) ............................ 2-22
2-20 Specific Energy Demand for Nitrogen Removal ........................................................... 2-23
2-21 Production and Depletion Rates of NH4-N, NO2-N and NO3-N During
Anaerobic Incubation of B-Samples at 20°C ................................................................. 2-25
2-22 Production and Depletion Rates of NH4-N, NO2-N and NO3-N During
Anaerobic Incubation of B-Samples at 30°C ................................................................. 2-25
2-23 Production and Depletion Rates of NH4-N, NO2-N and NO3-N During
Aerobic Incubation of B-Samples at 20°C .................................................................... 2-26
2-24 Production and Depletion Rates of NH4-N, NO2-N and NO3-N During
Aerobic Incubation of B-Samples at 30°C .................................................................... 2-26
2-25 Temperature Impact on Maximum Growth Rates of Nitrifiers (in mg N/L/d)
Calculated from Measured DO Depletion Profiles of Mainstream Mixed Liquor
Samples at 20°C and 30°C ............................................................................................. 2-27
2-26 Temperature Impact on Nitrifier DO Half Saturation Coefficients (Ko, mg O2/L)
Calculated from Measured DO Depletion Profiles of Mainstream Mixed Liquor
Samples at 20°C and 30°C ............................................................................................. 2-28
Mainstream Deammonification xv
2-27 Comparison of Maximum Growth Rates (left) and DO Half Saturation Ko (right)
of Total Nitrifiers (AOB+NOB) and NOB Only Calculated from Measured DO
Depletion Profiles of Mainstream Mixed Liquor Samples at 20°C and 30°C ............... 2-28
2-28 Evolution of the Anammox Biomass in the Mainstream (B) from Sampling
One to Twelve – Distribution of Granule Size Fraction ................................................ 2-29
2-29 Evolution of the Anammox Biomass in the Mainstream (B) from Sampling
One to Twelve – Abundance of Granules/mL ............................................................... 2-30
2-30 Evolution of the Anammox Biomass in the Mainstream (B) from Sampling
One to Twelve – Estimated Granule Volume/mL ......................................................... 2-31
2-31 Evolution of the AMX Biomass of the Mainstream Cyclone Overflow
Fraction (B-OF) from Sampling One to Twelve............................................................ 2-31
2-32 Evolution of the Anammox Biomass of the Mainstream Cyclone Underflow
Fraction (B-UF) from Sampling One to Twelve............................................................ 2-32
2-33 Evolution of the AMX Biomass of the Sidestream Process Water Tank (PW) from
Sampling One to Twelve ............................................................................................... 2-32
2-34 Comparison of Sidestream (PW) Total Solids (TS) and Total Granule
Volume in PW-Samples over the Sampling Period ....................................................... 2-33
2-35 Evolution of the AMX Biomass of the Sidestream Cyclone Overflow
Fraction (PW-OF) from Sampling One to Twelve ........................................................ 2-34
2-36 Evolution of the AMX Biomass of the Sidestream Cyclone Underflow
Fraction (PW-UF) from Sampling One to Twelve ........................................................ 2-34
2-37 Granule Volume [µL/mL] of all Three B-Sample Types (Strass WWTP) .................... 2-35
2-38 Granule Volume of all Three B-Sample Types (Strass WWTP) Denoted as % of
the Total TS.................................................................................................................... 2-35
2-39 Granule Volume [µL/mL] of all Three PW-Sample Types (Strass WWTP) ................ 2-36
2-40 Granule Volume of all Three B-Sample Types (Strass WWTP) Denoted as % of
the Total TS.................................................................................................................... 2-36
2-41 Comparison of Seeding Rate of Anammox Biomass from the SBR to the
Mainstream to the Granule Abundance in the Mainstream [Granules/mL] .................. 2-37
2-42 Two-Way-ANOVA of the Depth Analysis Including Sampling Depth and
Granule Size as Categorical Predictor (Factor) ............................................................. 2-38
2-43 Abundance of Each Granule Size Fraction Depending on Sampling Depth of
the B-Stage (Surface, 1 m, 3 m and 5 m) ....................................................................... 2-38
2-44 Granule Abundance per mL for each Sampling Depth .................................................. 2-38
2-45 Result of the Quantitative Analysis of AMX, Nitrospira, Nitrobacter, and AOB in
the Mainstream by qPCR Over the Whole Sampling Campaign ................................... 2-39
2-46 Start of NOB Repression After Sampling 12 in the Mainstream; Comparison of
qPCR and Activity Measurement Results...................................................................... 2-40
2-47 Denaturing Gradient Gel Electrophoresis of Amplified Anammox 16S DNA Gene
Fragments of Mainstream Samples B1-B17 Combined with Sidestream Samples
(PW) of Four Sampling Points ....................................................................................... 2-41
2-48 Denaturing Gradient Gel Electrophoresis of Amplified AOB 16S DNA Gene
Fragments of Mainstream Samples B1-B17 Combined with Sidestream Samples
(PW) of Four Sampling Points ....................................................................................... 2-41
xvi
2-49 Denaturing Gradient Gel Electrophoresis of Amplified Nitrobacter 16S DNA
Gene Fragments of Mainstream Samples B1-B17 Combined with Sidestream
Samples (PW) of Four Sampling Points ........................................................................ 2-42
2-50 Light Microscopy (upper left, lower right) and Binocular Loupe Image of
Granules from the Strass WWTP ................................................................................... 2-42
2-51 Fluorescence in Situ Hybridization with the 16S rRNA Gene Targeting
Probe AMX820 .............................................................................................................. 2-43
2-52 Morphology Analysis of a Mainstream Anammox Granule of the Mainstream in
Strass by Scanning Electron Microscopy ...................................................................... 2-43
2-53 Relative Abundance of Brocadia-Clusters in Different DEMON and
Mainstream Samples ...................................................................................................... 2-45
2-54 Setup of GHG Measurement Equipment During a WERF Project Meeting at
Strass WWTP ................................................................................................................. 2-46
2-55 GHG Emissions in the B-Stage, Nitrification, Aerated Zone (First Campaign) ........... 2-47
2-56 GHG Emissions in the B-Stage, Mainstream Demon, Aerated Zone
(Second Campaign)........................................................................................................ 2-47
3-1 HRSD A-B Pilot Process Flow Diagram (Pilot 10) ......................................................... 3-2
3-2 HRSD A-B Pilot Process Flow Diagram (Pilot 20) ......................................................... 3-3
3-3 A) Graphic Representation of the Control Logic of Ammonia-Based Intermittent
Aeration Control; B) Graphic Representation of ON/OFF DO Controller During
One Cycle......................................................................................................................... 3-6
3-4 A) Graphic Representation of the Logic of AVN Aeration Control; B) Graphic
Representation of ON/OFF Control During One Cycle and PID DO Control
During Aerobic Duration ................................................................................................. 3-8
3-5 Influent COD ................................................................................................................. 3-11
3-6 Average COD Fractions of the Influent and Effluent .................................................... 3-13
3-7 Impact of Aerobic SRT on the Total COD and sCOD Removal
Efficiencies of the A-Stage ............................................................................................ 3-14
3-8 Impact of Aerobic SRT on the Particulate COD Removal Efficiency of the
A-Stage .......................................................................................................................... 3-15
3-9 Impact of Aerobic SRT on the Colloidal COD Removal Efficiency of the A-Stage .... 3-15
3-10 Average COD Mass Balance ......................................................................................... 3-16
3-11 Impact of Aerobic SRT on the Readily Biodegradable COD Removal
Efficiency of the A-Stage............................................................................................... 3-16
3-12 Example Off-Gas Composition Results ......................................................................... 3-17
3-13 Effect of Influent Temperature on SVI .......................................................................... 3-18
3-14 Trends of A) Influent NH4+-N, Effluent NH4+-N and NOx-N B) NAR and Total
SRT ................................................................................................................................ 3-19
3-15 Trends of A) Influent COD/NH4+-N Ratio and TIN Removal Rate; B) MLSS
and COD Removal Rate................................................................................................. 3-20
3-16 Correlation Between TIN Removal Efficiency and Influent COD/NH4+-N: (A),
Maximum AOB Rates (B), Maximum AOB/NOB Rates Ratio (C) .............................. 3-21
3-17 Comparison of TIN Removal Efficiency with Influent COD/NH4+-N and
NAR at IMLR 0% (n=87), IMLR 100-300% (n=114), IMLR 400% (n=165) .............. 3-22
xviii
4-6 Modeled versus Observed N2O Emission at Increasing DO Setpoints and
Subsequently Higher Nitrite Accumulation ................................................................... 4-14
4-7 Conceptual WWTP Configuration Used for the Three Scenarios ................................. 4-15
4-8 Simulated Biomass Compositions in the Mixed Liquor for All Three Scenarios ......... 4-17
4-9 Simulated Effluent Inorganic Nitrogen Fraction for All Three Process Options .......... 4-17
4-10 Three Operating Modes: Comparison of Energy Use Indicated by Specific
OUR and Potential for Energy Recovery from Sludge Production as COD ................. 4-17
4-11 Simulation Output for AVN (top) and Ammonia-Based (bottom) Controls for
B-Stage Pilot Reactor at HRSD with 12-Minute Cycle ................................................. 4-19
4-12 Simulated NOB Growth Lag Based on Nitrite Availability .......................................... 4-20
4-13 SBRs In Situ Nitrogen Profiles at COD/N=15 and COD/N=46 under 45 min
Aeration Cycle Frequency (left charts) and Under 15 in Aeration Cycle Frequency .... 4-21
4-14 Simulated Impact of Transient Anoxia Frequency on NOB Out-Selection .................. 4-22
4-15 Bio-Augmentation versus SRT Conceptual Model ....................................................... 4-22
4-16 Simulation of HRSD Pilot Reactor with AVN Control Showing 100% and 50%
Seed Mass Rates and SRT Variation ............................................................................. 4-23
4-17 Simulation and Measured Profile of the DC Water Pilot Reactor ................................. 4-24
4-18 Mainstream Pilot Reactor Effluent Quality ................................................................... 4-25
4-19 Simulated Impact of Biodegradable COD on NOB Out-Selection ............................... 4-26
4-20 Configuration of Two Independent Mainstream Liquid Lanes in Glarnerland, Lane 2
with Anammox Accumulation by Seeding from the Sidestream and by the Cyclone........ 4-27
5-1 CETP Aerial View ........................................................................................................... 5-6
5-2 CETP Simplified Flow Schematic ................................................................................... 5-6
5-3 CETP AVN/Mainstream Deammonification Reactors .................................................. 5-10
5-4 Plan Schematic for CETP Upgrade................................................................................ 5-11
5-5 CETP Operating Cost Comparison ................................................................................ 5-12
5-6 Process Schematic for Blue Plains ................................................................................. 5-14
5-7 Aerial Photo of the Blue Plains Advanced Wastewater Treatment Facility with
Simplified Process Flow Description............................................................................. 5-14
5-8 Option 2 Proposed Flow Schematic............................................................................... 5-21
5-9 Option 2 Proposed Reactor Modifications ..................................................................... 5-21
5-10 Spatially Sequenced Aeration Schematic with Step-Feed Capability to
Multiple Zones ............................................................................................................... 5-22
5-11 Comparison of Potential Operating Costs of Nit/Denit versus Nitrite Shunt
versus Deammonification .............................................................................................. 5-22
5-12 Step-Wise Approach Towards Progressively Implementing
Mainstream Deammonification ..................................................................................... 5-23
5-13 Process Schematic for H L Mooney AWRF .................................................................. 5-25
5-14 Aerial Photo ................................................................................................................... 5-25
5-15 HLM AWRF ABAC Reactors ....................................................................................... 5-29
5-16 HLM AWRF Single-Stage AVN/Mainstream Deammonification Reactor .................. 5-31
5-17 HLM AWRF Dual-Stage AVN Reactor/Anammox Filters ........................................... 5-31
xx
5-55 Comparison of Potential Operating Costs of Nit/Denit versus Nitrite Shunt versus
Deammonification.......................................................................................................... 5-89
5-56 Process Schematic for Danbury WPCP ......................................................................... 5-91
5-57 Aerial Photo ................................................................................................................... 5-91
5-58 Proposed Flow Schematic .............................................................................................. 5-93
5-59 Aerial Photo of Nitrification Tanks Showing Proposed Modifications ......................... 5-94
5-60 Comparison of Potential Operating Costs of Nit/Denit, Nitrite Shunt versus
Deammonification.......................................................................................................... 5-95
µm micrometers
AADF average annual daily flow
A-B adsorption/bio-oxidation
AB aeration basins
ABAC ammonia-based aeration control
ADWF average dry weather flow
aHRT aeration duration
AM activity measurements
amoA monooxygenase subunit A
AMX anaerobic ammonium oxidization/oxidizing
anammox anaerobic ammonium oxidization/oxidizing
AnAOB anaerobic ammonium oxidizing population
ANOVA analysis of variation
AOA ammonia oxidizing archea
AOB ammonia oxidizing bacteria/biomass
AOO ammonia oxidizing organisms
aSRT aerobic solids retention time
AU absorption units
AVN ammonia oxidizing bacteria (AOB) versus nitrite oxidizing biomass (NOB)
AWTP Advanced Wastewater Treatment Plant
B B-stage mainstream
BAF biological aerated filters
BFP belt filter presses
BNR biological nitrogen removal
B-OF B-stage mainstream cyclone overflow
BPSA Blue Plains Service Area
BRF Biosolids Recycling Facility
BTB Biological Treatment Basins
B-UF B-stage mainstream cyclone underflow
C/N COD:TN
CAC chemical oxygen demand (COD) adsorption capacity
CAS conventional activated sludge
cBOD carbonaceous biochemical oxygen demand
CC Coulter counter analysis
cDNA complementary deoxyribonucleic acid
CDPH California Department of Public Health
xxii
CDPH Colorado Department of Public Health
CEL Central Environmental Laboratory
CEPT chemically enhanced primary treatment
CETP Chesapeake-Elizabeth Treatment Plant
cm centimeter
CMU Charlotte-Mecklenburg Utilities
COD chemical oxygen demand
CSO combined sewer overflow
CSTR continuous stirred tank reactor
DC District of Columbia
DEEP (Connecticut) Department of Energy and Environmental Protect
DEMON Deammonification process
DGGE Denaturing gradient gel electrophoresis
DNA deoxyribonucleic acid
DO dissolved oxygen
dpi dots per inch
E. coli Escherichia coli
EBPR enhanced biological phosphorus removal
EPS extracellular polymeric substances
ESS effluent suspended solids
FA free ammonia
FBI Fluidized Bed Incinerator
FDEP Florida Department of Environmental Protection
ffCOD filtered flocculated chemical oxygen demand
FISH Fluorescence in Situ Hybridization
FNE final effluent
g/L grams per liter
g/mol grams per mole
GA gravimetric analysis
GHG greenhouse gas
gpm gallons per minute
HFCAWTP Howard F. Curren Advanced Wastewater Treatment Plant
HiPOS high-purity oxygen system
HLM AWRF H.L. Mooney Advanced Water Reclamation Facility
HPO high purity oxygen
HQ heme protein quantification
hr(s) hour(s)
HRAS high-rate activated sludge
HRSD Hampton Road Sanitation District
xxiv
MLR mixed liquor recycle
MLSS mixed liquor suspended solids
MLVSS mixed liquor volatile suspended solids
mm millimeters
mM millimole
MOV mechanically operated valve
MWRDGC Metropolitan Water Reclamation District of Greater Chicago
N.C. not controlled
N/A not applicable
N/DN nitrifying and denitrifying
NACWA National Association of Clean Water Agencies
NAR nitrite accumulation ratio
ng nanogram
NL No Limitation
NLR nitrogen loading rate
nm nanometer
NOB nitrite oxidizing biomass
NPDES National Pollutant Discharge Elimination System
NR not reported
NTU nephelometric turbidity units
O/N overnight
OAV optimum aerobic volume
OCT Optimal Cutting Temperature
OHO ordinary heterotrophic organisms
OP organophosphate
ORP oxidation reduction potential
ortho-P ortho-phosphate
OUR oxygen uptake rate
PAO polyphosphate-accumulating organisms
pCOD particulate chemical oxygen demand
PCR polymerase chain reaction
PE plant loading profiles
PID proportional-integral-derivative
PID proportional-integral-derivative
PLC programmable logic controller
ppm parts per million
PT Particle Tracking
PTF preliminary treatment facility
PVC polyvinylchloride
xxvi
TN total nitrogen
TP total phosphorus
TS total solids
TSS total suspended solids
UASB upflow anaerobic sludge blanket
UCT University of Cape Town
uL microliters
U.S. EPA United States Environmental Protection Agency
UV ultraviolet
V volts
VFA volatile fatty acid(s)
VFD variable frequency drive
VPDES Virginia Pollutant Discharge Elimination System
VSS volatile suspended solids
WAS waste activated sludge
WERF Water Environment Research Foundation
WIP Watershed Implementation Plan
wk week
WPCP Water Pollution Control Plant
WRP Water Reclamation Plant
WWTP Wastewater Treatment Plant
xg centrifugal force (measured as gravity, xg)
ES-2
Water Reclamation Plant, Hampton Road Sanitation District, H.L. Mooney Advanced Water
Reclamation Facility, Howard F. Curren Advanced Wastewater Treatment Plant, McDowell
Creek Wastewater Treatment Plant, Robert W. Hite Treatment Facility, Sacramento Regional
Wastewater Treatment Plant. A summary of the framework follows.
ES.2 Framework for Short-Cut Nitrogen Implementation
A fundamental focus of short-cut nitrogen removal is to maximize AOB activity while
preventing NOB from becoming established. Further, to achieve mainstream deammonification,
anammox (AMX) bacteria must also be retained in the system. Multiple operational strategies
are required for NOB out-selection in mainstream treatment, comprising a “recipe” with the
following elements:
1) Residual ammonia (>2 mg/L): Maintaining residual ammonia at all locations within the
aeration tank ensures high AOB activity and continuous dissolved oxygen (DO)
competition for NOB. Facilities with a lower ammonia limit will require a polishing step
to remove ammonia.
2) High operational DO (> 1.5 mg/L): The higher DO not only maintains high AOB rates,
but also manages the relative substrate affinities of AOB and NOB towards NOB
out-selection.
3) Sufficient alkalinity: Insufficient HCO3- can inhibit AOB growth and needs to be avoided
(along with any other potentially inhibitory chemicals or environmental conditions).
4) Chemical oxygen Demand (COD) pressure and transient anoxia: Restrict aeration and
rapidly transition to anoxia at the end of ammonia oxidation such that NOB are deprived
of DO when nitrite is available. COD exerts pressure on NOB by providing competition
for nitrite during the anoxic period.
5) Limiting aerobic solids retention time (SRT): For high ammonia oxidation rates while
washing out pressured NOB. The intent of limiting the SRT of the system was to operate
very close to the AOB washout SRT such that NOB are out-selected. It is very important
to recognize that COD pressure, high DO, and intermittent aeration provide unfavorable
conditions for NOB without adversely affecting the AOB population. However, it is the
ability of the system to be operated at a very low SRT that eliminate NOB over AOB.
6) Bioaugmentation: AMX can be bioaugmented from sidestream deammonification
process, which provides competition in concert with heterotrophs for nitrite with NOB
during anoxia. Similarly, AOB can be bioaugemented from the sidestream
deammonification reactor in the form of the light flocular material in the overflow if
hydrocyclone is used for AMX retention. When AOB is bioaugmented to mainstream
reactor, SRT required to maintain desired ammonia oxidation can be lowered thus
introducing SRT pressure on NOB.
7) Process Control: A critical element in the design of short-cut nitrogen removal is the
process control used to implement the principals of the short-cut nitrogen recipe. Two
control concepts are described here briefly.
Ammonia-Based Aeration Control (ABAC): ammonia measurements are used to control
aeration, either through adjustment of DO setpoints and/or adjustment of aeration timings.
ES-4
Equipment Requirements
An important consideration in moving from lab and pilot scale testing of short-cut
nitrogen processes are the requirements for specific equipment. Granule retention is a significant
consideration for deammonification processes based on suspended growth and can be achieved
either through cyclones, or retention sieves. Process control using intermittent aeration requires
fast actuators, accurate valve positioning and consideration of the impact that rapid airflow
changes have on the aeration system blowers.
ES.4 Decision Matrix for Control/Approach
Two overriding considerations in deciding which approach to take for short-cut nitrogen
removal are: 1) the effluent drivers and 2) the C/N ratio of the influent to the process. Table ES-1
is a matrix that compares effluent drivers to the C/N ratio to give suggested use of
bioaugmentation, a recommended control approach and the need for some form of polishing
stage. The ratios are provided for guidance only and the specific C/N ratio for a treatment facility
with a given configuration may still work for values outside of those suggested. Systems with a
very high C/N ratio should consider a “carbon diversion” to channel carbon away from
secondary treatment, for example by capturing more carbon in a primary or “A” stage to be sent
to anaerobic digestion.
Table ES-1. Decision Matrix for Implementing Short-Cut Nitrogen Removal.
C/N Ratio (COD:TN)
Notes:
* - Consider carbon diversion
AVN = Ammonia versus NOx control
ABAC = Ammonia-based aeration control (must include robust control for low ammonia limits)
"Low Ammonia" limit = limit <2 mg/L (limits less than 1 mg/L may have other considerations)
Moderate TN = limit 6 -12 mg/L, Carbon Addition not needed
Low TN = limit <6 mg/L
Polishing: Post anoxic treatment, anammox
1-2
1.3 Experimental Setup and Methodologies
The following subsections describe the experimental setup and methodologies used for
this evaluation. The first subsection (Section 1.3.1) explains the bench-scale SBR and
experimental setup and SBR operations. The methodology used and the data acquisition for this
bench-scale pilot study are explained in Section 1.3.2, Methodologies and Data Acqusition.
1.3.1 Deammonification Bench-Scale SBRs
The experimental setup and SBR operations are described in the following sections. The
section regarding setup (Section 1.3.1.1) outlines the specific components of the bench-scale
pilot. The SBR operations explained in Section 1.3.1.2 describes adjustments made to SBR
cycles and a guide to changes made to the operations during the one-year pilot.
1.3.1.1 SBR Experimental Setup
The main bench-scale experimental setup was comprised of a semi-automated 10-L SBR
system equipped with process controls to allow for continuous operation. The system was housed
in a large incubator for temperature control. A separate incubator was used to house a 50-L
feeding tank equipped with a mechanical mixer and later an ultraviolet (UV) disinfection system.
Figure 1-3 schematically illustrates the experimental setup and the various components including
monitoring and control instrumentation (Note: The figure shows only one reactor, but the actual
setup included two reactors). The following is a list of components:
10-L SBR glass tanks.
Custom-built SBR Lid and O-ring systems (attached to mechanical mixers) to seal the
reactors for off-gas collection and to minimize DO intrusion (Figure 1-4).
Probes:
o DO.
o Oxidation reduction potential (ORP).
o pH.
o Temperature.
o NO/N2O liquid probes (Note: these probes were not used in 2011, but provisions were
made to use these probes if required).
Aeration system and DO controls using HACH SC200 meter.
pH controls using EUTECH alpha-pH800 meter.
NO/N2O off gas monitoring system.
N2O gas filter correlation analyzer (Teledyne, San Diego, CA).
NO chemiluminescence analyzer (Teledyne, San Diego, CA).
Timers for process control and automation.
Feed UV disinfection module.
Automated feed pumps.
Automated decant pumps.
Manual wasting pumps.
Automated substrate feed pumps.
m
Vent opening P1 A
to atmosphere
P1 B U
F1
V
Reactor
Probe – [pH]
Lid
Probe – [DO]
J-tube
N2 O Probe
Decant Tank
NO Probe
SE Feed
#1 (50-L)
D1 (20-L)
NO/N2 O
Meter
SBR #1
INCUBATOR #1 INCUBATOR #2
1-4
Waste line
Feed lines
Decant line
Post-aeration
line
Mixer
NO and N2O
N2 gas
probe ports
Sampling
ORP probe
port
Sweep gas port
N2O sampling port
Aeration airline
Figure 1-4. Plan View of the Deammonification SBR Cover and Ports.
1-6
1.3.1.2.2 Operation Chronology
Reactor A was operated in an intermittent aeration mode with 20 minutes aerobic/10 minutes
anoxic cycles. Soon after, the aerobic/anoxic cycle time was reduced making the switch between air
on and off more frequent. Table 1-2 shows the key changes to the SBR operation in terms of target
DO and the aerobic/anoxic cycles.
Table 1-2. SBR A Operational Changes.
Date Change Purpose
March 14 Changed the cycle time from 4 to 6 hrs. To increase the aerobic fraction and increase MLSS concentration.
April 1 Dropped target DO from 0.2 to 0.12 mg/L. To apply pressure on the NOBs.
April 7 Reduced the length of the aerobic/anoxic To apply more pressure on NOBs by increasing the frequency of
cycles from 20min/10min to 4 min/2 min. cyclic switch between aerobic and anoxic periods.
April 22 Dropped target DO from 0.12 to 0.06 mg/L. To apply pressure on the NOBs.
June 7 Target DO increased to 0.3 mg/L and To compensate for lower aerobic fraction, the DO was increased to
aerobic/anoxic cycle was adjusted to maintain ammonia oxidation activity. The increase in the anoxic
3 min/3 min. periods to 3 min was to allow DO to drop to zero.
June 24 Aerobic/anoxic cycle was adjusted to To allow DO to drop to zero during the anoxic periods.
2 min/4 min.
August 10 Phase II started (25oC). Enhancing anammox activity by minimizing temperature difference
between seed sludge source and target sludge.
September 18 Aerobic/anoxic cycle was adjusted to To allow DO to drop to zero during the anoxic periods.
2 min/6 min.
September 26 Started a new anammox retention method To improve anammox retention.
using a sieve.
April 10 Phase III: intermittent at DO of 1.5 mg O2/L To improve NOB out-selection.
and aerobic/anoxic cycle of 2.7 min/7.5 min.
Reactor B was operated in a constant DO aeration mode. The reactor was initially started in
January of 2011, but due to equipment failure, the reactor was restarted on March 30, 2011. Table
1-3 shows the key changes to the SBR operation in terms of target DO and the aerobic/anoxic cycles.
Similar to Reactor A, the target DO was reduced systematically from 0.1 mg/L to as low as 0.03
mg/L to apply pressure on the NOB population and wash them out of the system.
Table 1-3. SBR B Operational Changes.
Date Change Purpose
March 30 DO level was 0.1 mg/L.
April 22 Dropped target DO to 0.06 mg/L. To apply pressure on the NOBs.
May 13 Dropped target DO to 0.05 mg/L. To apply pressure on the NOBs.
May 20 Dropped target DO to 0.04 mg/L. To apply pressure on the NOBs.
May 27 Dropped target DO to 0.03 mg/L. To apply pressure on the NOBs.
June 9 increased target DO to 0.05 mg/L. Optimized DO level.
August 10 Phase II started (25oC). Enhancing anammox activity by minimizing temperature
difference between seed sludge source and target sludge.
September 26 Started a new anammox retention method using a sieve. To improve anammox retention.
July 17 Phase III: intermittent at DO of 1.5 mg O2/L and To improve NOB out-selection.
aerobic/anoxic cycle of 10 min/20 min.
1-8
In the constant DO aeration mode, diffused air was introduced into the SBR using an air
compressor. Similar to the intermittent aeration mode, during the aerobic periods the aeration
was controlled using a DO probe and a DO controller between two setpoints. When the DO
concentration in the reactor exceeded the maximum setpoint, the pump was turned off, and when
the DO concentration dropped below the minimum setpoint, the pump was turned on. Figure 1-5
also shows a schematic illustration of the aeration mode in Reactor B.
The reactors were seeded with sludge from various plants including a second stage
nitrifying and denitrifying sludge (N/DN) from Blue Plains AWTP, simultaneous nitrifying and
denitrifying sludge (SND) from a membrane bioreactor (MBR) plant, high rate process sludge at
Blue Plains AWTP, post denitrification deep bed filter (with methanol) backwash sludge from
H.L. Mooney WWTP, and anammox sludge from Strass WWTP. The initial seed impacted
startup conditions but not necessarily the steady state performance. The reactors were seeded
weekly with sludge from Strass sidestream deammonification process to provide anammox
bioaugmentation from a sidestream to the mainstream system.
Initial modeling of the SBRs suggested operating the reactors at four cycles per day to
maintain an adequate MLSS concentration to ensure proper settling characteristics. Table 1-4
shows the reactors’ key operating parameters under Phase I and II.
33% anammox
Weekly AMX seeding rate mL/wk 20 20 20-30 20-30 40-80 80-140
SBR operation:
# of cycles/d – 4 4 4 6 4 4
Filling L/cycle
Rate min 5.25 5.25 5.25 3.5 5.25 5.25
Time min 7 7 7 7 7 7
Aerobic phase time – 240 240 240 120 240 240
Aeration regime min Intermittent Constant DO Intermittent Constant DO intermittent DO intermittent DO
Anoxic phase time min 35 35 35 40 35 35
Reaeration time min 5 5 5 5 0 0
Settle/decant time min 75 75 75 70 80 80
Idol time 5 5 5 5 5 5
Carbon addition – methanol methanol None Glycerol – –
Notes:
AMX - anammox
1-10
The SBRs were started on January 3, 2011 marking Phase I of testing, operating at 15ºC.
Phase I lasted approximately eight months, followed by approximately four months of operation
under Phase II, operating at 25ºC. The reactors were fed secondary treated and clarified effluent
from Blue Plains AWTP with the ammonia concentration adjusted to target a concentration of
20 mg N/L.
