470 Ba Ha175075eng 1

Thyristor Power units Thyristor Power units
and and
Driver units Driver units
470 470
series series
Single-phase resistive and Single-phase resistive and

inductive load inductive load
true power control true power control
User User
Manual Manual
© Copyright Eurotherm Automation 1996 © Copyright Eurotherm Automation 1996

All rights reserved. All reproduction or transmission in any form or using any procedure (electronic or mechanical, including photocopying and All rights reserved. All reproduction or transmission in any form or using any procedure (electronic or mechanical, including photocopying and
recording) without the written permission of EUROTHERM AUTOMATION is strictly prohibited. EUROTHERM AUTOMATION have taken recording) without the written permission of EUROTHERM AUTOMATION is strictly prohibited. EUROTHERM AUTOMATION have taken
particular care to ensure the accuracy of these specifications. However, in order to maintain our technological lead, we are dedicated to the particular care to ensure the accuracy of these specifications. However, in order to maintain our technological lead, we are dedicated to the
continual improvement of our products and this may lead to modifications or omissions in the current specifications. We cannot be held continual improvement of our products and this may lead to modifications or omissions in the current specifications. We cannot be held
responsible for any material or bodily damage, losses or costs incurred. responsible for any material or bodily damage, losses or costs incurred.
Printed in France 05/96 HA 175076 Issue 1 Printed in France 05/96 HA 175076 Issue 1
The installation, configuration, commissioning and maintenance of the power unit The installation, configuration, commissioning and maintenance of the power unit
must only be performed by a person qualified and authorised to perform work must only be performed by a person qualified and authorised to perform work
in an industrial low voltage electrical environment. in an industrial low voltage electrical environment.
Important precautions and special information are indicated in the manual by Important precautions and special information are indicated in the manual by
two symbols: two symbols:
This symbol means that failure to take note of the This symbol means that failure to take note of the
information may have serious consequences for the information may have serious consequences for the
WARNING safety of personnel and may even result in the risk WARNING safety of personnel and may even result in the risk
of electrocution. of electrocution.
This symbol means that failure to take note of the This symbol means that failure to take note of the
! information may ! information may
CAUTION • have serious consequences for the installation CAUTION • have serious consequences for the installation
• result in the incorrect functioning of the power unit. • result in the incorrect functioning of the power unit.
These marks must indicate specific points. These marks must indicate specific points.
The entire manual remains applicable. The entire manual remains applicable.
It is the responsibility of the user and it is highly recommended, given the value It is the responsibility of the user and it is highly recommended, given the value
of the equipment controlled using 470, to install independent safety devices. of the equipment controlled using 470, to install independent safety devices.
This alarm must be tested regularly. This alarm must be tested regularly.
Eurotherm can supply suitable equipment. Eurotherm can supply suitable equipment.
As a result of the constant improvement of its products, Eurotherm As a result of the constant improvement of its products, Eurotherm
may modify these specifications without warning. may modify these specifications without warning.
For any further information and if in doubt, please contact your EUROTHERM For any further information and if in doubt, please contact your EUROTHERM
office where technicians are at your disposal should you require advice or office where technicians are at your disposal should you require advice or
assistance with the commissioning of your installation. assistance with the commissioning of your installation.
EUROPEAN DIRECTIVES EUROPEAN DIRECTIVES
ELECTROMAGNETIC COMPATIBILITY (EMC) ELECTROMAGNETIC COMPATIBILITY (EMC)

For industrial environments, excluding residential environments For industrial environments, excluding residential environments
The 470 products are considered as components without any direct The 470 products are considered as components without any direct
function as defined in the EMC Directive. The system or installation in which function as defined in the EMC Directive. The system or installation in which
these products are incorporated must complies with the essential protection these products are incorporated must complies with the essential protection
requirements of the EMC Directive. requirements of the EMC Directive.
However, Eurotherm certifies that the 470 products, when installed However, Eurotherm certifies that the 470 products, when installed
and used in accordance with their User Manual, meets the following test standards and used in accordance with their User Manual, meets the following test standards
and enables the system or installation in which there are installed to comply and enables the system or installation in which there are installed to comply
with the EMC Directive in regards to the 470 products. with the EMC Directive in regards to the 470 products.
Tests Test standards Edition Tests Test standards Edition
Immunity Electrostatic discharge IEC 1000-4-2 (EN 61000-4-2) 06/1995 Immunity Electrostatic discharge IEC 1000-4-2 (EN 61000-4-2) 06/1995
Fast transients IEC 1000-4-4 (EN 61000-4-4) 01/1995 Fast transients IEC 1000-4-4 (EN 61000-4-4) 01/1995
Radioelectric frequency IEC 801-3 (prEN 61000-4-3) 1984 Radioelectric frequency IEC 801-3 (prEN 61000-4-3) 1984
electromagnetic fields electromagnetic fields
Emission Radiated EN 55011 1991 Emission Radiated EN 55011 1991
Conducted EN 50081-2 1991 Conducted EN 50081-2 1991
(the choice of the applicable With an external filter (the choice of the applicable With an external filter
standard depends on the IEC 1800-3 (prEN 61800-3) 1996 standard depends on the IEC 1800-3 (prEN 61800-3) 1996
application) Without external filter. application) Without external filter.
Applies for the second environment Applies for the second environment
In order to guarantee the best service, Eurotherm has validated the compliance of In order to guarantee the best service, Eurotherm has validated the compliance of
the 470 products with these test standards through design and laboratory the 470 products with these test standards through design and laboratory
tests that have been validated with a Technical Construction File by a Competent tests that have been validated with a Technical Construction File by a Competent
Body, LCIE (Laboratoire Central des Industries Électriques). Body, LCIE (Laboratoire Central des Industries Électriques).
EXTERNAL SERIES FILTERS EXTERNAL SERIES FILTERS

To reduce the conducted emissions that occur when using thyristor units, Eurotherm can To reduce the conducted emissions that occur when using thyristor units, Eurotherm can
supply external filters. supply external filters.
Nominal current of 470 Serial filter order code Nominal current of 470 Serial filter order code
25 A to 60 A FILTER/TRI/63A/00 25 A to 60 A FILTER/TRI/63A/00
75 A and 100 A FILTER/TRI/100A/00 75 A and 100 A FILTER/TRI/100A/00
150 A FILTER/TRI/160A/00 150 A FILTER/TRI/160A/00
SAFETY SAFETY
The 470 products installed and used The 470 products installed and used
in accordance with this User Manual are designed in accordance with this User Manual are designed
to comply with the essential protection requirements of to comply with the essential protection requirements of
the Low Voltage Directive 73/23EEC dated 19/02/73 the Low Voltage Directive 73/23EEC dated 19/02/73
(amended by Directive 93/68/EEC dated 22/07/93). (amended by Directive 93/68/EEC dated 22/07/93).
MARK MARK
The CE Mark of 470 products implies that The CE Mark of 470 products implies that
the essential protection requirements of the the essential protection requirements of the
Low Voltage Directive are observed. Low Voltage Directive are observed.
The 470 Technical Construction File is approved by a Notified The 470 Technical Construction File is approved by a Notified
Body, LCIE (Laboratoire Central des Industries Body, LCIE (Laboratoire Central des Industries
Électriques). Électriques).
DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY

A CE Declaration of Conformity is available on request. A CE Declaration of Conformity is available on request.
FURTHER INFORMATION FURTHER INFORMATION

For further information on CE Mark, please contact your For further information on CE Mark, please contact your
nearest Eurotherm office. nearest Eurotherm office.
This 470 User Manual (Part No. HA 174836) intends This 470 User Manual (Part No. HA 174836) intends
for the 470 series power thyristor units manufactured for the 470 series power thyristor units manufactured
from May 1996. from May 1996.
The 470 User Manual ( Part No. HA 020134) is valid for The 470 User Manual ( Part No. HA 020134) is valid for
products manufactured before this date. products manufactured before this date.
In order to help you reduce risks related to the effects In order to help you reduce risks related to the effects
of electromagnetic interference depending on the of electromagnetic interference depending on the
installation of the product, Eurotherm can supply you installation of the product, Eurotherm can supply you
with the "EMC Installation Guide" with the "EMC Installation Guide"
(Part No. HA 025464). (Part No. HA 025464).
This guide gives the rules generally applicable for This guide gives the rules generally applicable for
Electromagnetic compatibility. Electromagnetic compatibility.
Manufactured by Eurotherm Automation S.A. Manufactured by Eurotherm Automation S.A.

ISO 9001 - EN 29001 certified ISO 9001 - EN 29001 certified
470 USER MANUAL 470 USER MANUAL
The safety instructions for the installation and use of 470 series units are The safety instructions for the installation and use of 470 series units are
given in the pages below: given in the pages below:
• installation 2-2, 2-4 • installation 2-2, 2-4

• wiring 3-2, 3-11, 3-13, 3-14, 3-24 • wiring 3-2, 3-11, 3-13, 3-14, 3-24
• configuration 4-2 • configuration 4-2
• commissioning 6-2, 6-10 • commissioning 6-2, 6-10
• fuse protection 7-2,7-4 • fuse protection 7-2,7-4
• maintenance 7-5 • maintenance 7-5
Contents Contents
Chapter 1 IDENTIFYING THE THYRISTOR UNITS Page Chapter 1 IDENTIFYING THE THYRISTOR UNITS Page
General introduction to the 470 series .......................... 1-2 General introduction to the 470 series .......................... 1-2
Technical data ............................................................... 1-6 Technical data ............................................................... 1-6
Power ......................................................................... 1-6 Power ......................................................................... 1-6
Environment ............................................................... 1-6 Environment ............................................................... 1-6
Control ........................................................................ 1-7 Control ........................................................................ 1-7
Retransmissions ......................................................... 1-8 Retransmissions ......................................................... 1-8
Current limit ................................................................ 1-8 Current limit ................................................................ 1-8
Power limit .................................................................. 1-8 Power limit .................................................................. 1-8
Partial load failure detection ....................................... 1-8 Partial load failure detection ....................................... 1-8
Thyristor unit coding ...................................................... 1-9 Thyristor unit coding ...................................................... 1-9
Backplate ................................................................. 1-10 Backplate ................................................................. 1-10
Short or full code ...................................................... 1-10 Short or full code ...................................................... 1-10
Coding example .......................................................... 1-11 Coding example .......................................................... 1-11
470 series thyristor unit and 470 series thyristor unit and
installation parameters ............................................ 1-11 installation parameters ............................................ 1-11
Thyristor unit coding ................................................. 1-11 Thyristor unit coding ................................................. 1-11
Serial number labels ................................................... 1-12 Serial number labels ................................................... 1-12
Chapter 2 INSTALLATION Chapter 2 INSTALLATION
Safety during installation ............................................... 2-2 Safety during installation ............................................... 2-2
Dimensions ................................................................... 2-3 Dimensions ................................................................... 2-3
Mechanical mounting .................................................... 2-4 Mechanical mounting .................................................... 2-4
470 User Manual Cont.1 470 User Manual Cont.1

Contents (Continued) Page Contents (Continued) Page
Chapter 3 WIRING Chapter 3 WIRING
Safety during wiring ..................................................................... 3-2 Safety during wiring ..................................................................... 3-2
Fixing the power cables .............................................................. 3-3 Fixing the power cables .............................................................. 3-3
User terminal blocks .................................................................... 3-5 User terminal blocks .................................................................... 3-5
Auxiliary power supply ........................................................ 3-6 Auxiliary power supply ........................................................ 3-6
Alarm relay contact ............................................................. 3-7 Alarm relay contact ............................................................. 3-7
Load voltage information ..................................................... 3-8 Load voltage information ..................................................... 3-8
Control cables ............................................................................. 3-9 Control cables ............................................................................. 3-9
Fixing ................................................................................... 3-9 Fixing ................................................................................... 3-9
Connecting the shield to the ground ................................... 3-10 Connecting the shield to the ground ................................... 3-10
Control terminal block ................................................................. 3-11 Control terminal block ................................................................. 3-11
Driver terminal block ................................................................... 3-13 Driver terminal block ................................................................... 3-13
Input signals ................................................................................ 3-14 Input signals ................................................................................ 3-14
Safety quench ..................................................................... 3-14 Safety quench ..................................................................... 3-14
Inhibit ................................................................................... 3-14 Inhibit ................................................................................... 3-14
External control connection ................................................. 3-15 External control connection ................................................. 3-15
Control of multiple thyristor units .................................... 3-16 Control of multiple thyristor units .................................... 3-16
Parallel input connection ............................................ 3-16 Parallel input connection ............................................ 3-16
Serial input connection ............................................... 3-16 Serial input connection ............................................... 3-16
Manual control connection .................................................. 3-17 Manual control connection .................................................. 3-17
Current limit connection (optional) ...................................... 3-18 Current limit connection (optional) ...................................... 3-18
Limit set using the potentiometer on the front panel ....... 3-18 Limit set using the potentiometer on the front panel ....... 3-18
Limit set using an external voltage ................................. 3-19 Limit set using an external voltage ................................. 3-19
Limit set using an external potentiometer ......................... 3-20 Limit set using an external potentiometer ......................... 3-20
Power limit connection ........................................................ 3-21 Power limit connection ........................................................ 3-21
Retransmission signals ....................................................... 3-23 Retransmission signals ....................................................... 3-23
External thyristor block control (472 model) ........................ 3-24 External thyristor block control (472 model) ........................ 3-24
Examples of wiring diagrams ...................................................... 3-26 Examples of wiring diagrams ...................................................... 3-26
470 and 471 model thyristor units ....................................... 3-26 470 and 471 model thyristor units ....................................... 3-26
Driver unit, 472 model ......................................................... 3-28 Driver unit, 472 model ......................................................... 3-28
Cont.2 470 User Manual Cont.2 470 User Manual

Contents (Continued) Contents (Continued)
Chapter 4 CONFIGURATION Page Chapter 4 CONFIGURATION Page
Safety during configuration ................................................... 4-2 Safety during configuration ................................................... 4-2
Location of the configuration equipment ............................... 4-3 Location of the configuration equipment ............................... 4-3
Configuration of the control board ......................................... 4-6 Configuration of the control board ......................................... 4-6
Input type ........................................................................... 4-6 Input type ........................................................................... 4-6
Automatic input (external signal) .................................... 4-6 Automatic input (external signal) .................................... 4-6
Manual input ................................................................... 4-6 Manual input ................................................................... 4-6
Thyristor firing mode .......................................................... 4-7 Thyristor firing mode .......................................................... 4-7
Frequency .......................................................................... 4-7 Frequency .......................................................................... 4-7
Configuration of the driver board ........................................... 4-8 Configuration of the driver board ........................................... 4-8
Chapter 5 OPERATION Chapter 5 OPERATION
Thyristor firing modes ............................................................ 5-2 Thyristor firing modes ............................................................ 5-2
General ............................................................................. 5-2 General ............................................................................. 5-2
'Phase angle' mode .......................................................... 5-2 'Phase angle' mode .......................................................... 5-2
'Burst firing' mode ............................................................. 5-3 'Burst firing' mode ............................................................. 5-3
'Single cycle' mode ........................................................ 5-3 'Single cycle' mode ........................................................ 5-3
Modulation time ............................................................. 5-4 Modulation time ............................................................. 5-4
Soft start / end ............................................................... 5-5 Soft start / end ............................................................... 5-5
Over-current elimination for the inductive load ................. 5-6 Over-current elimination for the inductive load ................. 5-6
Control ................................................................................... 5-7 Control ................................................................................... 5-7
Control function ................................................................ 5-7 Control function ................................................................ 5-7
Pulse gating ...................................................................... 5-9 Pulse gating ...................................................................... 5-9
Power limit ........................................................................... 5-10 Power limit ........................................................................... 5-10
Current limit (optional) ......................................................... 5-11 Current limit (optional) ......................................................... 5-11
Partial load failure detection ................................................ 5-12 Partial load failure detection ................................................ 5-12
Retransmission ................................................................... 5-13 Retransmission ................................................................... 5-13
Load current image ..................................................... 5-13 Load current image ..................................................... 5-13
Load voltage image ..................................................... 5-13 Load voltage image ..................................................... 5-13
True power image ....................................................... 5-13 True power image ....................................................... 5-13
Inhibit and safety quench .................................................... 5-14 Inhibit and safety quench .................................................... 5-14
470 User Manual Cont.3 470 User Manual Cont.3