1.3.2 Methodologies and Data Acquisition
The following subsections describe the pilot test methodologies and data acquisition
procedures. Section 1.3.2.1 explains the anammox (AMX) organism retention. Section 1.3.2.2
explains the use of a UV disinfection system to ensure that the feed was free of NOBs. Section
1.3.2.3 explains the monitoring for DO, ORP, and pH. Section 1.3.2.4 describes the NO and NO2
monitoring. In Situ test methods under various conditions are described in Section 1.3.2.5.
Ex Situ side tests for DO-half saturation parameters and AMX temperature sensitivity are
explained in Section 1.3.2.6. Collection of molecular work samples is described in Section
1.3.2.7.
1.3.2.1 AMX Retention
In order to decouple the AMX SRT from the sludge SRT in the SBRs, a means for
retaining the anammox organisms was required. In full-scale application, a hydro-cyclone is
usually utilized (Strass WWTP), which relies on separating the denser anammox aggregates and
granules from the remainder of the sludge. In the bench-scale setup, a centrifuge based approach
was initially utilized. However, due to the complexity and the relatively lower anammox
retention efficiency of this method, an alternative approach using a sieve was developed. The
sieve-based approach relied on the relative incompressibility of the anammox particles compared
to other flocs present in the sludge matrix. The new approach was relatively less complex and
provided higher efficiency of retaining anammox than the centrifuge based approach. The
retention process took place during the normal wasting procedure where anammox was retained
and the remaining sludge was wasted. Figures 1-6 and 1-7 illustrate the two approaches.
1-12
1.3.2.2 UV Disinfection System
A UV disinfection system was installed on the SBR feeding system during Phase II of
testing to ensure that the feed was free of any NOBs. NOB presence was observed in the
secondary effluent of Blue Plains when recycles from the nitrogen removal stage were sent back
to the secondary reactors. The SBR feed contents were circulated through the UV module for
three hours before the feeding cycle began. Figure 1-8 shows the UV disinfection performance
using an Escherichia coli (E-coli) test results. The system was maintained on a weekly basis to
ensure that tubes were clean and free of any deposits.
No UV
Treatment
3hrs UV
Treatment
24hrs UV
Treatment
1-14
Table 1-5. A List of Key Analyses During the Deammonification SBRs' In Situ Tests.
Reactor
Parameter Unit Feed
Sampling
Aerobic Phase Anoxic Phase Sampling Time Decant-Effluent Waste
Time
Total suspended
solids (TSS) mg/L Daily 2/wk Daily 2/wk
Volatile
suspended
solids (VSS) mg/L Daily 2/wk Daily 2/wk
Total chemical
oxygen demand
(COD) mg/L 2/wk
Soluble COD mg/L 2/wk 4/wk Start/End 4/wk 3/phase
Flocculated &
filtered COD
(ffCOD) mg/L 2/wk
Total kjeldahl
nitrogen (TKN) mg/L-N 2/wk 2/wk End 2/wk
Ammonia mg/L-N Daily 4/wk 6-9/phase 4/wk 3/phase 2/wk
Nitrate mg/L-N Daily 4/wk 6-9/phase 4/wk 3/phase 2/wk
Nitrite mg/L-N Daily 4/wk 6-9/phase 4/wk 3/phase 2/wk
Alkalinity mg CaCO3/L 2/wk End
Liquid – TSS Composite SM – 2540 D. TSS dried at 103- 30 mL Fridge/8oC 1-2 days
Unfiltered 105oC.
VSS Composite SM – 2540 E. Fixed and volatile 30 mL Fridge/8oC 1-2 days
solids ignited at 550oC.
TKN Grab/P. Syr.1 SM – 4500-N-orgB. Macro- 10 mL 2 – 3 drops of 0.3 N 1-3 days
Kjeldahl Method. H2SO4/8°C
COD Grab/P. Syr. HACH – Dichromate 8000 2 mL N/A 0-10 min
Liquid – sCOD Grab/P. Syr./1.2 µ GF HACH – Dichromate 8000 2 mL N/A 0-10 min
Filtered ffCOD Grab/P. Syr./0.45 µ 2 100 mL/2 mL3 N/A 0-10 min
Ammonia Grab/P. Syr./0.45 µ HACH – Salicylate Method 0.5 mL H. Range N/A 0-10 min
10205, Ammonia TNTplus. 2 mL L. Range
Nitrate Grab/P. Syr./0.45 µ HACH - Dimethylphenol Method 0.2 mL H. Range N/A 0-10 min
10206, Nitrate TNTplus. 1 mL L. Range
Nitrite Grab/P. Syr./0.45 µ HACH – Method 10207, USEPA 0.2 mL H. Range N/A 0-10 min
Diazotization, nitrite TNTplus. 2 mL L. Range
Alkalinity Grab/P. Syr./0.45 µ 50 mL N/A
Sludge TSS Grab/P. Syr. SM – 2540 D 30 mL Fridge/8°C 1-2 days
VSS Grab/P. Syr. SM – 2540 E 3 0mL Fridge/8°C 1-2 days
Notes:
1P.Syr. = Plastic Syringe.
2The ffCOD sample is flocculated first using zinc sulfate and filtered thru a 0.45 micron syringe membrane filter.
3100 mL for the flocculation and 2 for the analysis.
SM – Standard Methods.
1-16
1.3.2.5.1 Normal Operation Condition Profiles
The purpose of these profiling tests was to monitor the deammonification performance in
the reactor under normal conditions. They were conducted twice per week during the first cycle in
the day. Several analytes were measured using the HACH spectrometer including ammonia,
nitrate, nitrite, ortho-phosphate (ortho-P) and soluble chemical oxygen demand (sCOD).
Ammonia, nitrate and nitrite were measured every 20 minutes during the aeration and anoxic
phase; sCOD was measured at the beginning and end of the anoxic phase; phosphorus was
measured at the beginning and end of the cycle. Figure 1-10 shows a typical profile response from
Reactor A during a normal cycle. An observed reduction in ammonia, an increase in nitrate, and
low nitrite levels throughout the cycle were usually observed. From the profile, an observed
ammonia reduction rate was calculated [mg N/L/hr or mg N/g volatile suspended solids (VSS)/hr].
Similarly, the rate of nitrate increase was calculated. The net difference between the ammonia
reduction and nitrate production was assumed to be the nitrogen removed via deammonification. It
should be noted here that this estimation was a simplification and a few assumptions were made to
estimate this rate. It was assumed that endogenous denitrification and nitrate production via
deammonification counteracted one another and the net impact on nitrate level was considered
insignificant relative to the total nitrogen removed. Also, ammonia release due to decay was
considered negligible relative to the total ammonia removed.
1-18
Constant DO Method:
This method was conducted in a batch reactor where sludge from the SBRs was spiked
with ammonia (or nitrite) to provide non-limiting conditions. The sludge was aerated to reach a
certain DO level and the air-flow was controlled to maintain this DO setpoint. Ammonia (or
nitrite) reduction was monitored to establish a removal rate (mg N/g VSS/hr). The DO setpoint
was then modified and the removal rate was measured again. This process was repeated for
several DO setpoints usually in the range 0.1-2 mg/L (Figure 1-12a). The DO setpoint and the
removal rate were then plotted on a chart and a model was fitted to the data using Equation 1
below to predict the Ko value (Figure 1-12b). The 95% confidence interval was also calculated
to determine the quality of the data used for Ko estimation.
Ko = 0.2
mg/L
(a) (b)
Figure 1-12. Typical Results from a Constant DO Test for Ko Determination.
Equation 1:
𝐷𝑂
Removal rate (r) = 𝑟𝑚𝑎𝑥 (𝐷𝑂+𝑘
𝑜)
One advantage of this method was that an individual Ko value for AOB and NOB
populations could be determined separately.
−𝑌𝐴𝑂𝐵 𝐷𝑂𝑇
𝑇= ∗ ((𝑘𝑜 ∗ 𝐿𝑛( ) + 𝐷𝑂𝑇 − 𝐷𝑂𝑜 )
(4.57 − 𝑌𝐴𝑂𝐵 ) ∗ 𝑟𝑚𝑎𝑥 𝐷𝑂𝑜
Where:
T = Time required to reduce oxygen from DOo to DOT via ammonia oxidation, in days.
YAOB = AOB true yield, mg chemical oxygen demand (COD)/mg N. In the case of DO decline
due to nitrite oxidation, YNOB would be used instead. Also, 1.14 would be used instead of 4.57.
rmax = The maximum oxygen depletion rate, mg/L/d.
DOT = DO concentration at time T, in mg/L.
DOo = Initial DO concentration at time T=0 days, in mg/L.
1-20
1.3.2.6.2 Temperature Sensitivity Activity Test
The purpose of the anammox temperature sensitivity test was to study the temperature
impact on the anammox sludge and determine the Arrhenius coefficient Ѳ. Anammox activity
tests were conducted at various target reactor temperatures. Nitrogen gas was used to strip the
DO from the reactor. Ice and hot water bags were used to control the reactor’s temperature. NH3,
NO3, and NO2 were measured every 15 minutes during the test; sCOD was measured at the
beginning and end of the test.
1.3.2.7 Molecular Work Sampling
Molecular work samples were collected twice a week, one sample was collected during
the normal profiling and one during the anammox activity test. Samples were preserved for
deoxyribonucleic acid (DNA) and ribonucleic acid (RNA) analysis using the following protocol.
Put the centrifuge into the 0°C incubator a day before.
Prepare three tubes for duplications of RNA extraction.
Add 2 mL of the sample to micro-centrifuge tube.
Put sample vials into the ice bath to cool down for 10 minutes.
Centrifugation for 10 minutes at 5000 xg at 0°C.
Remove supernatant.
Pipette 2 mL of RNA protect bacteria reagent into a micro-centrifuge tube.
Mix immediately using a vortex for five seconds.
Incubate for five minutes at room temperature.
Centrifugation for 10 minutes at 5000 xg at 0°C.
Remove supernatant and store the samples in a (-80°C) freezer.
The objective of the molecular work analysis was to provide molecular quantitation of
AMX, AOB, and NOB and functional gene expression of monooxygenase subunit A (amoA) and
hydrazine oxidoreductase (hzo), which are involved in electron transfer in the deammonification
reactors.
DNA and RNA extraction were conducted using the DNeasy mini kit, and RNeasy mini
kit (Qiagen, CA). Resulting DNA and RNA concentrations and quality were measured by UV
spectrophotometry (Varian, CA).
The abundance of AMX, AOB and NOB was quantified via SYBR® Green chemistry
quantitative polymerase chain reaction (PCR/(qPCR) assays targeting AMX 16S rRNA gene
(van der Star et al., 2007), amoA gene (Rotthauwe et al., 1997), Nitrobacter 16S rRNA gene
(Graham et al., 2007) and Nitrospira 16S rRNA gene (Kindaichi et al., 2007), respectively.
Total bacterial abundance was quantified using eubacterial 16S rRNA gene targeted
primers (Ferris et al., 1996). For RNA analysis, reverse transcription (RT) was conducted in
order to generate complementary DNA (cDNA) using Quantitect Reverse Transcription kit
(Qiagen, CA). Concentrations of amoA and hzo determined via RT-q-PCR were normalized to
AOB 16S rRNA and AMX 16S rRNA concentrations. The qPCR assays were conducted on a
iQ5 real-time PCR thermal cycler (BioRad Laboratories, Hercules, CA). Standard curves for
qPCR were generated via serial decimal dilutions of plasmid DNA containing specific target
gene inserts. The qPCR tests for standard plasmid DNA and sample DNA/cDNA were conducted
with duplication and triplication, respectively. DNA grade double-distilled H2O (Fisher
Scientific, MA) was used for non-template control. Primer specificity and the absence of primer-
dimers were confirmed via melt curve analysis.
Sample % Recovery
Sample Date Test 0 Test 1 Test 2 Test 3 Test 4
No. for Test 4
23 5/22/2012 3.33E+08 2.64E+08 1.81E+09 8.51E+08 1.37E+10 98%
24 6/19/2012 4.10E+08 2.46E+08 1.87E+09 1.45E+09 9.79E+09 76%
25 7/25/2012 1.53E+08 1.44E+08 1.67E+09 1.28E+09 9.28E+09 74%
26 8/16/2012 2.68E+08 1.68E+08 1.55E+09 1.34E+09 9.35E+09 75%
27 9/11/2012 2.29E+08 1.05E+08 1.05E+09 1.23E+09 7.74E+09 65%
28 9/26/2012 3.25E+08 2.23E+08 1.59E+09 1.35E+09 8.09E+09 65%
29 11/7/2012 1.67E+08 1.33E+08 1.08E+09 7.12E+08 8.46E+09 70%
30 12/7/2012 1.35E+08 8.85E+07 8.19E+08 9.02E+08 8.30E+09 71%
31 1/3/2013 6.29E+07 3.81E+07 5.66E+08 9.29E+08 5.66E+09 49%
In addition, Standard DNA spiking tests into biomass were conducted to determine
extraction efficiency of DNA. Briefly, the known concentration of DNA (4.16E9 copies) were
added into the original volume of biomass and then followed by the DNA extraction and qPCR.
Each test was conducted as follows.
Test 0: Previous qPCR test result.
Test 1: Repeat qPCR test with previously extracted DNA, 250 µL of original volume.
Test 2: qPCR test with repeat DNA extraction, 190 µL of original volume.
Test 3: qPCR test with repeat DNA extraction, 150 µL of original volume.
Test 4: Test 2 + spiking standard DNA (4.16E9 copies/sample).
Previous AMX qPCR result (test 0) and repeat test (test 1) were not statistically different
(p<0.05) showing that AMX qPCR was highly reproducible when the same DNA extracts were
applied (Figure 1-14). This implies potential bias of AMX quantitation might be caused by other
than qPCR test itself.
While comparing results from the different original volume of biomass, significant
underestimation of AMX quantity was observed in test 1 (250 µL). Whereas, test 2 and test 3
results were not statistically different (p<0.05). Thus, the results demonstrated that more than
190 µL of original volume of biomass could cause the underestimation of AMX quantitation
possibly due to the overloading of DNA extraction (Figure 1-15). Therefore, the researchers’
initial hypothesis that the extraction was overloaded and possibly influenced the qPCR tests was
accepted via the test results.
1-22
In addition, results of the spiking test with standard AMX DNA averaged 71% of
recovery for the nine samples, suggesting that the efficiencies of the DNA extraction protocol
did not significantly influence the qPCR results. The possible reason of variable percent recovery
of standard DNA in each sample is not yet entirely clear and remains to be determined.
From this experiment, the optimum (or at least maximum) amount of original biomass
should be determined and use of similar amounts of biomass for DNA extraction is highly
recommended between samples within the experiment even though the concentrations of
biomass are varied.
1-24
The Strass sidestream process was operated at 30°C. Typical observed Arrhenius for
autotrophs are 1.072 and 1.06 for AOB and NOB respectively. Figure 1-17 shows the results from
tests conducted at eight different wastewater temperatures. Two Arrhenius models were used to
describe the data distribution. The first was the conventional model using Equation 3, and the
second was a double logistic model using Equation 4, which described the data over the whole
temperature range. The Arrhenius coefficients generated from the best fit to the data were 1.14 and
1.17 respectively. As seen from the figure, the anticipated AMX activity of the bioaugmented seed
at 25°C was almost three times the activity at 15°C. These Arrhenius coefficients are much greater
than those observed for autotrophs, suggesting that the seed was particularly sensitive to a decrease
in temperature, and a much larger decrease in AMX activity occurs for the seed than would be
predicted for autotrophs.
Equation 3:
𝑟𝑇 = 𝑟20 ∗ 𝜃 (𝑇−20) ;
Where:
𝑟𝑇 = AMX activity at temperature T.
𝑟20 = AMX activity at temperature 20°C
T = Test temperature in °C
Equation 4:
1 1
𝑟𝑇 = 𝑟20 ∗ 𝜃 (𝑇−20) ∗ ∗
1 + exp(−𝐿𝑠𝑡𝑒𝑒𝑝 ∗ (𝑇 − 𝐿𝑐𝑟𝑜𝑠𝑠 )) 1 + exp(𝐻𝑠𝑡𝑒𝑒𝑝 ∗ (𝑇 − 𝐻𝑐𝑟𝑜𝑠𝑠 ))
Where:
𝐿𝑠𝑡𝑒𝑒𝑝 & 𝐿𝑐𝑟𝑜𝑠𝑠 = Logistic parameters pertaining to the lower end of the curve.
𝐻𝑠𝑡𝑒𝑒𝑝 & 𝐻𝑠𝑡𝑒𝑒𝑝 = Logistic parameters pertaining to the higher end of the curve.
Figure 1-17. Temperature Sensitivity Test for the Raw AMX Sludge from Strass Sidestream Treatment.
Figure 1-18. Impact of Changing AMX Retention Method on Observed AMX Activity –
Phase II (25oC).
1-26
AMX seed was shipped on a regular basis from Strass WWTP, Austria. During the
testing, it was observed that the raw sludge activity was somewhat variable from sample to
sample. Also, it was suspected that the seed was losing its potency during storage in between
shipments. Therefore, the bioaugmentation strategy was modified to add seed based on
maintaining similar activity rather than similar seed mass. The modified strategy attempted to
ensure the maximum AMX activity in the reactors is maintained fairly constant.
Figure 1-19 compares the results for AMX activity during normal cycle operation and
under ideal condition (i.e., maximum potential AMX activity) for Reactor A. The figure shows
an overall improvement in AMX activity due to temperature increase, improved seeding and
improved AMX enrichment. The maximum AMX activity increased from approximately
1.5 to 9 mg N/g VSS/h, and the activity during normal operation increased from 0.25 to
1.9 mg N/g VSS/h. In addition, the improved stability in performance was believed to be due to
changes in the bioaugmentation strategy from being mass based to being activity based.
Figure 1-20. DO-Half Saturation Parameter (Ko) Testing Results – Phase I (15°C).
1-28
Figure 1-21. Intermittent Aeration versus Constant DO – Phase II (25oC).
Two different types of aerobic activity tests were conducted in order to investigate half-
saturation values for oxygen of AOB and NOB on biomass samples taken from the pilot systems
(biomass adapted to low DO operation). Results from constant DO-tests clearly indicate a
deviation from broadly accepted DO affinity (Figure 1-21) and higher AOB-rates than NOB-
rates only in a higher DO-range (Figure 1-22). Results from the declining DO-tests (Figure 1-23)
confirm Ko-values for total nitrifiers (AOB+NOB) being more than twice as high as for NOB
only. The same range of averaged Ko parameter values have been measured at the bench-scale
pilot as well as at the full-scale demonstration system.
Figure 1-22. Specific Nitrogen Process Rates in Terms of Ammonia Removal per g VSS and Day
Depending on the DO Level During Applied “Constant DO Tests.”
Monod expressions fitted to measured data by applying least square error minimization (arrow indicates 15% higher N-processing
rates of AOB at a DO level of 1.5 mg/L)(data from phase III, 25°C and high DO setpoint).
From looking at the nitrogen balances during constant low DO, intermittent low DO and
intermittent high DO (Figure 1-24), it could be concluded that intermittent aeration increased the
total nitrogen loss by allowing anammox to take up the formed nitrite during anoxic periods and
by more efficient use of organic carbon by heterotrophic denitrification. Moreover, at high DO
operation the ammonium removal rates significantly increased and the latter also allowed for
more total nitrogen removal (Figure 1-23).
1-30
NH3 NO2 NO3
20
18
CONCENTRATION, mgN/L
16
14
12
10
8
6
4
2
0
9:07 9:36 10:04 10:33
14
12
10
8
6
4
2
0
9:07 9:36 10:04 10:33 11:02 11:31 12:00 12:28
14
12
10
8
6
4
2
0
9:07 9:36 10:04 10:33 11:02 11:31 12:00 12:28
Figure 1-24. Nitrogen Concentration Profiles in the SBR A During Constant Low DO Operation,
Intermittent Low DO Operation and Intermittent High DO Operation.
Figure 1-25. AOB and NOB Monod Growth Rate Functions of NH4 and NO2 Concentrations.
Chandran and Smets, 2005.
1-32
Figure 1-26. SBR Ammonia, Nitrate, and Nitrite Profiles During One Reaction Cycle with High Ammonia Residual.
Figure 1-27. SBR Ammonia, Nitrate, and Nitrite Profiles During One Reaction Cycle with No Ammonia Residual.
2-2
Table 2-1. Operational Modes and Phases at the Strass Pilot.
Cyclone Setup Date Operation Mode and DO set points in tanks T1 and T2
No cyclone before June Serial tanks: MLE mode T1 swing and T2=2.0
Batteries of small high pressure cyclones 01.06.2011
06.06.2011 Parallel tanks: T1=0.7 and T2=0.7
18.08.2011 Serial tanks: T1=0.5 and T2=0.7
2 large low pressure cyclones 06.09.2011
29.09.2013 Serial tanks: T1 = 0.9 and T2=0.4
28.11.20 Serial tanks: MLE mode T1 swing and T2 = 2.0
31.01.2012
1 27.04.2011 0 0 0
2 10.06.2011 44 6.3 6.3
3 01.07.2011 21 3.0 9.3
4 20.07.2011 19 2.7 12.0
5 10.08.2011 21 3.0 15.0
6 29.08.2011 19 2.7 17.7
7 14.09.2011 16 2.3 20.0
8 04.10.2011 20 2.9 22.9
9 27.10.2011 23 3.3 26.1
10 24.11.2011 28 4.0 30.1
11 20.12.2011 26 3.7 33.9
12 29.12.2011 9 1.3 35.1
0.01mg/L 0.00mg/L
0.10mg/L 0.40-50 0.30-0.40
Figure 2-2. Carousel Type Aeration Tank at Strass WWTP Providing a DO Range of
0.00 To 0.55 mg/L Along the Flow Path at Parallel Tank Operation.
Figure 2-3. Origin of the AMX Seed, the SBR Demon® Tank at the Strass WWTP (Austria).
2-4
2.2.2 Cyclone Characteristics
Cyclone A is a multiple small cyclone setup operated with seven cyclones. Cyclone B is a
setup with a single, larger cyclone, operating at lower pressure (Figure 2-1).
2.2.3 AMX Seed Rate
Two different approaches were used to transfer seed from the sidestream to the mainstream:
Semi-continuous wasting of cyclone overflow: In every SBR-cycle for a defined period of
time the waste sludge of the sidestream DEMON was pumped to the mainstream system to
bioaugment as much AOB-biomass as possible and to avoid any uncontrolled loss of AMX
mass.
Periodical seeding of mixed liquor (Figure 2-4): Ensures the transfer of a defined mass of
AMX granules without any size selection.
Figure 2-4. Seeding Volumes from the Sidestream Demon® Tank to the Mainstream B-Stage (m³/d)
Since the Beginning of the Sampling Campaign.
Figure 2-5. Total SRT in the B-Stage at Strass During the First Project Year.
2-6
2.2.5 Carbon Availability
In principal, the two-stage biological treatment (A/B approach) appears perfect for the
deammonification strategy since reduced carbon availability in the B-stage means less
heterotrophic competition for nitrite. A typical COD-removal efficiency of 50-60% is achieved at
an SRT of 0.5 days (Figure 2-6) in the A-stage. During the summer season alum precipitation for
P-removal was shifted from the B-stage to the A-stage in order to improve upstream COD-removal
efficiency. However, this measure shows limited success and will be combined with polymer
dosage in the future.
During the winter season, at decreasing water temperature, the A-stage typically shows a
poorer performance. In the 2011/2012 winter, the COD-removal efficiency dropped as low as 40%
(Figure 2-6). An additional COD load was therefore passed on to the B-stage causing increased air
demand which offset some of the energy savings from the achieved nitrite shunt in N-removal.
50 150
100
40
50
30 0
1-Jan-11 20-Feb-11 11-Apr-11 31-May-11 20-Jul-11 8-Sep-11 28-Oct-11 17-Dec-11 5-Feb-12
Figure 2-6. COD Removal Efficiency of the A-Stage and Available COD Concentration at the Influent to the B-Stage.
B-stage mainstream B
B-stage mainstream cyclone overflow B-OF
B-stage mainstream cyclone underflow B-UF
Process water (Demon) PW
Process water cyclone overflow PW-OF
Process water cyclone underflow PW-UF
Sampling for the image analysis of different depth profiles was performed with a barrel
pump connected to a plastic tube. The tube was fixed to a metal bar to assure the correct
sampling depth. Samples were taken at 1, 3, and 5 m depth.
Figure 2-7. Cyclone Fractions and Tanks that Were Sampled At Strass WWTP (Austria).
Key: PW process water, PW-OF…Process water cyclone overflow, PW-UF…process water cyclone underflow,
B…B-stage, B-OF…cyclone B-stage overflow, B-UF…cyclone B-stage underflow.
2-8
2.3.2 Ex Situ Tests
Oxygen half saturation concentration for AOB and NOB growth were determined using
the same methods used at Blue Plains AWTP (See Section 1.3.2.6.1).
2.3.3 Method Development and Evaluation for the Quantification of Active AMX
Biomass (Podmirseg, et al. 2014)
The most widely used method to quantify abundance of active AMX mass is based on the
measured consumption rates of ammonia and nitrite (so called activity test; e.g., Wett et al.,
2007). In this study, the systematic measurement of enrichment of AMX granules was important
to assess the performance of the applied cyclone selection technology. For this purpose, a
method based on image analyses combined with color filtration was developed. In parallel to this
effort, the same working group has developed two alternative methods – one based on hem
measurement and the other one applying a coulter counter which is more commonly known from
the medical analyses field.
In a method comparison, samples were analyzed with six methodologically completely
different approaches, i.e., gravimetric analysis (GA), heme protein quantification (HQ), Coulter
counter analysis (CC), quantitative PCR (qPCR), activity measurements (AM) and a novel image
analysis approach, called Particle Tracking (PT) (Figure 2-8).
The aim of this study was to establish and/or optimize each strategy for the different
sample matrices (SL-sludge and B-biological) and summarize each technique’s specific assets
and drawbacks. The goal was to define a reliable, reproducible and user-friendly technique or
combination of techniques that allows for a fast and simple quantification and characterization of
AMX biomass. Applicability in standard lab-facilities of wastewater treatment plants was
considered as further benefit of a method for completing routine process examinations at
wastewater treatment facilities.
Figure 2-8. Experimental Design of the Method Evaluation Approach, Depicting the
Six Different Sample Types (SL; SL-OF; SL-UF; B; B;OF; B-UF)
and Methodological Approaches Used in This Study.
2-10
Figure 2-9. Setup for Ex Situ Anammox Activity Tests in the Lab (right) and
an Example of a Measured Removal of N-Compounds (left).
Figure 2-10. Setup for Ex Situ AOB-Activity Tests in the Lab (right)
and an Example of a Measured OUR (left).
DO and oxygen depletion rates were measured with a WTW Multi 3420 device (WTW
GmbH, Germany) and O2 FDO 925 probe (WTW GmbH, Germany).
The pH was measured with a WTW 323 device (WTW GmbH, Germany) and the Sentix
41 electrode (WTW GmbH, Germany) with an incorporated temperature sensor.
B 3 or 6
B-UF 6
B-OF 3 or 6
PW 6
PW-OF 6
PW-UF 30 or 60
MC 3
MC-OF 6
MC-UF 6
ContM 3
PWG 6
PWG-OF 6
PWG-UF 30
The samples were diluted accordingly in a total volume of 15 mL and transferred into a
sterile plastic petri dish. Petri dishes were scanned next to a ruler (to determine the scale) at
600 dpi with the Plustek OpticPro 640 scanner and a white background. Images were saved as
(*.tif) files.
The white balance of the images was corrected with the “improve color function” in the
Microsoft Office picture manager software by clicking directly in the area above the petri dish.
This step has to be optimized for each scanner type.
Files were analyzed with the Fiji software as follows:
Drag and drop image to the bottom line of the program window.
Calibrate image: use line tool -> draw line on scanned ruler (e.g., 11 cm) go to (analyze-> set
scale -> write known length (e.g., 110 ) choose mm as unit; check Global field (in order to
use this scale with every new image you open) => it is then approximately 23.5 pixel/mm or
0.0235/µm => OK.
Use circle drawing tool -> chose whole area around the petri dish-> Edit-> copy (Strg + C);
then File-> new -> internal clipboard.
2-12
Imag ge -> Color -> > Split chan
nnels -> you obtain three different wiindows of thhe image (bluue,
red, green)
g (Figurre 2-11).
Proceess -> Imagee calculator ->- subtract th he blue from
m the red chaannel -> creaate new imagge
(this strategy wass chosen as iti increases best
b the conttrast of the ggranules commpared to thee
backg ground (wasste activated sludge).
Inverrt image: Imaage -> Look kup tables -> Invert LUT T.
Imag ge -> adjust ->
- Threshold d set at (Figu ure 2-12):
o 50/255 (e.g., for PW-, PW-OF or PW-UF-sam mples) -> Appply.
o 75/255* (e.g.,
( for B-stage mainstrream samplees (WAS andd granules) --> Apply.
Add a median filtter (1.0 pixeels): Process -> Filter -> Median. (thiis step was iincluded to
reducce the noise ofo very smalll false posittive signals aand was stanndardized.
Analy yze -> Analy yze particless -> set at: sh
how outline (or bare outlline if you ddon’t want thhem
all nu
umbered): diisplay resultss and chose a circularityy of 0.00-1.000 (by settingg the circularrity
at e.g
g., 0.95-1.00 only perfecttly round obj bjects will bee detected) (F
Figure 2-13)).
Expo ort results to Excel.
Note: *TThis thresholdd was adjustted for each sampling timme as frozenn and fresh saamples can sshow
different properties; during
d our analysis
a the threshold
t setttings were sset between 660/255 and
75/255; once
o a thresh
hold was dettermined for a sampling date it was nnot changed again.
Mainstream
m Deammonifiication 2-13
Figure 2-12. Adjusting the Threshold to Target Only the Granule Fraction in the Image.
Figure 2-13. Showing the Outline of Each Granule, Including the Area
Information that is Exported to Excel.
The analysis of the data obtained from the Fiji software were exported into Microsoft
Excel and for each sampling and sample type the following parameters were calculated (n=3 for
all sampling types per sampling date):
Granules mL-1 sample. Mean value ± standard deviation (SD) for n=3.
Total granule volume per mL sample.
2-14
To obtain the total granule volume, the area data (for each detected granule by Fiji) was
regarded as a spherical section. Therefore the radius and further the volume of each granule
could be deduced from the equations r= √A/∏ (circle area A) and V=4/3*r³*∏ (Volume). When
comparing the accumulated granule volumes within one sample with the total dry matter of a
sample, an overestimation by a factor of 10 was observed with the total sphere model (for PW-
UF samples). Thus, the model was adjusted with a new formula assuming cylindrical shapes
(Figure 2-14). As can be seen in the image analysis, most of the granules are not completely
spherical and the new cylindrical model should be more appropriate for a general volume
calculation.
All detected granules were categorized by size and the abundance of each category
compared to the total granule abundance was calculated as a percent of total granules (Table 2-
5). After experimental tests with the different sample types, the density of each sample could be
defined as 1.01 ± 0.01. Therefore, the calculated granule volume (e.g., µL/mL) could be set equal
with granule weight (mg/mL) using the factor 1.01. Total granule weight was then compared to
the total dry matter for each sample type. This calculated the abundance of total granule weight
[%] compared to total TS (g/L).
1 > 0.4
2 0.4-0.3
3 0.3-0.2
4 0.2-0.1
5 < 0.1
2-16
were determined through image analysis [Fiji software; (excluding the color channel subtraction
step)]. These data allowed for the determination of the modal particle radius that could then be
applied for the size definition of the 256 measuring channels. The instrument software
automatically extrapolated size ranges of unknown measurement channels.
To avoid blocking of the aperture and to reduce the probability of coincidental
measurements, samples were first sieved through a 1 mm mesh-size sieve, collecting the flow-
through. Subsequently the latter was liberated from particles <125 µm by rinsing the granules
over a 0.125 mm sieve at a gentle water jet. Excess, non-granular sludge from the DEMON®
tank could be eliminated. The anammox granules were then resuspended into an isotonic buffer
solution and washed three times (i.e., suspended in the solution, sedimented (approximately
3 min), supernatant discarded). At this step the concentrated granule sample could be
resuspended in the desired volume (depending on the necessary dilution) and measured with the
Coulter counter.
2.3.3.6 DNA Extraction and Quantification
DNA extraction is required to complete molecular analysis and quantify the relative
amount of target bacterial populations and visualize genetic diversity of the target populations.
DNA extraction was conducted using a modified DNeasy® Blood and Tissue protocol
(QIAGEN; Handbook 07/2006), according to the "Pretreatment for Gram-Positive Bacteria"
work-flow. An initial physical break-up was added; 1 ml of sample, filled into an Eppendorf
tube, was put into liquid nitrogen for 5 min and then into a water bath at 65°C for another 5 min.
This step was repeated twice. After the chemical lysis (until step 5; i.e., buffer containing
lysozyme (20 mg/mL) and Proteinase K (included in the kit), another physical disruption was
added; samples were transferred to a PowerBead tube (MO BIO Laboratories, Inc.) and shaken
4 min at a frequency of 60 Hz in a horizontal shaker (Retsch MM2000, Germany). Samples were
then centrifuged at 8000 rcf for 3 min before the protocol was continued at step 6. Finally for the
last DNA elution step, instead of adding 200 µL of Buffer AE, 100 µL of Buffer AE, pre-heated
to 60°C were added at two successive steps (50 µL each).
2.3.3.6.1 Real-Time Quantitative Polymerase Chain Reaction (RT-qPCR)
Real-time PCR was performed with the 1 X Sensimix™ SYBR® Hi-rox (Bioline, USA)
based on the DNA-intercalating dye SYBR Green I. The Rotorgene 6000 Real Time Thermal
Cycler (Corbett Research, Sydney, Australia) was used in combination with the Rotor-Gene
Series Software 1.7. Standard construction was performed from an enriched anammox-granule
sample with endpoint PCR and the primer set Pla46f and Amx667r (van der Star et al., 2007).
Freshly prepared, ten-fold dilutions ranging from 106 to 102 and 101.2 gene copies were used for
standard curve construction. Quantitative PCR was performed in 20 µL assays with each reaction
mix containing 1X Sensimix™ SYBR® Hi-rox (Bioline, USA), 250 nM of each primer,
0.4 mg/mL BSA, distilled water (RNase/DNase free, Gibco™, UK) and 2 µL of either
1:10 diluted DNA-extract, or standard DNA. Thermocycling was conducted in technical
duplicates as follows: initial 95°C for 10 min, 40 cycles of 20 s at 95°C, 20 s at 57°C, and 20 s at
72°C. To check for product specificity and potential primer, dimer formation runs were
completed with a melt-analysis starting from 60°C to 99°C with 0.25°C increments and a
transition rate of 5 s. The R² value of the standard curve was >0.999.
2.3.3.6.2 Denaturing Gradient Gel Analysis (DGGE)
Denaturing gradient gel electrophoresis (DGGE) was performed with the Ingeny phorU®
vertical electrophoresis system (Ingeny, The Netherlands). A denaturing chemical-concentration
The DGGE gel was scanned at 600 dpi and banding patterns were normalized with the
GelCompar II software. For ideal band distinction scanned gel images were subjected to a
background normalization based on the “rolling ball” algorithm (3) performed with the Fiji
software (http://fiji.sc/wiki/index.php/Fiji). Banding patterns are normalized and cluster analysis
was carried out using the Dice correlation coefficient to obtain the pair-wise similarities and the
Ward algorithm. The program settings were set at 1.0% optimization and 0.5% position
tolerance.
2.3.3.6.3 Fluorescence In Situ Hybridization
This technique should allow for a detection of differences between granules from the
seeding source (Demon) and granules transferred to the mainstream. The completely different
habitat conditions (temperature, nutrients, DO, etc.) could lead to a change in the granule
composition or structure. This hypothesis was investigated via Fluorescence In Situ
Hybridization (FISH) and specific probes targeting AMX (different species), AOB and NOB.
FISH experiments were conducted as follows: AMX granules were fixed in 4%
paraformaldehyde solution overnight at 4°C immediately after sampling. They were then
embedded in Optimal Cutting Temperature (OCT) compound, cut into 20 µm slices with a
cryomicrotome (-20°C) and attached to poly-L-lysine coated slides, as shown by (Vlaeminck et
al., 2010). The FISH procedure was assessed as described by (Amman et al., 1990). The image
acquisition was performed with a Leica SP5 microscope.
2.3.3.7 Method Comparison
This study compared six methodologically completely different approaches that were
optimized for anammox quantification with a focus on fast, reliable and user-friendly techniques.
Results are illustrated in Figure 2-15 and summarized in Tables 2-7, 2-8, and 2-9. Among the
2-18
tested methods (GA, PT, CC, HQ, AM and qPCR), heme quantification and qPCR were best
suited to discriminate both sample types and all three cyclone-fractions, respectively. The novel
PT technique and CC analysis furthermore rendered valuable information on granule size
distribution, which can help to judge process operation and cyclone efficiency and give hints on
possible community distribution due to dominant granule size. Through a combination of the
latter two techniques, the researchers were able to enlighten the discrepancy of gross- and net-
biomass in anammox granules.
Figure 2-15. Non-Metric Multidimensional Scaling Ordination of Anammox/AnAOB Biomass Quantification for all Six
Sample Types (SL, SL-OF, SL-UF, B, B-OF and B-UF).
All six quantitative methods, GA, PT, HQ, AM, qPCR and CC were included for the calculation.
Samples from the same group are connected by lines defining convex hull surface area of NM-MDS scores.
Table 2-7. Summary of Sample Distinction by Different Methods, Compared to
Expected Results for the Six Investigated Sample Types.
Notes:
Discrepancies highlighted in gray.
* Numbers are reflecting the ranked expected abundance with 1 representing the highest and 6, the lowest AMX
abundance, respectively; numbers in the bottom line are ranked from 1 (best suited method) to 6 (least suited method).
Time
Needed
Method Methodological Background Advantages Drawbacks Detection limit Sample -1
not applicable to
Mass determination of granular fast, cheap smallest fraction
GA (<0.125 mm) not defined 6-8 h
biomass >0.125 mm diameter little equipment needed
not very specific
exact AMX abundance and red granule color with conventional
particle number/-area biomass area/-volume*; necessary for flat-bed scanner
PT determination through image granule size distribution activated sludge- ca. 50 µM particle
10 min
analysis
little equipment needed matrix diameter
extraction- bias
AMX specific; if RNA-based 1.2 104 gene
qPCR 16S rRNA gene quantification
also activity parameter special equipment copies/L
1.5 d/ 3h**
needed
Notes:
* The Coulter counter renders the net biomass volume, whereas Particle Tracking the gross volume.
** First time including standard construction and DNA-extraction, second qPCR run only.
2-20
Table 2-9. Correlation of AMX Quantification Results Between each Tested Method for All Sample Types.
Notes:
Pearson’s correlation coefficients shown together with their significance levels, defined as superscript letters:
a (p<0.01), b (p<0.001) and c (p<0.0005)
10.0 NH4-N effluent [mg/l] NO3-N effluent [mg/l] NO2-N effluent [mg/l]
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
17-May-11 6-Jul-11 25-Aug-11 14-Oct-11 3-Dec-11 22-Jan-12
Figure 2-16. Daily Nitrogen Effluent Concentration with Nitrite Level Indicating the
Two Most Successful Operation Modes for NOBRepression.
2010/2011 NO3-N effluent 2010/2011 NO2-N effluent 2011/2012 NO3-N effluent 2011/2012 NO2-N effluent
25
nitrogen concentration (mg N/L)
20
15
10
0
1-Dec 11-Dec 21-Dec 31-Dec 10-Jan 20-Jan 30-Jan
Figure 2-17. Comparison of This Year’s and Last Year’s Operational Data of the
Full-Scale Pilot Strass Indicating Advanced NOB Repression.
Typically high nitrate level at Christmas peak-load; similar temperature conditions of approximately 10°C,
load conditions and ammonia effluent concentrations of approximately 2-5 mg N/L for both years.
350000 2010/2011 loading PE 2011/2012 loading PE 2010/2011 mixed liquor TSS 2011/2012 mixed liquor TSS 7.0
300000 6.0
250000 5.0
PE (60gBOD)
200000 4.0
MLSS (g/L)
150000 3.0
100000 2.0
50000 1.0
0 0.0
1-Dec 11-Dec 21-Dec 31-Dec 10-Jan 20-Jan 30-Jan
80 8
60 6
40 4
20 2
0 0
1-Dec 11-Dec 21-Dec 31-Dec 10-Jan 20-Jan 30-Jan
Figure 2-19. Sludge Volume Index (SVI) Profiles (mL/g) and Temperature (°C).
2-22
Because of significantly higher N-removal efficiency at lower air demand, the measured
specific energy uptake was substantial lower than the previous year (Figure 2-20).
Table 2-10. Example of the Activity Measurements at Strass WWTP (Sampling Event #12).
Activity Measurement Anaerobic Measurement Time [min) T (°C) pH DO (mg/L) NH4-N NO2-N NO3-N
Sample B 20°C 1 0 20.5 6.96 0.05 14.00 9.96 2.65
Added NaNO2 + NH4Cl 275 mg / 255 mg 2 40 21.2 7.05 0.01 13.60 1.30 0.49
Sample Volume 5L 3 80 21.7 7.02 0.02 13.30 0.18 0.22
TS (g/L) 5.62 4 120 22.2 6.94 0.02 13.60 0.11 0.18
Activity Measurement Anaerobic Measurement Time (min) T (°C) pH DO (mg/L) NH4-N NO2-N NO3-N
Sample B 30°C 1 0 29.4 6.81 0.39 13.80 7.28 1.67
Added NaNO2 + NH4Cl 275 mg / 255 mg 2 40 29.4 6.96 0.01 14.10 0.47 0.33
Sample Volume 5L 3 80 29.4 6.91 0 15.00 0.22 0.26
TS (g/L) 5.62 4 120 29.4 6.85 0 15.50 0.23 0.25
Activity Measurement Anaerobic Measurement Time (min) T (°C) pH DO (mg/L) NH4-N NO2-N NO3-N
Sample B 20°C 1 0 22.3 7.12 1.7 13.10 0.36 0.34
Added NaNO2 + NH4Cl 0/0 2 15 22.4 7.22 1.37 9.03 2.75 0.93
Sample Volume 5L 3 30 22.6 7.22 2.49 5.84 5.56 2.00
TS (g/L) 5.62 4 45 22.7 7.19 3.21 1.64 8.76 3.04
Activity Measurement Anaerobic Measurement Time (min) T (°C) pH DO (mg/L) NH4-N NO2-N NO3-N
Sample B 30°C 1 0 29.2 7.09 1.18 14.60 0.28 0.36
Added NaNO2 + NH4Cl 0/0 2 15 29.1 7.15 2.12 10.20 3.90 1.29
Sample Volume 5L 3 30 28.8 7.14 3.12 5.66 7.88 2.90
TS [g/L] 5.62 4 45 28.6 7.17 4 1.44 11.16 3.91
Notes:
TS – total solids.
Measured parameters are: temperature, pH, DO, TS, NH4-N, NO2-N, NO3-N and DO-depletion at the end of the incubation (Data
not shown).
2-24
Figure 2-21. Production and Depletion Rates of NH4-N, NO2-N and NO3-N
During Anaerobic Incubation of B-Samples at 20°C.
Figure 2-22. Production and Depletion Rates of NH4-N, NO2-N and NO3-N
During Anaerobic Incubation of B-Samples at 30°C.
Figure 2-23. Production and Depletion Rates of NH4-N, NO2-N and NO3-N
During Aerobic Incubation of B-Samples at 20°C.
Figure 2-24. Production and Depletion Rates of NH4-N, NO2-N and NO3-N
during Aerobic Incubation of B-Samples at 30°C.
2-26
Maximum growth rates at close to operating temperature (test temperature set at 20°C;
blue profile in Figure 2-25) clearly follows the actual loading conditions at the plant with
relatively high activity during the summer, minimum activity during off-season period in the fall
and maximum activity at peak season at the very end of the year. The 30°C profile in general
follows the same trend but does not show the distinct peak in the winter indicating that maximum
activity at low operating temperature (~ 10°C) does not translate into maximum activity in the
high-temperature tests. Obviously nitrifiers (AOB+NOB) cannot acclimate to significant
difference between operational temperature level and test temperature.
140
120
100
80
r,max(20°C)
60
r,max(30°C)
40
20
0
PN2 PN4 PN5 PN6 PN7 PN8 PN9 PN10 PN12
Figure 2-25. Temperature Impact on Maximum Growth Rates of Nitrifiers (in mg N/L/d) Calculated from
Measured DO Depletion Profiles of Mainstream Mixed Liquor Samples at 20°C and 30°C.
0.7
0.6
0.5
0.4
ko(20°C)
0.3
ko(30°C)
0.2
0.1
0
PN2 PN4 PN5 PN6 PN7 PN8 PN9 PN10 PN12
Figure 2-26. Temperature Impact on Nitrifier DO Half Saturation Coefficients (Ko, mg O2/L) Calculated from
Measured DO Depletion Profiles of Mainstream Mixed Liquor Samples at 20°C and 30°C.
The determination of Ko values specifically for NOB yields lower values compared to
the total group of nitrifiers (Figure 2-27) which confirms findings from the bench-scale tests at
Blue Plains. Higher maximum growth rates and lower Ko values point out the difficulties in
NOB-repression. Only in the last sample this trend has been reversed and lower NOB-rates have
been measured.
0.7
200
0.6
0.5
150
0.4
100 0.3
0.2
50
0.1
0 0
PN6 PN7 PN9 PN12 PN6 PN7 PN9 PN12
Figure 2-27. Comparison of Maximum Growth Rates (left) and DO Half Saturation Ko (right) of
Total Nitrifiers (AOB+NOB) and NOB Only Calculated from Measured DO Depletion Profiles of
Mainstream Mixed Liquor Samples at 20°C and 30°C.
2-28
2.4.3 AMX Bioaugmentation and Retention Efficiency (Particle Tracking)
The particle strategy by image analysis using the Fiji software is a new technique used in
this research and has enabled the investigation of the following factors:
Determination of exact granule abundance within different sample types.
o Evaluation of enrichment effectiveness of AMX biomass in the mainstream.
o Evaluation of retention capacity of AMX biomass in the mainstream.
Grouping of particles into different size categories.
Evaluation of cyclone effectiveness regarding granule selection.
Estimation of total granule volume.
Comparison of different sample depths to evaluate the mixing effectiveness within the
mainstream tank.
The method requires only slight adjustments for each sample type (i.e., the threshold has
to be determined once per sample type), and it is a fast tool that can be used as a standardized
monitoring technique. The data obtained through image analysis shall further be combined and
correlated with common parameters such as results from the quantitative real-time PCR, activity
measurements or chemical characteristics determining anammox biomass.
Particle tracking of the samples at the WWTP Strass was performed for all sampling
dates since the start of the survey. Data from the mainstream (B-samples) are given in more
detail as an illustration example (Figures 2-28 through 2-30), and all other sample types are
given as summaries in Figures 2-31 through 2-32.
100,00
90,00
< 0.1 mm [%]
80,00
50,00
40,00
0.4-0.3 mm [%]
30,00
20,00
> 0.4 mm [%]
10,00
0,00
B1 B2 B3 B4 B5 B6 B7 B8 B9 B1 B1 B1
0 1 2
sample type
Figure 2-28. Evolution of the Anammox Biomass in the Mainstream (B) from
Sampling One to Twelve – Distribution of Granule Size Fraction.
14,00
B2
B3
B4
B5
B6
particles mL -1
B7
B8
B9
B10
B11
B12
0,00
sample type
Figure 2-29. Evolution of the Anammox Biomass in the Mainstream (B) from
Sampling One to Twelve – Abundance of Granules/mL.
2-30
B1
Particle volume µL mL-1 B sample
B2
0,1 B3
B4
B5
-1
B6
particle volume µL mL
B7
B8
B9
B10
B11
B12
0,0
sample type
Figure 2-30. Evolution of the Anammox Biomass in the Mainstream (B) from
Sampling One to Twelve – Estimated Granule Volume/mL.
Figure 2-31. Evolution of the AMX Biomass of the Mainstream Cyclone Overflow Fraction (B-OF)
from Sampling One to Twelve.
Distribution of granule size fraction (left); abundance of granules per mL (middle) and estimated granule volume per mL (right).
Figure 2-32. Evolution of the Anammox Biomass of the Mainstream Cyclone Underflow Fraction (B-UF)
from Sampling One to Twelve.
Distribution of granule size fraction (left); abundance of granules/mL (middle) and estimated granule volume/mL (right).
2.4.3.4 AMX Biomass in Process Water (PW) Samples
The AMX biomass in the process water (PW) sample showed a very slow but steady
increase in the larger granule fractions (Figure 2-33). The overall particle abundance remained
stable. Again, the increase in total granule volume towards the end of the sampling campaign can
be attributed to the increase in the larger granule fraction. Due to the high seeding load, which is
transferred regularly from the sidestream to the mainstream in this experimental setup, a
deterioration of the ammonium-elimination capacity in the SBR would be expected. Looking at
the yearly average values this hypothesis is not supported. The yearly mean ammonium-
elimination of the SBR was as high as 96% for 2011, even exceeding the yearly mean of 95% for
2010. Thus the additional enrichment of anammox biomass in the mainstream does not
necessarily present a risk for the operation of a sidestream Demon® tank.
Figure 2-33. Evolution of the AMX Biomass of the Sidestream Process Water Tank (PW) from Sampling One to Twelve.
Distribution of granule size fraction (left); abundance of granules/mL (middle) and estimated granule volume/mL (right).
2-32
The surprising fact that despite high seeding rates the final anammox abundance (in terms
of granule volume) in the sidestream system was about twice as high as before the start of the
experiment can be explained by following observations (Figure 2-34). Excessive wasting and
bioaugmentation led to a significant drop in mixed liquor concentration (TSS decreased from ca.
4 g/L down to almost 2 g/L). As a consequence of a much lower mass of flocculent biomass, the
selection efficiency between flocs and granules improved and less granules embedded in the
floc-fraction were lost. After a recovery period of reduced seeding rates, the TSS level returned
to almost the same level as before but at a much higher portion of granules – a clearly visible
development.
Figure 2-34. Comparison of Sidestream (PW) Total Solids (TS) and Total Granule Volume
in PW-Samples Over the Sampling Period.
Figure 2-35. Evolution of the AMX Biomass of the Sidestream Cyclone Overflow Fraction (PW-OF)
from Sampling One to Twelve.
Distribution of granule size fraction (left); abundance of granules/mL (middle) and estimated granule volume/mL (right)
2.4.3.6 AMX Biomass of the Process Water Cyclone Underflow (PW-UF) Samples
The size distribution in the process water cyclone underflow (PW-UF) was similar as in
the PW and PW-OF. Over time, larger granules emerged and persisted in the system. The
cyclone underflow was characterized by a high abundance of size 4 and 5 granules. Smallest
granules represented less than one third of all granules in the end (Figure 2-36). Total particle
abundance reached the maximum at sampling event #7. Afterwards the total volume increase can
be attributed to the larger granules in the system.
Figure 2-36. Evolution of the AMX Biomass of the Sidestream Cyclone Underflow Fraction (PW-UF)
from Sampling One to Twelve.
Distribution of granule size fraction (left); abundance of granules/mL (middle) and estimated granule volume/mL (right).
2-34
Figures 2-37 and 2-38 compare the different cyclone fractions and the mainstream-
sample regarding granule volume changes [µL/mL sample] and total granule weight compared to
total solids [%]. A slow increase of AMX biomass was noticeable in the mainstream. The next
sampling campaign will show the effectiveness of the granule retention through the cyclone
strategy. At the end of 2011, granules represented 0.4% of the TS in the mainstream, compared
to 3.2% in the cyclone underflow, respectively.
-1
Particle volume µL mL all B-samples
0,3
0,25
particle volume µL mL-1
0,2 B-OF
B
0,15 B-UF
0,1
0,05
0
0,0 5,0 10,0 15,0 20,0 25,0 30,0 35,0 40,0
t [w]
Figure 2-37. Granule Volume [µL/mL] of All Three B-Sample Types (Strass WWTP).
3,50
3,00
B-samples
2,50
B-OF-samples
2,00 B-UF-samples
[%]
1,50
1,00
0,50
0,00
0,0 5,0 10,0 15,0 20,0 25,0 30,0 35,0 40,0
t [weeks]
Figure 2-38. Granule Volume of All Three B-Sample Types (Strass WWTP) Denoted as % of the Total TS.
25
20
particle volume µL mL-1
15
PW-OF
PW
10 PW-UF
0
0,0 5,0 10,0 15,0 20,0 25,0 30,0 35,0 40,0
t [w]
Figure 2-39. Granule Volume [µL/mL] of All Three PW-Sample Types (Strass WWTP).
100.00
PW-samples
PW-OF-
[%]
samples
PW-UF-
samples
0.00
0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0
t [weeks]
Figure 2-40. Granule Volume of All Three B-Sample Types (Strass WWTP) Denoted as % of the Total TS.
2-36
Figure 2-41 shows the direct correlation between biomass seeding from the SBR to the
mainstream and the granule abundance [particles/mL] in the mainstream. The particle abundance
decreased after longer periods of no to little seeding and increased after higher seeding rates.
After the initial seeding phase and cyclone operation, a minimum particle abundance of
2.4 particles/mL is maintained in the system.
Figure 2-41. Comparison of Seeding Rate of Anammox Biomass from the SBR to the Mainstream
to the Granule Abundance in the Mainstream [Granules/mL].
90,0
80,0
70,0
20,0
10,0
0,0
B (surface) depth 1 depth 2 depth 3
sample type
10
-1
particles mL
2-38
2.4.4 Molecular Analysis
The molecular analysis of the anammox population in the Strass WWTP (Austria)
samples revealed the following trends.
2.4.4.1 Quantification of the AMX, AOB, and NOB Community in the Mainstream
Using RT-qPCR
The abundance of the microbial AOB, NOB, and AMX population was determined by
real-time PCR and is depicted in Figure 2-45. As shown in this figure, the anammox abundance
is generally lower than that of AOB and NOB. For all groups a slight decrease was noticed
during sampling 7 to 10, during the low load autumn period. Looking at the NOB population,
Nitrobacter showed few changes in the abundance, while for Nitrospira a steady decrease was
detected after sampling 12. Accordingly, at sampling 12, the activity measurements (Figure 2-45,
red square) showed for the first time a higher nitritation rate.
1.E+09
1.E+08
1.E+07
1.E+06
gene copies mL-1
1.E+05
1.E+04
1.E+03
1.E+02
1.E+01
1.E+00
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
sampling
AOB 16S rRNA Nb 16S rRNA AMX 16S rRNA Ns 16S rRNA
Figure 2-45. Result of the Quantitative Analysis of AMX, Nitrospira, Nitrobacter and AOB in the
Mainstream by qPCR Over the Whole Sampling Campaign.
2.0
1.0
0.0 ∆NO3
-1.0
-2.0
-3.0
-4.0 5 6 7 8 9 10 12 13 14 15 16 17
-5.0
-6.0
-7.0
-8.0 samplings
2-40
Figure 2-47. Denaturing Gradient Gel Electrophoresis of Amplified Anammox 16S DNA Gene Fragments of Mainstream
Samples B1-B17 Combined with Sidestream Samples (PW) of Four Sampling Points.
M…Marker, 1-17…mainstream samples; PW…process water (sidestream); three replicas per sampling time were loaded.
2.4.4.2.2 AOB
In contrast to the Nitrospira, Nitrobacter and AMX analyses, the AOB fingerprint pattern
of sampling 1 was not different from the subsequent samplings (Figure 2-48). This indicates that
the autochthonous community was not affected by the seeding from the Demon. However there
was a community shift after sampling 7 that points out that the AOB population was more
influenced by changes in the operational strategy. Another hint for this finding might be that
bands detected in the PW samples could not be found in the mainstream samples.
Figure 2-48. Denaturing Gradient Gel Electrophoresis of Amplified AOB 16S DNA Gene Fragments of Mainstream Samples
B1-B17 Combined with Sidestream Samples (PW) of Four Sampling Points.
M…Marker, 1-17…mainstream samples; PW…process water (sidestream); three replicate at a time were loaded.
2.4.4.2.3 Nitrobacter
Contrary to Nitrospira analysis, the primer pair targeting Nitrobacter species revealed a
more diverse and more dynamic community. Samples from the sidestream clearly grouped apart
from the mainstream. The GelCompar II software analysis defined three clusters for the
mainstream, namely sampling 1-7, sampling 8-12 and sampling 13-17. These results are in
accordance with real-time PCR and activity measurement results (Figure 2-49) that suggest at
least three phases during the monitoring period.
Figure 2-50. Light Microscopy (upper left, lower right) and Binocular Loupe Image
(upper right, lower left) of Granules from the Strass WWTP.
2-42
The FISH image of the granule cross-section showed that anammox bacteria hybridizing
with the probe Amx820-Cy5 were present throughout the granules from sidestream (Figure 2-51).
This probe targets both “Candidatus Brocadia” and “Candidatus Kuenenia.” To distinguish
between these two genera, other probes like Ban162 and Kst157 should be used in the next trials.
The aforementioned probe Amx820 has been widely used by several authors for the
characterization of AMX granules (Cho et al., 2010; Lopez et al., 2008; Vlaeminck et al., 2010).
Figure 2-51. Fluorescence in Situ Hybridization with the 16S rRNA Gene Targeting Probe AMX820.
Granules slice thickness 20 µM.
AMX granules are characterized by a heterogenous and rough surface with lobate
extrusions and cavities (Figure 2-52), as shown by the scanning electron microscopy. This fact
could explain the interstitial voids observed in the granules slices (Figure 2-50, lower right).
Accordingly, (Cho et al., 2010; Vlaeminck et al., 2010) reported a similar external morphology
of AMX granules using scanning electron microscopy. Preliminary results indicate that the
granules are completely composed of anammox biomass, as no cohesive layer of AOB could be
detected on the granule surface but there were some AOB accumulations. Further trials and
slicing of the granules shall confirm the exact distribution of these two groups.
Figure 2-52. Morphology Analysis of a Mainstream Anammox Granule of the Mainstream in Strass
by Scanning Electron Microscopy.
2-44
Figure 2-53. Relative Abundance of Brocadia-Clusters in Different
DEMON and Mainstream Samples.
2-46
2.4.5 Greenhouse Gas Emissions (NO and N2O as Intermediate Products in
N-Removal)
Three sets of week-long measurement campaigns were carried out for measuring
greenhouse gas (GHG) emissions (N2O, NO, NO2, CH4, CO2) in order to compare carbon
footprint before and after modifications in operation and to understand process implications on
the gas phase (Figure 2-54). Preliminary results indicate significantly higher NO- and N2O-
emissions at higher nitrite levels during the transition period after switching operation modes
(comparing Figure 2-55 versus Figure 2-56).