Contents (Continued) Page Contents (Continued) Page
Chapter 6 COMMISSIONING PROCEDURE

Chapter 6 COMMISSIONING PROCEDURE
Commissioning procedure safety .............................................. 6-2
Checking the characteristics ..................................................... 6-3 Commissioning procedure safety .............................................. 6-2
Load current ........................................................................... 6-3 Checking the characteristics ..................................................... 6-3
Power supply voltage ............................................................. 6-3 Load current ........................................................................... 6-3
Auxiliary supply voltage ......................................................... 6-3 Power supply voltage ............................................................. 6-3
Input signals ........................................................................... 6-3 Auxiliary supply voltage ......................................................... 6-3
Partial load failure detection .................................................. 6-3 Input signals ........................................................................... 6-3
External thyristor blocks ......................................................... 6-3 Partial load failure detection .................................................. 6-3
Diagnostic unit ........................................................................... 6-4 External thyristor blocks ......................................................... 6-3
Calibration ................................................................................. 6-9 Diagnostic unit ........................................................................... 6-4
Preliminary settings ................................................................. 6-10 Calibration ................................................................................. 6-9
Default position of potentiometer P4 ................................... 6-11 Preliminary settings ................................................................. 6-10
Resistive load with low resistance variations ....................... 6-11 Default position of potentiometer P4 ................................... 6-11
Resistive load with high resistance variations ..................... 6-11 Resistive load with low resistance variations ....................... 6-11
Non-saturating inductive load .............................................. 6-12 Resistive load with high resistance variations ..................... 6-11
Saturating inductive load ..................................................... 6-12 Non-saturating inductive load .............................................. 6-12
Partial load failure detection setting ........................................ 6-14 Saturating inductive load ..................................................... 6-12
Current limit setting (optional) ................................................. 6-15 Partial load failure detection setting ........................................ 6-14
Power limit ............................................................................... 6-16 Current limit setting (optional) ................................................. 6-15
Checks in the event of abnormal operation ............................ 6-17 Power limit ............................................................................... 6-16
Checks in the event of abnormal operation ............................ 6-17
Chapter 7 MAINTENANCE
Chapter 7 MAINTENANCE
Thyristor protection .................................................................. 7-2
Thyristor protection fuse ........................................................... 7-3 Thyristor protection .................................................................. 7-2
Replacement of the internal high speed fuse ........................... 7-4 Thyristor protection fuse ........................................................... 7-3
Auxiliary power supply protection fuses ................................... 7-4 Replacement of the internal high speed fuse ........................... 7-4
Servicing .................................................................................. 7-5 Auxiliary power supply protection fuses ................................... 7-4
Tools ........................................................................................ 7-6 Servicing .................................................................................. 7-5
Tools ........................................................................................ 7-6
Cont.4 470 User Manual Cont.4 470 User Manual

Identification Identification
Chapter 1 Chapter 1
IDENTIFYING THE THYRISTOR UNITS IDENTIFYING THE THYRISTOR UNITS
Contents page Contents page
General introduction to the 470 series .......................... 1-2 General introduction to the 470 series .......................... 1-2
Technical data ............................................................... 1-6 Technical data ............................................................... 1-6
Power ......................................................................... 1-6 Power ......................................................................... 1-6
Environment ............................................................... 1-6 Environment ............................................................... 1-6
Control ........................................................................ 1-7 Control ........................................................................ 1-7
Retransmissions ......................................................... 1-8 Retransmissions ......................................................... 1-8
Current limit ................................................................ 1-8 Current limit ................................................................ 1-8
Power limit .................................................................. 1-8 Power limit .................................................................. 1-8
Partial load failure detection ....................................... 1-8 Partial load failure detection ....................................... 1-8
Thyristor unit coding ...................................................... 1-9 Thyristor unit coding ...................................................... 1-9
Backplate ................................................................. 1-10 Backplate ................................................................. 1-10
Short or full code ...................................................... 1-10 Short or full code ...................................................... 1-10
Coding example .......................................................... 1-11 Coding example .......................................................... 1-11
470 series thyristor unit and 470 series thyristor unit and
installation parameters ............................................ 1-11 installation parameters ............................................ 1-11
Thyristor unit coding ................................................. 1-11 Thyristor unit coding ................................................. 1-11
Serial number labels ................................................... 1-12 Serial number labels ................................................... 1-12
470 User Manual 1-1 470 User Manual 1-1

Chapter 1 IDENTIFYING THE THYRISTOR UNITS Chapter 1 IDENTIFYING THE THYRISTOR UNITS
GENERAL INTRODUCTION TO THE 470 SERIES GENERAL INTRODUCTION TO THE 470 SERIES
The 470 series power thyristor units are true power controllers of single-phase industrial The 470 series power thyristor units are true power controllers of single-phase industrial
electrical loads. electrical loads.
The 470 series is designed for the true power control of: The 470 series is designed for the true power control of:
• inductive and transformer connected loads (transformer primary circuits, in particular) or • inductive and transformer connected loads (transformer primary circuits, in particular) or
• high or low temperature coefficient resistive loads. • high or low temperature coefficient resistive loads.
The 470 series is composed of three models: The 470 series is composed of three models:
• 470 : power thyristor unit with incorporated thyristors; • 470 : power thyristor unit with incorporated thyristors;
nominal current: 15 A to 75 A; natural convection cooling. nominal current: 15 A to 75 A; natural convection cooling.
• 471 : power thyristor unit with incorporated thyristors; • 471 : power thyristor unit with incorporated thyristors;
nominal current: 100 A to 150 A; fan cooling. nominal current: 100 A to 150 A; fan cooling.
• 472 : external thyristor driver unit; • 472 : external thyristor driver unit;
nominal current of driven thyristor block up to 4000 A; nominal current of driven thyristor block up to 4000 A;
external current transformer (secondary current 5A nominal). external current transformer (secondary current 5A nominal).
The nominal line-to-line voltage is 100 V to 500 V. The nominal line-to-line voltage is 100 V to 500 V.
The control signal, which can be reconfigured by the user, can have one of three voltage levels: The control signal, which can be reconfigured by the user, can have one of three voltage levels:
0-5 V ; 0-10 V and 1-5 V. 0-5 V ; 0-10 V and 1-5 V.
or one of four current levels: or one of four current levels:
0-5 mA ; 0-10 mA ; 0-20 mA and 4-20 mA. 0-5 mA ; 0-10 mA ; 0-20 mA and 4-20 mA.
Manual control using external potentiometers is possible. Manual control using external potentiometers is possible.
Three load parameters can be controlled: Three load parameters can be controlled:
true power (P), squared RMS voltage (V2 ), or squared RMS current (I2 ). true power (P), squared RMS voltage (V2 ), or squared RMS current (I2 ).
The 470 series thyristor units are equipped with the following functions: The 470 series thyristor units are equipped with the following functions:
• different thyristor firing modes • different thyristor firing modes

• decrease in the current requirements of high temperature coefficient loads • decrease in the current requirements of high temperature coefficient loads
using current limits and soft starts using current limits and soft starts
• elimination of over-currents when starting non-saturating inductive and • elimination of over-currents when starting non-saturating inductive and
transformer connected loads transformer connected loads
• current limit (optional) and controlled parameter limit • current limit (optional) and controlled parameter limit
• partial load failure detection • partial load failure detection
• pulse gating circuit • pulse gating circuit
• inhibit and safety quench • inhibit and safety quench
• load current, voltage and power image retransmission. • load current, voltage and power image retransmission.
1-2 470 User Manual 1-2 470 User Manual

User terminal blocks
EUROTHERM
Fail
C Défaut
Lh
oa Adjust
ar Seuil
dg
P.Limit
e Test P.Limit.
I limit P.Adjust
Limit. I P.Régl.
Fuse fail
Déf. fusible
Diagnostic Diagnostic
socket socket
(Left) 240 V ~ 75 A (Right)
Control cable L
Heatsink Control cable
clamp clamp
Power terminals
Figure 1-1 Overall view of the 470 series thyristor unit Figure 1-1 Overall view of the 470 series thyristor unit

The 470 series thyristor units are fitted with: The 470 series thyristor units are fitted with:
• a 'control board' which generates the input signals and controls the parameter measured • a 'control board' which generates the input signals and controls the parameter measured
by the driver board; by the driver board;
• a 'driver board' which controls the true power of the load using the load voltage and • a 'driver board' which controls the true power of the load using the load voltage and
current measurements and retransmits the controlled parameter (DC voltage) and the current measurements and retransmits the controlled parameter (DC voltage) and the
load voltage and current (instant AC values); load voltage and current (instant AC values);
for the 472 model, this board generates the external thyristor firing signals; for the 472 model, this board generates the external thyristor firing signals;
• a 'neutral board' to connect the reference neutral or phase (depending on wiring); • a 'neutral board' to connect the reference neutral or phase (depending on wiring);
• an 'RC snubber board' which protects the thyristors from fast voltage variations and • an 'RC snubber board' which protects the thyristors from fast voltage variations and
generates the thyristor firing pulses; generates the thyristor firing pulses;
this board has a thyristor pulse gating circuit to prevent unstable firing in this board has a thyristor pulse gating circuit to prevent unstable firing in
certain applications. certain applications.
The control system controls the true power, the squared voltage or the squared load current as a The control system controls the true power, the squared voltage or the squared load current as a
function of an input signal and the selected feedback parameter. function of an input signal and the selected feedback parameter.
The soft start (in thyristor firing angle variation) for high temperature coefficient resistive The soft start (in thyristor firing angle variation) for high temperature coefficient resistive
loads and the delayed firing angle at the first half-cycle for the control of inductive and loads and the delayed firing angle at the first half-cycle for the control of inductive and
transformer connected loads minimise transient over-currents. transformer connected loads minimise transient over-currents.
The soft start (or end) duration can be set from 0 to 0.25 s per potentiometer located on the The soft start (or end) duration can be set from 0 to 0.25 s per potentiometer located on the
control board. control board.
The 470 series thyristor units are equipped with a power limit and, as an option, a current limit The 470 series thyristor units are equipped with a power limit and, as an option, a current limit
(only available in Phase angle firing and Burst firing with soft start modes). (only available in Phase angle firing and Burst firing with soft start modes).
The partial load failure detection circuit (PLF) detects a 25 % increase in the load impedance The partial load failure detection circuit (PLF) detects a 25 % increase in the load impedance
(independently of the power supply voltage variation). (independently of the power supply voltage variation).
The partial load failure detection circuit (PLF alarm) is set using a front panel potentiometer for The partial load failure detection circuit (PLF alarm) is set using a front panel potentiometer for
the real current of the load used. The PLF alarm is signalled by the alarm relay contact and by the real current of the load used. The PLF alarm is signalled by the alarm relay contact and by
the 'Load fail' indicator light on the front panel. the 'Load fail' indicator light on the front panel.

The 470 thyristor units have the following thyristor firing modes: The 470 thyristor units have the following thyristor firing modes:
• thyristor firing angle variation ('Phase angle'), • thyristor firing angle variation ('Phase angle'),
• cyclic firing ratio modulation from 0 to 100 % ('Burst mode'). • cyclic firing ratio modulation from 0 to 100 % ('Burst mode').
'Burst mode' firing is characterised by different modes: 'Burst mode' firing is characterised by different modes:
• one firing or non-firing cycle ('Single cycle') • one firing or non-firing cycle ('Single cycle')
• slow cycle (modulation time 8 s at 50% setpoint) • slow cycle (modulation time 8 s at 50% setpoint)
• fast cycle (modulation time 0.8 s at 50% setpoint) • fast cycle (modulation time 0.8 s at 50% setpoint)
• burst firing (fast or slow) with soft start in thyristor firing angle variation • burst firing (fast or slow) with soft start in thyristor firing angle variation
• burst firing (fast or slow) with soft start and end in thyristor firing angle variation. • burst firing (fast or slow) with soft start and end in thyristor firing angle variation.
The front panel comprises the following: The front panel comprises the following:
• the partial load failure detection setting potentiometer • the partial load failure detection setting potentiometer
• the 'Test' push button to test the partial load failure alarm setting • the 'Test' push button to test the partial load failure alarm setting
• the indicator light to display the partial load failure detection • the indicator light to display the partial load failure detection
• the current limit setting potentiometer (optional) • the current limit setting potentiometer (optional)
• the indicator to display an internal thyristor protection fuse blow-out • the indicator to display an internal thyristor protection fuse blow-out
(470 and 471 models) (470 and 471 models)
• the sockets (left and right) for diagnostics. • the sockets (left and right) for diagnostics.
• the power limit setting potentiometer • the power limit setting potentiometer
• the calibration potentiometer • the calibration potentiometer
The 471 model thyristor units are equipped with a fan (100 A to 150 A nominal). The 471 model thyristor units are equipped with a fan (100 A to 150 A nominal).
Thermal protection is provided by a thermal switch which detects if the fan has stopped or Thermal protection is provided by a thermal switch which detects if the fan has stopped or
the heatsink is overheated and inhibits thyristor unit firing. the heatsink is overheated and inhibits thyristor unit firing.
The 470 thyristor unit is equipped with an active operation inhibit. The 470 thyristor unit is equipped with an active operation inhibit.
An external 10 V voltage (32 V max) or a contact connected to the control terminal block is An external 10 V voltage (32 V max) or a contact connected to the control terminal block is
used to inhibit the thyristor unit. used to inhibit the thyristor unit.
The 470 series thyristor units can be plugged into the mounting backplate. The 470 series thyristor units can be plugged into the mounting backplate.