Figure 2-55. GHG Emissions in the B-Stage, Nitrification, Aerated Zone (1st campaign).
Figure 2-56. GHG Emissions in the B-Stage, Mainstream Demon, Aerated Zone (2nd campaign).
The two major objectives of the pilot study at HRSD’s CETP were:
1) To study the feasibility of a biological nitrogen removal upgrade of CETP at a reduced
capital and operating costs.
2) To explore possibilities for the implementation of new shortcut nitrogen removal through
repression of NO2- oxidation and polishing using anammox, which could be applied beyond
the CETP upgrade.
3-2
Figure 3-2. HRSD A-B Pilot Process Flow Diagram (Pilot 2.0).
3-4
RAS from the clarifier was returned to the first reactor at 100% of the influent flow. SRT was
controlled by wasting solids from the last aerobic tank (Garrett configuration). The SRT was
maintained between 5-10 days based on operation performance and MLSS concentration. pH
was monitored using a probe in the last aerobic reactor. Although there was a provision to
control pH using a proportional controller with sodium hydroxide solution addition to the final
aerobic reactor, it was rarely used.
This system was controlled using AVN (NH4) aeration control. Under this control
strategy, a fixed total cycle time (in minutes) was defined by the user. Each cycle consisted of an
aerobic period followed by an anoxic period, each of which would vary based on effluent NH4+-
N. The desired range of effluent NH4+-N concentration was user-selected. For example, the user
selects an effluent NH4+-N range of 2-4 mg N/L, a total cycle time of 14 minutes, a DO level of
1.5 mg O2/L (these were typical values used throughout the experiments), and assume the initial
aerobic/anoxic fraction is 7 minutes aerobic and 7 minutes anoxic. If the effluent NH4+-N
increased above 4 mg/L, the aerobic fraction was increased by 1 minute and the anoxic fraction
was decreased by 1 minute, so the new ratio was 8 minutes aerobic/6 minutes anoxic. This
continued until the effluent NH4+-N was within the desired range, at which point the controller
did not change the time periods (Figure 3-3A). When the effluent NH4+-N level dropped below
2 mg/L, the length of the aerobic period decreased and the length of the anoxic period increased,
until the effluent NH4+-N level returned to within the desired range. To prevent over or under-
aeration, the system contained a user-defined maximum and minimum aeration period duration.
Because air flow was controlled by solenoid valves, to achieve an average DO of 1.5 mg O2/L,
the solenoids were set to open at 1.2 mg O2/L (low DO setpoint) and close at 1.7 mg O2/L (high
DO setpoint). A graphical representation of the ON/OFF DO controller is provided in Figure
3-3B.
NO NO
online [NH4-N] > High online [NH4-N] < Low
Aerobic Duration Unchanged
setpoint setpoint
YES YES
Figure 3-3. A) Graphic Representation of the Control Logic of Ammonia-Based Intermittent Aeration Control.
B) Graphic Representation of ON/OFF DO Controller During One Cycle.
3-6
23 cm membrane disc diffuser with the DO monitored by a DO sensor. The desired DO setpoint
was maintained using a single-loop PID controlling a MOV on the compressed air line. RAS
from the clarifier was returned to the AVN CSTR with a peristaltic pump at 100% of the influent
flow. SRT was controlled by wasting solids from the bioreactor (Garrett configuration) with a
programmable digital peristaltic pump. The AVN CSTR was equipped with sensors to monitor
NO3--N, NO2--N and NH4+-N. These signals were used to control the intermittent aeration pattern
of the AVN CSTR.
The anammox MBBR had a volume of 454 L where 50% of the volume was filled with
K3 biofilm carriers (AnoxKaldnes: Lund, Sweeden). The effective surface area of the carriers
was 500 m2/m3. Mechanical mixing of the carriers was achieved by a variable speed mixer
(Caframo: Georgian Bluffs, Ontario, Canada) at G = 14/s. The pH was recorded continuously by
an online pH probe and the reactor was covered with Styrofoam to avoid oxygen transfer from
the atmosphere. During startup, the anammox MBBR was operated with a temporary clarifier to
recycle sludge back to the MBBR. The anammox MBBR did not rely on any sensor-based
process control.
To impose conditions favorable for NOB out-selection and to provide effluent suitable
for AMX polishing, an aeration controller was developed which uses online in situ DO, NH4+,
NO2- and NO3- sensors. The first component of AVN control was the aerobic duration controller
with the goal of maintaining equal effluent NH4+-N and NOx-N (NOx-N/NH4+-N = 1) in the
AVN CSTR at all times (Figure 3-4A). The latter would guarantee a treatable effluent for the
final polishing step with AMX. The other component of the AVN control was the DO controller,
which maintains the DO at a desired setpoint during the aerated period (Figure 3-4B).
Under the AVN strategy, NH4+-N was compared to the sum of NO2--N and NO3--N
(NOx-N). First, the cycle duration (aerobic time + anoxic time) had a defined minimum and
maximum aerobic time. The cycle duration was kept constant at 12 minutes and minimum and
maximum aeration times were set at 4 and 10 minutes, respectively. These setpoints were
selected to avoid NH4+-N concentrations below 1.5 mg N/L. As the AVN controller aimed at
maintaining NH4+-N concentrations equal to NOx-N. When the NH4+-N concentration was
greater than NOx-N concentration, the aerobic time was increased and the aerobic time was
decreased when the NOx-N concentration was greater than NH4+-N concentration, while
maintaining the cycle duration constant. The aerobic time was allowed to fluctuate between the
minimum and maximum setpoints by a PID controller. When aerated, a PID controller controlled
a MOV to maintain the target DO setpoint of 1.6 mg O2/L.
The aeration control strategies used in this study are compared with traditional ammonia-
based aeration control in Table 3-1.
YES
Online [NOx-N]> Decrease Aerobic Duration
Online [NH4-N]
NO
B Online DO
DO setpoint
Reactor DO
Control setpoint Effluent NH4+-N Effluent NH4+-N Effluent NH4+-N setpoint = Effluent NOx-N
Control variable DO intensity Aerobic Fraction Aerobic Fraction
DO Variable DO setpoint Constant DO Constant DO
Aeration Pattern Continuous aeration Intermittent aeration Intermittent aeration
Sensors NH4+-N and DO NH4+-N and DO NH4+-N, NO2--N, NO3--N and DO
Notes:
*Most commonly used feed-back ammonia-based aeration control (ABAC)
3-8
3.1.5 Microbial Activity Measurements
The microbial activity measurements conducted are described below.
3.1.5.1 AOB-NOB Maximum Activity Measurement
To measure AOB and NOB activity, 4 L samples were collected and dispensed into 4 L
vessels and aerated for 30 minutes to oxidize excess COD, spiked with 20-30 mg/L NH4+-N (as
ammonium chloride) and 2-4 mg/L NO2--N (as sodium nitrite), respectively, and sampled
continuously for 1 hour at 20-minute intervals. All collected samples were analyzed for NH4+-N,
NO2--N, and NO3--N. Mixing was provided by a magnetic stir bar. The dissolved oxygen was
maintained between 2.5 and 4 mg O2/L. pH was maintained between 7 and 7.5 by adding sodium
bicarbonate. The AOB and NOB rates were calculated as the slope of NOx-N produced and
NO3-N produced, respectively.
3.1.5.2 AMX Maximum Activity Measurement
To measure anammox activity, the anammox MBBR Reactor was isolated from the
system. Approximately 15 minutes of mixing was performed to allow the consumption of excess
COD. A sample was taken at time 0 for sCOD, NH4+-N, NO2--N, and NO3--N. The MBBR was
then spiked with 10 mg/L NH4+-N (as ammonium chloride) and 8 mg/L NO2--N (as sodium
nitrite) and sampled continuously at 20-minute intervals until the NO2--N was less than 1.5 mg/L
NO2--N. On the last sample of the activity measurement, a sCOD sample was taken along with
NH4+-N, NO2--N, and NO3--N. The dissolved oxygen was maintained less than 0.01 mg O2/L
and was recorded at 20 minute intervals. The pH was recorded at 20 minute intervals as well.
Ammonia uptake and nitrite uptake rates were calculated as the slope of the NH4+-N and NO2--N
values taken during the activity test. Nitrate production rates were calculated as the slope of the
NO3--N production. To measure AOB and NOB activity, 4 L samples were collected and
dispensed into 4 L vessels and aerated.
3.1.6 Molecular Sampling and Analysis
The following subsections discuss the molecular sampling and analysis.
3.1.6.1 AOB and NOB Molecular Sampling
Molecular sampling was performed on a weekly basis. Grab samples were collected from
AVN and AVN CSRT and 1.5 mL was transferred into a 1.7 mL micro centrifuge tube. The vial
was placed into the centrifuge at 0°C and turned on for 3 minutes at 13,000 rpm. Supernatant
was discarded. The vial containing the biomass was then filled with 1.5 mL of RNA Protect
Solution and the biomass was re-suspended in this solution using a vortex mixer. Vials were
incubated at room temperature for a period of 5 minutes and then placed back into the centrifuge
at 0°C for 3 minutes at 13,000 rpm. Supernatant was discarded and samples were labeled with
the date and immediately stored on dry ice and transferred to HRSD’s Central Environmental
Laboratory (CEL) for storage in freezer at -80°C. Vials were then shipped via Fed-Ex to
Columbia University for qPCR analysis.
3.1.6.2 AMX Molecular Sampling
Molecular sampling was performed on a biweekly basis, the same week as biomass
density was performed. Kaldnes K3 media pieces were collected by a grab sample from the
anammox MBBR. Three anammox media pieces were placed into approximately 50 mL of Tris-
Acetate-EDTA 1x solution and swirled to remove any excess biomass not attached to the media.
Using tweezers that were sterilized with isopropyl alcohol and an RNase AWAY Surface
decontaminant, biomass was transferred from one media piece into a 1.7 mL micro centrifuge
tube, with a minimum amount of 0.1 mL of biomass in the centrifuge tube (one piece of media
3-10
3.2 Results
Results of the research conducted in this phase are presented in the following sections.
Specifically, results of:
A-stage high-rate activated sludge.
B-stage AVN.
B-stage AVN with CSTR with Anammox MBBR.
3.2.1 A-Stage High Rate Activated Sludge
The A-stage pilot was operated continuously for one year from January until December
2012. During this phase of the study the impact of operational parameters (i.e., DO, SRT, and
aeration duration) on COD removal were evaluated and are discussed below.
3.2.1.1 Influent Characteristics
Raw influent samples for the pilot system were collected from the A-stage temperature
control tank using a composite sampler. Table 3-2 includes the average values of these samples.
Figure 3-5 is a plot of the influent COD data. These values represent CETP’s raw influent and
plant recycles, which include filtrate from both belt filter press dewatering and centrate from
centrifuge dewatering. The solids contained in these recycle streams were responsible for the
unusually high particulate fractions of TKN, COD, and TP. The contribution of solids recycle to
the influent particulate chemical oxygen demand (pCOD) load can be seen in Figure 3-5 where the
pCOD is elevated until a sudden decline at the end of May. Better solids recovery by the plant’s
dewatering processes were responsible for the decrease in pCOD returned to the head of the plant.
Table 3-2. Average Raw Influent and A-Stage Effluent Characteristics.
pCOD sCOD
600
500
Influent COD (mg/L)
400
300
200
100
0
Jan Feb Apr May Jul Sep Oct Dec
The results for the effluent characterization suggest that there is no change in the XS
fraction. Presumably, a portion of the SS is converted to bacterial cells and cell components,
resulting in an increase of XSC. The decrease in XSP is likely associated with settling or
bioflocculation and not hydrolysis and mineralization. However, an increase in the XI
concentration should not be expected. It is also important to note that during the period observed,
COD removal only averaged 15%. Further investigation is needed to determine if the wastewater
characterization methods are appropriate for the A-stage effluent.
3-12
3.2.1.2 Operating Parameters
The A-stage pilot was operated under varying conditions to determine the impact of DO,
aerobic duration, and SRT on COD removal. The impact of temperature and total HRT has not
been evaluated to date. Additional data provided by Jimenez (2002) is included in several of the
figures as a comparison. Jimenez (2002) operated a high rate activated sludge pilot and obtained
the data presented at an HRT of 30 minutes, a DO of 1.0 mg/L, and 20°C. The pilot consisted of
a complete-mix reactor that what was continuously fed screened municipal wastewater.
3.2.1.2.1 Dissolved Oxygen
The impact of DO was evaluated by manipulating the DO setpoint between 0.1 and 2.0
mg/L. The DO concentration did not correlate well with COD removal efficiencies (data not
shown). This was in part due to the ineffectiveness of the DO controller to maintain the DO
setpoint. Alternatively, assuming the BioWin (EnviroSim Associates Ltd. Hamilton, Ontario)
defaults for half saturation coefficient (0.05 mg/L) and max specific growth rate (3.2/d) apply to
the A-stage, at a DO concentration of 0.2 mg/L, OHOs are already at 80% of their maximum
specific growth rate. Therefore, controlling COD removal by bulk DO control would require a
very accurate and precise DO controller. As mentioned previously, this seems to be impractical
in the A-stage due to sensor fouling. Since the impact bulk DO on the COD removal mechanisms
still needs to be evaluated, alternative sensors will be demonstrated in the pilot.
3.2.1.2.2 Aerobic Duration
Because DO control proved to be difficult and not very effective, aeration duration
(aHRT) control was implemented. The total HRT (30 mins) remained constant when the aHRT
was changed. A consequence of this type of operation was that the aerobic SRT also changed
when the aHRT was altered. Typically, the total SRT was increased when the aHRT was
decreased in order to maintain similar mixed liquor concentrations and aerobic SRTs. Because of
this relationship between HRT, SRT, and MLSS the aerobic HRT does not appear to have a
significant effect on the effluent fractions (Figure 3-6). However, the aerobic duration does
impact overall COD removal, which was 50%, 27%, and 14% at 30, 20, and 15 minutes,
respectively. This suggests that the system is limited based on reaction time and oxygen uptake.
This data also suggests that SRT plays a more important role on the COD removal mechanisms,
however, further investigation is needed.
Influent Effluent
100
ffCOD
80
COD Fraction (%)
cCOD
60
40
pCOD
20
0
30 20 15 30 20 15
100 100
sCOD Removal Efficiency (%)
80 80
COD Removal Efficiency (%)
60 60
40 40
20 20
0 0
0.0 0.5 1.0 1.5 2.0 0.0 0.5 1.0 1.5 2.0
Figure 3-7. Impact of Aerobic SRT on the Total COD and sCOD Removal
Efficiencies of the A-Stage.
3-14
3.2.1.2.4 Settling and Bioflocculation
Figure 3-8 presents pCOD removal efficiency compared to aSRT for the pilot and for
Jimenez (2002). A potential explanation for the difference between Jimenez (2002) and the pilot
pCOD removal efficiencies on the upper end could be attributed to filamentous bulking in the
A-stage. Excessive filaments are known to form sweep flocs that essentially filter pCOD and
cCOD during settling. It is also likely that the higher fraction of pCOD, as seen in the WW
fractionation, would translate to higher pCOD removal efficiencies. Particulate COD production
should not have been observed because of inherent settling in the clarifier. This further supports
that sampling errors could explain these results.
100
80
pCOD Removal Efficiency (%)
60
40
20
-20
Figure 3-8. Impact of Aerobic SRT on the Particulate COD Removal Efficiency of the A-Stage.
Due to the high rate operation of the A-stage, colloidal COD removal was not observed. The
negative removals of pCOD and cCOD can be attributed to cCOD production either from readily
biodegradable chemical oxygen demand (rbCOD) conversion to bacterial material or hydrolysis of
pCOD to cCOD without complete bioflocculation (Figure 3-9). The cCOD could be the
accumulation of bacterial cells, pin flocs, cell debris, and loose EPS material. This data suggests that
extracellular polymeric substances (EPS) production is limited based on reaction time and therefore
bioflocculation is limited. Additional testing is required to determine what the COD adsorption
capacity (CAC) is at the SRTs observed and if it is maximized indicating EPS limiting conditions.
100
cCOD Removal Efficicency (mg/L)
50
-50
A-stage Pilot
Jimenez et al. 2002
-100
0.0 0.5 1.0 1.5 2.0
Figure 3-9. Impact of Aerobic SRT on the Colloidal COD Removal Efficiency of the A-Stage.
100 100
80 80
COD Fraction (%)
20
20
0
0
Effluent WAS Mineralization
Assuming that minimal hydrolysis takes place because of the short SRT, mineralization
should only be associated with rbCOD removal. Comparing aerobic SRT to rbCOD removal
(Figure 3-11) it appears that controlling rbCOD is limited to a very narrow SRT range and even
at the lowest possible SRT (i.e., approaching washout), 45% is still removed. Ideally, rbCOD
removal should approach near 100% removal at the longer SRTs. However, rbCOD removal
may have been limited by HRT or the fact that both processes were CSTRs.
100
rbCOD Removal Efficiency (%)
80
60
40
20
A-stage Pilot
Jimenez et al. 2002
0
0.0 0.5 1.0 1.5 2.0
Figure 3-11. Impact of Aerobic SRT on the Readily Biodegradable COD Removal Efficiency of the A-Stage.
3-16
3.2.1.2.6 Storage
The storage mechanisms have not been directly investigated in the pilot, however,
phosphorus data can at least provide an indication of the presence of polyphosphate-
accumulating organisms (PAOs). However, because the plant seasonally adds ferric chloride for
odor control, some chemical phosphorus occurs through the A-stage. One point to consider is
that work by McClintock et al. (1993) and Mamais and Jenkins (1992) demonstrated that
enhanced biological phosphorus removal (EBPR) has a critical SRT-temperature combination
that occurs well before complete washout of OHOs. Erdal et al. (2006) also found similar results,
albeit at lower SRT values at the same temperatures. This difference may have been attributed to
the use of synthetic feed or the fact it was a carbon limited system whereas Mamais and Jenkins’
process was P limited and fed with acetate supplemented domestic sewage. Erdal et al. (2006)
attribute the decline of EBPR near the washout SRT (or cessation of P uptake and release) to
glycogen metabolism being rate limiting. Extrapolated from Mamais and Jenkins (1992) and
McClintock et al. (1993) (assuming linear relationship), washout occurs around
1 day SRT at 25°. Therefore, it can be assumed that storage associated with EBPR is not
occurring in the A-stage.
3.2.1.3 Off-Gas Testing
Figure 3-12 is an example dataset of the off-gas measurements that were performed.
During this particular test, the aeration was intermittent with 20 minutes of aeration and 10
minutes unaerated. CO2 stripping occurred when the air initially turned on, which is
demonstrated by the peaks. Using this data in situ OUR were calculated. Typical OUR values of
the A-stage were between 110-130 mg/L/hr.
30 0.7
0.6
Airflow (SLPM) and O2 (%)
25
0.5
20
CO2 (%)
0.4
15
0.3
10
0.2
5 0.1
0 0
7:12:00 8:24:00 9:36:00 10:48:00
SVI Temp
600 30
500 25
Influent Temperature ( C)
400 20
SVI (mL/g)
300 15
200 10
100 5
0 0
Dec Apr Jul Oct Jan
3-18
3.2.2 B-Stage AVN
Results for the B-stage reactor and the AVN control are discussed in the following sections.
3.2.2.1 Long-Term Operation
There were many operational variables that had an effect on the performance of the
B-stage; however, A-stage performance had a significant impact on the operation and
performance of AVN. The goal of the A-stage operation was 50-60% influent COD removal, but
optimal reactor design and control strategy for the A-stage proved to be very much a trial-and-
error process. As a result, the influent COD to the B-stage varied and was difficult to control for
much of the pilot operation. Therefore, during the course of the study period, AVN showed
variable performance in terms of N removal (Figure 3-14 A, Note that “Day 0” on the horizontal
axis of all subsequent figures represents the date of January 3, 2012).
Figure 3-14. Trends of A) Influent NH4+-N, Effluent NH4+-N and NOx-N B) NAR and Total SRT.
Figure 3-15. Trends of A) Influent COD/NH4+-N Ratio and TIN Removal Rate; B) MLSS and COD Removal Rate.
3-20
3.2.2.2 TIN Removal Efficiency
The influent COD/NH4+-N ratio impacted TIN removal efficiency as seen from the
positive correlation between these parameters in Figure 3-16A. The TIN removal efficiency of
the AVN process was 66±17% during the study. Efforts were made to explore other factors that
might influence TIN removal efficiency beyond the obvious effect of influent COD/NH4+-N
ratio. The results presented in Figure 3-16B show that there is a positive correlation between ex
situ maximum AOB rates and TIN removal efficiency. The correlation is even stronger with
moderate influent COD/NH4+-N ratios of 8-11. Since the anoxic and aerobic times were
controlled based on the target residual NH4+-N, higher AOB rates allowed more anoxic time for
denitrification, improving the overall TIN removal performance. Contrary to expectation, there
was no correlation between the extents of NOB out-selection represented by the ratio of
maximum AOB rate: NOB rate and TIN removal efficiency (Figure 3-16C). In fact, this was true
within the full spectrum of influent COD/NH4+-N ratios.
100
A
%TIN removal efficiency
80
60 r ² =0.52
40
20
0
6 8 10 12 14 16
Influent COD/NH4-N
100 B
%TIN removal efficiency
80
60
40 r ² =0.75
8<Influent (COD/NH4-N)<11
20 Influent (COD/NH4-N)<8
Influent (COD/NH4-N)>11
0
200 250 300 350 400 450 500 550 600
Maximum AOB rate (mgN/L/d)
100 C
% TIN removal efficiency
80
60
r ² = 0.0007
40
Influent (COD/NH4-N) <8
20 8< Influent (COD/NH4-N)<11
Influent (COD/NH4-N)>11
0
0 2 4 6 8 10 12 14
Maximum AOB rate: Maximum NOB rate
Figure 3-16. Correlation Between TIN Removal Efficiency and Influent COD/NH4+-N:
(A), Maximum AOB Rates (B), Maximum AOB/NOB Rates Ratio (C).
Influent COD/NH4-N
TIN removal efficiency
14 100 NAR 1.0
12
% TIN removal efficiency
80 0.8
Influent COD/NH4-N
10
8 60 0.6
NAR
6 40 0.4
4
20 0.2
2
0 0 0.0
0 100-300 400
IMLR (%)
Figure 3-17. Comparison of TIN Removal Efficiency with Influent COD/NH4+-N and NAR
at IMLR 0% (n=87), IMLR 100-300% (n=114), IMLR 400% (n=165).
3-22
3.2.2.3 NOB Out-Selection in AVN
NOB out-selection was inferred through ex situ AOB and NOB maximum activity
measurements, NAR, and targeted molecular analysis for bacterial populations. The AOB
activity was greater than NOB activity (AOB: 400±79 mgN/L/d, NOB: 257±133 mgN/L/d,
p<0.001) during the entire study. The results of targeted molecular analysis for AOB, NOB
(Nitrobacter sp. and Nitrospira sp.) and total bacterial population clearly showed the declining
trend for NOB population during the period of low ex situ NOB activity (Figure 3-18). The
trends of NAR can be seen in Figure 3-14B and a summary is provided in Figure 3-17.
amoA
Nb 16S A
Ns 16S
1e+12 Total 16S
1e+11
Abundance (copies/ml)
1e+10
1e+9
1e+8
1e+7
50 100 150 200 250 300 350 400
500
Activity (mgN/L/d)
400
300
200
100
0
50 100 150 200 250 300 350 400
Days
Figure 3-18. Trends of Microbial Populations (AOB, NOB and Total Bacteria) Presented as
Copies of DNA per mL of Sample from Targeted qPCR (A) and Weekly AOB and NOB Activities (B).
Table 3-4. Average Characteristics of AVN CSTR Influent (A-Stage Effluent) and
Effluent over the Entire Experimental Period.
pH 7.05±0.14 6.88±0.12
COD (mg/L) 306±87.3 66±22.5
sCOD (mg/L) 128±41.9 33±9.8
NH4+ (mg N/L) 29.7±3.9 7.3±4.4
TKN (mg N/L) 38.5±4.6 –
COD/TKN 6.7±1.4 –
Ortho-P (mg P/L) 3±1.2 2.7±0.7
Alkalinity (mg CaCO3/L) 159.7±17.1 85.3±23.3
3-24
Figure 3-19. AVN CSTR: A) Influent NH4+-N, Effluent NH4+-N and NOx-N; B) Influent NH4+-N Loading,
COD Removal Rate and TIN Removal Rate, and C) NAR and Aerobic Fraction.
Aerobic Fraction
Nitrogen (mg/L)
6 0.6
0.5
4 0.4
0.3
2 0.2
0.1
0 0.0
2.0
Dissoved Oxygen (mg/L)
4.0 1.5
B
3.5 1.0
Dissolved Oxygen (mg/L)
3.0 0.5 DO
2.5 0.0
2.0 1-hour
1.5
1.0
0.5
0.0
24-hour
Figure 3-20. AVN Controller Performance.
A) 24-hour (12 AM to 11:59 PM) trends of reactor NH4+-N, NO2--N, NO3--N and aerobic fraction (ratio of aerobic time: total cycle time)
B) 24-hour DO profile and an insert showing DO profile for 1 hour.
The aerobic fraction was allowed to fluctuate between 0.33-0.83.
3-26
During Phase I, the TIN removal rate, the efficiency and the ratio of TIN removal rate:
COD removal rate was the lowest among all phases (Figure 3-21). In general, the ratio of
TIN/COD removal rate is an indicator of the efficiency of the TIN removal in terms of influent
COD/N. The very low TIN/COD removal rate (0.05±0.021) and TIN removal efficiency
(30±18%) during Phase I suggests more aerobic oxidation of COD was occurring than anoxic
oxidation of COD using NOx as the electron acceptor (Figure 3-21). This is in line with the fact
that the aerobic SRT fraction during Phase I was 0.65±0.21, while the total SRT was 6±3.6 d
Figure 3-19). Further, the TIN removal rate was lower during Phase I compared to other phases
in relation to the COD removal rates, as seen in Figure 3-12.
Influent COD/NH4-N
TIN removal efficiency
16 100 TIN removal rate/COD removal rate 0.12
80
Influent COD/NH4-N
12
0.08
10 60
8 0.06
6 40
0.04
4
20
0.02
2
0 0 0.00
Phase I Phase II Phase III Phase IV Phase V
Figure 3-21. Different Phases of the Study Showing Variability and Relationship Between
A) Influent COD/NH4+-N, TIN Removal Efficiency and TIN Removal Rate/COD Removal Rate.
Error bars represent standard deviation.
From Figures 3-19B, 3-21, and 3-23C, the following can be observed. In Phase II, there was
overall improvement in the TIN removal rate (p=0.002), and efficiency (p=0.018), however the NAR
was lower (p<0.001) and the influent COD/ NH4+-N was not statistically different (p= 0.55). The ratio
of TIN removal rate to COD removal rate in both phases were not statistically different (p=0.075).
In Phase III, the TIN removal rate (p= 0.001), efficiency (p= 0.004) and ratio of TIN
removal rate to COD removal rate were higher than Phase II (p=0.003) for the similar influent
COD/NH4+-N (p=0.99). In fact, the ratio of TIN removal rate: COD removal rate in Phase III
was similar to Phase IV (p= 0.25) and the TIN removal efficiency was slightly higher in Phase
IV compared to Phase III (p=0.001) for a higher influent COD/ NH4+-N (p=0.002). The
increased NAR during Phase III (0.3±0.11) compared to Phase II (0.05±0.025) and Phase IV
(0.11±0.06) could explain the improvement of the TIN removal rate for the influent COD/NH4+-
N that was less than or equal to. This also highlights the importance of NOB out-selection.
During Phase V, the influent COD/NH4+-N (12.3±0.95), NAR (0.6±0.22) and TIN
removal rate (210±43 mgN/L/d) and efficiency (89±11%) were highest among all phases.
However, the ratio of the TIN removal rate to COD removal rate was similar to Phase III (p=
0.23). In intermittently aerated systems, COD that is not used for NOx reduction is oxidized
aerobically; therefore maintaining influent COD/NH4+-N at an optimum level is important. The
ratio of NH4+-N and NOx-N was maintained around 1 mg N/L as intended by the AVN controller
during Phases II, III, IV, and V of the study (Figure 3-19A).
Phase: I II III IV V A
MLSS (mg/L): 3055 985 3913 460 4141 708 4550 948 3925 382
1e+13 amoA
Nb 16S
1e+12 Ns 16S
Abundance (copies/ml)
Total 16S
1e+11
1e+10
1e+9
1e+8
1e+7
0 50 100 150 200 250 300 350
700 Max AOB rate B
Max NOB rate
600
Activity (mgN/L.d)
500
400
300
200
100
0
0 50 100 150 200 250 300 350
Days
Figure 3-22. Trends of Microbial Populations (AOB, NOB and Total Bacteria) Presented as Copies of DNA per mL of Sample
from Targeted qPCR (A) and Weekly Maximum AOB and NOB Activities (B).
3-28
The dominant NOB were Nitrospira sp. which were 20 times more prevalent that
Nitrobacter sp. The correlation of amoA abundance with AOB activity and Nitrospira sp.
abundance with NOB activity can be seen in Figure 3-23.
NOB out-selection inferred from
NAR and AOB/NOB activities was 1e+10
variable during the study (Figures 3-22 A
and 3-23). Therefore, variability in NOB
out-selection warranted further
amoA (copies/ml)
1e+9
investigation. It was surmised that
r ² = 0.24
aggressive operation towards limiting the
SRT for AOB is a key factor for washing 1e+8
out NOB. Under the AVN strategy, if the
AOB are pushed towards washout, the
aerobic fraction increases for the same
1e+7
influent COD/N. The trends of aerobic 100 200 300 400 500 600 700
fraction and NAR in Figure 3-19C Maximum AOB rate (mgN/L.d)
demonstrate that aggressive operation 1e+11
B
(combination of SRT and nitrogen loading
rate) resulted in a higher aerobic fraction
Ns 16S (copies/ml)
C
In Phase I, it was observed that the 1.8 NLR/Max AOB rate 1.0
NLR/Max AOB rate was greater than 1 1.6 NAR
and the NOB out-selection characterized 1.4 0.8
NLR/Max AOB rate
NAR
NLR/Max AOB rate was around 0.7 and 0.8
the NAR remained below 0.12 (Figure 0.4
0.6
3-23C). In Phase III and Phase V, the 0.4 0.2
NLR/Max AOB rate was close to 1 which 0.2
coincided with higher NAR (>0.3) and
0.0 0.0
better NOB out-selection (Figures 3-22 Phase I Phase II Phase III Phase IV Phase V
and 3-23C).
Figure 3-23. Correlation Between A) amoA Abundance and Maximum AOB Rates (Weekly Averages);
B) Nitrospira sp. Abundance and Maximum NOB Rates (Weekly Averages); C) Different Phases of the Study Showing
Variability and Relationship Between NLR/Max AOB Rate Ratio and NAR.
Error bars represent standard deviation.
3-30
250 12
SVI
NO2-N 10
200
NO2-N (mgN/L)
150
SVI (ml/g)
100
4
50
2
0 0
Winter Spring Summer Fall
(17±1.1) ºC (20.3±1.9) ºC (26.7±1.4) ºC (24.3±2.7) ºC
Figure 3-24. Seasonal Variation in SVI, Nitrite Levels and Temperature During the Entire Study.
3.2.3.2 Anammox MBBR Performance
The anammox MBBR was operated in three phases over a period of 385 days. The
anammox MBBR received the effluent of the AVN CSTR (Startup: 0-78 days, Phase I: 79-253
days) and non-nitrifying HRAS plant final effluent (FNE) spiked with NO2--N (Phase II: 286-
385 days). During startup, the anammox MBBR was operated with a temporary clarifier to
recycle sludge back to the MBBR (Startup: 0-78 days). This strategy was not entirely successful
as most of the seed sludge floated and washed out from the clarifier in the first week of
operation. Despite unintentional wasting of seed sludge, AMX activity was maintained, as seen
from the NH4+-N removal (0.025±0.021 g N/m2/d), throughout the startup period (Figure 3-25A).
NH4+-N removal in the anoxic conditions of the anammox reactor was attributed to the
AMX activity (release of NH4+-N due to biomass decay and heterotrophic uptake of NH4+-N
during denitrification were assumed not to impact overall NH4+-N removal). NO2--N in AVN
CSTR effluent feeding anammox reactor was 0.73±0.62 mg N/L during startup (Figure 3-26A).
In fact, NO2--N accumulation in AVN CSTR was limiting AMX activity during startup as near
complete NO2--N removal was observed (effluent NO2--N= 0.13±0.11 mg N/L, Figure 3-26B).
Since the influent NH4+-N (6.13±2.86 mg N/L) was much greater than the NO2--N, the overall
TIN removal through the AMX pathway was limited (Figure 3-26 A).
3-32
Figure 3-26. Temporal Trends During the Study:
A) Influent NH4+-N, NO2--N, and NO3--N, B) Effluent NH4+-N, NO2--N, and NO3-N.
The anammox MBBR was not fed between days 254-285, however, there was instant
AMX activity during initiation of Phase II (Figures 3-25 and 3-26). In Phase II, plant FE, which
contained NH4+-N (26± 2.45 mg N/L), was spiked with varying concentrations of NO2- -N and
fed to the anammox MBBR. During Phase II, influent NO2--N concentrations were increased
over time, however, NO2--N breakthrough was not observed (Figure 3-26B). As the NO2--N
input was increased, AMX responded with greater NH4+-N removal and subsequent TIN removal
rates (Figure 3-27). There was slight reduction in the NO2--N removal rate when the NO2--N
loading rate was increased up to 0.34 g N/m2/d during Phase II (Figure 3-27B).
0.4 0.8
0.3 0.6
0.2
0.4
0.1
0.0 0.2
0 40 80 120 160 200 240 320 360 400
Days
0.4
B Phase II
NO2-N removal rate (gN/m2/d)
0.3
0.2
0.1
0.0
0.0 0.1 0.2 0.3 0.4
3-34
0.88 gTIN/m2/d
0.36 gTIN/m2/d
Figure 3-28. Maximum AMX Activity Test Results: A) During Phase II on Day 366; B) During Phase I on Day 136.
The trends of maximum NH4+-N and NO2- -N removal rates and NO3--N production rates
can be seen in Figure 3-29A. The theoretical AMX stoichiometry ratios proposed by Strous et al.
(1998) for NO2--N removed to NH4+-N removed and NO3--N produced to NH4+-N removed is 1.32
and 0.26, respectively. Maximum AMX activity measurements reveal that in Phase I, the ratio of
NO2--N removed to NH4+-N removed was 1.47±0.17 which is greater than 1.32 (p<0.001), while
the ratio of NO3- -N produced to NH4+-N removed was 0.266±0.033, which is not statistically not
different from 0.26 (p=0.454) (Figure 3-29B). In Phase II, the ratio of NO2--N removed to NH4+-N
removed was 1.27±0.10, which is statistically not different from 1.32 (p=0.168), while the ratio of
NO3--N produced to NH4+-N removed was 0.243±0.025, which is less than 0.26 (p=0.032) (Figure
3-29B). The influent NH4+-N and NO2--N were much higher in Phase I compared to Phase II
(Figure 3-26A). TIN removal rates were lower during startup (0.056±0.042 g N/m2/d) and Phase I
(0.065±0.032 g N/m2/d) compared to Phase II (0.024±0.013 g N/m2/d) (Figure 3-25A). The
maximum AMX activities measured during Phase I and Phase II were higher than the actual TIN
removal rates during the same periods (Figure 3-25A). Maximum AMX activity over 1.0 g N/m2/d
Phase I Phase II
Maximum NH4-N removal rate
A
Ammonia, Nitrite removal rate (gN/m2/d)
1.4
1.2
1.0
(NO2-N: NH4-N) removal rate
0.8
NO3-N production rate: NH4-N removal rate
0.6
0.4
0.2
0.0
120 160 200 240 320 360 400
Days
Figure 3-29. Temporal Trends of A) Maximum NH4+-N, NO2--N Removal Rate and NO3--N Production Rate During Weekly
Maximum AMX Activity Test; B) AMX Stoichiometric Ratio of NO2--N Removal Rate to NH4+-N Removal Rate and NO3--N
Production Rate to NH4+-N Removal Rate.
3-36
ratio of NO2--N removed to NH4+-N removed less than the generally accepted ratio of 1.32
(Figure 3-25), which highlighted NO3--N removal in anammox MBBR and AMX’s involvement.
NO3--N removal rates during Start up and Phase I were 0.02±0.021 g N/m2/d and
0.02±0.014 g N/m2/d, respectively (Figure 3-25A). The influent NO3--N during Startup
(3.41±1.92 mg N/L) and Phase I (1.82±1.51 mg N/L) were greater than during Phase II
(0.34±0.22 mg N/L) (Figure 3-26 A). The ratio of NOx-N removal rate to NH4+-N removal rate
was greater than the ratio of NO2--N removal rate to NH4+-N removal rate during Start up and
Phase I (Figure 3-25B). Significant COD removal by the anammox MBBR was observed during
the study (Figure 3-25B). The COD removal rate during Start up and Phase I were 0.22±0.37
g/m2/d and 0.58±0.52 g/m2/d, respectively, compared to a COD removal rate of 0.29±0.16
g/m2/d during Phase II. The higher NH4+-N removal compared to NO2--N removal compared to
expected AMX stoichiometry can result from either: i) NO3--N being converted to NO2--N
which was there available for AMX metabolism, or ii) NH4+-N uptake by heterotrophic
denitrifiers assimilation during NO3--N and NO2- -N reduction to N2. Since NO3--N removal
compared to NH4+-N removals were much higher than would be expected from the heterotrophic
uptake of NH4+-N (calculations not shown), it is highly likely that NO3--N being converted to
NO2--N was used by AMX, which resulted in higher TIN removal rates.
3.3 Discussion
The following subsections discuss the A-stage high-rate activated sludge process, the B-
stage AVN, and the B-stage AVN CSTR with anammox MBBR processes.
3.3.1 A-Stage High-Rate Activated Sludge Process
The initial operation (January to July 2012) of the A-stage under continuous aeration
using a DO setpoint demonstrated that the A-stage is capable of 50-60% sCOD removal and 60-
70% pCOD removal. This dataset established the maximum removal efficiencies under typical
operating conditions (30 min HRT, 3-12 hr SRT, and DO>0.2 mg/L) in a single CSTR reactor.
This data also provided some insight into the sensitivity of COD removal when operational
parameters were varied and the impact of seasonal loads and fractionation on performance.
However, the A-stage has been susceptible to poor settling (SVI>200) attributed to high influent
sulfides and VFAs and high effluent TSS (TSS>100 mg/L) attributed to reactor design and
hydraulics.
3.3.2 B-Stage AVN
This subsection explains how this study showed that single-stage nitrogen removal is
possible. It also describes the important role of volume control in balancing total N removal.
Research limitations regarding the benefits of nitration-denitration in terms of carbon utilization
are also explained.
3.3.2.1 Single-Tank Nitrogen Removal
It was shown that internal recycle was not necessary for improved performance in terms
of nitrogen removal within the AVN concept of intermittent aeration. Researchers believed that
an intermittently aerated single-stage nitrification/denitrification system can be an efficient way
to maximize nitrogen removal while minimizing aeration volume, aeration demand,
supplemental carbon and alkalinity addition (Hao and Huang, 1996; Bishop et al., 1976;
Batchelor, 1982). However, due to the complexity associated with controlling nitrification and
denitrification in the same reactor, application of such a system was limited to simulation studies
(Batchelor, 1982). Further, the need for sophisticated instrumentation, control and automation
3-38
the aerobic volume was changed while the DO setpoint was a constant (1.5 mg O2/L).
Furthermore, low DO operation has been linked with high emissions of N2O (Kampschreur et al.,
2009) and favoring filamentous microorganisms, which could adversely impact sludge
settleability (Martins et al., 2004).
The primary advantages of volume control are the ability to provide control authority
during the high NH4+-N loads by increasing the active nitrifiers in the systems and to provide
denitrification and aeration savings during low NH4+-N loads. Therefore, volume control can
play an important role in balancing total N removal by better utilizing the plant capacity for both
nitrification and denitrification. This flexibility and optimization is not available in conventional
systems where nitrification and denitrification volumes are fixed regardless of the influent loads
and operating conditions.
3.3.2.3 NOB Out-Selection and TIN Removal Efficiency
Nitritation-denitritation achieved through out-selection of NOB has been associated with
a reduction in the amount of internal and supplemental carbon and energy required for nitrogen
removal. However, internal carbon and energy savings can only be realized if the excess influent
carbon is diverted away from the nitrogen removal step through the use of a carbon redirection
step. If not, redirected carbon will be oxidized aerobically, which precludes the benefits of
nitritation-denitritation. The researchers showed that the use of online controllers (developed in
this study) allows measured control over the aerobic SRT to meet the desired effluent NH4+-N
setpoint. The implication of controlling aerobic SRT to the minimum that is required to meet the
target effluent NH4+-N quality allows the overall system to be operated at an aggressive total
SRT. It is clear that in an intermittent aeration system maintaining an AOB/NOB rate differential
causes NO2-N to accumulate during the aerated period which is consumed by heterotrophs during
the subsequent un-aerated period. As a result, NOB growth is limited due to the NO2- -N
consumption by heterotrophs. Therefore, operating at an aggressive SRT could cause a slight
AOB wash-out, however, it eliminates NOB that were already limited in terms of their preferred
substrate.
In this study NOB out-selection did not result in higher nitrogen removal efficiencies for
a similar influent COD/NH4+-N ratio in an intermittently aerated system. This could result from
the fact that longer periods with a high degree of NOB out-selection and concurrent high AOB
rates were not sustained. Due to a limitation of the data during this study, the benefits of
nitritation-denitritation in terms of carbon utilization were inconclusive. However, NOB out-
selection and nitrite accumulation allows for downstream anammox polishing, which can provide
additional nitrogen removal without aeration and supplemental carbon addition (Regmi et al.,
2014a.
3.3.3 B-Stage AVN CSTR with Anammox MBBR
The following sections discuss the nitrogen removal performance and the kinetic and
metabolic out-selection of NOB over AOB in the AVN CSTR and the feasibility of Anammox
nitrogen polishing in an MBBR.
3.3.3.1 AVN CSTR Nitrogen Removal Performance
The TIN removal rate 0.15 kg/m3/d observed in this study (influent at COD/N ~6.7 at
25°C) was comparable to short-cut nitrogen removal rates that were reported in the full-scale
plants at the Strass WWTP (TN removal rate ~0.5-1.1 kg/m3/d, influent COD/N~ 15 at 9-19°C)
and in the Changi water reclamation plant (WRP) (Total N removal rate ~0.13 kg/m3/d, influent
COD/N ~7.5 at 28-32ºC). In the Strass WWTP, AOB and AMX were bioaugmented from a
3-40
Table 3-5. Comparison of Performance and Strategies used by Recent Studies to Achieve NOB Out-Selection in Mainstream Conditions.
Notes:
N.C: Not controlled.
N/A: Not applicable.
SBR: Sequencing batch reactor.
N.R: Not reported.
CSTR: Continuously stirred-tank reactor.
RBC: Rotating biological contactor.
SBR: Sequencing batch reactor.
Mainstream Deammonification 41
3.3.3.2 Kinetic Out-Selection of NOB Over AOB
Oxygen half saturation coefficients for AOB and NOB were evaluated, as no real
consensus exists in mainstream conditions. The Monod curves for both groups are given in
Figure 3-30, showing a half saturation coefficient of 0.16 and 1.14 mg O2/L for NOB and AOB,
respectively. It was therefore confirmed that the strategy of operating at a DO >1.5 mg O2/L
would help to increase the AOB/NOB activity differential under aggressive SRT operation.
400
300
Activity (mgN/L.d)
200
AOB rate
100 NOB rate
Monod model NOB fit
Monod model AOB fit
0
0.0 0.5 1.0 1.5 2.0
DO (mg/L)
Figure 3-30. Dissolved Oxygen Monod Curves for AOB (Model: Ko = 1.16 mg O2/L, rmax = 576.3 mg N/L/d) and NOB (Model:
Ko = 0.16 mg O2/L, rmax = 254.6 mg N/L/d) showing that NOB are Well Adapted at Low DO Compared to AOB.
Under the AVN strategy, the AVN CSTR was operated transiently at a DO equal to or
greater than 1.5 mg O2/L. Although the hypothesis that low DO operation favors AOB over NOB
is very widespread (Sin et al., 2008), this study confirmed other research results pointing in the
opposite direction (Daebel et al., 2007; Manser et al., 2005) for systems like this study, which
were selectively enriched with Nitrospira sp. rather than Nitrobacter sp., Nitrospira are known
for successful adaptation in most nitrifying ecosystems and hypoxic environmental niches
(Lücker et al., 2010). Additionally, Nitrospira sp. has been reported to lack common protection
mechanisms against oxidative stress which might be attributed to the hypothesis from Lücker
that Nitrospira sp. evolved from an anaerobic or microaerophilic origin.
The earlier reports of higher oxygen affinity of AOB compared to NOB might have
considered Nitrobacter sp., which function as r-strategists (higher specific growth rates and low
substrate affinity), as opposed to Nitrospira sp., which function as K-strategists (lower specific
growth rates and higher substrate affinity). Therefore, our strategy of intentionally operating at a
3-42
high DO concentration (≥1.5 mg O2/L) to provide competitive advantage for AOB over NOB
(especially Nitrospira sp.) would be justified against other reports in literature that might have
overlooked Nitrospira sp. completely.
The use of transient anoxia has been a common approach to achieve NOB out-selection
(Li et al., 2012; Ling, 2009; Pollice et al., 2002; Rosenwinkel et al., 2005; Zekker et al., 2012).
Transient anoxia allows for a measured approach to control the aerobic SRT, as well as to
introduce a lag-time for NOB to transition from the anoxic to aerobic environment, either due to
nitrite limitation (Knowles et al., 1965; Chandran and Smets, 2000) or by an enzymatic lag
(Kornaros and Dokianakis, 2010).
Kornaros showed a delay in NOB recovery and NOB lag adaptation in aerobic conditions
following transient anoxia lasting 1.5 hr to 12 hr (the delay in recovery was shown to be a
function of the length of anoxic disturbance), thus confirming the observations of the usefulness
of transient anoxia by many others (Alleman and Irvine, 1980; Katsogiannis et al. 2003; Sedlak,
1991; Sliverstein and Schroeder, 1983; Yang and Yang, 2011; Yoo et al., 1999). However, the
low nitrite in the beginning of the aerobic phase was not discussed as a factor for the lag in NOB
activity. Although transient anoxia has been used successfully in high strength wastes (Wett,
2007) and the ability to use it in low strength wastes has been suggested (Peng et al., 2004), the
control features associated with transient anoxia remains a challenge for NOB out-selection.
The influent COD in the AVN CSTR provided conditions for NO2- to be consumed by
heterotrophs, while no NH4+ oxidation takes place during the anoxic phase (data not shown). By
consuming NO2- in anoxic conditions, heterotrophs restrict NO2- availability for NOB in the
aerobic phase. Further, over many cycles this can potentially limit NOB population as a result of
lower substrate utilization by NOB compared to substrate utilization by AOB.
Lemaire et al. (2008) attributed this positive feedback as one of the primary mechanisms
for NOB out-selection in aeration duration controlled SBR treating abattoir wastewater. The
AVN aeration controller used in the AVN CSTR successfully allowed maintenance of residual
NH4+ (7.3±4.4 mgNH3-N/L) throughout the study, allowing the AOB growth rate to be close to
the maximum. Free ammonia (FA) concentration levels in the AVN CSTR were too low to cause
NOB inhibition since FA was 0.0314±0.0189 mgNH3-N/L compared to 0.1 – 0.8 mgNH3-N/L
that is considered inhibitory (Anthonisen et al., 1976). Similar trends have also been observed in
the mainstream deammonification testing at the Strass WWTP, which showed higher NOB out-
selection (indicated by less NO3- production) during late December where effluent NH4+ levels
were high (NH4+ setpoint =2.5 mg N/L compared to normal NH4+ setpoint = 1.5 mgN/L) at
significantly higher loadings and low temperatures; therefore lowering the SRT to its minimum
(Wett et al., 2012). Alternating aerobic and anoxic conditions and maintaining residual NH4+ has
proven effective for NOB out-selection in recent studies in mainstream conditions (Table 3-5).
3.3.3.3 Metabolic Out-Selection of NOB Over AOB
The AVN CSTR was operated at a relatively low total SRT (6.5±4.3 days) during the
study period. The intent of limiting the SRT of the system was to operate very close to the AOB
washout SRT, such that NOB were out-selected. It is very important to recognize that
heterotrophic denitrification pressure, high DO, and intermittent aeration, provides unfavorable
conditions for NOB, without adversely affecting the AOB population. However, it was surmised
that the ability of the system to be operated at aggressive SRTs would out-select NOB over
AOB.
3-44
can outcompete heterotrophic bacteria with mainly nitrite in the influent (Lan et al., 2011; Chen
et al., 2009; Xu et al., 2010).
Recently it was shown that AMX bacteria have the ability to use short-chain fatty acids
(SCFA) with NO3- as the electron acceptor (Guven et al., 2005; Kartal et al., 2008; Winkler et
al., 2012). AMX bacteria completely oxidize organic matter into CO2 without assimilation,
which results in a low biomass yield (Winkler et al., 2012). Ca. “Brocadia fulgida”, known for
its capability to use acetate with NO3- as the electron acceptor (Kartal et al., 2008) was not
detected in the anammox MBBR in this study. In an anoxic reactor, Guven et al. (2005) showed
that heterotrophs outcompete AMX for nitrate if the COD/N ratio exceeds 1. Since the anammox
MBBR was not fed external acetate (VFAs in upstream nitritation-denitritation effluent was
below detection) nor was Ca. “Brocadia fulgida” dominant (Figure 3-31), AMX using NO3--N
was not completely justified. In fact, the species of AMX remained unknown and further
investigation is ongoing. Therefore, the possibility of heterotrophs converting some fraction of
NO3--N to NO2--N under limited COD availability and AMX using this produced NO2--N with
NH4+-N cannot be overruled. Regardless of the exact pathway, this study has shown that NH4+-
N, NO2--N and NO3--N removal was possible in a mainstream fully anoxic anammox MBBR
with limited influent COD.
1e+11 1e+9
1e+10 1e+8
1e+9 1e+7
358th 372th 385th
Day
Figure 3-31. Abundances of AMX Species Identified During Phase II of the Study (Day: 358, 372, and 385).
3-46
3.4.4 Anammox MBBR
This study demonstrated mainstream application of anammox as nitrogen polishing in an
anoxic MBBR. The startup was fast and did not rely on a high degree of NOB out-selection in
the feeding of a nitritation-denitritation system. A highly stable nitrogen removal performance
was demonstrated within a wide range of influent nitrogen species concentrations. The
production of NO3--N limits the applicability of anammox to meet stringent nitrogen permits,
however, in this study it was showed that NO3--N removal is possible. Although, the exact
pathway of NO3--N removal remained unclear, it will be explored in future research. Therefore,
this study shows for the first time that anammox nitrogen polishing in an MBBR is possible for
nitritation-denitration systems, however, anammox polishing is not strictly limited by the extent
of NOB out-selection.
PROCESS MODELING
This modeling chapter provides a summary of simulation studies, evaluations, and
parameter calibration with regard to mainstream deammonification process. The modeling work
includes the following topics:
Subsection 4.1: Process Units Modeling and Conceptual Model Configuration Setups.
Subsection 4.2: Biokinetic Model Formulation.
o Plant-wide two-step nitrification/denitrification model.
o Green House Gas four-step nitrification/denitrification model.
Subsection 4.3: Key Model Parameter Measurement and Calibration.
Subsection 4.4: Simulation Studies and Evaluations:
o Energy balances – a comparison between conventional mainstream nitrogen removal.
process nitrification/denitrification, nitrite shunt, and deammonification.
o NOB Out-selection mechanisms.
o Anammox Enrichment Simulation Evaluation
4.1 Process Units Modeling and Conceptual Model Configuration Setups
This section provides information on the setup of the conceptual model configuration,
including the idealized whole plant flowsheet, the mainstream deammonification (MDA) unit
processes (cyclone, seeding], and seed quantity estimation.
4.1.1 Conceptual Model Configuration Setup
A conceptual configuration was created to investigate the general principles of
mainstream deammonification independent of a specific plant configuration. Configurations
were developed using Sumo® (Simulator platform by Dynamita, France) in several steps which
are described here.
4.1.1.1 Idealized Whole Plant Flowsheet
The idealized whole plant flowsheet is shown in Figure 4-1 and consists of the following
components:
The liquid line outlined in light blue, specifically: influent, primary settler, symbolically
represented anoxic and aerobic activated sludge reactors (for the actual performance tests, a
more detailed reactor configuration was used), final clarifier, deammonified effluent, and a
cyclone to increase the SRT of anammox organisms.
The solids line containing a thickener (combined primary sludge and WAS), digester, and a
centrifuge.
Side-stream treatment of digester liquors, with anammox retaining cyclone (highlighted in
light red).
Seeding of sidestream AOBs to the mainstream is indicated from the overflow of the
cyclone by a blue arrow. Seeding of sidestream anammox organisms is indicated by a red arrow
from the effluent (mixed liquor) of the sidestream SBR.
For the evaluation runs, the key parameters affecting the main-stream deammonification process
are the amount of AOB, AMX transferred from the sidestream, and the activity loss due to the
temperature shock (Wett et al., 2010b). Other performance parameters are of secondary
importance.
4.1.1.2 Mainstream Deammonification (MDA) Process Units [Cyclone, Seeding]
In this evaluation, the sludge processing and sidestream treatment were not simulated
directly to avoid unnecessary model complexity and to have a better control over the seed
amounts transferred. Instead, two influent units were employed to represent the transferred seed
(Figure 4-2). The expected amounts of AOB and AMX seed were calculated based on the
algorithm described below and shown in Table 4-1.
4-2
Table 4-1. AOB and AMX Seed Estimation.
4-4
using the proper N content for the various fractions of the solids. Predictive (mechanistic)
models need to consider settling, colloidal flocculation and the nitrogen content of various
fractions. They are more data intensive.
The biokinetic model must be able to recognize the complex role of nitrite in the
nitrification/denitrification/deammonification reaction chains. This means effectively
describing at least three separate autotrophic biomasses, AOBs, NOBs, and anaerobic
ammonia oxidizers (Anammox). In addition, in the presence of electron donors and lack of
oxygen, separate denitritation and denitratation reactions are required. Careful consideration
and suppression of model artifacts (such as nitrite looping where nitrite is oxidized to nitrate
and reduced back to nitrite and so forth, preference switches, etc.) is needed. In addition,
diffusion and floc structure, in lack of a detailed mechanistic description, is represented by
half saturation coefficients which may require choosing it based on environmental conditions
(Shaw et al., 2013), reaction rate and rheology.
The amount of autotrophic activity transferred from the sidestream and the mainstream
requires special consideration. There were few modeling attempts to reliably predict the activity
transfer (e.g., Wett et al., 2010b), but these models are not incorporated into a standard
engineering practice yet. Temperature and temperature differential between sidestream and
mainstream play an important role in determining the activity transfer.
Two proprietary models were used in this evaluation, the whole-plant model embedded in
BioWin©, and Sumo2 in the Sumo© software. BioWin is a well-known process simulator. The
complete description of the Sumo2 reactions and stoichiometry goes beyond the objectives of
this chapter, but the list of relevant states and reactions for mainstream deammonification is
provided in Tables 4-2 and 4-3.
4-6
Table 4-3. Reactions Relevant to Mainstream Deammonification.
No. Reaction
1 OHO growth on VFAs, O2
2 OHO growth on VFAs, NO2
3 OHO growth on VFAs, NO3
4 OHO growth on SB, O2
5 OHO growth on SB, NO2
6 OHO growth on SB, NO3
9 OHO decay
25 AOB growth
26 AOB decay
27 NOB growth
28 NOB decay
29 Anammox growth
30 Anammox decay
35 CB flocculation
36 CU flocculation
37 CN,B flocculation
38 CN,U flocculation
39 CP,B flocculation
40 CP,U flocculation
41 XB hydrolysis
42 XN,B hydrolysis
43 XP,B hydrolysis
44 SN,B ammonification
45 SP,B conversion to PO4
46 XE conversion
48 NO2 assimilative reduction
49 NO3 assimilative reduction
Table 4-4. List of State Variables for the SUMO-N Model Including GHG Emissions.
4-8
Table 4-5. Rate Expressions Used in the Sumo-N Model to Describe the Kinetics for NO and N2O Production by AOB.
Processes
By AOB Rate Expression
Notes:
Msat(var; k)=var / (k + var)
[1/d]
Figure 4-3. Monod Expressions Describing Rate and Substrate Affinities and Competition
Under Pilot Target Operational Conditions for NH4+-N, NO2--N and DO.
Target ranges are those where AOB rates are higher than NOB rates.
Blue circles and arrows represent shifting from low effluent levels (circles) to the target range (rectangles).
Note:
Bolded parameter values are calibrated and values in parentheses are default.
4.3.3 Dissolved Oxygen Half Saturation Concentrations for AOB and NOB Growth
(KO,AOB; KO,NOB) and Oxygen Inhibition Half Saturation Concentration for
Anammox Growth (KiO,AMX)
The process model was used to simulate the SBR performance under three aeration
scenarios to explore the model’s ability to predict NOB out-selection potential under each
scenario (refer to Figure 1-5, Section 1.3.1.2.3). The first aeration scenario was low constant DO
where DO level was maintained at approximately 0.08 mg/L during the aeration phase. The
second scenario was low DO and intermittent aeration where the DO level was maintained at
approximately 0.15 mg/L and then was allowed to drop to zero.
Finally, the third scenario was high DO and intermittent aeration. The operation was
similar to the second scenario except the DO level was maintained at 1.5 mg/L instead of
0.15 mg/L. Nitrogen profiles, gathered after operating the SBRs for at least one system SRT,
were compared to model output. DO half saturation constants for the three main biomass
populations (i.e., AOB, NOB, and anammox) were modified to calibrate the model output to the
data.
4-10
Figure 4-4 compares the three aeration scenarios and shows the model simulation results
for each scenario.
I-b
I-a I-c
II-b
II-a II-c
III-b
III-a III-c
Figure 4-4. Model Output versus Data for Three Aeration Regimes.
Notes: I) low constant DO; II) low DO/Intermittent; and III) high DO/Intermittent.
“a” = profiles under normal cycle operation, “b” = DO profile under normal operation, and “c” = anaerobic activity profiles.
Under low DO operation, the SBRs were operated under SRT limited conditions (near
minimum SRT required to maintain critical AOB population) where ammonia removal was
minimal in the range of 2-3 mg N/L. This translates to minimal nitrite production and thus nitrite
limiting conditions. The competition among OHO, anammox and NOB populations over nitrite
would be most critical for NOB repression. Thus, the composition of biomass and the availability
of nitrite would determine the fate of NOBs. As for the OHOs, they are always present and their
level depends on substrate availability. The anammox enrichment, however, depends mainly on
seeding from bioaugmentation.