TECHNICAL DATA TECHNICAL DATA

The 470 series power thyristor units are designed to control the true power of an industral The 470 series power thyristor units are designed to control the true power of an industral
single-phase load with a high current requirement at start-up using thyristors. single-phase load with a high current requirement at start-up using thyristors.
Caution ! Caution !
! It is the user's responsibility to ensure that the thyristor unit nominal values are compatible ! It is the user's responsibility to ensure that the thyristor unit nominal values are compatible
with the conditions of installation and operation before commissioning the thyristor unit. with the conditions of installation and operation before commissioning the thyristor unit.
Power Power
Nominal current 15 A to 150 A (internal thyristors). Nominal current 15 A to 150 A (internal thyristors).
Up to 4000 A (external thyristor block) Up to 4000 A (external thyristor block)
Nominal line-to-line voltage 100 Vac to 500 Vac (+10%,-15%) Nominal line-to-line voltage 100 Vac to 500 Vac (+10%,-15%)
Inhibit below 70% of the nominal voltage; Inhibit below 70% of the nominal voltage;
return to 85 % of the nominal value return to 85 % of the nominal value
Power supply frequency 50 Hz or 60 Hz (±2 Hz) Power supply frequency 50 Hz or 60 Hz (±2 Hz)
Dissipated power 1.3 W (approximately) per ampere (470 and 471 models) Dissipated power 1.3 W (approximately) per ampere (470 and 471 models)
Cooling Permanent fan cooling above 100 A nominal Cooling Permanent fan cooling above 100 A nominal
Fan Consumption 23 VA (471 model) Fan Consumption 23 VA (471 model)
Powered by the auxiliary power supply voltage Powered by the auxiliary power supply voltage
Thyristor protection Internal high speed fuse (15 A to 125 A nominal) Thyristor protection Internal high speed fuse (15 A to 125 A nominal)
External fuse for 150 A nominal (471 model) External fuse for 150 A nominal (471 model)
Varistor and RC snubber circuit Varistor and RC snubber circuit
Load Single-phase resistive with high temperature coefficient Load Single-phase resistive with high temperature coefficient
or nductive or tranformer connected or nductive or tranformer connected
Residual current In the OFF state,typically below 30 mA (internal thyristors) Residual current In the OFF state,typically below 30 mA (internal thyristors)
External wiring To be performed according to the standards IEC 364 External wiring To be performed according to the standards IEC 364
Environment Environment
Mounting In closed metal cabinet Mounting In closed metal cabinet
Operating temperature 0°C to +50°C in vertical position in altitude 2000 m maxi Operating temperature 0°C to +50°C in vertical position in altitude 2000 m maxi
Storage temperature -10°C to +70°C Storage temperature -10°C to +70°C
Protection IP00 (can be opened without tools according to IEC 364) Protection IP00 (can be opened without tools according to IEC 364)
Operating atmosphere Non-explosive, non-corrosive and non-conducting Operating atmosphere Non-explosive, non-corrosive and non-conducting
Humidity RH of 5% to 95% without condensation Humidity RH of 5% to 95% without condensation
Pollution Degree 2 admissible, defined by IEC 664 Pollution Degree 2 admissible, defined by IEC 664
Electromagnetic compatibility Immunity : comply with Standards EN 61000-4-2, Electromagnetic compatibility Immunity : comply with Standards EN 61000-4-2,
(the product installed and used EN 61000-4-4, EN 61000-4-3 (the product installed and used EN 61000-4-4, EN 61000-4-3
in accordance with User Manual, Radiated emission : comply with EN 55011 in accordance with User Manual, Radiated emission : comply with EN 55011
see European Directives chapter) Conducted emission : see European Directives chapter) Conducted emission :
comply with EN 50081-2 (with an external filter), comply with EN 50081-2 (with an external filter),
comply with EN 61800-3 (without external filter). comply with EN 61800-3 (without external filter).
Electrical safety Comply with Low Voltag Directive 73/23/EEC Electrical safety Comply with Low Voltag Directive 73/23/EEC
CE Mark The 470 products are CE marked CE Mark The 470 products are CE marked
(see European Directives chapter). (see European Directives chapter).

Control Control
Control supply Connection of the auxiliary power supply to the user Control supply Connection of the auxiliary power supply to the user
terminal block. terminal block.
Consumption: 7 VA (470 and 472 model) 30 VA (471 model) Consumption: 7 VA (470 and 472 model) 30 VA (471 model)
Signal type Analogue Signal type Analogue
Setpoint Voltage: 0-5 V; 1-5 V or 0-10 V Setpoint Voltage: 0-5 V; 1-5 V or 0-10 V
Current: 0-5 mA ; 0-10 mA ; 0-20 mA or 4-20 mA Current: 0-5 mA ; 0-10 mA ; 0-20 mA or 4-20 mA
Input impedance Voltage: > 50 kΩ Input impedance Voltage: > 50 kΩ
Current: 250 Ω or 1000 Ω (depending on configuration) Current: 250 Ω or 1000 Ω (depending on configuration)
Manual control 10 kΩ external potentiometer Manual control 10 kΩ external potentiometer
Thyristor firing modes The following can be reconfigured by the user: Thyristor firing modes The following can be reconfigured by the user:
• Phase angle • Phase angle
• Single cycle (burst firing with a firing or non-firing cycle) • Single cycle (burst firing with a firing or non-firing cycle)
• Fast cycle • Fast cycle
(typical modulation time at 50 % power : 0.8 s) (typical modulation time at 50 % power : 0.8 s)
• Slow cycle • Slow cycle
(typical modulation time at 50 % power : 8 s) (typical modulation time at 50 % power : 8 s)
• Fast cycle with adjustable soft start between • Fast cycle with adjustable soft start between
0 and 250 ms (with or without soft end) 0 and 250 ms (with or without soft end)
• Slow cycle with adjustable soft start between • Slow cycle with adjustable soft start between
0 and 250 ms (with or without soft end) 0 and 250 ms (with or without soft end)
Transient current Transient current

elimination Delayed firing of the 1st burst half-cycle (without soft operation) elimination Delayed firing of the 1st burst half-cycle (without soft operation)
for non-saturating inductive and transformer connected loads for non-saturating inductive and transformer connected loads
Enable / Inhibit Using external contact or external voltage on the control Enable / Inhibit Using external contact or external voltage on the control
Response time: enable 2 s; inhibit < 20 ms Response time: enable 2 s; inhibit < 20 ms
Diagnostics Two sockets for diagnostic unit used to set and control the Diagnostics Two sockets for diagnostic unit used to set and control the
thyristor unit using test signals thyristor unit using test signals
Load control mode • True power Load control mode • True power
• Squared voltage • Squared voltage
• Squared current • Squared current
Wiring Shielded cable connected to ground at both ends. Wiring Shielded cable connected to ground at both ends.
Connection 0.5 mm2 to 2.5 mm2 wires Connection 0.5 mm2 to 2.5 mm2 wires
Tightening 0.7 N.m Tightening 0.7 N.m
The control terminals are isolated from the power and the The control terminals are isolated from the power and the
load circuit. load circuit.

Retransmissions Retransmissions
Signal outputs • Instant load current. Signal outputs • Instant load current.
Rectified full wave signal (0 to 2.5 V mean) Rectified full wave signal (0 to 2.5 V mean)
proportional to the real load current image. proportional to the real load current image.
• True power (0 - 10 Vdc) • True power (0 - 10 Vdc)
• Load current (0 - 2.5 Vac) • Load current (0 - 2.5 Vac)
• Load voltage (0 - 2.5 Vac) • Load voltage (0 - 2.5 Vac)
Current limit (optional) Current limit (optional)
Threshold limit Maximum load current limit. Threshold limit Maximum load current limit.
Setting using potentiometer on front panel. Setting using potentiometer on front panel.
Setting possible using an external potentiometer Setting possible using an external potentiometer
or an external voltage. or an external voltage.
Availability In 'Phase angle' and 'Burst firing with soft Availability In 'Phase angle' and 'Burst firing with soft
start' modes. start' modes.
Power limit Power limit
Threshold limit Limit of controlled parameter by the control system Threshold limit Limit of controlled parameter by the control system
(true power, squared voltage or load current) (true power, squared voltage or load current)
Setting using potentiometer on front panel. Setting using potentiometer on front panel.
Setting possible using an external potentiometer Setting possible using an external potentiometer
or an external voltage. or an external voltage.
Partial load failure detection Partial load failure detection
Alarm 20% current decrease detection. Alarm 20% current decrease detection.
Setting on front panel using 'Adjust/Seuil' potentiometer. Setting on front panel using 'Adjust/Seuil' potentiometer.
Operation test Using 'Test' push button on front panel. Operation test Using 'Test' push button on front panel.
Signalling 'Load Fail' indicator light on the front panel. Signalling 'Load Fail' indicator light on the front panel.
Alarm relay contact open in alarm state (in standard version) Alarm relay contact open in alarm state (in standard version)
Contact closed in alarm state (optional) Contact closed in alarm state (optional)
Caution ! Caution !
! Due to the continual improvement of products, Eurotherm may be required to ! Due to the continual improvement of products, Eurotherm may be required to
modify specifications without prior notice. For any further information and in modify specifications without prior notice. For any further information and in
the event of doubt, contact your Eurotherm Office. the event of doubt, contact your Eurotherm Office.

THYRISTOR UNIT CODING THYRISTOR UNIT CODING
Model / Nominal / Auxiliary power / Nominal / Input / Firing / Control / 0ptions / End Model / Nominal / Auxiliary power / Nominal / Input / Firing / Control / 0ptions / End
voltage supply current signal mode mode 00 voltage supply current signal mode mode 00
Model Code Input signal Code Model Code Input signal Code
Thyristor unit: 0-5 V 008 Thyristor unit: 0-5 V 008
470 (75 A max) 470/113 1-5 V 068 470 (75 A max) 470/113 1-5 V 068
471 (125 A max) 471/117 0-10 V 060 471 (125 A max) 471/117 0-10 V 060
0-5 mA 069 0-5 mA 069
471 (150 A max) 471/100 0-10 mA 071 471 (150 A max) 471/100 0-10 mA 071
Driver for external thyristors 0-20 mA 072 Driver for external thyristors 0-20 mA 072
472 472/000 4-20 mA 073 472 472/000 4-20 mA 073
Nominal voltage Code Nominal voltage Code
100 V 26 Thyristor firing Code 100 V 26 Thyristor firing Code
110 V 10 mode 110 V 10 mode
115 V 51 Phase angle 002 115 V 51 Phase angle 002
120 V 24 Single cycle 160 120 V 24 Single cycle 160
200 V 27 Fast cycle (0.8 s) 001 200 V 27 Fast cycle (0.8 s) 001
220 V 12 Fast cycle 220 V 12 Fast cycle
230 V 52 with soft start 055 230 V 52 with soft start 055
240 V 13 Fast cycle 240 V 13 Fast cycle
277 V 32 with soft start and end SDF 277 V 32 with soft start and end SDF
380 V 22 380 V 22
400 V 53 Slow cycle (8 s) 050 400 V 53 Slow cycle (8 s) 050
415 V 23 Slow cycle 415 V 23 Slow cycle
440 V 28 with soft start 056 440 V 28 with soft start 056
480 V 15 Slow cycle 480 V 15 Slow cycle
500 V 29 with soft start and end SDS 500 V 29 with soft start and end SDS
Auxiliary power supply Code Control mode Code Auxiliary power supply Code Control mode Code
100 V and 230 V 41 100 V and 230 V 41
115 V and 230 V 19 True power 28 115 V and 230 V 19 True power 28
200 V and 230 V 42 Squared load voltage 26 200 V and 230 V 42 Squared load voltage 26
277 V and 230 V 46 277 V and 230 V 46
380 V, 400 V, 415 V and 230 V 43 Squared load current 29 380 V, 400 V, 415 V and 230 V 43 Squared load current 29
440 V and 230 V 47 440 V and 230 V 47
480 V, 500 V and 230 V 44 480 V, 500 V and 230 V 44
Nominal current Code Options Code Nominal current Code Options Code
470 model: 15 A 081 Current limit 470 model: 15 A 081 Current limit
25 A 082 25 A 082
40 A 083 (available in Phase angle 40 A 083 (available in Phase angle
55 A 062 and soft start) 55 55 A 062 and soft start) 55
75 A 113 Frequency 60 Hz 69 75 A 113 Frequency 60 Hz 69
471 model: 100 A 114 471 model: 100 A 114
125 A 117 PLF alarm contact 125 A 117 PLF alarm contact
150 A 100 closed in alarm state 83 150 A 100 closed in alarm state 83
472 model: external thyristors 000 No backplate 76 472 model: external thyristors 000 No backplate 76

Backplate Backplate
Thyristor unit model / Nominal current / Backplate code / 00 Thyristor unit model / Nominal current / Backplate code / 00
For advance installation, order the mounting backplate without a unit. For advance installation, order the mounting backplate without a unit.
Thyristor Nominal Backplate Thyristor Nominal Backplate

unit model current code unit model current code
470 15 A to 75 A LA 171569 470 15 A to 75 A LA 171569

471 100 A to 150 A LA 171570 471 100 A to 150 A LA 171570
472 External thyristors LA 171615 472 External thyristors LA 171615
For deferred orders of units with no backplates (pre-installed backplates), use the thyristor unit For deferred orders of units with no backplates (pre-installed backplates), use the thyristor unit
coding option 'No backplate' - code 76. coding option 'No backplate' - code 76.
Short or full code Short or full code
The full code for the 470 series thyristor units (shown on page 1-9 in 'Coding') specifies all the The full code for the 470 series thyristor units (shown on page 1-9 in 'Coding') specifies all the
technical characteristics selected by the client. technical characteristics selected by the client.
To simplify the process for ordering thyristor units, the 'short' code can be used, specifying the To simplify the process for ordering thyristor units, the 'short' code can be used, specifying the
model, the nominal current and the operating voltage. model, the nominal current and the operating voltage.
The 'short' code is presented as follows. The 'short' code is presented as follows.
Model / Nominal / Nominal / Auxiliary supply / 00 Model / Nominal / Nominal / Auxiliary supply / 00
current voltage voltage current voltage voltage
If the 'short' code is used, the 470 thyristor unit is supplied with the standard configuration: If the 'short' code is used, the 470 thyristor unit is supplied with the standard configuration:
• the input configured for 4-20 mA • the input configured for 4-20 mA
• the thyristor firing mode: firing angle variation (Phase angle) • the thyristor firing mode: firing angle variation (Phase angle)
• frequency 50 Hz • frequency 50 Hz
• the delayed thyristor firing potentiometer is set for the 90° delay (inductive and • the delayed thyristor firing potentiometer is set for the 90° delay (inductive and
transformer connected load) and for the maximum start ramp (resistive load). transformer connected load) and for the maximum start ramp (resistive load).

CODING EXAMPLE CODING EXAMPLE
470 series thyristor unit and installation parameters 470 series thyristor unit and installation parameters
Nominal load current 45 amperes Nominal load current 45 amperes

Nominal power supply voltage 380 volts line-to-line, 50 Hz Nominal power supply voltage 380 volts line-to-line, 50 Hz
Auxiliary supply voltage 380 volts Auxiliary supply voltage 380 volts
Input signal 0 - 10 volts Input signal 0 - 10 volts
Firing mode 'Fast cycle' burst mode firing Firing mode 'Fast cycle' burst mode firing
with soft start. with soft start.
Control mode True power Control mode True power
Options: • Current limit Options: • Current limit
• 'Partial load failure detection' alarm relay • 'Partial load failure detection' alarm relay
contact closed in alarm state contact closed in alarm state
• No backplate. • No backplate.
Thyristor unit coding Thyristor unit coding
470 / 113 / 22 / 43 / 062 / 060 / 055 / 28 / 55 / 83 / 76 / 00 470 / 113 / 22 / 43 / 062 / 060 / 055 / 28 / 55 / 83 / 76 / 00
Caution ! Caution !
The nominal voltage of the 470 series thyristor unit must correspond The nominal voltage of the 470 series thyristor unit must correspond
! to the power supply voltage used to prevent problems of non- ! to the power supply voltage used to prevent problems of non-
operation for voltages lower than 70% of the nominal voltage operation for voltages lower than 70% of the nominal voltage
(inhibit below 70% of the nominal voltage, response time <10 ms; (inhibit below 70% of the nominal voltage, response time <10 ms;
automatic reset 2 s after return to 85 % of the nominal value). automatic reset 2 s after return to 85 % of the nominal value).
To obtain optimum control, the nominal current of the thyristor unit To obtain optimum control, the nominal current of the thyristor unit
must be as close as possible (slightly above) the real load current. must be as close as possible (slightly above) the real load current.

SERIAL NUMBER LABELS SERIAL NUMBER LABELS

An identification label (specifying the coding of the thyristor unit) and two configuration An identification label (specifying the coding of the thyristor unit) and two configuration
labels give all the information relating to the factory settings of the thyristor unit. labels give all the information relating to the factory settings of the thyristor unit.
The identification label is externally located at the top of the right-hand side panel of the unit. The identification label is externally located at the top of the right-hand side panel of the unit.
EI EUROTHERM 2.20 EI EUROTHERM 2.20

WORTHING, ENGLAND : 903-268500 WORTHING, ENGLAND : 903-268500
MODEL: 471/117/22/43/117/073/002/28/55/83/76/00 MODEL: 471/117/22/43/117/073/002/28/55/83/76/00
SERIAL No. : LC9999/001/001/03/96 SERIAL No. : LC9999/001/001/03/96

RANGE : 125 A 380 V AUXILIARY SUPPLY : 350-450V / 200-260V RANGE : 125 A 380 V AUXILIARY SUPPLY : 350-450V / 200-260V
ANY OTHER FUSE INVALIDATES GUARANTEE ANY OTHER FUSE INVALIDATES GUARANTEE
FERRAZ C99960 / I.R EE1000.150 / BRUSH 150EE FERRAZ C99960 / I.R EE1000.150 / BRUSH 150EE
Figure 1-2 Example of an identification label for a 471 model thyristor unit Figure 1-2 Example of an identification label for a 471 model thyristor unit
The information corresponds to nominal current 125 A, The information corresponds to nominal current 125 A,
nominal voltage 380 V, auxiliary supply in the range 350 to 450 V, nominal voltage 380 V, auxiliary supply in the range 350 to 450 V,
4-20 mA input, 'phase angle' firing with 'power' feedback, current limit 4-20 mA input, 'phase angle' firing with 'power' feedback, current limit
available, PLF alarm contact closed in alarm state, unit delivered with available, PLF alarm contact closed in alarm state, unit delivered with
no backplate. no backplate.
The configuration labels present the factory settings. The configuration labels present the factory settings.
The standard configuration (4-20 mA input, 'Phase angle' firing mode and frequency 50 Hz) The standard configuration (4-20 mA input, 'Phase angle' firing mode and frequency 50 Hz)
is shown on one of the configuration labels. is shown on one of the configuration labels.
If the configuration is different from the standard, it is shown in the appropriate boxes. If the configuration is different from the standard, it is shown in the appropriate boxes.
In this case, the position of the configuration mini-switches for the selected input signal and In this case, the position of the configuration mini-switches for the selected input signal and
firing mode are shown. firing mode are shown.
The second configuration label shows the selection of the feedback mode using mini-switches. The second configuration label shows the selection of the feedback mode using mini-switches.
The information on the configuration labels is shown in French and in English. The information on the configuration labels is shown in French and in English.
Caution ! Caution !
! Any reconfiguration done by the user will render obsolete ! Any reconfiguration done by the user will render obsolete
the original in-house configuration code shown on the label. the original in-house configuration code shown on the label.

Installation Installation
Chapter 2 Chapter 2
INSTALLATION INSTALLATION
Safety during installation ............................................... 2-2 Safety during installation ............................................... 2-2
Dimensions ................................................................... 2-3 Dimensions ................................................................... 2-3
Mechanical mounting .................................................... 2-4 Mechanical mounting .................................................... 2-4
470 User Manual 21- 470 User Manual 21-

Chapter 2 INSTALLATION Chapter 2 INSTALLATION
SAFETY DURING INSTALLATION SAFETY DURING INSTALLATION
Warning ! Warning !
470 units must be installed by a person authorised to work in an industrial low 470 units must be installed by a person authorised to work in an industrial low
voltage electrical environment. voltage electrical environment.
Units must be installed in bulkhead mountings in fan-cooled electric cabinets, Units must be installed in bulkhead mountings in fan-cooled electric cabinets,
guaranteeing the absence of condensation and pollution. guaranteeing the absence of condensation and pollution.
The cabinet must be closed and connected to the safety ground in accordance The cabinet must be closed and connected to the safety ground in accordance
with the standards NFC 15-100, IEC 364 or the current national standards. with the standards NFC 15-100, IEC 364 or the current national standards.
For installations in fan-cooled cabinets, it is recommended to place a fan failure For installations in fan-cooled cabinets, it is recommended to place a fan failure
detection device or a thermal safety control in the cabinet. detection device or a thermal safety control in the cabinet.
The units must be mounted with the heatsink positioned vertically and with no The units must be mounted with the heatsink positioned vertically and with no
obstructions either above or below which could block the passage of the ventilation air. obstructions either above or below which could block the passage of the ventilation air.
If multiple units are installed in the same cabinet, they should be arranged in such a way If multiple units are installed in the same cabinet, they should be arranged in such a way
that the air from one unit cannot be admitted into the unit located above it. that the air from one unit cannot be admitted into the unit located above it.
Leave a vertical gap of at least 80 mm between two units. Leave a vertical gap of at least 80 mm between two units.
Leave a gap of at least 20 mm between two units installed side by side. Leave a gap of at least 20 mm between two units installed side by side.
The external thyristors controlled by a 472 driver unit must be at least 50 cm from the The external thyristors controlled by a 472 driver unit must be at least 50 cm from the
472 unit. 472 unit.
Caution ! Caution !
! The units are designed to be used at an ambient temperature less than or
! The units are designed to be used at an ambient temperature less than or
equal to 50°C. equal to 50°C.
Excessive overheating may cause incorrect operation of the unit, which in turn Excessive overheating may cause incorrect operation of the unit, which in turn
may cause damage in the components. may cause damage in the components.
471 series power thyristor units have permanent fan cooling. 471 series power thyristor units have permanent fan cooling.
2-2 470 User Manual 2- 470 User Manual

MECHANICAL MOUNTING MECHANICAL MOUNTING
470 series units are plugged into a steel backplate located at the rear of the unit. 470 series units are plugged into a steel backplate located at the rear of the unit.
The backplate can be mounted: The backplate can be mounted:
• on a pair of asymmetric DIN rails • on a pair of asymmetric DIN rails
• on a vertical wall. • on a vertical wall.
A
Backplate
AA
Quarter turn
locking 15 53 50 62
56
(47 for 472)
AA
A
178
105
A 2 DIN
rails Rotation
pin
20°
4 holes diam. 4.8

(2 holes for 472) 88 (470), 121 (471), 94(472)
Figure 2-2 Dimensions for attachment to a vertical wall (mm) Figure 2-2 Dimensions for attachment to a vertical wall (mm)
To mount the unit: To mount the unit:

• tilt the unit forwards to approximately 20 degrees from the horizontal • tilt the unit forwards to approximately 20 degrees from the horizontal
• fit the rotation pin into the slot in the backplate • fit the rotation pin into the slot in the backplate
• raise the unit to the horizontal • raise the unit to the horizontal
• lock by a quarter of a turn. • lock by a quarter of a turn.
To dismount the unit: To dismount the unit:

• unlock the upper attachment by a quarter of a turn • unlock the upper attachment by a quarter of a turn
• free the unit from its backplate. • free the unit from its backplate.
Warning ! Warning !
Before dismounting the unit, ensure that it is switched off and that Before dismounting the unit, ensure that it is switched off and that
the heatsink is not hot. the heatsink is not hot.
Before dismounting the backplate, ensure that it is isolated from Before dismounting the backplate, ensure that it is isolated from
the power supply. the power supply.
2-4 470 User Manual 24- 470 User Manual
Operation Operation
Chapter 5 Chapter 5
OPERATION OPERATION
Thyristor firing modes ............................................................ 5-2 Thyristor firing modes ............................................................ 5-2
General ............................................................................. 5-2 General ............................................................................. 5-2
'Phase angle' mode .......................................................... 5-2 'Phase angle' mode .......................................................... 5-2
'Burst firing' mode ............................................................. 5-3 'Burst firing' mode ............................................................. 5-3
'Single cycle' mode ........................................................ 5-3 'Single cycle' mode ........................................................ 5-3
Modulation time ............................................................. 5-4 Modulation time ............................................................. 5-4
Soft start / end ............................................................... 5-5 Soft start / end ............................................................... 5-5
Over-current elimination for the inductive load ................. 5-6 Over-current elimination for the inductive load ................. 5-6
Control ................................................................................... 5-7 Control ................................................................................... 5-7
Control function ................................................................ 5-7 Control function ................................................................ 5-7
Pulse gating ...................................................................... 5-9 Pulse gating ...................................................................... 5-9
Power limit ........................................................................... 5-10 Power limit ........................................................................... 5-10
Current limit (optional) ......................................................... 5-11 Current limit (optional) ......................................................... 5-11
Partial load failure detection ................................................ 5-12 Partial load failure detection ................................................ 5-12
Retransmission ................................................................... 5-13 Retransmission ................................................................... 5-13
Load current image ..................................................... 5-13 Load current image ..................................................... 5-13
Load voltage image ..................................................... 5-13 Load voltage image ..................................................... 5-13
True power image ....................................................... 5-13 True power image ....................................................... 5-13
Inhibit and safety quench .................................................... 5-14 Inhibit and safety quench .................................................... 5-14

Wiring Wiring
Chapter 3 Chapter 3
WIRING WIRING
Safety during wiring ..................................................................... 3-2 Safety during wiring ..................................................................... 3-2
Fixing the power cables .............................................................. 3-3 Fixing the power cables .............................................................. 3-3
User terminal blocks .................................................................... 3-5 User terminal blocks .................................................................... 3-5
Auxiliary power supply ........................................................ 3-6 Auxiliary power supply ........................................................ 3-6
Alarm relay contact ............................................................. 3-7 Alarm relay contact ............................................................. 3-7
Load voltage information ..................................................... 3-8 Load voltage information ..................................................... 3-8
Control cables ............................................................................. 3-9 Control cables ............................................................................. 3-9
Fixing ................................................................................... 3-9 Fixing ................................................................................... 3-9
Connecting the shield to the ground ................................... 3-10 Connecting the shield to the ground ................................... 3-10
Control terminal block ................................................................. 3-11 Control terminal block ................................................................. 3-11
Driver terminal block ................................................................... 3-13 Driver terminal block ................................................................... 3-13
Input signals ................................................................................ 3-14 Input signals ................................................................................ 3-14
Safety quench ..................................................................... 3-14 Safety quench ..................................................................... 3-14
Inhibit ................................................................................... 3-14 Inhibit ................................................................................... 3-14
External control connection ................................................. 3-15 External control connection ................................................. 3-15
Control of multiple thyristor units .................................... 3-16 Control of multiple thyristor units .................................... 3-16
Parallel input connection ............................................ 3-16 Parallel input connection ............................................ 3-16
Serial input connection ............................................... 3-16 Serial input connection ............................................... 3-16
Manual control connection .................................................. 3-17 Manual control connection .................................................. 3-17
Current limit connection (optional) ...................................... 3-18 Current limit connection (optional) ...................................... 3-18
Power limit connection ........................................................ 3-21 Power limit connection ........................................................ 3-21
Retransmission signals ....................................................... 3-23 Retransmission signals ....................................................... 3-23
External thyristor block control (472 model) ........................ 3-24 External thyristor block control (472 model) ........................ 3-24
Examples of wiring diagrams ...................................................... 3-26 Examples of wiring diagrams ...................................................... 3-26
470 and 471 model thyristor units ....................................... 3-26 470 and 471 model thyristor units ....................................... 3-26
Driver unit, 472 model ......................................................... 3-28 Driver unit, 472 model ......................................................... 3-28

Wiring Wiring
Chapter 3 WIRING Chapter 3 WIRING
SAFETY DURING WIRING SAFETY DURING WIRING
Warning ! Warning !
Wiring must be performed by personnel who are qualified to work with low voltage Wiring must be performed by personnel who are qualified to work with low voltage
electrical equipment. It is the user's responsibility to wire and protect the installation electrical equipment. It is the user's responsibility to wire and protect the installation
in accordance with current professional standards. in accordance with current professional standards.
A suitable device guaranteeing electrical separation of the equipment and the A suitable device guaranteeing electrical separation of the equipment and the
power supply must be installed upstream from the unit in order to perform the power supply must be installed upstream from the unit in order to perform the
operation in complete safety. operation in complete safety.
All power and control connections are made to the terminal blocks located on the mounting All power and control connections are made to the terminal blocks located on the mounting
backplate and must be made without a unit present. backplate and must be made without a unit present.
Warning ! Warning !
Before any connection or disconnection, make sure that the power and control cables Before any connection or disconnection, make sure that the power and control cables
and wires are isolated from the voltage sources. and wires are isolated from the voltage sources.
For safety reasons, the safety earth cable must be connected before any other For safety reasons, the safety earth cable must be connected before any other
connection during wiring and must be the last cable to be disconnected. connection during wiring and must be the last cable to be disconnected.
The safety earth is connected to the screw located on the strip provided for this purpose in the The safety earth is connected to the screw located on the strip provided for this purpose in the
lower part of the unit, behind the power terminals and labelled as follows: lower part of the unit, behind the power terminals and labelled as follows:
Caution ! Caution !
! To ensure that the 470 unit is grounded correctly, make sure that it is attached to the ! To ensure that the 470 unit is grounded correctly, make sure that it is attached to the
reference ground plane (panel or bulkhead). If this is not the case it is necessary to reference ground plane (panel or bulkhead). If this is not the case it is necessary to
add a ground connection no more than 10 cm long between the earth connection add a ground connection no more than 10 cm long between the earth connection
and the reference ground plane. and the reference ground plane.
Warning ! Warning !
The purpose of this connection is to guarantee correct ground continuity. It is not, The purpose of this connection is to guarantee correct ground continuity. It is not,
in any circumstances, a substitute for the safety earth connection. in any circumstances, a substitute for the safety earth connection.

Wiring Wiring
FIXING THE POWER CABLES FIXING THE POWER CABLES
The external wiring is performed at the front to the terminal blocks on the backplate, once the The external wiring is performed at the front to the terminal blocks on the backplate, once the
backplate has been fixed, with the unit disconnected. backplate has been fixed, with the unit disconnected.
For the 470 and 471 models, the power cables are attached to the power terminal blocks marked For the 470 and 471 models, the power cables are attached to the power terminal blocks marked
'L' (Line) and ' ' (Load) located on the lower part of the unit. 'L' (Line) and ' ' (Load) located on the lower part of the unit.
The power and earth cables are connected to tunnel terminal blocks (470 model) or screw The power and earth cables are connected to tunnel terminal blocks (470 model) or screw
terminals (471 model). terminals (471 model).
Above 125 A, it is necessary to connect the power cables using round lugs. Above 125 A, it is necessary to connect the power cables using round lugs.
The capacities of the power terminals are shown in table 3-1. The capacities of the power terminals are shown in table 3-1.
The tightening torques must comply with the values shown in the same table. The tightening torques must comply with the values shown in the same table.
Caution ! Caution !
Tighten the power connections correctly. Tighten the power connections correctly.
! Poor tightening can lead to incorrect operation of the thyristor ! Poor tightening can lead to incorrect operation of the thyristor
unit and can have serious consequences on the installation. unit and can have serious consequences on the installation.
Nominal current Capacity of the power Tightening torque Nominal current Capacity of the power Tightening torque
and earth terminals N.m and earth terminals N.m
mm2 mm2
15 A to 75 A 2.5 to 50 2.5 15 A to 75 A 2.5 to 50 2.5
470 model 470 model
100 A to 150 A Power: 50 or 70 10 100 A to 150 A Power: 50 or 70 10

471 model Earth: 25 to 50 2.5 471 model Earth: 25 to 50 2.5
472 model – – 472 model – –
Table 3-1 Details of power wiring for the 470 series Table 3-1 Details of power wiring for the 470 series
Note: Since the 472 units are electronic driver units, they do not contain power terminal blocks. Note: Since the 472 units are electronic driver units, they do not contain power terminal blocks.