Initial simulations with anammox KO,I (oxygen inhibition half saturation concentration)
set to 0.4 mg/L (value used for sidestream anammox reaction) showed complete repression of
4-12
Figure 4-5. Configuration of the Strass Mainstream Deammonification Process in Sumo.
Table 4-7. Parameters used in the GHG Model in Sumo-N for the Strass Case Study.
Oxygen profiles were calibrated by adjusting the kLaO2 to 240, 280 and 350/d for DO
setpoints of 1, 2, and 3 mg O2/L respectively. Due to the fact that this experiment was done at
full-scale (less defined boundaries) and the complexity of NOB out-selection during mainstream
deammonification (Al-Omari et al., 2014), simulated nitrite accumulation values were slightly
lower than the observed values. Nitrite concentrations of 0.3, 1.3, and 1.7 mg NO2-N/L were
4-14
4.4 Simulation Studies and Evaluations
Simulations performed to evaluate energy balances, AVN versus ammonia-based control,
and NOB out-selection mechanisms are summarized below.
4.4.1 Energy Balances – A Comparison Between Conventional Mainstream
Nitrogen Removal Process Nitrification/Denitrification, Nitrite Shunt, and
Deammonification
Three conceptual scenarios were simulated under winter and summer conditions:
Conventional nitrification/denitrification.
Nitrite shunt.
Mainstream deammonification.
The objective of the simulations was to generate a method for consistent comparison of
energy efficiency of various process configurations, using the three key operational modes listed
above as test examples.
The following assumptions were used in the analysis for all three concepts:
NOBs are repressed. This analysis does not deal with the actual mechanism of NOB
repression, which can be varied for different configurations and site conditions.
Activity retention for both ammonia oxidizers and anammox when transferring activity from
the warmer sidestream to mainstream was set at 50%. This is a very site specific and
complex issue, and guidance is provided elsewhere in this report for activity estimation.
The TSS removal in the primary or A-stage was varied between the scenarios to maintain a
similar level of effluent TN. This was required to provide a consistent baseline for the
comparison of energy savings.
The final conceptual configuration used in the analysis as developed in Sumo© is shown in
Figure 4-7. The swing zone was anoxic in the summer, and aerated during winter (12ºC)
conditions, bringing the aerobic sludge fraction from 60 to 80%. A total SRT of 7 days was used,
and 90% cyclone efficiency for AMX retention.
Figure 4-7. Conceptual WWTP Configuration Used for the Three Scenarios.
Conventional
Nitrite Shunt Deammonification
Nitre/Denite
Temp. (°C) 20 12 20 12 20 12
A: COD-elimination (%) 60 33 75 60 75 75
B: Total SRT (d) 7 7 7 7 7 7
Aerobic fraction (%) 60 80 60 80 60 80
B: COD/NH4-N 7.5 10.5 5.3 7.5 5.3 5.3
4-16
100
XAOB XNOB XAMX
80
(mg COD/L)
60
40
20
0
Nitre/Denite Nitrit-Shunt Deammonification
Figure 4-8. Simulated Biomass Compositions in the Mixed Liquor for All Three Scenarios.
10
SNHx SNO2 SNO3
8
(mg N/L)
0
Nite/Denite Nitrit-Shunt Deammonification
Figure 4-9. Simulated Effluent Inorganic Nitrogen Fraction for All Three Process Options.
Figure 4-10. Three Operating Modes: Comparison of Energy Use Indicated by Specific OUR and
Potential for Energy Recovery from Sludge Production as COD.
4-18
Aeration time, min 6.01 7.15 6.01 7.15
Figure 4-11. Simulation Output for AVN (top) and Ammonia-Based (bottom) Controls
for B-Stage Pilot Reactor at HRSD with 12-Minute Cycle.
Table 4-9. Comparison between AVN and Ammonia-Based Control Strategies in Terms of Total Nitrogen
Removal, Oxygen Demand, and NOB Supression for Simulated HRSD Pilot Reactor.
(1) (2)
AVN Ammonia % Change
Two SBR experiments were designed to evaluate the impact of the frequency of transient
anoxia on NOB out-selection. The difference between the two SBRs was the frequency of
turning the air on and off during the intermittent aeration where SBR-A was operated in a 15 min
cycle and SBR-B was operated in a 45 min cycle. The length of the “air on” portion of the cycle
4-20
was determined based on maintaining effluent ammonia level above 1 – 2 mgN/L. NH4+, NO2-,
NO3- and COD (HACH DR2800 Spectrophotometer) where monitored using grab samples
collected throughout one cycle of operation to determine overall nitrogen removal performance.
In addition, anammox, AOB and NOB maximum activities were measured by monitoring NH4+,
NO2- and NO3- under ideal conditions.
Figure 4-13 compares the nitrogen profiles for high and low transient anoxia frequencies
in SBR-A and SBR-B, respectively. It appears from the results that the frequency of turning the
air on and off did not have an apparent impact on total nitrogen removal efficiency. Some nitrite
residual in the range between 0.1 – 0.4 mg N/L was observed. While the researchers anticipated
that shortening the aeration period would help limit NOB activity, it is just as important to allow
for long enough anoxic periods to allow for the removal of nitrite and thus maintaining low NOB
activity. As seen in Figure 4-12, the low frequency reactor had higher NO2- concentrations due to
longer aeration periods. However, if the anoxic period is not long enough, or available COD is
not enough to remove all the nitrite before it enters the consequent aerobic period, nitrite out
selection will not be as effective. The model illustrates this where it predicts more effective NOB
out-selection with longer anoxic breaks (Figure 4-14) when nitrite level entering the aeration
period was low and thus limited NOBs growth rates as was illustrated earlier in the lag phase
simulation.
COD/N=4.6 COD/N=4.6
COD/N=1.5 COD/N=1.5
Figure 4-13. SBRs In Situ Nitrogen Profiles at COD/N=1.5 and COD/N=4.6 under 45 min Aeration Cycle Frequency (left
charts) and under 15 in Aeration Cycle Frequency (right charts).
Nitrite-N mg/L
Nitrite-N mg/L
Conc. mgN/L
14 14
12 0.6 12 0.6
10 10
8 0.4 8 0.4
6 6
4 0.2 4 0.2
2 2
0 0 0 0
12:00 14:00 16:00 12:00 14:00 16:00
Nitrate N Ammonia N Nitrite N Nitrate N Ammonia N Nitrite N
4-22
Researchers assumed that 20% of the influent load is recycled back and treated in the
sidestream process. Simulations of the HRSD pilot reactor were considered with: 1) 50% seeding
activity assuming that 50% of activity is lost due to the difference in temperature between
sidestream and mainstream processes (Wett et al., 2011) and 2) 100% seeding activity assuming
no loss of activity were examined. The system SRT was reduced to maintain the same NH4+-N
removal rate in the system. Figure 4-16 shows the simulation output for AOB and NOB under
both seeding conditions. The simulation showed that the gap between AOBs and NOBs widened
with increased AOB seeding rate as evident by the AOB/NOB ratios.
20 5
NH3 (model) NH3 (measured)
Ammonium and nitrate (mgN/L)
Nitrite (mgN/L)
12 3
10
8 2
6
4 1
2
0 0
D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 P8
Cell number in Pilot
Figure 4-17. Simulation and Measured Profile of the DC Water Pilot Reactor.
4-24
Table 4-10 presents a comparison between the pilot reactor performance with and without
these hypothetical improvements. The model predicted an AOB/NOB ratio of 7.1 when both
retention and tank depth are optimized. The optimized model was then used to determine the
potential savings in carbon addition in the form of acetate between conventional
nitrification/denitrification system and a system with nitrogen shortcut (i.e., repressed NOB).
The model showed that for nitrogen removal efficiency of approximately 90% and
effective (i.e., 70%) NOB out-selection, the acetate saving due to nitrogen shortcut was 60%
compared to conventional nitrification/denitrification. As a result of this modeling exercise,
alkalinity was increased in the pilot reactor where the effluent concentration increased from
150 mg/L as CaCO3 to approximately 200 mg/L as CaCO3 and nitrite shunt was observed almost
immediately Figure 4-18 shows the actual results from the pilot reactor, which validates the
model findings.
Table 4-10. Impact of Selective Retention and Tank Depth on NOB Outselection
OHO, mgCOD/L
CONC. (mg/L)
10 70 200
8 60
2 50 150
6
40
4 30 100
1
2 20 50
10
0 0
12:00 14:00 16:00 0
12:00 14:00 16:00
Nitrate N Ammonia N Nitrite N DO OHO AOB NOB Anammox
AOB, NOB, Anammox, mgCOD/L
14 4 100 300
Dissolved Oxygen, mg/L
12 rbCOD = 30 mg/L 90
80 250
3
OHO, mgCOD/L
CONC. (mg/L)
10 70 200
8 60
2 50 150
6
40
4 30 100
1
2 20 50
10
0 0
12:00 14:00 16:00 0
12:00 14:00 16:00
Nitrate N Ammonia N Nitrite N DO OHO AOB NOB Anammox
4-26
4.4.4 Anammox Enrichment Simulation Evaluation
Figure 4-20 displays the flow-scheme of the main plant including the setup of the
cyclone. The BioWin-model of this configuration has been used to evaluate all key factors on
anammox accumulation – i.e., seeding, cyclone-recovery, growth and temperature. Table 4-11
summarizes the individual impacts of these factors. Starting from the control case-study assumed
anammox trace – concentrations of 0.05 mg COD/L in the raw wastewater yields 0.5 mg/L in the
mixed liquor. Seeding as operated at Glarnerland adds another 4.2 mg/l and the cyclone doubles
this contribution. Growth and temperature impacts depend heavily on operation mode and nitrite
availability.
WAS1
Sidestream PS
L2-1 L2-2 L2-3 L2-4 L2-5 L2-6 Lane 2 eff
Cyclone WAS2
Sidestream waste
CONCEPT STUDIES
This chapter starts with a summary of the key findings from the pilot and demonstration
facilities and synthesizes the general principles and considerations for facilities wanting to
implement short-cut nitrogen removal. The first section describes the “recipe” for achieving
short-cut nitrogen removal (i.e., the critical elements for the process design) and is followed by a
section that describes the control elements for short-cut nitrogen removal. The next section
describes various design considerations and then a Decision Matrix based on effluent drivers and
influent COD/TN (C/N) ratio.
Following the initial sections, nine different water resource recovery facility concept
studies are presented. Using the decision matrix, plausible modifications to the facilities are
proposed to enable them to achieve short-cut nitrogen removal. In developing concepts for each
of the facilities it is recognized that further research, cost-benefit analyses and detailed
investigations are needed before they could be implemented. The intent of this chapter is,
therefore, not to prescribe plans for the facilities, but to show plausible paths forward for these
facilities and ones similar to them. The chapter finishes with a summary of the concept studies
and some general conclusions.
5.1 Recipe for Suspended Growth Short-Cut Nitrogen Removal
A primary focus of short-cut nitrogen removal is to maximize AOB activity while
preventing NOB from becoming established. In order to achieve mainstream deammonification,
AMX bacteria must also be retained in the system. Multiple operational strategies are required
for NOB out-selection in mainstream treatment, making up a “recipe” with the following
elements:
1) Residual ammonia (>2 mg/L): Maintaining residual ammonia at all locations within the
aeration tank ensures high AOB activity and continuous DO competition for NOB. Facilities
with a lower ammonia limit will require a polishing step to remove ammonia.
2) High operational DO (> 1.5 mg/L): The higher DO not only maintains high AOB rates, but
also manages the relative substrate affinities of AOB and NOB towards NOB out-selection.
3) Sufficient alkalinity: Insufficient HCO3- can inhibit AOB growth and needs to be avoided
(along with any other potentially inhibitory chemicals or environmental conditions).
4) COD pressure and transient anoxia: Restrict aeration and rapidly transition to anoxia at
the end of ammonia oxidation such that NOB are deprived of DO when nitrite is available.
COD exerts pressure on NOB by providing competition for nitrite during the anoxic period.
5) Limiting aerobic SRT: Is useful for high ammonia oxidation rates while washing out
pressured NOB. The intent of limiting the SRT of the system was to operate very close to the
AOB washout SRT, such that NOB are out-selected. It is very important to recognize that
COD pressure, high DO, and intermittent aeration provide unfavorable conditions for NOB
without adversely affecting the AOB population. However, it is the ability of the system to
be operated at a very low SRT that eliminates NOB over AOB.
5-2
provide seed material that can be used to augment deammonification in the mainstream. This is
especially useful when operating the mainstream at a marginal SRT to put stress on NOBs.
5.3.4 C/N at Different Points in Treatment
Through the course of the research, the carbon to nitrogen ratio has emerged as a key
metric for short-cut nitrogen removal. If the influent contains excess carbon (high C/N) to
denitrify all nitrate produced in complete nitrification to meet the effluent limits for nitrate or
TN, then there is no carbon driver to use short cut processes, and energy and reduction is the
main driver for cost savings. If carbon is limited, then a nitrite shunt coupled with heterotrophic
denitritation becomes an attractive proposition to alleviate the need for additional carbon. If the
C/N ratio is still lower, then a process that incorporates partial or full deammonification becomes
increasingly more viable.
5.3.5 Technological Approaches
Several technologies can be considered for short-cut nitrogen including suspended
growth systems, attached growth [moving bed biofilm reactor (MBBR), rotating biological
contactor (RBC), or biological aerated filters (BAF)], integrated fixed-film activated sludge
(IFAS) or granular activated sludge. The choice of technology depends on several
considerations. In this study, the main consideration is the ability to fit the treatment approach in
with existing process trains and technology in order to maximize the use of existing
infrastructure and minimize capital costs.
5.3.6 Equipment Requirements
An important consideration in moving from lab and pilot scale testing of short-cut
nitrogen processes are the requirements for specific equipment. Granule retention is a significant
consideration for deammonification processes based on suspended growth and can be achieved
either through cyclones, or retention sieves. Process control using intermittent aeration requires
fast actuators, accurate valve positioning and consideration of the impact that rapid airflow
changes have on the aeration system blowers.
Notes:
* - Consider carbon diversion
AVN = Ammonia versus NOx control
ABAC = Ammonia-based aeration control (must include robust control for low ammonia limits)
"Low Ammonia" limit = limit <2 mg/L (limits less than 1 mg/L may have other considerations)
Moderate TN = limit 6 -12 mg/L, Carbon Addition not needed
Low TN = limit <6 mg/L
Polishing: Post anoxic treatment, anammox
5-4
5.5 Concept Studies
In the following sections, nine concept studies are presented in which the design
considerations and Decision Matrix described earlier in this chapter were used to develop
concepts that potentially could be applied at each facility. Table 5-2 is a list of the facilities for
which concept studies are provided. Each concept study write-up has a similar structure, namely:
1) Facility Description; 2) Permit Limits and Treatment Goals; 3) Existing Plant Performance
and Operational Challenges; 4) Wastewater Composition; 5) Pathway to Mainstream
Deammonification; 6) Plant Infrastructure and Capacity Considerations; 7) Operational Cost
Considerations; 8) Next Steps.
# Facility
1 Chesapeake Elizabeth Treatment Plant (CETP), VA
2 Blue Plains Advanced Wastewater Treatment Plant (AWTP), DC
3 H.L. Mooney Advanced Water Reclamation Facility (HLM AWRF), VA
4 Robert W. Hite Treatment Facility (TF), CO
5 Egan Reclamation Plant (WRP), IL
6 McDowell Creek Wastewater Treatment Plant (WWTP), NC
7 Sacramento Regional Wastewater Treatment Plant (SRWTP), CA
8 Howard F. Curren Advanced Wastewater Treatment Plant
(HFCAWTP), FL
9 Danbury Water Pollution Control Plant (WPCP), CT
5-6
5.5.1.2 Permit Limits and Treatment Goals
Table 5-3 contains the current 2015 National Pollutant Discharge Elimination System
(NPDES) permit limits for the CETP.
Limit
Notes:
Outfall 001 – Chesapeake Bay
Outfall 002, 003, 004: Little Creek Harbor to Chesapeake Bay
N/A = Not Applicable
NL = No Limitation, however reporting is required
Although CETP does not have a TN limit or an ammonia limit, they are one of the HRSD
treatment plants in the James River bubble permit and the only remaining major plant that does
not remove nitrogen. Many of the treatment plants in the James River will soon achieve 5 mg/L
effluent TN.
Table 5-4 presents the James River Bubble permit nitrogen limits.
Table 5-4. James River Bubble Permit Mass Limits.
Effluent Nitrogen
Year (million lbs/year)
2011 6.0
2017 4.4
2021 3.4
In order to achieve the 2021 effluent limits, CETP must remove nitrogen, although not to
a specific level to contribute to the bubble permit. Depending on the type of process selected,
however, the system must be operated efficiently to achieve performance typical of the process.
Therefore, a monthly average effluent TN likely between 5 and 8 mg/L would be required.
Conventional primary clarifiers, single-sludge nitrogen removal, and denitrification filters could
5-8
5.5.1.5 Pathway to Mainstream Deammonification
As identified earlier in the report, there are a number of steps that can be taken to position
a treatment plant to achieve operation for deammonification in the mainstream wastewater
treatment process. Some of these practices are well established while others are being
researched. Table 5-6 summarizes some of the pertinent considerations in selecting the process
design elements for mainstream deammonification for CETP.
Table 5-6. Process Design Elements.
Sidestream Liquors Available Incinerators do not produce sidestream liquors. The lack of a sidestream will avoid
overloading the mainstream deammonification.
Chemical Addition The plant currently adds Ferric Chloride for chemical phosphorus removal.
Energy Separate energy and demand charges complicate electrical cost but average cost of
electricity is about $0.05 per kWh. Future energy cost reduction could be a driver for
considering mainstream deammonification at CETP.
Effluent Limits CETP currently has no TN limit but anticipates significant reduction in the future
requiring external carbon. The low effluent TN suggests that full nitrification/partial
denitrification, nitrite shunt, ammonia-based aeration control or deammonification in
either mainstream or side-stream should be considered. Also, a polishing step might
be required (additional aeration at the end of biological treatment for nitrification of
residual ammonia that will remain if the main aeration zone is operated with
ammonia-based aeration control).
Plant temperature Winter marginally low temperatures (less than 14°C) may make mainstream
deammonification challenging.
C/N The primary effluent C/N ratio is about 12 which is a medium level. There should be
adequate carbon for full nitrification/partial denitrification or nitrite shunt.
Inhibitory compounds No known inhibitory compounds.
Bio-P CETP does not currently operate for enhanced biological phosphorus removal
(EBPR), but adds ferric chloride for chemical phosphorus removal.
Influent flow peaks Influent peaks approach 50 mgd but are well-managed and should present only
minor problems for implementing nitrogen removal technologies.
Table 5-7 presents equipment requirements to convert the CETP to an A-B process with
B-stage being AVN process followed by fixed-film mainstream deammonification and aerobic
polishing, which is referred to as AVN+.
Function Equipment
5-10
5.5.1.6 Plant Infrastructure and Capacity Considerations
CETP uses incinerators to manage solids and lacks anaerobic digesters. Therefore, there
is little carbon diversion from the nitrogen removal process for energy production. However, the
existing aeration tank capacity would require short-cut nitrogen removal to achieve adequate
nitrogen removal. The A-B process with the B-stage operated at reduced carbon loading and
short-cut nitrogen removal could be suitable process for achieving TN limits. Since, anaerobic
digesters are not available, there is no possibility of sidestream bioaugmentation to facilitate
mainstream short-cut nitrogen removal. The configuration proposed for CETP nitrogen removal
is presented in Figure 5-4.
Gravity Sludge
Centrifuge
Thickeners Holding Incinerator Ash to Landfill
Tank Dewatering
$1,400,000
$1,200,000
$1,000,000
$800,000
$600,000
$400,000
$200,000
$-
Nit/Denit Shunt Deamm
Electricity $863,429 $694,664 $617,952
Carbon $328,500 $197,100 $-
Alkalinity $- $- $-
5-12
5.5.2 DC Water Blue Plains
Plausible modifications to the Blue Plains AWTP that could enable them to achieve
short-cut nitrogen removal based are described below. The concepts are based on the design
considerations and decision matrix presented above. Further research, cost-benefit analyses and
detailed investigations are needed before they could be implemented.
5.5.2.1 Facility Description
The District of Columbia Water and Sewer Authority (DC Water) Blue Plains AWTP is
located in the southern tip of the District of Columbia, serving wastewater treatment for
surrounding areas including parts of suburban Virginia and Maryland.
The current rated capacity of the Blue Plains AWTP is 370 mgd annual average flow and
the facility serves over two million people. Combined sewer (sanitary and storm) flows from the
District of Columbia and sanitary flows from portions of Fairfax County, Loudoun County in
Northern Virginia, Montgomery County, and Prince Georges County in Maryland are all treated
at Blue Plains. The current hydraulic capacity of the facility was determined to be sufficient to
provide for the wastewater treatment needs of the service area until the year 2050 [Blue Plains
Service Area (BPSA) Long-Term Planning Study 2013 Update].
On August 31, 2010, the U.S. EPA issued a modification to DC Water’s NPDES permit.
The permit modification included a total nitrogen effluent limit for Blue Plains of 4.689 million
pounds per year. The total nitrogen limit was developed by the EPA to achieve the goals of the
Chesapeake Bay Program for nutrient reductions. The combined discharge loads from both the
wastewater treatment plant effluent (002) and the combined sewer overflow (CSO) bypass
effluent (001) must meet the permitted load limits. This means that in a wet year, the wastewater
treatment process must achieve an effluent total nitrogen concentration of as low as 3.3 mg/L.
The existing nitrogen removal system is currently being upgraded and expanded to consistently
and reliably meet the proposed nitrogen discharge limit under all conditions. Upgrades are
expected to be complete and operational by June 2014. The NPDES maximum month permit
limit for TP discharge at Blue Plains is 1080 lbs/day, which equates to an effluent concentration
of less than 0.18 mg/L based on the 370 mgd flow and was not changed in the permit
modification.
The liquid treatment train at the Blue Plains AWTP is a two-stage activated sludge
process including aerated grit chambers, primary clarifiers, high-rate carbon removal activated
sludge (A-stage), secondary sedimentation tanks, tertiary nitrification, and denitrification
activated sludge (B-stage), nitrification/denitrification sedimentation tanks, post aeration,
filtration, disinfection, and dechlorination. The nitrification/denitrification process is currently
being upgraded to achieve the discharge limits described above. The plant operates chemical
phosphorus removal to achieve its TP permit limits. Ferric Chloride can be added at several
locations throughout the plant for phosphorus removal but the most significant impact is
observed in the primary clarification system with the successful operation of chemically
enhanced primary treatment (CEPT).
Solids handling processes are also currently undergoing upgrades (as of November 2013),
and the new processes will include thermal hydrolysis, mesophilic anaerobic digestion and belt
filter press dewatering to achieve a Class A biosolids product. Return flow from the new sludge
dewatering process will be treated separately using a sidestream deammonification process
(DEMON®) and treated stream will be returned to the head of the plant. Figure 5-6 shows the
schematic of the treatment processes after the upgrades. Until the new solids handling process is
Figure 5-7 shows an aerial photo of the Blue Plains AWTP with a simplified description
of the liquid treatment process.
Figure 5-7. Aerial Photo of the Blue Plains Advanced Wastewater Treatment Facility
with Simplified Process Flow Description.
5-14
5.5.2.2 Permit Limits and Treatment Goals
Table 5-8 contains the NPDES permit limits for the Blue Plains AWTP complete
treatment outfall (002) and the new total nitrogen limits that will take effect as of January 1st
2015. The effluent limitations are set as daily load limits except for the total nitrogen limit that is
an annual load limit. The equivalent concentrations presented in Table 5-8 are based on the
annual average design flow of 370 mgd.
Note: The fecal coliform limit is set as a maximum 30-day geometric mean for 5 samples minimum, and there is
no weekly limit.
Table 5-9. Blue Plains AWTP Average Discharge Concentrations for 2011.
cBOD5 3 mg/L
TSS 1 mg/L
Total Nitrogen 4.1 mg/L
TKN 2 mg/L
NOx 2.1mg/L
Total Phosphorus 0.09 mg/L
5-16
5.5.2.4 Wastewater Composition
The wastewater composition presented in Table 5-10 is extracted from the operational
data from the period between 2005 and 2008, which was the period used for the development of
the basis of design for the recent upgrades. Maximum and minimum monthly average values are
based on the 30-d rolling average, instead of the monthly average according to the calendar. At
Blue Plains, coagulant is added upstream of the primary clarifiers for phosphorus removal, which
generates suspended solids. The reported Primary influent TSS values were calculated by
subtracted out the estimated solids generated as a result of the known iron addition.
Table 5-10. Wastewater Composition.
Based on 2005, 2006, and 2008 Data.
Notes:
1 COD not measured. COD/BOD5 ratio of 2.0 is assumed.
2 NO2-N and NO3-N not measured in primary influent, assumed negligible due to the extensive collection system which is likely
bringing incoming wastewater in a septic condition. Therefore the reported values are equal to TKN.
3 Corrected for the suspended solids from iron addition upstream of the sampling point.
4 Alkalinity in influent not measured, estimated average used for process modeling is reported.
Sidestream Liquors Blue Plains is in the process of implementing the first CAMBI thermal hydrolysis system in North America
Available followed by mesophillic anaerobic digesters and belt filter press dewatering. The new filtrate sidestream
is expected to be highly concentrated with ammonia concentrations in the order of 2500 to 3000 mg/L.
The average filtrate flow is expected to be approximately 0.8 mgd at commissioning and is projected to
increase up to 1.1 mgd as the influent flows and loads increase to design capacity. The filtrate will be
treated using a sidestream DEMON process which will not only remove the nitrogen load but also
develop both AOB and anammox seed organisms for mainstream deammonification. A DEMON pilot
study was performed using CAMBI-MAD centrate from another facility in 2010 which indicated that there
are expected to be some inhibitory compounds in the filtrate that significantly reduce both the AOB and
AnAOB kinetic rates. Dilution among other strategies was observed to mitigate the inhibition significantly.
The cause of the inhibition was not specifically identified but other studies are underway to better
understand this issue.
Chemical Addition The plant uses ferric chloride for phosphorus reduction. Methanol is used for denitrification, and alkalinity
is supplied as sodium hydroxide when alkalinity in the wastewater is not sufficient for nitrification.
Energy Nitrification/denitrification process is the single largest user of energy at Blue Plains, taking up
approximately 27% of the total energy requirement, which accounts for approximately 0.14 kWh/m3.
Effluent Limits The current annual average treatment goal is TN < 7.5 mg/L however the plant is undergoing an upgrade
to meet a new annual total nitrogen mass permit limit that requires it to achieve an effluent TN
concentration of <3 mg/L under some operating conditions.
Plant temperature Winter low temperatures occur in February to March. In 2011, the lowest sustained monthly average
temperature was 14ºC. In colder years the sustained monthly average winter low temperature was as low
as 11ºC.
C/N The C/N ratio in the secondary effluent entering the nitrification/denitrification process is expected to be in
the range between 1:1.1 and 1:3.5.
Inhibitory Sidestream from digested sludge treated with thermal hydrolysis appears to contain inhibitory substance,
compounds and sidestream will be diluted by the plant effluent prior to the treatment.
Phosphorus Phosphorus removal is by chemical precipitation. Ferric chloride is added upstream of the influent
removal screens at an estimated dosing rate of 6.3 mg/L as Fe. Precipitated phosphorus is removed in the
primary clarifiers. The plant has the ability to add ferric chloride at multiple locations throughout the plant
(secondary clarifiers, nit/ denit clarifiers, final filters) but generally does not need to operate multi-point
chemical addition.
Influent flow peaks The peaking factor for peak day is in the order of 2.80 according to the flows and loads report which
examined data between 2005 - 2008. Peaking factor for the maximum monthly average flow is 1.33.
5-18
The first step to the implementation of mainstream deammonification at Blue Plains will
be to convert the existing nitrification/denitrification process to nitrite shunt. Once NOB is
controlled, retention of AnAOB is implemented with hydrocyclones to convert the reactor to the
deammonification process. Following considerations are made for the conversion:
Nitrite shunt using ABAC.
Bioaugmentation of AerAOB and AnAOB from sidestream treatment.
Final polishing to reduce the effluent ammonia, nitrite, and nitrate to a TIN of less than
2mg/L is anticipated. Multiple approaches for final polishing are under consideration.
Anaerobic zone not required for Blue Plains (chemical P removal).
As mentioned above, B-stage reactor will receive wastewater with a low C/N ratio. The
low carbon content will make a quick depletion of dissolved oxygen when the DO concentration
in the aerobic phase is controlled at DO > 1.5 mg/L to promote higher AOB growth rates over
those of NOB. Because the reactor is a plug flow configuration, the downstream of the B-stage
reactor will have lower residual ammonia level, below 2 mg/L. It is preferred to maintain the
residual ammonia to higher than 2 mg/L. Table 5-12 summarizes equipment requirements to
achieve implementation.
Function Equipment
5-20
1 2 6
To Filtration,
CEPT HRAS Nit/Denit Disinfection &
Discharge
Influent RAS
WAS
Primary Sludge
3
CAMBI-MAD
Advanced
Digestion 4
ANAMMOX / AOB
Bioaugmentation
5 Dewatering
Ammonia Rich
DEMON
Recycle
Sidestream
Biosolids
3. Additional
baffles in stages
2 and 4
4a. Use aeration grids
in aerobic zones
and mixers in
anoxic zones
or
4b.Install aerator
mixers in all zones
for refined control
Each stage has own air drop & DO meter
1B 2A 3B 4A 5B
Anox Aer Anox Aer Anox
1A 2B 3A 4B 5A
Aer Anox Aer Anox Aer
Figure 5-11. Comparison of Potential Operating Costs of Nit/Denit versus Nitrite Shunt versus Deammonification.
5-22
5.5.2.8 Next Steps
To manage risk and optimize capital investment, DC Water is proposing a step-wise
approach toward progressively implementing the process as follows:
Laboratory scale work to verify the concept and develop the control strategy.
Demonstration scale work to resolve the full-scale operational artifacts and demonstrate the
control strategy.
Full-scale implementation in the existing nitrification tanks at Blue Plains.
This approach will enable DC Water to have "checkpoints" to re-assess the cost-benefit-
risk at each stage before making major investments. The approach is illustrated in Figure 5-12.
The goal of the study phase of the project is to investigate and evaluate the viability of
the process, determine operating parameters, provide estimates for capital and operating costs,
optimize process control strategies and prepare DC Water staff for the operation and
maintenance of this innovative process. The demonstration unit considered for the Blue Plains
will involve either the conversion of one full-scale reactor or a temporary large scale demo
facility, with Invent hyperboloid mixer, fine bubble diffuser, SBR feed pump, decanter, WAS
pump, blowers, and instrumentation for the process control. The goal of subsequent phases of the
project is to implement the process at full-scale; thereby reducing methanol and power
consumption at Blue Plains.
5-24
is added to primary effluent to provide sufficient alkalinity for nitrification and to meet effluent
pH limits. Polymer is used in gravity thickening and centrifuge dewatering.
Figure 5-13 shows the schematic of the HLM AWRF and Figure 5-14 provides an aerial
view of the plant.
cBOD5 5 8
TSS 6 9
NH4-N:
Apr-Oct 1.0 4.1
Nov-Jan No limit No limit
Feb-Mar 4.6 5.5
Total Nitrogen 3 (annual average)
Total Phosphorus 0.18 0.27
Chlorine Residual Non detect
Dissolved Oxygen >6
pH 6<pH<9
E. coli 126 per 100 mL
The HLM AWRF has seasonal ammonia limits with no ammonia limit during some
winter months. However achieving an annual average total nitrogen concentration of 3 mg/L
requires a high level of ammonia removal year round and winter nitrification is required.
5.5.3.3 Existing Plant Performance and Operational Challenges
The HLM AWRF is operating at about 13 mgd average annual flow and achieves all
effluent quality criteria including stringent TN and TP limits. The plant has achieved several
National Association of Clean Water Agencies (NACWA) Peak Performance Awards for permit
compliance.
An operational challenge for the Mooney plant when implementing short-cut nitrogen
removal will be controlling DO in the bioreactors. The plant is operating at 55% of design flow
and with a primarily domestic and commercial wastewater, loadings to the plant decrease at
night as low as 30% of the daily average load. Air valves and air flow meters are sized for design
conditions and are difficult to control and measure air flow at current conditions. The FBI is
operated about 15 hours a day so centrate ammonia loads are intermittent. Centrate has high
ammonia and soluble COD content due to biological activity in the sludge storage tanks which
results in fermentation.
5-26
5.5.3.4 Wastewater Composition
Table 5-14 provides the wastewater composition for the HLM AWRF.
Notes:
1 COD measured Aug/Sept 2013.
2 Process modeling calibration sampling October/December, 2006. TKN average 2000 to 2006.
3 Process modeling calibration sampling August/September, 2013.
Sidestream Liquors Available Without anaerobic digestion, sidestream deammonification is not feasible.
Sidestream nitritation may be possible, but is unproven.
Chemical Addition The plant currently adds lime for alkalinity, methanol for carbon and ferric chloride for
phosphorus removal and CEPT Reduction of methanol usage and chemical cost is a
major driver at the HLM AWRF.
Energy The average cost of electricity including all charges and fees, is $0.068 per kWh.
Effluent Limits Current annual average TN limit is 3 mg/L. Low effluent ammonia requirements
would tend to suggest a polishing step for ammonia removal be provided.
Plant Temperature Winter low temperatures (13°C) are somewhat low and make attached-growth a
good consideration.
C/N The C/N ratio is 10-13 which is sufficient for full nitrification/denitrification. However
primary clarification removes carbon and bypassing primary treatment is not
available. Primary effluent C/N ratio is 4-6 with CEPT and design guidance would
suggest is suitable for short cut nitrogen removal.
Inhibitory Compounds No known inhibitory compounds
Phosphorus Removal TP removal to 0.18 mg/L is required. Bio-P is desired but not necessary. Chemical
phosphorus removal is compatible with short-cut nitrogen removal.
Influent Flow Peaks The current maximum daily flow peaking factor is about 2. The use of equalization
basins mitigates peak flow events.
MLSS Settleability Plant experiences frequent periods of poor settling and elevated SVI making MLSS
concentrations above 2,800 mg/L difficult to achieve consistently under current
conditions.
The HLM AWRF primary effluent has a C/N ratio of 4-6 after ferric addition to primary
clarifiers (CEPT) which achieves about 80% TSS removal and 50% BOD5 removal. The plant
has a low effluent TN limit (3 mg/L) which requires a low effluent ammonia concentration
(<0.5 mg/L) throughout the year.
Potential reductions in chemical costs for carbon (methanol) and alkalinity (lime) pose a
significant driver towards shortcut nitrogen removal technologies. Energy costs at $0.068/kWh,
are relatively low, reducing the magnitude of potential cost savings due to reduced energy
requirements. Further, the plant currently operates only one of six blowers for much of the time
and uses a second blower intermittently during peak load events. Modifications to the blower
facility, such as installing a new, smaller blower or a blower with greater turndown ability,
would be needed to realize the potential energy savings if innovative nitrogen technologies were
implemented. At current operating conditions, and with existing blower equipment, a reduction
in oxygen demand that reduces or eliminates the need to turn on a second blower would provide
a measurable reduction in energy costs.
5-28
Design guidance would suggest that nitrite shunt using ABAC is a good, immediately
implementable option to reduce oxygen demand to the level where one blower could satisfy the
oxygen demand. This will reduce energy costs while ensuring effluent ammonia limits are
achieved. Supplemental carbon addition could also be reduced through simultaneous
nitrification/denitrification (SND). As long as ammonia is completely removed in the aeration
basins, the existing denitrification filters can be available to polish any remaining nitrate.
In the future, as costs for chemicals and energy increase, it can be anticipated that a
breakpoint will be realized and implementing mainstream deammonification will become feasible
as the savings in operating costs outweigh the cost of any new equipment and process
modifications. With low winter wastewater temperatures and without bioaugmentation from a side
stream process, use of the AVN controller followed by fixed film deammonification appears to be
the most suitable option for the HLM AWRF, based on the process developed and piloted at
HRSD’s CETP.
A phased approach to implementing nitrogen removal technologies is recommended for the
HLM AWRF beginning with ABAC and moving towards deammonification as flows and loads
increase, and as the cost of chemicals and energy increase. An advantage of the phasing strategy is
that the time allows knowledge and operating experience gains to be incorporated into design.
5.5.3.5.1 Option 1: Aeration-Based Ammonia Control (ABAC)
Aeration-based ammonia control (ABAC) provides the potential to save energy by
requiring only one blower to be operated at current flows and loads. The following is
recommended for this option:
Simultaneous nitrification/denitrification (SND) or nitrite shunt using ABAC.
Bioaugmentation is not required.
Ammonia polishing is not required, existing denitrification filters are available to polish
nitrate.
Compatible with chemical phosphorus removal.
Figure 5-15 presents a schematic of the proposed system. The equipment requirements
for this option are considered in Table 5-16.
Anammox retention Although anammox retention is not required, use of a cyclone may
improve MLSS settling characteristics.
Rapid aeration changes Accurate valves & meters required in aeration zones
Blower operating ranges must be checked to ensure they can meet the
required airflow ranges, especially in having sufficient turn-down for low
airflow requirements.
Diffusers are membrane, fine-bubble and can be operated with
intermittent aeration. Mixers in existing swing zones can be used to
decouple aeration and mixing requirements. Mixers can be installed in
other zones if poor mixing is observed.
Control Ammonia-based Control
Reactor Configuration Aeration basins can be operated in MLE mode to maximize
denitrification in first anoxic zones. Aerator/mixers can be installed in
first anoxic zones to maximize nitrification volume.
5-30
Bioaugmentation is not provided.
Ammonia polishing is required in a re-aeration zone.
All of this is compatible with chemical phosphorus removal.
Schematics of the single-stage and dual-stage configurations are provided in
Figures 5-16 and 5-17, respectively. Table 5-17 summarizes equipment requirements to achieve
implementation.
Function Equipment
Anammox Retention New Fixed Film media in aeration basins or sand in existing
denitrification filters (experimental).
Rapid Aeration Changes Accurate valves & air flow meters required in AVN zones.
Blower operating ranges must be checked to ensure they can meet the
required airflow ranges and have sufficient turn-down for low airflow
requirements.
Diffusers are membrane fine-bubble and therefore can be operated
with zero airflow.
Control AVN Control in aeration basins using ammonia and nitrite analyzers
Reactor Configuration Modifications to the third and fourth passes of the aeration basin to
provide a screened reactor for fixed film media retention. Provide an
anaerobic zone for the fixed film by removing aerators and installing
mixers. Multiple media zones may be needed.
Baffling potentially required to prevent back-mixing from AVN zone.
5-32
Sizing of an unaerated IFAS zone(s) for Option 2 (Single-Sludge) are shown on the
second plan view schematic (Figure 5-19). An ammonia probe and nitrite probe are positioned at
the end of the main aeration zone for the AVN control. A second ammonia probe is positioned at
the end of the third pass to ensure effluent limits are met. Sizing of the anaerobic zones and the
sizing and need for sub-partitioning of the IFAS zones needs to be checked during detailed
design.
5-34
5.5.3.8 Next Steps
Implementation of an ammonia-based control system, for Option 1, is relatively low risk
and can be tested before fully implemented using the following steps:
In the independent test train, install, and test an ABAC system and test a cyclone to improve
mixed liquor settling characteristics.
Implement ABAC and cyclone for settling on the entire plant.
Option 2 (mainstream deammonification) requires further research and development
before it can be tested and installed on the main plant. The following steps are recommended:
Pilot testing in the independent test train of the AVN control system to produce an
effluent with equal concentrations of nitrite and ammonia. A re-aeration zone in the aeration
basins will be needed to polish ammonia and denitrification filters will be needed on-line to
polish nitrite/nitrate.
Pilot testing of an unaerated IFAS zone in concert with AVN control.
Carry out process modeling and an economic analysis of the AVN and IFAS system
compared to ABAC.
As plant flows approach design values, the aeration basin volume may not be sufficient and a
dual-stage approach may be needed. An approach to test this mode could be to isolate three
to four denitrification filters to operate with the independent test aeration basin in AVN
mode. A re-aeration tank for ammonia polishing, or ammonia polishing in the anammox
filter, would be required.
Option 2 has similarities with the pilot test work on mainstream deammonification being
carried out by HRSD. It is recommended that PWCSA work closely with HRSD to share
knowledge on how to set up the pilot and in interpreting.
5-36
The RWHTF consists of two separate liquid stream treatment trains, referred to as the
North Complex and South Complex. The next paragraphs describe the biological treatment
systems. Solids handling occurs in a common facility which includes anaerobic digestion and
therefore produces an ammonia-laden centrate, also described in more detail below. Figure 5-22
presents a simplified flow schematic of the process configuration.
The North Secondary Complex includes 12 parallel activated sludge trains with paired
aeration basins and clarifiers. The activated sludge trains reduce BOD, TSS, ammonia, and nitrate
plus nitrite (NOx) to meet blended effluent discharge criteria. The aeration basins are configured in
a three-pass layout in a MLE configuration. These facilities remove TN typically to approximately
10 mg/L dependent on the influent readily biodegradable carbon available. The A-Pass consists of
three anoxic zones (A1-A3) for denitrification and one swing zone (A4) that can be used as an
anoxic zone for denitrification or an aerobic zone for nitrification. Zones A5 and A6 are aerobic for
nitrification. The B and C-Passes are each operated aerobically for nitrification and BOD
reduction. Primary effluent, treated sidestream effluent (treated sidestreams include centrate and a
portion of the RAS flows), and the remainder of the RAS flow is mixed at the head of the main
influent channel and evenly distributed to each aeration basin. A portion of the mixed liquor from
the end of each basin is returned to the anoxic zones at the head of A-Pass to provide some of the
required nitrate return for denitrification. Secondary influent flow is regulated into each aeration
basin using modulating weir gates to provide an equal distribution of feed to each operating
activated sludge train. The North Secondary process operates at SRTs in the range of four to six
days, with longer sludge ages being required at lower mixed liquor temperatures.
5-38
The RWHTF generates primary solids and waste activated sludge. The residual solids
generated during primary and secondary treatment are handled by means of the following biosolids
processes:
Gravity thickening of primary solids.
DAF thickening of WAS.
Pre-and post-digestion storage.
Two-phase mesophilic anaerobic digestion.
Centrifuge dewatering of digested solids.
Scum/grease thickening.
Cogeneration facility for biogas processing – operated by Suez Energy Generation North
America, Incorporated (Suez).
5.5.4.2 Permit Limits and Treatment Goals
Table 5-18 contains the current 2015 NPDES permit limits for RWHTF.
Table 5-18. RWHTF NPDES Permit Requirements.
Limit
Parameter 30-Day 7-Day Daily
Average Average Maximum
Flow, (mgd)
Outfall 001C (South Platte) 220 – Report
Outfall 003A (Burlington Canal) Report – Report
5-Day Carbonaceous BOD, mg/L
Outfall 001C+Outfall 003A 17.0 25.0 –
Total Suspended Solids, mg/L –
Outfall 001C+Outfall 003A 30.0 45.0
E. Coli, number per 100 mL
Outfall 001C 126 252 –
Total Residual Chlorine, mg/L
Outfall 001C 0.011 – 0.019
pH (minimum-maximum), mg/L
Outfall 001C+Outfall 003A – – 6.0 – 9.0
Oil & Grease, mg/L
Outfall 001C+Outfall 003A – – 10.0
Dissolved Oxygen (DO)(minimum), mg/L – 5.0 3.0
Total Ammonia, mg-N/L
January 4.60 – 6.31
February 4.47 – 6.17
March 4.22 – 8.29
April 4.13 – 9.21
May 3.08 – 11.21
June 2.77 – 12.67
July 2.37 – 10.37
August 2.04 – 10.13
September 2.72 – 9.14
October 3.34 – 9.18
November 3.54 7.84
December 4.64 7.97
Nitrate plus Nitrite, mg-N/L – 8.68 –
Regulation 85 Regulation 31
Parameter
(Effluent Standards) (In-Stream Values)
5-40
5.5.4.4 Wastewater Composition
Design annual average and maximum month wastewater flow and composition is shown
in Table 5-20.
Table 5-20. Wastewater Composition (Plant Design Data).
North South
Notes:
From Master Plan Process Modeling TM.
Sidestream Liquors Available Centrifuges dewater anaerobically digested sludge and centrate is high in ammonia
and phosphorus. The centrate is currently treated in a in a dedicated aerobic/anoxic
nitrification/denitrification sidestream treatment process. This basin could easily be
for operation of a sidestream deammonification process.
Chemical Addition The plant currently does not add external carbon, but could be required to in the
future with anticipated stringent effluent requirements.
Energy Separate energy and demand charges complicate electrical cost but average cost of
electricity is about $0.07 per kWh. Future energy cost reduction could be a driver for
considering mainstream deammonification at RWHTF.
Effluent Limits RWHTF currently has a moderate TN limit that it anticipates being reduced
significantly in the future requiring external carbon. The low effluent TN suggests that
full nitrification/partial denitrification, nitrite shunt, ammonia-based aeration control or
deammonification in either mainstream or side-stream should be considered. Also, a
polishing step might be required (additional aeration at the end of biological treatment
for nitrification of residual ammonia that will remain if the main aeration zone is
operated with ammonia-based aeration control).
Plant temperature Winter low temperatures (less than 10°C) may make mainstream deammonification
challenging.
C/N The primary effluent C/N ratio is about 11 which is a medium level. There should be
adequate carbon for full nitrification/partial denitrification or nitrite shunt. However it is
noted that operation for biological phosphorus removal also consumes a portion of
the available carbon.
Inhibitory compounds No known inhibitory compounds
Bio-P RWHTF does not currently operate for enhanced biological phosphorus removal
(EBPR), without an effluent TP currently in the permit. A pilot of anaerobic RAS
EBPR did prove effective and may be a component of future effluent TP compliance.
Influent flow peaks Influent peaks approach 160 mgd but are well-managed and should present only
minor problems for implementing nitrogen removal technologies.
5-42
The RWHTF primary effluent has a C/N ratio of 11. The plant has an effluent ammonia
limit and a reasonable nitrate plus nitrite limit. The plant anticipates a potential reasonable
effluent TN limit and an effluent TP limit in the near future and plans to implement EBPR with
chemical addition for backup. The plant employs sidestream nitrification-denitrification reactors
to reduce the recycle loads from anaerobic digestion and has piloted both suspended growth and
fixed-film sidestream deammonification reactors. Plans to implement a sidestream configuration
in the upcoming years should minimize recycles nitrogen.
An option for the RWHTF could be to convert the MLE process to nitrite shunt using the
AVN controller in the majority of the existing bioreactors. This configuration would likely
produce 5 or 6 mg/L of TIN, depending on the time of the year and temperature, with roughly
equamolar parts of NH4 and NO2. This would likely satisfy the RWHTF permit, but additional
treatment steps could provide a factor of safety without increasing the operating cost
significantly. Following the AVN Control Reactors a fixed-film anammox polishing zone could
remove the NH4 and NO2, followed by a reparation zone for ammonia polishing and N2 gas
stripping. In the three-pass reactors, two passes could be configured in AVN control while the
third pass could be split between anammox polishing and reparation as a first approximation for
the design, Figure 5-23 presents a schematic of the configuration.
This configuration provides the benefit of achieving a low effluent TN (lower than
presently being considered) while avoiding the use of denitrification filters and the associated
carbon requirements. It also completes all TN removal upstream of the filter, providing
operational benefits avoiding TP limitations in the denitrification filter.
Finally, if sidestream fixed-film deammonification is implemented, this allows for
bioaugmentation from the sidestream process to the mainstream process, although additional
study of this fixed-film bioaugmentation would be required.
Function Equipment
Reactor Configuration Modification of existing three-pass MLE reactors to likely include two
passes of AVN control reactors. Modification of the first half of the third-
pass consisting of a screened reactor for fixed-film medial retention.
5-44
5.5.4.7 Operational Cost Considerations
An assessment of the potential costs and benefits of AVN Controller followed by fixed-
film deammonification was carried out for both the Regulation 85 effluent requirement and for
Regulation 31 effluent requirements. Figure 5-24 presents the results of that assessment for the
Regulation 85. Effluent which shows a potential $1.0 MM/year (21% reduction) power cost
savings by changing operation from nitrification/denitrification to nitrite shunt with the AVN
controller and a reduction of 33% by changing operation to completely to mainstream
deammonification. RWHTF does not require carbon to achieve Regulation 85 effluent
requirements and does not require alkalinity.
$5,000,000
$4,500,000
$4,000,000
$3,500,000
$3,000,000
$2,500,000
$2,000,000
$1,500,000
$1,000,000
$500,000
$-
Nit/Denit Shunt Deamm
Electricity $4,667,225 $3,663,159 $3,206,766
Carbon $- $- $-
Alkalinity $- $- $-
$7,000,000
$6,000,000
$5,000,000
$4,000,000
$3,000,000
$2,000,000
$1,000,000
$-
Nit/Denit Shunt Deamm
Electricity $4,667,225 $3,663,159 $3,206,766
Carbon $1,642,500 $985,500 $-
Alkalinity $- $- $-
5-46
5.5.5 Egan WRP
This concept study presents plausible modifications that could enable achievement of
short-cut nitrogen removal based on the design considerations and decision matrix presented
earlier in this chapter. Further research, cost-benefit analyses, and detailed investigations are
needed before they could be implemented.
5.5.5.1 Facility Description
The Metropolitan Water Reclamation District of Greater Chicago's (MWRDGC) John E.
Egan Water Reclamation Plant (WRP) serves the drainage basin in the northwest Cook County.
The plant discharges its treated effluent into the Salt Creek. The Egan WRP has a liquid
treatment facility as well as a sludge handling and treatment facility which treats waste activated
sludge from the District’s Kirie WRP.
The liquid treatment part of the facility includes a raw sewage pumping station that has a
total of six centrifugal pumps with a total pumping capacity of 120,000 gpm. These pumps are
preceded by coarse screening to prevent any damage to the raw sewage pumps. The plant also
receives wet weather flow, and has the ability to send the primary treatment effluent directly to
the outfall when the influent flow exceeds the plant’s maximum practical flow. In situations of
emergency, excess raw wet weather flow may also be directed to the outfall.
During regular operation, the pumped flow is degritted in the aerated grit chambers and
sent to four primary settling tanks that are also called storm settling tanks. The scum from the
primary settling or storm settling tanks is pumped to a scum collection tank using two centrifugal
pumps. The sludge from the primary settling tanks is pumped directly to the anaerobic digesters
using one centrifugal pump, one piston pump and/or two peristaltic pumps. The effluent from the
primary/storm settling tanks is then split between two parallel secondary treatment basins –
North Aeration Tanks and South Aeration Tanks. The North and the South tanks have two
aeration tanks each. The aeration tanks have the provision of being used as a conventional
activated sludge system or a three-pass, step-feed system. Downstream of the aeration tanks
there are four final settling tanks in each of the North and South basins. The scum from the final
settling tanks is sent back to the plant headworks. The secondary effluent from the final settling
tanks is dosed with sodium hypochlorite to provide disinfection and to maintain a chlorine
residual after the tertiary filters.
The RAS from the final settling tanks is combined with the primary effluent at the head
of the first pass of the respective aeration tank. The WAS from the final settling tanks is split
from the return sludge line and pumped to the pre-GBT sludge holding tank.
The effluent from the secondary treatment is sent to tertiary treatment that consists of
twelve dual-media filters. The filter effluent flow is dosed with sodium bisulfite to dechlorinate
the filter effluent. This dechlorinated effluent is sent to the plant outfall.
The Egan WRP has its own biosolids handling and processing facility that includes
gravity belt thickeners, anaerobic digesters, centrifuges and an offsite land application or
biosolids processing program. The plant includes four mesophilic, anaerobic digesters, out of
which two have fixed covers and two have the Dystor® design. Each digester is 110 ft. in
diameter with a side water depth of 34 ft. The digester gas is collected near the top of the digester
cover domes, and may be used as fuel by the sludge heaters. The digested sludge is pumped into
a sludge holding tank, from which it is pumped to three solid bowl scroll-type centrifuges using
three centrifugal feed pumps. Polymer and ferric chloride is dosed to the centrifugal feed line to
Hypochlorite
Excess Flow
RAS Hypochlorite
Primary/ Activated
Screening & Storm Secondary
Influent Sludge
Clarifiers
Filters To Salt Creek
Grit Removal Tanks Nitrification
Gravity
Belt
Thickeners Kirie WAS
Anaerobic
Digesters
Centrifuge
Dewatering
Cake for Disposal
Centrate
To O’Brien WRP
5-48
Figure 5-27 shows an aerial photo of the Egan WRP and Figure 5-28 is an aerial photo
detail of the aeration basins including an indication of the direction of flow.
Secondary
Clarifiers
Aeration
Batteries
Digester Primary/Storm
s Clarifiers
North
Battery
South
Battery
Figure 5-28. Aerial Photo (Aeration Basin Detail including Flow Directions).
Egan WRP is facing a future Total Phosphorus limit of 1 mg/L and it is planned that
biological phosphorus removal be used to meet this limit in order to facilitate phosphorus
recovery also.
Egan WRP has seasonal ammonia limits as shown in Figure 5-29 and significant seasonal
temperature variations which make March and April a critical period for meeting effluent limits.
Future ammonia limits may be lower as the U.S. EPA in-stream concentration limits for
ammonia are lowered.
5-50
5.5.5.3 Existing Plant Performance and Operational Challenges
Low temperatures during the transition from winter to summer ammonia limits will be a
significant limitation for mainstream deammonification.
Other process limitations on site include: uneven flow splits between North and South
Batteries during high flows (the plant was originally a two-sludge system and so there is a 5-ft.
difference in elevation between the batteries); poor solids capture efficiency in some tertiary
filters if overloaded.
5.5.5.4 Wastewater Composition
Design annual average and maximum month wastewater flow and composition is shown
in Table 5-24. Minimum monthly and peak daily values are also shown.
Notes:
1 COD not measured. Derived from influent characterization.
2 Based on process modeling
3 Minimum temperatures occur in March/April which coincides with tighter ammonia limits.
5-52
The Egan WRP primary effluent has a C/N ratio of 10, the plant has no TN limit, but a
relatively low effluent ammonia limit. Design guidance suggests that a nitrite shunt using ABAC
be considered to reduce energy costs while ensuring effluent ammonia limits are achieved. There
is also a desire to implement Bio-P, and so the control strategy should be tested in conjunction
with Bio-P. Currently, mainstream deammonification would not be recommended for the Egan
WRP. If TN limits are added in the future or the marginal improvement in energy savings are
deemed to be worthwhile, then mainstream deammonification could be considered. Two options
are therefore proposed for Egan.
5.5.5.5.1 Option 1: Ammonia-Based Control Only
For this option, the following is recommended for Egan:
Nitrite shunt using ABAC.
Bioaugmentation is not required.
Polishing is not required.
Anaerobic zone added for Bio-P.
Figure 5-30 is a schematic of the proposed system, including a new anaerobic zone for
bio-P. The equipment requirements for this option are considered in Table 5-26.
oni Pro e
Pri r
en
oni -B e er ion
on ro
R To ri ier
Function Equipment
Rapid Aeration Changes Accurate valves & Meters required in aeration zones
Blower operating ranges must be checked to ensure they
can meet the required airflow ranges, especially in having
sufficient turn-down for very low airflow requirements.
Diffusers are ceramic fine-bubble and therefore need to be
operated continuously (i.e., low airflow OK, but not zero
airflow).
Control Ammonia versus nitrite-based Control, using ammonia
and nitrite analyzers
Online phosphorus monitoring
Reactor Configuration Retention sieves used to keep IFAS media in the last pass
zone. Aerators removed and mixers installed in this zone.
Upstream baffle may be required. Multiple IFAS zones
may be required to prevent excessive media migration.
Anaerobic zone created by removing aerators and
installing mixers. Baffling potentially required to prevent
back-mixing from aeration zone.
5-54
5.5.5.6 Plant Infrastructure and Capacity Considerations
Rough sizing of an anaerobic zone and position of ammonia probe for Option 1 are
shown on the aerial plot (Figure 5-32). The ammonia probe is positioned at the end of the third
pass to ensure effluent limits are met. The size of the zone should be checked and the positioning
of the ammonia probes should be confirmed during testing.
Sizing of an anaerobic zone and unaerated IFAS zone(s) for Option 2 are shown on the
second aerial plot (Figure 5-33). An ammonia probe and nitrite probe are positioned at the end of
the main aeration zone for the AVN control. A second ammonia probe is positioned at the end of
the third pass to ensure effluent limits are met. Sizing of the anaerobic zones and the sizing and
need for sub-partitioning of the IFAS zones to be checked during detailed design.
Ammonia
Probe
Anaerobic Zone
Anaerobic Zone
Ammonia
Probe
Ammonia
Probe Ammonia &
Unaerated IFAS Zone(s) Nitrite Probes
Anaerobic Zone
Anaerobic Zone
Ammonia
Unaerated IFAS Zone(s) Ammonia &
Nitrite Probes
Probe
Figure 5-34. Comparison of Potential Operating Costs of Nit/Denit versus Nitrite Shunt versus Deammonification.
5-56
5.5.5.8 Next Steps
Implementation of an ammonia-based control system, for Option 1, is relatively low risk
and can be tested before fully implementing using the following steps:
Install and test an ABAC system on one train.
Test the ABAC system in conjunction with Bio-P.
Implement Bio-P and ABAC on the full plant.
Option 2 (mainstream deammonification) requires further research and development
before it can be tested and installed on the main plant. The following steps are recommended:
Pilot testing of an AVN control system to produce an effluent with equalimolar nitrite and
ammonia.
Pilot testing of an unaerated IFAS zone in concert with AVN control.
Pilot testing of bio-P in conjunction with AVN and IFAS.
Carry out process modeling and an economic analysis of the AVN and IFAS system
compared to ABAC for Egan WRP.
Investigate opportunities to implement mainstream deammonification at other District
facilities, including incorporation of Bio-P.
Option 2 has similarities with the pilot test work on mainstream deammonification being
carried out by HRSD. It is recommended that the District work closely with HRSD to share
knowledge on how to set up the pilot and in interpreting the results.
Cascade
Aeration
Filtrate
EQ Basin
5-58
McDowell has two BNR trains that made use of existing tanks during the original
upgrade in 1999 [Biological Treatment Basins (BTB) 1 and 2] and two newly constructed BNR
trains that were implemented as part of the 2007 upgrade (BTB-3 and 4). BTB-1 and 2 each
consist of a series of separate basins. These include an anaerobic basin consisting of four cells,
existing rectangular aeration basins retrofit to include anoxic and aerated zones, and the original
shallow clarifier basins were modified with diffusers to provide additional aeration zone volume.