Wiring Wiring
AAA
AAA 15 AAA
AAA 35
Without terminal covers:
470 model
AAA AAA
16 Backplate 36
AAA AAA AA
1 mm
bare cable
AAA AAA AA
AAA
AAA AAA
AAA
471 model
AAA
AAA
AAAA AAA
AA
AAA
L
AA
AA
Terminal cover
Load
Safety earth
AA
Terminal cover
Line
AA
AA
Figure 3-1 Power and safety earth cable fixing points Figure 3-1 Power and safety earth cable fixing points
The cross-section of the connecting conductors used must comply with the IEC 943 standard. The cross-section of the connecting conductors used must comply with the IEC 943 standard.
Model Fixing Distance between terminals Model Fixing Distance between terminals
mm mm
470 35 mm2 tunnel terminal 55 470 35 mm2 tunnel terminal 55
471 M10 Screw 61.5 471 M10 Screw 61.5
Table 3-2 Power wiring details for the 470 series Table 3-2 Power wiring details for the 470 series

Wiring Wiring
USER TERMINAL BLOCKS USER TERMINAL BLOCKS
The user terminal blocks are located at the top left of the backplate. The user terminal blocks are located at the top left of the backplate.
They are used to connect: They are used to connect:
• the auxiliary power supply, • the auxiliary power supply,
• the PLF alarm relay contact, • the PLF alarm relay contact,
• the load voltage (for control). • the load voltage (for control).
The unit must be unplugged from the backplate in order to access the user terminal blocks. The unit must be unplugged from the backplate in order to access the user terminal blocks.
The connections are made using screw terminal blocks; terminal tightening torque: 0,7 N.m. The connections are made using screw terminal blocks; terminal tightening torque: 0,7 N.m.
The maximum wire cross-section is 2.5 mm2. The maximum wire cross-section is 2.5 mm2.
AAA
AAA
470 and PLF N / L2
471 models N 230V AUTRE
41 42 51 52 53 61 63
1 21
2 22
472 PLF N 230V AUTRE

model
41 42 51 52 53
1 21
2 22
3 23
4 24
5 25
6 26
7
8
N / L2
61
AAA 63
27
28
Figure 3-2 User terminal blocks Figure 3-2 User terminal blocks

Wiring Wiring
Auxiliary power supply Auxiliary power supply
The auxiliary power supply powers the following: The auxiliary power supply powers the following:
• the electronic control • the electronic control

• the fan (for fan-cooled units) • the fan (for fan-cooled units)
• the partial load failure detection circuit. • the partial load failure detection circuit.
Terminals 51 and 52 are used when the electronic control circuit is powered at 230 V (in the Terminals 51 and 52 are used when the electronic control circuit is powered at 230 V (in the
voltage range 200 V to 260 V). voltage range 200 V to 260 V).
Terminals 51 and 53 are used for voltages outside the range 200-260 V (110 or 400 V, Terminals 51 and 53 are used for voltages outside the range 200-260 V (110 or 400 V,
for example). for example).
Terminal 51 is the reference phase or neutral. Terminal 51 is the reference phase or neutral.
The auxiliary power supply voltage is specified in the unit code (see page 1-9). The auxiliary power supply voltage is specified in the unit code (see page 1-9).
Caution ! Caution !
! • The phases arriving on terminals 51 to 53 must be identical to those on the ! • The phases arriving on terminals 51 to 53 must be identical to those on the
unit's power terminals, especially if several units are distributed amongst unit's power terminals, especially if several units are distributed amongst
several phases of a three-phase power supply. several phases of a three-phase power supply.
• The order of connection must be observed. • The order of connection must be observed.
• The control must be powered up after or at the same time as the power. • The control must be powered up after or at the same time as the power.
• The control must be powered down before or at the same time as the power. • The control must be powered down before or at the same time as the power.
The auxiliary power supply is protected from the electrical disturbances on the power supply The auxiliary power supply is protected from the electrical disturbances on the power supply
in common mode. in common mode.
Caution ! Caution !
! !
• Each connection wire from the auxiliary power supply to a • Each connection wire from the auxiliary power supply to a
phase must be protected by a 1 A fuse. phase must be protected by a 1 A fuse.

Wiring Wiring
Alarm relay contact Alarm relay contact
The connection of the partial load failure detection relay contact (PLF alarm) which signals the The connection of the partial load failure detection relay contact (PLF alarm) which signals the
active alarm state is made on the user terminal block located in the upper part of the thyristor active alarm state is made on the user terminal block located in the upper part of the thyristor
unit, on the left. unit, on the left.
The contact output terminals are marked 41 and 42 on the terminal block label. The contact output terminals are marked 41 and 42 on the terminal block label.
The PLF alarm relay is de-energised in the alarm state (and when the unit is switched off). The PLF alarm relay is de-energised in the alarm state (and when the unit is switched off).
On standard models, the relay contact available between terminals 41 and 42 is open in the On standard models, the relay contact available between terminals 41 and 42 is open in the
alarm state and in the event of a power failure. alarm state and in the event of a power failure.
Optionally (code 83), the alarm relay contact is closed in the alarm state. Optionally (code 83), the alarm relay contact is closed in the alarm state.
The partial load failure detection relay contact is protected against disturbances by an RC The partial load failure detection relay contact is protected against disturbances by an RC
snubber circuit on the control board. snubber circuit on the control board.
The alarm contact cutoff capacity is 0.25 A under 250 Vac or 30 Vdc. The alarm contact cutoff capacity is 0.25 A under 250 Vac or 30 Vdc.
The contact cutoff voltage must not exceed 250 Vac in any circumstances. The contact cutoff voltage must not exceed 250 Vac in any circumstances.
The PLF alarm relay contact output is suitable for driving an alarm unit. The PLF alarm relay contact output is suitable for driving an alarm unit.
The PLF alarm relay is acknowledged either by switching off the thyristor unit or by a return to The PLF alarm relay is acknowledged either by switching off the thyristor unit or by a return to
the nominal current. the nominal current.

Wiring Wiring
Load voltage information Load voltage information
The 470 series power units and driver units use the load voltage information to perform The 470 series power units and driver units use the load voltage information to perform
true power control. true power control.
The load voltage measurement is connected to terminals 61 and 63 on the user terminal block. The load voltage measurement is connected to terminals 61 and 63 on the user terminal block.
Terminal 61 must be connected to the 'Load' - 'Neutral or Line 2' common point. Terminal 61 must be connected to the 'Load' - 'Neutral or Phase 2' common point.
Terminal 63 must be connected to the 'Load' - ' terminal or external thyristor' common point. Terminal 63 must be connected to the 'Load' - ' terminal or external thyristor' common point.
Caution ! Caution !
The order of connection must be observed, otherwise, the The order of connection must be observed, otherwise, the
! power measured could be negative and cause the control ! power measured could be negative and cause the control
to malfunction. to malfunction.
To Neutral
or Line 2
LOAD
1 A fuses
AA
AA
AA
PLF N 230V AUTRE N/L2
1 41 42 51 52 53 61 63 21
2 22
3 23
AAAA AAAAA
AAAA AAAAA
AAAA AAAAA
AAAA AAAAA
AAAA
AAAA AAAAA
AAAAA
AAAA
AAAA AAAAA
AAAAA
L
AAAA
AAAA AAAAA
AAAAA
AAA
AAAA
AAA
AAA AAA
To Line 1
Figure 3-3 Load voltage connection (example for 470 and 471 models) Figure 3-3 Load voltage connection (example for 470 and 471 models)

Wiring Wiring
CONTROL CABLES CONTROL CABLES
Caution ! Caution !
The control connections must be made with shielded cables connected to earth at both The control connections must be made with shielded cables connected to earth at both
! ends in order to ensure satisfactory immunity against interference. ! ends in order to ensure satisfactory immunity against interference.
Separate the control cables from the power cables in the cable trays. Separate the control cables from the power cables in the cable trays.
Fixing Fixing
The control wires must be grouped together in a shielded cable passing through the cable The control wires must be grouped together in a shielded cable passing through the cable
AAA AAAA
clamp under the unit, to the left of the power terminal block. clamp under the unit, to the left of the power terminal block.
AAA
AAA
15
16 Backplate AAAA
AAAA
35
36
Cable tightening
screw with
shield
Stirrup
AA
AA AA AA
L
AAAA
Control cable
clamp (seen from
below)
AA AA
Control cable
clamp
AAAA Driver cable
clamp
Figure 3-4 Control cable clamp location Figure 3-4 Control cable clamp location
Important ! Important !
To facilitate the earthing of the cable shield and to ensure maximum To facilitate the earthing of the cable shield and to ensure maximum
immunity against electromagnetic interference, the metal cable clamp is immunity against electromagnetic interference, the metal cable clamp is
fixed directly to the ground of the unit. fixed directly to the ground of the unit.

Wiring Wiring
Connecting the shield to the ground Connecting the shield to the ground
To insert the control cable and ground its shield: To insert the control cable and ground its shield:
• Strip the shielded cable as shown in figure 3-5,a. • Strip the shielded cable as shown in figure 3-5,a.
The control wires must be long enough for the connection between the metal cable clamp The control wires must be long enough for the connection between the metal cable clamp
and the control terminal block. The wiring inside the unit must be as short as possible. and the control terminal block. The wiring inside the unit must be as short as possible.
AAA
Control wires Shield Isolating sheath
AAA 1.5 to 2 cm a)
AAA
20 to 40 cm
AAA
Control wires Isolating sheath
AAA Shield folded back b)
Figure 3-5 Control cable stripping Figure 3-5 Control cable stripping
• Fold back the shield on the isolating sheath (figure 3-4,b). • Fold back the shield on the isolating sheath (figure 3-4,b).
• Insert the cable in the metal cable clamp so that the shield is located in the stirrup and does not • Insert the cable in the metal cable clamp so that the shield is located in the stirrup and does not
pass the cable clamp. pass the cable clamp.
AA
• Tighten the stirrup (3.5 x 1 flat screwdriver; tightening: 0.7 N.m.). • Tighten the stirrup (3.5 x 1 flat screwdriver; tightening: 0.7 N.m.).
AA
AA
Wires Cable clamp
AAAAAA
AAAAAAAA
AA
AAAAAA
Backplate
AAAA
Tightening screw
Shield folded back

Cable
Left-hand side view
Figure 3-6 Cable tightening and shield grounding Figure 3-6 Cable tightening and shield grounding
The possible diameter of the cables with the shield folded back is 5 to 10 mm per cable clamp. The possible diameter of the cables with the shield folded back is 5 to 10 mm per cable clamp.

Wiring Wiring
CONTROL TERMINAL BLOCK CONTROL TERMINAL BLOCK

The following connections are made on the control board user terminal block: The following connections are made on the control board user terminal block:
• the (external or manual) input signal • the (external or manual) input signal
• the thyristor unit operation inhibit • the thyristor unit operation inhibit
• the threshold current limit • the threshold current limit
• the load current retransmission. • the load current retransmission.
The control terminal block is fixed on the backplate and can be accessed after the 470 thyristor The control terminal block is fixed on the backplate and can be accessed after the 470 thyristor
unit has been unplugged. unit has been unplugged.
Warning ! Warning !
Dangerous live parts may be accessible when the unit is unplugged. Dangerous live parts may be accessible when the unit is unplugged.
AAA AAA
AAA
AAA
1
AAA
AAA
21
AAA AAA
2 22
3 23
AAA
AAA
4
5 AAA
AAA
24
25
AAA AAA
Control terminal block
Driver terminal block

6 26
AAA AAA
Backplate
7 27
AAA AAA
8 28
AAA AAA
9 29
10 30
AAA
11
AAA
12 AAA
AAA
31
32
AAA
13
AAA33
AAA
14
AAA
15 AAA
AAA
34
35
AAAA AAA
16 36
A
A A
Control
cable clamp
A A
L
Driver
cable clamp
Figure 3-7 470 thyristor unit control and driver terminal labelling Figure 3-7 470 thyristor unit control and driver terminal labelling
2 2
Control terminal block capacity: 0.5 mm to 2.5 mm . Control terminal block capacity: 0.5 mm2 to 2.5 mm2.
Control terminal tightening: 0.7 N.m. Control terminal tightening: 0.7 N.m.

Wiring Wiring
Terminal number Assignment Terminal number Assignment
1 Not connected 1 Not connected

2 2
3 Load current image output 3 Load current image output
Retransmission 0-2.5 V Retransmission 0-2.5 V
Full wave rectified signal Full wave rectified signal
4 Manual input 4 Manual input
5 External input 5 External input
6 Common 0 V 6 Common 0 V
7 Not connected 7 Not connected
8 8
9 9
10 10
11 11
12 +10 V user voltage 12 +10 V user voltage
13 Not used 13 Not used
14 Current limit input 14 Current limit input
16 Thyristor unit operation 16 Thyristor unit operation
inhibit input inhibit input
Table 3-3 Control terminal identification Table 3-3 Control terminal identification

Wiring Wiring
DRIVER TERMINAL BLOCK DRIVER TERMINAL BLOCK
The following connections are made on the driver board user terminal block: The following connections are made on the driver board user terminal block:
• the safety quench connection • the safety quench connection

• the load voltage signal • the load voltage signal
• the power limit signal • the power limit signal
• the retransmission signals. • the retransmission signals.
On the 472 model only, the external thyristor firing signals and the current information are also On the 472 model only, the external thyristor firing signals and the current information are also
connected to the driver terminal block. connected to the driver terminal block.
The driver terminal block is fixed on the backplate and can be accessed after the 470 thyristor The driver terminal block is fixed on the backplate and can be accessed after the 470 thyristor
unit has been unplugged (see figure 3-7). unit has been unplugged (see figure 3-7).
Warning ! Warning !
Dangerous live parts may be accessible when the unit is unplugged. Dangerous live parts may be accessible when the unit is unplugged.
Control terminal block capacity: 0.5 mm2 to 2.5 mm2. Control terminal block capacity: 0.5 mm2 to 2.5 mm2.
Control terminal tightening: 0.7 N.m. Control terminal tightening: 0.7 N.m.
Terminal number Assignment Terminal number Assignment
21 and 22 Safety quench 21 and 22 Safety quench

23 (for 472) External thyristor 1 cathode 23 (for 472) External thyristor 1 cathode
24 (for 472) External thyristor 1 gate 24 (for 472) External thyristor 1 gate
26 (for 472) External thyristor 2 cathode 26 (for 472) External thyristor 2 cathode
27 (for 472) External thyristor 2 gate 27 (for 472) External thyristor 2 gate
28 to 32 Not connected 28 to 32 Not connected
33 0 - 2.5 Vac load voltage image output 33 0 - 2.5 Vac load voltage image output
34 0 - 2.5 Vac load current image output 34 0 - 2.5 Vac load current image output
35 Controlled parameter limit input 35 Controlled parameter limit input
36 0 - 10 Vdc controlled parameter retransmission 36 0 - 10 Vdc controlled parameter retransmission
37 and 38 (for 472) External thyristor load current signal input 37 and 38 (for 472) External thyristor load current signal input
Table 3-4 Terminal identification on the driver board terminal block Table 3-4 Terminal identification on the driver board terminal block
For the 470 and 471 models, the terminal numbers on the driver terminal block are 21 to 36. For the 470 and 471 models, the terminal numbers on the driver terminal block are 21 to 36.
For the 472 model, the terminal numbers on the driver terminal block are 21 to 40. For the 472 model, the terminal numbers on the driver terminal block are 21 to 40.