Mixed liquor effluent from BTB-1 and 2 is directed to two final clarifiers prior to filtration.
Figure 5-36 shows an aerial photo of the McDowell Creek WWTP.
Figure 5-37. Aerial Photo of McDowell BNR Basins and Secondary Clarifiers.
5-60
5.5.6.2 Permit Limits and Treatment Goals
Table 5-28 contains the current NPDES permit limits for the McDowell Creek WWTP.
Table 5-28. Current NPDES Permit Limits for McDowell Creek WWTP.
Maximum
Parameter Annual Average Monthly Peak Daily
Plant Influent
Current Flow,
ML/d (mgd) 18.9 (5) 22.7 (6) 37.8 (10)
Design Flow, ML/d
(mgd) 37.8 (10) 45.4 (12) 75.6 (20)
BOD, mg/L 255 255
1
COD , mg/L 650 650
TN, mg/L 38 38
COD/TN 17.1 17.1
TSS, mg/L 345 403
Temperature, °C 19 26 max, 14 min
Alkalinity
2
Primary Effluent
BOD 181 176
COD 336 349
TN 35 36
COD/TN 9.6 9.7
TSS 123 166
Notes:
1 COD measured only occasionally. Derived from influent characterization.
2 Based on process modeling.
5-62
5.5.6.5 Pathway to Mainstream Deammonification
As identified earlier in the report, there are a number of steps that can be taken to position
a treatment plant to achieve operation for deammonification in the mainstream wastewater
treatment process. Some of these practices are well established while others are being
researched. Table 5-30 summarizes some of the pertinent considerations in selecting the process
design elements for mainstream deammonification for the McDowell Creek WWTP.
Table 5-30. Process Design Elements.
Sidestream Liquors Available Belt filter presses are used for dewatering the anaerobically digested sludge and
filtrate is high in ammonia and phosphorus. The filtrate is currently equalized in a
dedicated filtrate equalization basin. This basin could easily be retrofit for operation of
a sidestream deammonification process.
Chemical Addition The plant currently adds carbon for VFA supplementation for biological phosphorus
removal. Lime is added to the primary effluent for alkalinity supplementation. Alum is
added to the belt filter press drains for struvite control and can also be added if
needed for polishing of effluent when P concentrations are high. Reducing future
carbon needs (for additional denitrification to low limits) and better management of
the nitrogen and carbon balance for additional reliability in the bioP process would be
drivers for considering mainstream deammonification at McDowell.
Energy The average cost of electricity is about $0.06 per kWh. Reduction of energy costs is
another driver for considering mainstream deammonification at McDowell.
Effluent Limits McDowell currently has a moderate TN limit. As flows increase, the required
concentration to meet the seasonal mass loading limitation becomes more stringent.
The low effluent ammonia limit suggests that a polishing step should be included
(additional aeration at the end of biological treatment for nitrification of residual
ammonia that will remain if the main aeration zone is operated with ammonia-based
aeration control).
Plant temperature Winter low temperatures (14°C) may make mainstream deammonification
challenging.
C/N The primary effluent C/N ratio is about 10 which is a medium level. There should be
adequate carbon for full nitrification/partial denitrification or nitrite shunt. However it is
noted that operation for biological phosphorus removal also consumes a portion of
the available carbon.
Inhibitory compounds No known inhibitory compounds
Bio-P McDowell currently operates for biological phosphorus removal and plans to continue
to do so in the future. The overall carbon balance for the BNR process is affected by
bioP, however, a waste sugar water source is used to supplement carbon.
Influent flow peaks Peak flows are capped at about twice the average flow. Peak flows above this level
are equalized in the day tank and storm flow equalization facilities.
The McDowell primary effluent has a C/N ratio of about 10. The plant has a TN limit,
low effluent ammonia limit and operates for biological phosphorus removal. Since the plant has
a filtrate equalization basin that could be upgraded for sidestream deammonification fairly easily,
this is the most promising first step on the pathway to mainstream deammonification. The
dewatering filtrate return flow contains about 25% of the ammonia load to the plant, and
removing this ammonia using a sidestream deammonification process would save energy
(compared to fully nitrifying this ammonia in the BNR basins), would reduce alkalinity
supplementation needs in the main plant, and would result in lower final effluent TN
Function Equipment
Anammox Retention Cyclones or screens are needed to separate the anammox from the
SBR waste solids so that they can be returned to the process.
Process Equipment Filtrate equalization basin would be equipped with blowers, fine bubble
membrane diffusers, and SBR decanter. Existing mixers would be
reused. New waste sludge pump would be needed.
Aeration Control Aeration control for sidestream process based on pH and dissolved
oxygen.
Reactor Configuration Single tank SBR for sidestream deammonification process. Mainstream
configuration and operation of BNR process would not change.
5-64
5.5.6.5.2 Option 2: Ammonia-Based Control (With or Without Bioaugmentation)
For this option, the following would be considered:
Operate for nitrite shunt (nitritation and denitritation rather than full nitrification and
denitrification) using ABAC.
Bioaugmentation is not required. However, if Option 1 is implemented first, it is
recommended that the waste solids from the sidestream process be sent directly to the
mainstream BNR basins. This will bring a continuous supply of ammonia oxidizing bacteria
to the BNR basins with very few nitrite oxidizing bacteria and this imbalance will assist with
promoting nitrite shunt.
While operating using ABAC, the aerated zone effluent target ammonia concentration is
typically about 2 mg/L. Therefore, “polishing” to nitrify residual ammonia is likely needed to
ensure the stringent ammonia limit is met. This can be done with a re-aeration zone at the end
of the activated sludge process. At the McDowell plant, this capability exists within the
existing basin layouts. BTB-1 and 2 each have an additional aerated zone downstream from
the main aeration zone. BTB-3 and 4 also have re-aeration cells just upstream from the
clarifier splitter box.
RAS WAS
Optional
Alum Feed
Plant Influent
From BTB
Zone 1 Zone 6 No. 4
Lime Rate Control Zone 9 Zone 12 To
ANA ANX
Structure OX P-ANX
Zone 13
P-ANX
FC No. 4
DB
REA
P-ANX Future
Zone 3 Zone 4 Zone 8
FC
ANX ANX OX No. 5
Legend
Final
Effluent Clarifier
FC- Final Clarifier
No. 3
White zones are off-line zones
FC No. 4 Sludge
Pumping Station
No. 2
Future FC No. 5 Sludge
WAS
5-66
Table 5-32. Option 2 Equipment Requirements.
Function Equipment
Bioaugmentation Piping would be installed to convey waste solids from the sidestream
deammonification process described in Option 1 to the BNR basins. The
waste solids could be directed to the primary effluent junction box (prior
to splitting flow to BNR treatment) or to the final clarifier influent splitter
box.
Rapid aeration changes Accurate valves and meters required in aeration zones. Existing aeration
control system would need to be assessed as to how best to implement
ammonia-based control strategy.
Blower operating ranges must be checked to ensure they can meet the
required airflow ranges, especially in having sufficient turn-down for very
low airflow requirements.
Diffusers are fine bubble membranes, and could be operated
intermittently, however some settling of mixed liquor solids may occur.
Control A new, dedicated ammonia analyzer should be considered for each
basin for ammonia-based aeration control. The existing online nutrient
analyzer could continue to be used for monitoring of performance at
multiple locations (NH4-N, NO3-N, NO2-N, OP).
Reactor Configuration No changes to existing BTB configuration needed.
Re-aeration
Unaerated
RAS Anaerobic Ammonia Versus Mixed Zone
and anoxic Nitrite Aeration for To
Bioaugment Control Deammonification
Clarifiers
Function Equipment
Anammox retention Cyclones or screening of waste activated sludge.
Rapid aeration changes Accurate valves & meters required in aeration zones. Existing aeration
control system would need to be assessed as to how best to implement
ammonia-based control strategy.
Blower operating ranges must be checked to ensure they can meet the
required airflow ranges, especially in having sufficient turn-down for
very low airflow requirements.
Diffusers are fine bubble membranes, and could be operated
intermittently, however some settling of mixed liquor solids may occur.
Control New, dedicated ammonia and nitrite analyzers should be considered
for each basin for ammonia-based aeration control. The existing online
nutrient analyzer could continue to be used for monitoring of
performance at multiple locations (NH4-N, NO3-N, NO2-N, OP).
Reactor Configuration Generally, the existing reactor configuration would remain the same.
The existing post anoxic zones available in BTB-3 and 4 would be used
for deammonification downstream of the main aeration zone (operating
with AVN control). Modifications would be needed in BTB-1 and 2 to
provide post-anoxic volume.
5-68
A small equalization well for filtrate may be needed to accommodate batch operation of the SBR.
It may be possible to segregate a portion of the existing volume for this purpose.
Figure 5-43. Aerial and Site Overview Photos for Option 2 (BTB-3 and 4 Detail).
$300,000
Annual Operating Cost Estimate
$250,000
$200,000
$150,000
$100,000
$50,000
$-
Nit/Denit Shunt Deamm
Electricity $119,000 $103,000 $89,000
Carbon $- $- $-
Alkalinity $192,000 $192,000 $-
5-70
Install pipeline to convey waste solids from the sidestream process for bioaugmentation of
the mainstream basins (the additional AOBs will help promote nitrite shunt).
Implement ABAC on BTB-3 and 4.
Implement ABAC on BTB-1 and 2 as flows increase.
Option 3 (mainstream deammonification) requires further research and development
before it can be tested and installed on the main plant. The following steps are recommended:
Pilot testing of an AVN control system (or another scheme for nitrite oxidizing bacteria out-
selection) to produce an effluent with equalimolar nitrite and ammonia content. This could be
done initially on one treatment train. Consider initial testing of AVN followed by full
aeration polishing to reduce ammonia concentrations before discharge. The BTB not being
tested could be temporarily operated with supplemental carbon dosing to the post anoxic
zone to ensure the net TN limit is met with the blended effluent.
With bioaugmentation in place, pilot test operation of post anoxic zone for deammonification
in concert with AVN control.
Evaluate impacts on biological phosphorus removal.
Carry out process modeling and an economic analysis of the AVN system with
bioaugmentation compared to continued operation with the current configuration.
Investigate opportunities to implement mainstream deammonification at other CMU
facilities.
Option 3 has similarities with the pilot test work on mainstream deammonification being
carried out by DC Water and at the Strass, Austria and Glarnerland, Switzerland facilities. It is
recommended that the Charlotte-Mecklenburg Utilities works closely with these utilities to share
knowledge and interpretation of the results.
5-72
Figure 5-45 shows the simplified process schematic for the proposed SRWTP upgrade.
Raw influent wastewater flows through screening and is then pumped to aerated grit removal
facilities, and primary clarifiers. Peak flows in excess of 330 mgd are diverted to storage basins
after primary clarification and returned to the plant when the flow subsides. Primary effluent is
pumped to the new BNR process. The BNR process in designed for nitrogen and phosphorus
removal. Even though phosphorus removal is not required by permit, the District established an
annual phosphorus target to match the performance of the current high purity oxygen plant.
Filtration and disinfection using granular media filtration and chlorine disinfection are provided
to meet Title 22 equivalent treatment.
Storm Storage
Primary/ BNR
Screening & Clarifiers Secondary Disinfec-
Influent Nitrification/ Filtration
Grit Removal Clarifiers tion To American River
Denitrificaiton
WAS
Thickeners
Biosolids
Reuse Beneficial Use
Facility
Sidestream
Nitrification
Facility Flushing/Return
Figure 5-45. Process Schematic for Sacramento Regional Wastewater Treatment Plant (SRWTP).
WAS is thickened and anaerobically digested along with primary sludge. Digested sludge
is conveyed to Sludge Storage Basins (SSB) where the solids are retained for approximately four
years before dredging and land applying the solids on site to lined dedicated land disposal units.
A portion of the digested solids (approximately 30%) is sent to the Biosolids Recycling Facility
(BRF) for dewatering and thermal drying and transported for beneficial reuse.
Under the current plan, sidestream return flows from dewatering and decant from the
SSBs will be nitrified in an SBR based Sidestream Nitrification Facility before returning to the
influent. SSB return flows include decant from added new digested sludge, centrate from the
BRF, rain water, and flushing water (approximately 3 mgd) used to maintain a freshwater cover
for odor control and dilution for struvite control. The sidestream contains high levels of ammonia
as well as elevated levels of phosphorus and turbidity. Sidestream flows can be cold since the
SSBs are exposed to the ambient air and rain. The implementation of sidestream treatment is still
under development.
Digester
s
Grit Basins &
HPO Primary
Tanks Clarifiers
Influent/
Effluent
Building
Secondary
Clarifiers
5-74
Equalization
Stream
Side
Secondary Clarifier
(existing)
Disinfect
Primary
Effluent MLF Anaero- Anoxic Aerobic Swing Reaerate To
(1) bic (2) (3) (4) (7) (2) Clarifiers
RAS Classi-
Anox fying RAS
(1) Selector
WAS
RAS
PreAx2 PreAx1 WAS CS
Filtration and disinfection are required to meet equivalent Title 22 (reuse) criteria. These
are shown in the table.
5-76
5.5.7.3 Existing Plant Performance and Operational Challenges
The existing HPO plant will be taken offline when the new BNR facilities are operational
in 2021. This case study focuses on the future design condition (with BNR) to identify potential
features to include into that design to facilitate future changes to achieve mainstream
deammonification, it appropriate.
5.5.7.4 Wastewater Composition
Design annual average wastewater flow and composition is shown in Table 5-35.
ammonia limits.
Sidestream Liquors Available Anaerobically digested primary and WAS is pumped to sludge storage basins
(SSBs). A small portion of the digested sludge is dewatered and dried for beneficial
reuse. Flushing water from the SSB contains high ammonia concentration.
Sidestream treatment is currently planned for the SSB return flow using a
conventional nitrifying SBR to generate nitrate that is directed to the headworks for
odor control. Converting the SBR to an anammox process is questionable due to
intermitted flow rates and the cold water temperatures of the SSB flushing water (as
low as 8 C). Final decision on sidestream treatment is pending.
Chemical Addition Process analysis showed that sufficient COD and alkalinity are available for stable
operation of the new BNR. However, future lower nitrogen and phosphorus limits
may require both carbon and alkalinity supplements.
Energy The average cost of electricity is $0.09 per kWh.
Effluent Limits There is no TN limit; the individual nitrate and ammonia limits result in a moderate
TIN limit around 10-13 mg/L. Nitrate limit is10 mg/L monthly. Low effluent ammonia
limit (1.8 mg/L monthly; 3.0 mg/L max day) would tend to suggest a polishing step
should be included.
Plant Temperature Winter low temperatures (16°C) may coincide with the commencement of tighter
summer ammonia effluent limits. Somewhat low temperatures make attached-growth
a consideration.
C/N The C/N ratio is around 8 which is a moderate level. The C/N is sufficient for full
nitrification/denitrification or nitrite shunt. Carbon is considered marginal for
conventional nitrification denitrification; a mixed liquor fermenter is included in the
design to generate VFAs for denitrification (or future BioP).
Implementation of chemical phosphorus removal (in primary) would reduce the
available COD in the PE and reduce the PE COD/N ratio to 6.0, i.e., in the moderate
range.
Inhibitory Compounds No known inhibitory compounds.
Phosphorus Removal Phosphorus removal is not required by permit; an effluent target phosphorus limit is
2.2 mg/L to match the current effluent TP concentration.
Influent Flow Peaks Peak flows are capped at 1,200 ML/d (330 mgd).
5-78
Two options for deammonification can be considered for SRWTP, depending if the
process is based on biological or chemical phosphorus removal.
Under the current design, biological phosphorus removal is used. The primary effluent
C/N ratio is 8 with a modest nitrate limit, but a relatively low effluent ammonia limit. Design
guidance would suggest that nitrite shunt using ABAC be considered to reduce energy costs
while ensuring effluent ammonia limits are achieved. Currently, mainstream deammonification
would not be recommended for SRCSD due to the inconsistent composition, flow, and low
temperature of the SSB return flows. However, sidestream nitrification reduces the ammonia
loading to the BNR. The ability to maintain biological phosphorus removal at the same time as
mainstream deammonification (operating under low DO conditions) is uncertain. This option
will require pilot testing to assess the process and establish design criteria.
By switching to chemical phosphorus removal, deammonification is more feasible.
Phosphorus removal can be achieved with chemical addition to the primary clarifier and effluent
filters. In addition, chemical addition to the primary clarifier influent will increase particle
capture and remove some colloidal COD at the same time. Under these conditions, the PE
COD/N ratio could be reduce to about 6.0 mg/mg – at the lower end of moderate range. Partial
phosphorus removal could also be accomplished in the nitrifying sidestream facility.
Using sequential aerated and unaerated basins with a space based design for
nitritation/deammonification as proposed by Stinson et al. (2013) appears the most attractive
option for SRWTP. This approach appears to simplify implementing mainstream
deammonification in the BNR configuration under design at SRWTP.
The following items are required to implement deammonification at SRWTP:
Implement chemical phosphorus removal by adding chemical (alum or ferric) to meet
effluent TP targets in the sidestream or mainstream systems.
Implement nitrite shunt as an interim step to evaluate potential aeration efficiency
improvement and lower carbon use in the existing process configuration.
Implement ammonia versus NOx control (AVN) to create sequential nitritation and
deammonification zones
Implement transient aeration to produce nitrite/ammonia for anammox.
Include post aeration basin to polish residual ammonia before clarification
Bioaugmentation may not be feasible. It could still be evaluated and implemented if
sidestream deammonification becomes feasible with the conditions at SRCSD (low
temperature, fluctuating flows and loads, high turbidity, etc.)
Retain sidestream nitrification/denitrification process unless sidestream deammonification
becomes feasible.
RAS
PreAx2 PreAx1 WAS CS
Function Equipment
5-80
5.5.7.7 Operational Cost Considerations
A high-level assessment of the potential costs and benefits of nitrite shunt and
deammonification was carried out. Figure 5-51 shows the outputs of that assessment which
shows a reduction in electricity use and operational cost moving from nitrification/denitrification
to nitrite shunt.
Mainstream deammonification is less attractive due to the added cost for alum addition.
While the chemical addition is likely to increase the capacity in the available concrete and offset
some future capital requirements, those benefits have not been quantified for a complete
assessment.
Energy savings in shifting to the nitrite shunt are significant and will require little capital
investment. In order to move to full deammonification would require some additional capital cost
which may not be justified by the marginal additional savings.
The nitrite shunt may change the SVI. The capacity of the SRCSD facility is based on
settling biomass with an SVI no greater than 150 mL/g. Additional costs may be incurred for
polymer addition, RAS chlorination and other filament control techniques to ensure low SVI.
These costs have not been included in this analysis.
The operational costs shown in Figure 5-51 do not capture the carbon “credit” that comes
from implementing nitrite shunt or deammonification. With these two options, less carbon is
required for nitrogen removal, leaving a credit in carbon that can be used in other processes
(used for better or more reliable EBPR, increase energy recovery by diverting to digester gas,
etc.). The inherent value of this carbon is estimated at 30% of the energy cost.
$6,000,000
$5,000,000
$4,000,000
$3,000,000
$2,000,000
$1,000,000
$-
Nit/Denit Shunt Deamm
Electricity $3,922,863 $3,811,062 $3,039,098
Alum $- $- $2,625,536
Carbon $- $- $-
Alkalinity $694,055 $694,055 $-
Figure 5-51. Comparison of Potential Operating Costs of Nit/Denit versus Nitrite Shunt versus Deammonification.
5-82
5.5.8 Howard F. Curren AWTP
This concept study presents plausible modifications that could enable achievement of
short-cut nitrogen removal based on the design considerations and decision matrix presented
earlier in this chapter. Further research, cost-benefit analyses and detailed investigations are
needed before they could be implemented.
5.5.8.1 Facility Description
The City of Tampa owns and operates the Howard F. Curren Advanced Wastewater
Treatment Plant (HFCAWTP). The HFCAWTP has a permitted treatment capacity of 96.0
million gallons per day (mgd) on an average annual daily flow (AADF) basis and it currently
treats an AADF of approximately 54 mgd. Currently, the permit for the plant issued by the
Florida Department of Environmental Protection (FDEP) requires high levels of cBOD5, TSS
and nutrient removal as well as dechlorination and post aeration. The final effluent is discharged
to Hillsborough Bay or used as reclaimed water for cooling and irrigation.
Currently, the liquid treatment train at the HFCAWTP includes screening, grit removal,
primary treatment, an A-stage for carbonaceous removal that features HPO technology, a
nitrification B-stage that utilizes conventional diffused aeration equipment, deep-bed
denitrification filters with methanol addition, disinfection via gaseous chlorination,
dechlorination by sulfur dioxide addition, and post aeration.
The residuals handling system at the plant receives sludge from the primary settling
facilities as well as excess biological solids from the carbonaceous and nitrification treatment
trains. The system includes gravity belt thickening facilities, a mixed sludge pumping station,
anaerobic digestion facilities with related gas recovery and cogeneration systems, dewatering
facilities that include belt filter presses and drying beds, and heat drying facilities. Treated
residuals from the heat drying system are hauled to a fertilizer company for further treatment and
blending. Dewatered solids that have not been through the heat drying process are disposed of by
land application. Figure 5-52 presents a simplified process schematic of the existing liquid
treatment and residuals handling facilities.
Dewatered
Thickener Biosolids
Filtrate
Figure 5-52. Process Schematic of the Howard F. Curren Advanced Wastewater Treatment Plant.
Preliminary
Dewatering
Treatment
A-Stage
HPOAS
Anaerobic
Digestion
Primary A-Stage
Treatment Settling Tanks
B-Stage Disinfection/
Nitrification Reaeration
B-Stage
Settling Tanks
Figure 5-53. Aerial Photo of the Howard F. Curren Advanced Wastewater Treatment Plant with
Simplified Process Flow Description.
5-84
5.5.8.3 Existing Plant Performance and Operational Challenges
The HFCAWTP consistently achieves a very high quality effluent. In 2011, the annual
average effluent concentrations are as shown below in Table 5-39.
Currently, the HFCAWTP has a relatively moderate C/N ratio entering the B-stage
nitrification process where mainstream deammonification could potentially be implemented.
Two options for the control of NOB are intermittent aeration and spatial alteration of aerobic and
anoxic conditions. The existing B-stage reactor can be converted to first achieve nitrite shunt by
controlling NOB population, after which AnAOB can be introduced from the sidestream
treatment and biomass retained using hydrocyclones to implement the mainstream
deammonification.
5-86
The first step to the implementation of mainstream deammonification at HFCAWTP will
be the implementation of sidestream treatment using an annamox-based system. Then, the
nitrification B-stage will be converted to operate under to nitrite shunt conditions. Once NOB is
controlled, retention of AnAOB is implemented with hydrocyclones to convert the reactor to the
deammonification process. The following considerations are made for the conversion:
Implementation of sidestream treatment using the DEMON® technology.
Nitrite shunt using ammonia-based aeration control.
Bioaugmentation of AerAOB and AnAOB from sidestream treatment.
Final polishing using the existing deep-bed filters to reduce the effluent ammonia, nitrite and
nitrate to a TN of less than 3mg/L.
Table 5-42 summarizes equipment requirements to achieve implementation.
Function Equipment
Sidestream Treatment Process New DEMON reactor to treat all the anaerobically digested dewatered
filtrate.
Rapid Aeration Changes Changes to the aeration system and addition of baffles to create allow
for sequential aerobic/anoxic zones in B-stage.
Control Sequential aerobic/anoxic zone and step feed of A-stage effluent for
DO and organic carbon control to suppress NOB growth. Step feed will
also feed ammonia along the B-stage reactor.
Reactor Configuration Modification of existing B-stage reactor with additional baffles and step-
feed piping or channels. The existing fine bubble aeration grid will be
used to aerate the oxic zones, while mixers will be used to keep the
anoxic zones mixed. This may require modifications to the aeration grid
to turn off the air in the anoxic zones and the relocation or installation of
new mixers. Hydrocyclones will be installed on the WAS line for
retention of the anammox. Piping from the sidestream reactor will be
installed to direct the AOB and AnAOB seed to the B-stage influent
channel or RAS pipeline.
Annamox
Seeding
Dewatered
Thickener
Biosolids
Filtrate
5-88
5.5.8.7 Operational Cost Considerations
A high-level assessment of the potential costs and benefits of nitrite shunt plus sidestream
treatment and mainstream deammonification was carried out and the results are presented in
Figure 5-55. It should be noted the energy costs presented in this analysis are those associated
with aeration to the nitrification B-stage only.
In the case of the HFCAWTP, mainstream deammonification is an attractive alternative
due to the potential savings associated with external carbon and alkalinity addition and energy
savings. Most of the energy savings will be associated with the conversion of the plant to nitrite-
shunt with an extra added benefit for deammonification. In addition, nitrite-shunt would offer
significant benefits associated to the addition of external carbon. It might be possible to
completely eliminate the addition of methanol with deammonification; however, because of
effluent polishing, the researchers have carried out a 90% methanol saving between the current
configuration and the deammonification alternative.
$9,000,000
$8,000,000
$7,000,000
$6,000,000
$5,000,000
$4,000,000
$3,000,000
$2,000,000
$1,000,000
$-
Nit/Denit Shunt Deamm
Electricity $3,290,320 $2,876,891 $2,294,152
Carbon $3,285,000 $1,478,250 $328,500
Alkalinity $1,110,488 $777,341 $111,049
Figure 5-55. Comparison of Potential Operating Costs of Nit/Denit versus Nitrite Shunt versus Deammonification.
5-90
Figure 5-56 shows a schematic of the facility. Figure 5-57 shows an aerial photo of the
Danbury WPCP.
Nitrogen Removal
Facility
Digester
s
Primary
Rock Media Clarifiers
Flow EQ
Trickling Filters
The 2008 Consent Order also required Danbury to prepare and submit a comprehensive
engineering report to address reducing both nitrogen and phosphorus to meet the future limits. In
discussions between March and June of 2011, Connecticut DEEP indicated that Danbury would
need to meet significantly more stringent seasonal effluent limits of 7.55 ppd of phosphorus. At an
average flow of 11 mgd, this is equivalent to an average total P limit of 0.08 mg/L. The annual
nitrogen discharge limit for 2014 is 442 ppd, which is 4.82 mg/L at an average flow of 11 mgd.
5.5.9.3 Existing Plant Performance and Operational Challenges
The influent has a low alkalinity and therefore addition of ferric salts for phosphorus
removal in addition to nitrification can suppress pH significantly (less than 6.5). Addition of lime is
used to offset pH swings. Digester pH can also swing and cause problems with “sour” digesters.
5.5.9.4 Wastewater Composition
Design annual average and maximum monthly wastewater flow and composition is shown in
Table 5-44.
Table 5-44. Wastewater Composition.
2009 Data.
5-92
5.5.9.5 Pathway to Mainstream Deammonification
Table 5-45 summarizes pertinent process considerations in selecting the process design
elements for mainstream deammonification for the Danbury WPCP.
Sidestream Liquors The anaerobic digester liquors could be treated using Sidestream treatment using DEMON to
Available remove the nitrogen load and provide potential seeding material for mainstream deammonification.
Chemical Addition The plant adds methanol for denitrification and uses lime for alkalinity. Reducing these chemical
costs are a major driver for Danbury. The plant also uses ferric chloride for phosphorus removal. The
ferric dosing can occur at the primary tanks or nitrification stage. Methanol costs variable but average
$1.50/gallon. Lime costs ~ $0.15/lb.
Energy The average cost of electricity is $0.14 per kWh.
Effluent Limits Load based annual TN limit, equivalent 4.82 mg/L. Stringent summer ammonia limit
of 1.5 mg/L.
Plant temperature Low winter temperature of 10°C.
C/N The C/N ratio of the activated sludge plant influent is 2.6 which is a low level.
Inhibitory compounds No known inhibitory compounds
Phosphorus removal Seasonal chemical phosphorus removal.
Influent flow peaks Maximum flow through plant limited by TF pump station (28 mgd)
The existing secondary treatment consists of trickling filters (low energy treatment of
BOD and some nitrification) followed by activated sludge for nitrogen removal. The influent to
the activated sludge stage at Danbury has a very low C/N ratio of 2.6. Design guidance would
suggest that the AVN control followed by an anammox polishing step be considered to reduce
methanol, energy, and alkalinity costs while ensuring effluent ammonia limits are achieved. The
anammox polishing zone could be provided by modifying the existing post-denitrification zone
to incorporate IFAS (Figure 5-58).
Function Equipment
Anammox
Polishing Zones
Amm/Nitrite
Probes
5-94
5.5.9.7 Operational Cost Considerations
A high-level assessment of the potential costs and benefits of nitrite shunt and
deammonification was carried out. Figure 5-60 shows the outputs of that assessment. It shows a
potential 30% reduction in overall operating costs moving from nitrification/ denitrification to
nitrite shunt and an overall reduction of 80% in moving to deammonification. The most
significant cost savings are due to eliminating the need for external carbon, followed by
eliminating the need for lime addition and finally, electricity savings.
$800,000
Annual Operating Cost Estimate
$700,000
$600,000
$500,000
$400,000
$300,000
$200,000
$100,000
$-
Nit/Denit Shunt Deamm
Electricity $250,000 $190,000 $140,000
Carbon $370,000 $220,000 $-
Alkalinity $90,000 $90,000 $-
Figure 5-60. Comparison of Potential Operating Costs of Nit/Denit, Nitrite Shunt versus Deammonification.
5-96
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