Wiring Wiring
INPUT SIGNALS INPUT SIGNALS

The control wires are connected to the screw terminals on the control terminal block attached to the The control wires are connected to the screw terminals on the control terminal block attached to the
backplate. The control terminal block is accessible with the thyristor unit dismounted from the backplate. backplate. The control terminal block is accessible with the thyristor unit dismounted from the backplate.
To dismount the thyristor unit from its backplate: To dismount the thyristor unit from its backplate:
• unlock the upper attachment by a quarter of a turn • unlock the upper attachment by a quarter of a turn
• free the unit from its backplate. • free the unit from its backplate.
Warning ! Warning !
• Before dismounting the unit, ensure that the heatsink is not hot. • Before dismounting the unit, ensure that the heatsink is not hot.
• Dangerous live parts may be accessible if the unit is dismounted when the thyristor • Dangerous live parts may be accessible if the unit is dismounted when the thyristor
unit is switched on. unit is switched on.
The thyristor units can be controlled by an external analogue signal (from a controller or The thyristor units can be controlled by an external analogue signal (from a controller or
another signal source) or manually by an external potentiometer connected to the control another signal source) or manually by an external potentiometer connected to the control
The control inputs are isolated by transformers from the auxiliary supply voltage and The control inputs are isolated by transformers from the auxiliary supply voltage and
from the power section. from the power section.
Safety quench Safety quench

If the unit is unplugged from its backplate, the operation of the thyristor unit is stopped. If the unit is unplugged from its backplate, the operation of the thyristor unit is stopped.
Terminals 21 and 22 on the driver terminal block (which must be connected together) are the Terminals 21 and 22 on the driver terminal block (which must be connected together) are the
first two terminals to be disconnected from the backplate, which instantly (10 ms maximum) first two terminals to be disconnected from the backplate, which instantly (10 ms maximum)
causes the thyristor unit output power to be reset. causes the thyristor unit output power to be reset.
Inhibit Inhibit
Inhibit indicates that thyristor firing is not possible irrespective of the control signal. The Inhibit indicates that thyristor firing is not possible irrespective of the control signal. The
inhibit is effective when a DC voltage is set on terminal 16. inhibit is effective when a DC voltage is set on terminal 16.
The inhibit voltage must be between 4 V and 32 V with reference to terminal 6 ('0 V'). The inhibit voltage must be between 4 V and 32 V with reference to terminal 6 ('0 V').
Firing can be inhibited by connecting terminal 16 to terminal 12 ('+10 V') on the same control Firing can be inhibited by connecting terminal 16 to terminal 12 ('+10 V') on the same control
terminal block. To deactivate the inhibit, simply do not connect terminal 16 or set it to a DC terminal block. To deactivate the inhibit, simply do not connect terminal 16 or set it to a DC
voltage between -2 V and 1 V. voltage between -2 V and 1 V.

Wiring Wiring
External control connection External control connection
The external signal is applied to terminals 5 and 6 of the control terminal block ('+' on The external signal is applied to terminals 5 and 6 of the control terminal block ('+' on
terminal 5). terminal 5).
AAA
AAA AAA
AAA 21
Safety quench
AAA AAA
22
AAA AAA
External
control 4
AAA AAA
signal
+ 5
0V AAA
AAA
6
Backplate
AAA
AAA
AAA
AAA AAA
AAA
AAA AAA
AAA AAA
+10 V
12
AAA AAA
AAA AAA
100% power limit

14
Inhibit
AAA
AAA 16 AAA
AAA
35
Enable
Figure 3-8 External control signal connection Figure 3-8 External control signal connection
For normal operation of the 470 series thyristor unit with the external control: For normal operation of the 470 series thyristor unit with the external control:
• disconnect the 'Inhibit' input (terminal 16) from the '+10 V' voltage (terminal 12) • disconnect the 'Inhibit' input (terminal 16) from the '+10 V' voltage (terminal 12)
• terminal 14 ('Current limit' option) should be connected to terminal 12 ('+10 V') • terminal 14 ('Current limit' option) should be connected to terminal 12 ('+10 V')
• the 'Manual input" (terminal 4) should be connected to terminal 6 ('0 V') • the 'Manual input" (terminal 4) should be connected to terminal 6 ('0 V')
• the 'Power limit' input (terminal 35) should be connected to terminal 12 ('+10 V') • the 'Power limit' input (terminal 35) should be connected to terminal 12 ('+10 V')
• short-circuit terminals 21 and 22 ('Safety quench'). • short-circuit terminals 21 and 22 ('Safety quench').

Wiring Wiring
Control of multiple thyristor units Control of multiple thyristor units

If multiple thyristor units are controlled by the same controller, the inputs can be connected in If multiple thyristor units are controlled by the same controller, the inputs can be connected in
parallel or in series. parallel or in series.
All the thyristor units must be configured for the same thyristor firing mode and for the same All the thyristor units must be configured for the same thyristor firing mode and for the same
input signal. input signal.
Parallel input connection Parallel input connection

The inputs must be configured for voltage. The inputs must be configured for voltage.
The input impedance for each thyristor unit is 50 kΩ. The input impedance for each thyristor unit is 50 kΩ.
The current required for each thyristor unit is 0.2 mA at full scale. The current required for each thyristor unit is 0.2 mA at full scale.
+
AA A AA
External
control
AA A AA
signal:
5 5 5
AA A AA
0-5 V 6 6 6
0-10 V
1-5 V
Unit Unit Unit
1 2 3
0V
Figure 3-9 Parallel input connection Figure 3-9 Parallel input connection
Serial input connection Serial input connection

The inputs must be configured for current. The inputs must be configured for current.
The input impedance when configured for 0-10 mA or 0-5 mA is 1 kΩ. The input impedance when configured for 0-10 mA or 0-5 mA is 1 kΩ.
For 0-20 mA and 4-20 mA inputs, the input impedance is 250 Ω . For 0-20 mA and 4-20 mA inputs, the input impedance is 250 Ω .
At full scale, a voltage of 5 V is needed for each thyristor unit for the 0-20 mA and 4-20 mA At full scale, a voltage of 5 V is needed for each thyristor unit for the 0-20 mA and 4-20 mA
inputs (10 Vfor the 0-10 mA or 0-5 mA input). inputs (10 Vfor the 0-10 mA or 0-5 mA input).
AA A AA
External
control
AA A AA
signal:
5 5 5
AA A AA
6 6 6
0-5 mA
0-10 mA
0-20 mA
4-20 mA Unit Unit Unit
1 2 3
0V
Figure 3-10 Serial input connection Figure 3-10 Serial input connection

Wiring Wiring
Manual control connection Manual control connection

The 470 series unit can be controlled by an external potentiometer (manual control). The 470 series unit can be controlled by an external potentiometer (manual control).
For manual control, the external potentiometer should be connected between terminals For manual control, the external potentiometer should be connected between terminals
6 ('0 V') and 12 ('+10 V'). The wiper is connected to terminal 4 ('Manual input'). 6 ('0 V') and 12 ('+10 V'). The wiper is connected to terminal 4 ('Manual input').
The potentiometers used are from 4.5 kΩ to 10 kΩ. The potentiometers used are from 4.5 kΩ to 10 kΩ.
For manual control, the 470 series unit should be configured for voltage. For manual control, the 470 series unit should be configured for voltage.
AAAA
AAAA AAA
AAAA AAA
Safety quench
21
AAAA
AAAA 4 AAA
AAA
22
100% 0%
AAAA
AAAA
5
6 AAA
AAA
AAAA AAA
Backplate
0V
AAAA AAA
4.7 k to 10 k
potentiometer
AAAA
AAAA AAA
AAA
AAAA AAA
+10 V
12
AAAA
AAAA
14 AAA
AAA
100% power limit

Inhibit
AAAA
AAAA
16 AAA
AAA
35
Enable
Figure 3-11 470 thyristor unit manual input Figure 3-11 470 thyristor unit manual input
If manual control is used, terminal 5 of the external input must be connected to '0 V'. If manual control is used, terminal 5 of the external input must be connected to '0 V'.
Caution ! Caution !
! If the input signal is connected to terminal 5, the ! If the input signal is connected to terminal 5, the
two signals (external and manual) are added together. two signals (external and manual) are added together.
The inhibit circuit should be open (terminal 16 is not connected to terminal 12). The inhibit circuit should be open (terminal 16 is not connected to terminal 12).
Terminals 14 ('Current limit' option), 35 ('Power limit') and 12 ('+10 V') should be connected. Terminals 14 ('Current limit' option), 35 ('Power limit') and 12 ('+10 V') should be connected.
Terminals 21 and 22 ('Safety quench') should be connected. Terminals 21 and 22 ('Safety quench') should be connected.

Wiring Wiring
Current limit connection (optional) Current limit connection (optional)
The 470 series thyristor units have the threshold current limit as an option. The 470 series thyristor units have the threshold current limit as an option.
The current limit is only available in the 'Phase angle' and 'Burst firing with soft start' firing modes. The current limit is only available in the 'Phase angle' and 'Burst firing with soft start' firing modes.
The threshold current limit is a function which is used to limit the load current to a specified The threshold current limit is a function which is used to limit the load current to a specified
value, independently from the input signal. value, independently from the input signal.
The current limit controls the squared RMS load current (I2). The current limit controls the squared RMS load current (I2).
The current limit can be used with an external or manual control. The current limit can be used with an external or manual control.
The current limit threshold can be set: The current limit threshold can be set:
• by the potentiometer marked 'I limit / Limit. I' on the front panel, • by the potentiometer marked 'I limit / Limit. I' on the front panel,
• by an external voltage in cascade with the potentiometer on the front panel, • by an external voltage in cascade with the potentiometer on the front panel,
• by an external potentiometer in cascade with the potentiometer on the front panel. • by an external potentiometer in cascade with the potentiometer on the front panel.
Limit set using the potentiometer on the front panel Limit set using the potentiometer on the front panel
The 'I limit / Limit. I' potentiometer on the front panel is powered by the +10 V internal voltage The 'I limit / Limit. I' potentiometer on the front panel is powered by the +10 V internal voltage
(terminal 14 on the control terminal block should be connected to terminal 12). (terminal 14 on the control terminal block should be connected to terminal 12).
If the 'I limit / Limit. I' potentiometer is turned completely clockwise, the current value is If the 'I limit / Limit. I' potentiometer is turned completely clockwise, the current value is
limited to 110% of the nominal thyristor unit current value. limited to 110% of the nominal thyristor unit current value.
When this potentiometer is turned anti-clockwise, the maximum current falls to 0. When this potentiometer is turned anti-clockwise, the maximum current falls to 0.
Caution ! Caution !
If the adjustable limit is not used in the 'Current limit' option, it is nonetheless If the adjustable limit is not used in the 'Current limit' option, it is nonetheless
! necessary to connect terminals 14 and 12. Otherwise, the current limit is at zero ! necessary to connect terminals 14 and 12. Otherwise, the current limit is at zero
and the thyristor unit cannot output. and the thyristor unit cannot output.

Wiring Wiring
Limit set using an external voltage Limit set using an external voltage
To set the current limit threshold using an external voltage, a 0-10 V voltage should be To set the current limit threshold using an external voltage, a 0-10 V voltage should be
connected between terminals 14 ('Current limit') and 6 ('0 V'), terminal 14 is positive. connected between terminals 14 ('Current limit') and 6 ('0 V'), terminal 14 is positive.
AAA
AAA AAAA
AAAA
Safety quench
AAA AAAA
21
External
AAA AAAA
22
control
signal
AAA AAAA
4
+
AAA AAAA
5
AAA AAAA
6
Backplate
0V
AAA
AAA AAAA
AAAA
AAA AAAA
External current
limit voltage
+10 V
AAA
AAA
12
AAAA
AAAA
+ AAA
AAA
14
AAAA
AAAA
100% power limit

AAA AAAA
Inhibit 35
16
Enable
AAAA
Figure 3-12 External voltage connection for the threshold current limit Figure 3-12 External voltage connection for the threshold current limit
When an external voltage is used to set the limit threshold, it reacts in cascade with the When an external voltage is used to set the limit threshold, it reacts in cascade with the
position of the 'I limit / Limit. I' potentiometer on the front panel. position of the 'I limit / Limit. I' potentiometer on the front panel.
This means that if the 'I limit / Limit. I' potentiometer is set, for example, to 50% current, the This means that if the 'I limit / Limit. I' potentiometer is set, for example, to 50% current, the
external voltage from 0 V to 10 V limits the maximum current from 0% to 50% of the external voltage from 0 V to 10 V limits the maximum current from 0% to 50% of the
nominal thyristor unit current. nominal thyristor unit current.
The 'Current limit' (terminal 14) input impedance is greater than or equal to 150 kΩ.. The 'Current limit' (terminal 14) input impedance is greater than or equal to 150 kΩ..

Wiring Wiring
Limit set using an external potentiometer Limit set using an external potentiometer
For the threshold current limit, it is possible to use an external potentiometer. For the threshold current limit, it is possible to use an external potentiometer.
A 10 kΩ potentiometer should be connected between terminals 6 ('0 V') and 12 ('+10 V') of A 10 kΩ potentiometer should be connected between terminals 6 ('0 V') and 12 ('+10 V') of
the control terminal block. the control terminal block.
The potentiometer wiper should be connected to terminal 14 ('Current limit'). The potentiometer wiper should be connected to terminal 14 ('Current limit').
AAAA
AAAA AAA
AAA
AAAA AAA
21
Safety quench
AAAA AAA
22
AAAA AAA
4
+ External signal
AAAA AAA
5
AAAA AAA
6
Backplate
0V
AAAA
AAAA AAA
AAA
AAAA AAA
AAAA AAA
10 k potentiometer
+10 V
AAAA AAA
12
AAAA AAA
Min. Max.
current current
AAAA AAA
14
AAAA AAA
Current limit 35
AAAA AAA
Figure 3-13 External potentiometer connection for the threshold current limit Figure 3-13 External potentiometer connection for the threshold current limit
The external potentiometer reacts in cascade with the 'I limit / Limit. I' potentiometer on The external potentiometer reacts in cascade with the 'I limit / Limit. I' potentiometer on
the front panel. the front panel.
If the 'I limit / Limit. I' potentiometer is set, for example, to 70% current, the external If the 'I limit / Limit. I' potentiometer is set, for example, to 70% current, the external
potentiometer can limit the maximum current from 0% to 70% of the nominal thyristor potentiometer can limit the maximum current from 0% to 70% of the nominal thyristor
unit current. unit current.

Wiring Wiring
Power limit connection Power limit connection
The standard version of the 470 series thyristor units is equipped with the threshold limit of the The standard version of the 470 series thyristor units is equipped with the threshold limit of the
controlled parameter (power, squared current or squared load voltage). controlled parameter (power, squared current or squared load voltage).
This limit is a function which is used to limit the load current to a specified value, This limit is a function which is used to limit the load current to a specified value,
independently from the setpoint. independently from the setpoint.
The controlled parameter limit is called the 'Power limit' since, at a constant load resistance, The controlled parameter limit is called the 'Power limit' since, at a constant load resistance,
the parameters V2 and I2 are proportional to a dissipated power. the parameters V2 and I2 are proportional to a dissipated power.
If the current limit option is used and if the parameter I2 is selected for control, these two limits If the current limit option is used and if the parameter I2 is selected for control, these two limits
(current and power) are redundant. (current and power) are redundant.
The power limit threshold can be set in the following ways: The power limit threshold can be set in the following ways:
• by the 'P.Limit' potentiometer on the front panel • by the 'P.Limit' potentiometer on the front panel
• by an external voltage (in cascade with the 'P.Limit' potentiometer) • by an external voltage (in cascade with the 'P.Limit' potentiometer)
• by an external potentiometer (in cascade with the 'P.Limit' potentiometer). • by an external potentiometer (in cascade with the 'P.Limit' potentiometer).
Power limit set using the potentiometer on the front panel Power limit set using the potentiometer on the front panel
For the load power threshold limit using the 'P.Limit' potentiometer, terminal 35 ('Power For the load power threshold limit using the 'P.Limit' potentiometer, terminal 35 ('Power
limit input') on the driver terminal block should be connected to terminal 12 ('+ 10 V') on the limit input') on the driver terminal block should be connected to terminal 12 ('+ 10 V') on the
control terminal block. control terminal block.
The maximum power limit varies between 0% (when the 'P.Limit' potentiometer is turned The maximum power limit varies between 0% (when the 'P.Limit' potentiometer is turned
completely anti-clockwise) and 100% (when the potentiometer on the front panel is turned completely anti-clockwise) and 100% (when the potentiometer on the front panel is turned
completely clockwise). completely clockwise).

Wiring Wiring
Limit set using an external potentiometer Limit set using an external potentiometer
The threshold power limit can be set using an external potentiometer. The threshold power limit can be set using an external potentiometer.
A 10 kΩ external setting potentiometer should be connected between terminals 6 ('0 V') and A 10 kΩ external setting potentiometer should be connected between terminals 6 ('0 V') and
12 ('+10 V') on the control terminal block. 12 ('+10 V') on the control terminal block.
The potentiometer wiper should be connected to terminal 35 ('Power limit input') on the driver The potentiometer wiper should be connected to terminal 35 ('Power limit input') on the driver
AAA
AAA AAA
AAA
21
AAA AAA
Safety quench
22
+ External signal AAA

AAA
4
AAA
AAA
AAA AAA
5
AAA AAA
6
Backplate
0V
AAA AAA
10 k potentiometer
AAA
AAA AAA
AAA
+10 V
AAA
AAA
12
AAA
AAA
AAA AAA
min P max P
14
Power
limit AAA
AAA AAA
AAA
35
Figure 3-14 External potentiometer connection for the power limit Figure 3-14 External potentiometer connection for the power limit
The power limit threshold setting (using an external potentiometer) reacts in cascade with the The power limit threshold setting (using an external potentiometer) reacts in cascade with the
'P. Limit' potentiometer on the front panel. 'P. Limit' potentiometer on the front panel.
Setting using an external voltage Setting using an external voltage
The power limit threshold setting external voltage reacts in cascade with the 'P. Limit' The power limit threshold setting external voltage reacts in cascade with the 'P. Limit'
potentiometer on the front panel. potentiometer on the front panel.
This voltage between 0 and 10 V should be connected between terminals 6 ('0 V') and 35 This voltage between 0 and 10 V should be connected between terminals 6 ('0 V') and 35
'Power limit input'. Terminal 35 is positive. 'Power limit input'. Terminal 35 is positive.

Wiring Wiring
Retransmission signals Retransmission signals

The current image is retransmitted in the form of a full wave rectified signal (2.5 V mean The current image is retransmitted in the form of a full wave rectified signal (2.5 V mean
between terminals 3 and 6 for the nominal load current) and in the form of an AC signal between terminals 3 and 6 for the nominal load current) and in the form of an AC signal
(2.5 V RMS between terminals 34 and 6 in full firing). (2.5 V RMS between terminals 34 and 6 in full firing).
The load voltage image is available between terminals 33 and 6 in the form of an AC voltage The load voltage image is available between terminals 33 and 6 in the form of an AC voltage
(2.5 V RMS in full firing). (2.5 V RMS in full firing).
The true power image (or squared load voltage or squared load current) in the form of a The true power image (or squared load voltage or squared load current) in the form of a
DC voltage (10 V for a nominal calibrated load power) is available at terminal 36, referenced in DC voltage (10 V for a nominal calibrated load power) is available at terminal 36, referenced in
relation to 0 V (terminal 6). relation to 0 V (terminal 6).
The true power information is correct for the 'Phase angle' and 'Single cycle' firing modes; it is The true power information is correct for the 'Phase angle' and 'Single cycle' firing modes; it is
modulated as a function of the modulation in 'Burst firing'. modulated as a function of the modulation in 'Burst firing'.
The minimum impedance to be connected to the retransmission outputs is 5 kΩ. The minimum impedance to be connected to the retransmission outputs is 5 kΩ.
AAA
AAA AAA
AAA
AAA AAA
21
AAA AAA
Current
22
image
+
3 Safety
AAA AAA
4 quench
AAA AAA
+ 5
Control
AAA AAA
6 Backplate
AAA AAA
0V
AAA
AAA AAA
AAA
AAA AAA
Load
parameter
AAA AAA
+10 V
images:
12
AAA AAA 33
AAA AAA
14 34
Voltage 0-2.5Vac
Current 0-2.5Vac
AAA
AAA AAA
AAA
36
+
0-10Vdc
Power
0V
Figure 3-15 Retransmission signal connection Figure 3-15 Retransmission signal connection

Wiring Wiring
External thyristor block control (472 model) External thyristor block control (472 model)
To control the external thyristor unit, the driver terminal block of the electronic driver unit To control the external thyristor unit, the driver terminal block of the electronic driver unit
(472 model) is equipped with: (472 model) is equipped with:
• thyristor firing signal outputs • thyristor firing signal outputs

• a load current measurement signal input. • a load current measurement signal input.
A load voltage measurement signal input is located on the user terminal block (see page 3-5). A load voltage measurement signal input is located on the user terminal block (see page 3-5).
The thyristor firing signals are available on terminals 23, 24 and 26, 27. The thyristor firing signals are available on terminals 23, 24 and 26, 27.
Terminals 23 and 24 should be connected to the cathode and gate, respectively, of the external Terminals 23 and 24 should be connected to the cathode and gate, respectively, of the external
thyristor T1 (connected in the order 'Line-Load'). thyristor T1 (connected in the order 'Line-Load').
Terminals 26 and 27 should be connected to the cathode and gate, respectively, of the external Terminals 26 and 27 should be connected to the cathode and gate, respectively, of the external
thyristor T2 (connected in the order 'Load-Line'). thyristor T2 (connected in the order 'Load-Line').
Caution ! Caution !
! ! • Do not invert the 'Cathode-Gate' wires of thyristors T1 and T2
• Do not invert the 'Cathode-Gate' wires of thyristors T1 and T2
(a PLF alarm is activated since the thyristors cannot output) (a PLF alarm is activated since the thyristors cannot output)
• The 472 driver unit should be at most 80 cm from the thyristor block. • The 472 driver unit should be at most 80 cm from the thyristor block.
Twist each pair of 'Cathode-Gate' wires. Twist each pair of 'Cathode-Gate' wires.
• The twisted wires should not be placed near the power cables. • The twisted wires should not be placed near the power cables.
Terminals 38 and 39 are to be used for the secondary coil connection of the external current Terminals 38 and 39 are to be used for the secondary coil connection of the external current
transformer (nominal current 5 A) . transformer (nominal current 5 A) .
Warning ! Warning !
The current transformer should ensure dual isolation between the primary and The current transformer should ensure dual isolation between the primary and
secondary coils. This isolation should be calculated with reference to the operating secondary coils. This isolation should be calculated with reference to the operating
voltage (thyristor block supply voltage). voltage (thyristor block supply voltage).
Caution ! Caution !
! !
The order of connection of the external current transformer must be observed. The order of connection of the external current transformer must be observed.
Otherwise, the output power could be negative and induce a control malfunction. Otherwise, the output power could be negative and induce a control malfunction.

Wiring Wiring
'Load voltage'
input
AAA AAA
Safety
quench
AAA AAA 21
AAA AAA
22
External T1 Cathode
AAA AAA
control 3 23 To external
T1 Gate thyristor T1
AAA AAA
4 24
+
AAA AAA
5 T2 Cathode
6 26
AAA AAA
T2 Gate To external
thyristor T2
0V 27
AAA AAA
AAA AAA
Backplate
+10 V AAA
AAA AAA
AAA
AAA AAA
12
AAA AAA
To +10V
14
To AAA
AAA AAA
AAA
35
AAA
terminal
35 S1 To secondary coil of
AAA
38 external current
transformer
AAA
S2
39
'Load current' input
Figure 3-16 External thyristor block control connection (472 model) Figure 3-16 External thyristor block control connection (472 model)
For the full wiring diagram of the 472 driver unit, for power, the external thyristor block and For the full wiring diagram of the 472 driver unit, for power, the external thyristor block and
the external current transformer, see page 3-28. the external current transformer, see page 3-28.

Wiring Wiring
EXAMPLES OF WIRING DIAGRAMS EXAMPLES OF WIRING DIAGRAMS
The figures below give examples of full wiring diagrams for power, the auxiliary supply and The figures below give examples of full wiring diagrams for power, the auxiliary supply and
external control for the two 470 series model types: external control for the two 470 series model types:
• the 470 and 471 models with internal thyristors and incorporated measurement circuits • the 470 and 471 models with internal thyristors and incorporated measurement circuits
• the 472 model with an external thyristor block and external current transformer. • the 472 model with an external thyristor block and external current transformer.
The connection details for the power limit, current limit and different types of control are The connection details for the power limit, current limit and different types of control are
explained in the previous paragraphs. explained in the previous paragraphs.
For the specific features of the auxiliary power supply connection according to the power For the specific features of the auxiliary power supply connection according to the power
supply voltage used, see page 3-6. supply voltage used, see page 3-6.
470 and 471 model thyristor units 470 and 471 model thyristor units
The load current passes through the power terminals 'L' (Line) and ' ' (Load). The load current passes through the power terminals 'L' (Line) and ' ' (Load).
The other end of the load is connected either to the neutral or to the second phase of the power The other end of the load is connected either to the neutral or to the second phase of the power
supply, depending on the selected configuration. The terminal 'L' should be connected to the supply, depending on the selected configuration. The terminal 'L' should be connected to the
phase of the power supply (see figure 3-17). phase of the power supply (see figure 3-17).

Wiring Wiring
Line
Line protection and
main circuit breaker
(user installation)
Neutral
Load
PLF relay
contact
1A fuses
41 42 51 52 53 61 63
21
22
4
+
External fuse for

External 5
control
150 A
signal 6
0V 470
or
471
+10 V
12
14
35
AAA AAA
AAA
A AAA
A To
AAA
A AAA
A A
+10V
AA
AAA
AAA
AA AAA
AAA
AAA
Control
L
AAA
AA AAA
cable
Safety
earth
Figure 3-17 Example of 470 and 471 thyristor unit connection (Line-Neutral wiring) Figure 3-17 Example of 470 and 471 thyristor unit connection (Line-Neutral wiring)

Wiring Wiring
Driver unit, 472 model Driver unit, 472 model

The power section and the 472 driver unit are connected with thyristor firing signal connections The power section and the 472 driver unit are connected with thyristor firing signal connections
and the load current and voltage measurement circuits. and the load current and voltage measurement circuits.
L1
Line protection and
main circuit breaker
(user installation)
L2
PLF relay 1A fuses

contact
Load
High speed
fuse
1A fuse
41 42 51 52 53
21
22 T1 Cathode
3 23
4 T1 Gate
24
Control
+
5
signal T2 Cathode T2 T1
6 26
T2 Gate
0V 61 63 27
472 Plug-in
socket
+10 V External
12 thyristor
block
14 To +10V
To 35
terminal P1
35 S1
'Load
38 current'
input S2
39 P2
A AA
External current
transformer
Control
cable A AASafety
Driver
cable
earth
Figure 3-18 Example of 472 driver unit connection (line-to-line wiring) Figure 3-18 Example of 472 driver unit connection (line-to-line wiring)

Configuration Configuration
Chapter 4 Chapter 4
CONFIGURATION CONFIGURATION
Safety during configuration ................................................... 4-2 Safety during configuration ................................................... 4-2
Location of the configuration equipment ............................... 4-3 Location of the configuration equipment ............................... 4-3
Configuration of the control board ......................................... 4-6 Configuration of the control board ......................................... 4-6
Input type ........................................................................... 4-6 Input type ........................................................................... 4-6
Automatic input (external signal) .................................... 4-6 Automatic input (external signal) .................................... 4-6
Manual input ................................................................... 4-6 Manual input ................................................................... 4-6
Thyristor firing mode .......................................................... 4-7 Thyristor firing mode .......................................................... 4-7
Frequency .......................................................................... 4-7 Frequency .......................................................................... 4-7
Configuration of the driver board ........................................... 4-8 Configuration of the driver board ........................................... 4-8

Chapter 4 CONFIGURATION Chapter 4 CONFIGURATION
SAFETY DURING CONFIGURATION SAFETY DURING CONFIGURATION
The thyristor unit is configured using mini-switches and mobile jumpers located on the The thyristor unit is configured using mini-switches and mobile jumpers located on the
The unit is supplied fully configured in accordance The unit is supplied fully configured in accordance
! with the code on the identification label. ! with the code on the identification label.
This chapter is included in order to This chapter is included in order to
• check that the configuration is compatible with the application, or • check that the configuration is compatible with the application, or
• modify, if necessary, certain characteristics of the thyristor unit on-site. • modify, if necessary, certain characteristics of the thyristor unit on-site.
Warning ! Warning !
For safety reasons, the reconfiguration of the thyristor unit using jumpers For safety reasons, the reconfiguration of the thyristor unit using jumpers
must be performed with the unit switched off by qualified personnel. must be performed with the unit switched off by qualified personnel.
Before starting the reconfiguration procedure, check that the thyristor unit Before starting the reconfiguration procedure, check that the thyristor unit
is isolated and that an occasional power-up is impossible. is isolated and that an occasional power-up is impossible.
After the reconfiguration of the unit, correct the codes on the identification After the reconfiguration of the unit, correct the codes on the identification
label to prevent any maintenance problems later. label to prevent any maintenance problems later.

LOCATION OF THE CONFIGURATION EQUIPMENT LOCATION OF THE CONFIGURATION EQUIPMENT
The jumpers and configuration mini-switch strips are located on the thyristor unit control and The jumpers and configuration mini-switch strips are located on the thyristor unit control and
driver boards. driver boards.
The configuration mini-switches can be accessed at the rear of the unit when it is unplugged The configuration mini-switches can be accessed at the rear of the unit when it is unplugged
from its backplate. Their positions can be changed using a 0.4 x 2.5 mm flat screwdriver. from its backplate. Their positions can be changed using a 0.4 x 2.5 mm flat screwdriver.
Driver board Input and firing mode Control board

configuration mini-
AAAAAA
switches
AA AAAAAA
Setting
potentiometer
AA AA
AA AA
AA
AA
AA AA
AA
AA AA
AA
AA AA
AA
Fuse
AA AA
AA
AA AA
AA
AA AA
AA
AA AA
AA
Control
configuration
mini-switches
Figure 4-1 Rear view of the 470 series thyristor unit (without backplate) Figure 4-1 Rear view of the 470 series thyristor unit (without backplate)

Two strips of mini-switches are used to configure: Two strips of mini-switches are used to configure:
• the input type and the control signal level • the input type and the control signal level
• the thyristor firing mode • the thyristor firing mode
• the frequency of the power supply used • the frequency of the power supply used
• the controlled parameter (feedback) • the controlled parameter (feedback)
A AA Input and firing mode

configuration mini-switches
AAA AA
SW 1
4 5 6 7 8 ON
AA
A AA
8
Control 7
AA AA AAAAA
configuration mini- 6
switches
5
4
AA
3
3
2
2
1
AAA
A AA
A
1
SW
ON
Control board
AAA A
13
1 2 3 4
14
15
16
Driver board
Figure 4-2 Mini-switch strips Figure 4-2 Mini-switch strips
In the configuration tables below, the switches of the mini-switches are indicated as follows: In the configuration tables below, the switches of the mini-switches are indicated as follows:
1 - switch lowered towards the board (ON position) 1 - switch lowered towards the board (ON position)
0 - switch raised. 0 - switch raised.

Two configuration jumpers J1 and J2 are located on the control board. Two configuration jumpers J1 and J2 are located on the control board.
They are used to configure: They are used to configure:
• soft start / end • soft start / end

• the Burst firing mode (fast cycle or slow cycle) • the Burst firing mode (fast cycle or slow cycle)
Configuration jumpers Configuration Setting potentiometer

mini-switches P4
PLF
detection:
Indicator 0 REL
light LED J2
1 P4
Setting
8
Test 7
button 6
SW1 5
0 4
J1 3
1 2
1
Current
limit setting
(optional)
Front panel
TR1
Diagnostic
socket (Left)
Figure 4-3 Location of configuration equipment on the control board. Figure 4-3 Location of configuration equipment on the control board.
Thyristor units ordered with a short code are supplied with the following configuration: Thyristor units ordered with a short code are supplied with the following configuration:
• the input configured for 4-20 mA • the input configured for 4-20 mA
• the thyristor firing mode: firing angle variation (Phase angle) • the thyristor firing mode: firing angle variation (Phase angle)
• frequency 50 Hz • frequency 50 Hz
• the thyristor delayed firing potentiometer set to the maximum start ramp (resistive load) • the thyristor delayed firing potentiometer set to the maximum start ramp (resistive load)
and to 90° delayed firing (inductive and transformer connected load). and to 90° delayed firing (inductive and transformer connected load).

CONFIGURATION OF THE CONTROL BOARD CONFIGURATION OF THE CONTROL BOARD
Input type Input type

The input signal type is configured using mini-switches 1 to 4 (strip SW1). The input signal type is configured using mini-switches 1 to 4 (strip SW1).
Reconfiguration is possible when the thyristor unit is disconnected from its backplate. Reconfiguration is possible when the thyristor unit is disconnected from its backplate.
In tables 4-1 to 4-4, the 1 indicates the lowered position of the switch (towards the board). In tables 4-1 to 4-4, the 1 indicates the lowered position of the switch (towards the board).
Automatic input (external signal) Automatic input (external signal)
Automatic Position of the mini-switches SW1 Automatic Position of the mini-switches SW1
external external
input signal 1 2 3 4 input signal 1 2 3 4
0-5 V 0 0 0 0 0-5 V 0 0 0 0
0-10 V 1 0 0 0 0-10 V 1 0 0 0
1-5 V 0 1 0 0 1-5 V 0 1 0 0
0-5 mA 0 0 1 0 0-5 mA 0 0 1 0
0-10 mA 1 0 1 0 0-10 mA 1 0 1 0
1-5 mA 0 1 1 0 1-5 mA 0 1 1 0
0-20 mA 0 0 1 1 0-20 mA 0 0 1 1
4-20 mA 0 1 1 1 4-20 mA 0 1 1 1
Table 4-1 Configuration of the automatic input Table 4-1 Configuration of the automatic input
Manual input Manual input
The manual input voltage range (external potentiometer wiper at terminal 4) depends on the The manual input voltage range (external potentiometer wiper at terminal 4) depends on the
configuration of the automatic input. Table 4-2 gives the manual input voltage range as a configuration of the automatic input. Table 4-2 gives the manual input voltage range as a
function of the limit positions of the potentiometer. function of the limit positions of the potentiometer.
Position of mini-switches Voltage range at Position of mini-switches Voltage range at

manual input manual input
1 2 1 2
0 0 0-5 V 0 0 0-5 V
1 0 0-10 V 1 0 0-10 V
0 1 1.25 V - 6.25 V 0 1 1.25 V - 6.25 V
Table 4-2 Configuration of the manual input Table 4-2 Configuration of the manual input
In position 8L of the diagnostic unit (left socket), 100 % control corresponds to -5 V. In position 8L of the diagnostic unit (left socket), 100 % control corresponds to -5 V.

Thyristor firing mode Thyristor firing mode
The thyristor firing modes can be configured using mini-switches 5 to 7 (strip SW1) and by The thyristor firing modes can be configured using mini-switches 5 to 7 (strip SW1) and by
two jumpers J1 and J2 located on the control board. two jumpers J1 and J2 located on the control board.
Thyristor Position Thyristor Position

firing mode SW1 mini-switches Jumpers firing mode SW1 mini-switches Jumpers
5 6 7 J1 J2 5 6 7 J1 J2
Firing angle variation 0 0 0 0 - Firing angle variation 0 0 0 0 -
Single cycle 1 0 0 0 - Single cycle 1 0 0 0 -
Fast cycle 1 1 0 0 - Fast cycle 1 1 0 0 -
Slow cycle 1 1 0 1 - Slow cycle 1 1 0 1 -
Fast cycle with Fast cycle with

soft start 1 1 1 0 1 soft start 1 1 1 0 1
Slow cycle with Slow cycle with

soft start 1 1 1 1 1 soft start 1 1 1 1 1
Fast cycle with Fast cycle with

soft start and end 1 1 1 0 0 soft start and end 1 1 1 0 0
Slow cycle with Slow cycle with

soft start and end 1 1 1 1 0 soft start and end 1 1 1 1 0
Table 4-3 Configuration of the firing mode Table 4-3 Configuration of the firing mode
Note: • If the jumper J1 is in position 1 in Phase angle, the response time on Note: • If the jumper J1 is in position 1 in Phase angle, the response time on
setpoint variation is multiplied by 10. setpoint variation is multiplied by 10.
• '-' in table 4-3 indicates that the jumper position is irrelevant. • '-' in table 4-3 indicates that the jumper position is irrelevant.
Frequency Frequency
The frequency used is configured using mini-switch 8 (strip SW1). The frequency used is configured using mini-switch 8 (strip SW1).
Frequency Position of mini-switch 8 Frequency Position of mini-switch 8
50 Hz 1 50 Hz 1
60 Hz 0 60 Hz 0
Table 4-4 Configuration of the power supply frequency used Table 4-4 Configuration of the power supply frequency used

CONFIGURATION OF THE DRIVER BOARD CONFIGURATION OF THE DRIVER BOARD
The driver board comprises the strip SW of mini-switches used to configure the parameter The driver board comprises the strip SW of mini-switches used to configure the parameter
controlled by the control system (feedback). controlled by the control system (feedback).
Reconfiguration is possible when the thyristor unit is disconnected from its backplate (see Reconfiguration is possible when the thyristor unit is disconnected from its backplate (see
figure 4-1). figure 4-1).
Controlled Position of SW mini-switches Controlled Position of SW mini-switches

parameter parameter
13 14 15 16 13 14 15 16
True power 1 0 0 1 True power 1 0 0 1
Squared RMS load voltage 0 1 0 1 Squared RMS load voltage 0 1 0 1
Squared RMS load current 1 0 1 0 Squared RMS load current 1 0 1 0
Table 4-5 Configuration of the controlled parameter Table 4-5 Configuration of the controlled parameter
In the above table, the 1 indicates the position of the mini-switch lowered towards the board In the above table, the 1 indicates the position of the mini-switch lowered towards the board
(position marked ON; see figure 4-2). (position marked ON; see figure 4-2).

Operation Operation
Chapter 5 OPERATION Chapter 5 OPERATION
THYRISTOR FIRING MODES THYRISTOR FIRING MODES
General General
The 470 series thyristor units have the following thyristor firing modes: The 470 series thyristor units have the following thyristor firing modes:
• Phase angle • Phase angle

• Burst firing ('fast', 'slow' or 'single cycle') with or without soft start • Burst firing ('fast', 'slow' or 'single cycle') with or without soft start
(start and end). (start and end).
They can be reconfigured by the user as described in the 'Configuration' chapter. They can be reconfigured by the user as described in the 'Configuration' chapter.
'Phase angle' mode 'Phase angle' mode

In 'Phase angle'mode, the power transmitted to the load is controlled by firing the thyristors for In 'Phase angle'mode, the power transmitted to the load is controlled by firing the thyristors for
a part of the power supply voltage half-cycle (see figure 5-1). a part of the power supply voltage half-cycle (see figure 5-1).
The firing angle (Θ) varies in the same direction as the input signal with the control system. The firing angle (Θ) varies in the same direction as the input signal with the control system.
The power emitted is not a linear function of the firing angle. The power emitted is not a linear function of the firing angle.
Load voltage
Power supply
voltage
θ
ωt
θ
π
Resistive load
Power supply
voltage Load voltage
ωt
θ
Inductive load
π
Figure 5-1 'Phase angle' firing mode Figure 5-1 'Phase angle' firing mode

Operation Operation
'Burst firing' mode 'Burst firing' mode
The 'Burst firing' mode is a proportional cycle which consists of supplying a series of The 'Burst firing' mode is a proportional cycle which consists of supplying a series of
complete power supply voltage cycles to the load. complete power supply voltage cycles to the load.
Thyristor firing and non-firing are synchronised with the power supply and are performed at Thyristor firing and non-firing are synchronised with the power supply and are performed at
zero voltage for a resistive load. zero voltage for a resistive load.
This firing eliminates the steep fronts of the power supply voltage applied to the load, does not This firing eliminates the steep fronts of the power supply voltage applied to the load, does not
produce interference on the supply and, in particular, prevents the generation of parasites. produce interference on the supply and, in particular, prevents the generation of parasites.
In the 'Burst firing' thyristor firing mode, the power supplied to the load depends on firing times In the 'Burst firing' thyristor firing mode, the power supplied to the load depends on firing times
TF and non-firing times TNF . The load power is proportional to the firing rate τ and is defined TF and non-firing times TNF . The load power is proportional to the firing rate τ and is defined
by the ratio of the thyristor firing time ( TF ) and the modulation time (TM = TF + TNF). by the ratio of the thyristor firing time ( TF ) and the modulation time (TM = TF + TNF).
The firing rate (or cyclic ratio) is expressed by the following ratio: The firing rate (or cyclic ratio) is expressed by the following ratio:
TF TF
τ = τ =
TF + TNF TF + TNF
The load power can be expressed by: The load power can be expressed by:
P = τ . PMAX P = τ . PMAX
where PMAX represents the load power during thyristor firing. where PMAX represents the load power during thyristor firing.
Load voltage
t
0
TF TNF
TM
Figure 5-2 Firing times of a burst firing cycle Figure 5-2 Firing times of a burst firing cycle
'Single cycle' mode 'Single cycle' mode
The 'Burst firing' mode with a single firing or non-firing time is called the 'Single cycle' mode. The 'Burst firing' mode with a single firing or non-firing time is called the 'Single cycle' mode.

Operation Operation
Modulation time Modulation time
The modulation time in 'Burst firing' mode is variable according to the output power. Due The modulation time in 'Burst firing' mode is variable according to the output power. Due
to this type of control, the 470 unit possesses setting precision adapted to each specific to this type of control, the 470 unit possesses setting precision adapted to each specific
setpoint zone: setpoint zone:
• At 50 % power, the typical value of the modulation time is: • At 50 % power, the typical value of the modulation time is:
- 0.8 s for the 'Fast' cycle - 0.8 s for the 'Fast' cycle
- 8 s for the 'Slow' cycle. - 8 s for the 'Slow' cycle.
• For a zone below 50 % of the maximum setpoint, the firing time decreases and the • For a zone below 50 % of the maximum setpoint, the firing time decreases and the
modulation time increases. modulation time increases.
• For a power zone above 50 %, the non-firing time decreases as the modulation time increases. • For a power zone above 50 %, the non-firing time decreases as the modulation time increases.
For example, in the 'Fast' cycle mode: For example, in the 'Fast' cycle mode:
• for 5 % power, TF = 250 ms, TM = 5 s • for 5 % power, TF = 250 ms, TM = 5 s
• for 90 % power , TF = 2.25 s, TM = 2.5 s. • for 90 % power , TF = 2.25 s, TM = 2.5 s.
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time
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Distributed
power
0 25% 50% 75% 100%
Figure 5-3 Modulation time as a function of power ('Fast' cycle) Figure 5-3 Modulation time as a function of power ('Fast' cycle)

Operation Operation
Soft start / end Soft start / end
Soft operation (start or start and end) can be configured in the 'Slow cycle' and 'Fast cycle' Soft operation (start or start and end) can be configured in the 'Slow cycle' and 'Fast cycle'
Burst firing modes. Burst firing modes.
The soft start duration (Tss ) is the time taken for the thyristor unit output power to change The soft start duration (Tss ) is the time taken for the thyristor unit output power to change
from 0% to 100% by varying the thyristor firing angle from 0 to full firing. from 0% to 100% by varying the thyristor firing angle from 0 to full firing.
The soft end duration (Tse) is the time taken for the thyristor unit output power to change The soft end duration (Tse) is the time taken for the thyristor unit output power to change
from 100% to 0% by varying the thyristor firing angle from full firing to 0. from 100% to 0% by varying the thyristor firing angle from full firing to 0.
Soft start with Soft end with

increase in the decrease in the
firing angle firing angle
Full firing
Tss Tse
TF
Figure 5-4 Soft start and end in burst firing mode Figure 5-4 Soft start and end in burst firing mode
The duration of the soft start (and end) can be set from 0 to 250 ms by the potentiometer on the The duration of the soft start (and end) can be set from 0 to 250 ms by the potentiometer on the
control board (See 'Commissioning' chapter). control board (See 'Commissioning' chapter).
The soft end time (Tse) is not included in the firing time (TF), but all the power sent to the The soft end time (Tse) is not included in the firing time (TF), but all the power sent to the
load is taken into account in the control. load is taken into account in the control.
After the soft start with thyristor firing angle variation, the thyristor unit remains in full firing After the soft start with thyristor firing angle variation, the thyristor unit remains in full firing
during the firing time (if the current limit is not enabled). during the firing time (if the current limit is not enabled).
Note : For soft starts of loads with very high resistance variations as a function of temperature Note : For soft starts of loads with very high resistance variations as a function of temperature
(e.g.: Kanthal Super), use the Special 677. (e.g.: Kanthal Super), use the Special 677.

Operation Operation
Over-current elimination for the inductive load Over-current elimination for the inductive load
The 'Fast cycle' and 'Slow cycle' Burst firing modes, composed of complete supply cycles, The 'Fast cycle' and 'Slow cycle' Burst firing modes, composed of complete supply cycles,
start at zero voltage for purely resistive loads. start at zero voltage for purely resistive loads.
For non-saturating inductive and transformer connected loads, in Single cycle and For non-saturating inductive and transformer connected loads, in Single cycle and
Burst mode without soft start, firing at zero voltage generates transient operation which Burst mode without soft start, firing at zero voltage generates transient operation which
could, in certain cases, induce the appearance of over-currents (figure 5-5,a) and a could, in certain cases, induce the appearance of over-currents (figure 5-5,a) and a
blow-out of the thyristor protection fuse. blow-out of the thyristor protection fuse.
To prevent this over-current, the first firing of the thyristors for non-saturating inductive and To prevent this over-current, the first firing of the thyristors for non-saturating inductive and
transformer connected loads can be delayed with reference to the corresponding zero voltage transformer connected loads can be delayed with reference to the corresponding zero voltage
(figure 5-5,b). The optimum delay angle (φ) must be adjusted with the potentiometer on the (figure 5-5,b). The optimum delay angle (φ) must be adjusted with the potentiometer on the
control board (see adjustment) as a function of the load (max. delay 90°). control board (see adjustment) as a function of the load (max. delay 90°).
u, i
Over-current
ωt
a) 0 a)
u, i
u
i
ωt
b) 0 φ b)
Delay angle
Figure 5-5 Inductive load switching at zero voltage (a) and with delay angle (b) Figure 5-5 Inductive load switching at zero voltage (a) and with delay angle (b)
This firing mode is not suitable for saturating loads (transformer primaries) since 470 series This firing mode is not suitable for saturating loads (transformer primaries) since 470 series
units do not generate magnetisation ramps at power-up. units do not generate magnetisation ramps at power-up.

Operation Operation
CONTROL CONTROL
Control function Control function
Using the current and voltage measurement, the following feedbacks are available: Using the current and voltage measurement, the following feedbacks are available:
• the true power of all load types (this power takes into account the possible phase shift • the true power of all load types (this power takes into account the possible phase shift
between the instant current and voltage), between the instant current and voltage),
• the squared RMS current, • the squared RMS current,
• the squared RMS voltage. • the squared RMS voltage.
Process value:
100% P, V2, I2
50%
0 2% 50% 100%
Setpoint
Figure 5-6 Controlled parameter as a function of the setpoint Figure 5-6 Controlled parameter as a function of the setpoint
The controlled parameter (power, squared current or squared voltage) at the thyristor unit The controlled parameter (power, squared current or squared voltage) at the thyristor unit
output is linear between 0 and 100 % of its maximum value as the input signal varies output is linear between 0 and 100 % of its maximum value as the input signal varies
between 2 and 100 % of the maximum scale. between 2 and 100 % of the maximum scale.
The accuracy of the control is guaranteed to be within ± 2 % of the maximum value. The accuracy of the control is guaranteed to be within ± 2 % of the maximum value.

Operation Operation
The use of the true power in a control loop enables: The use of the true power in a control loop enables:
• the supply of an accurate power of the load independent of variations in the power supply • the supply of an accurate power of the load independent of variations in the power supply
voltage or the load resistance (due to the temperature change or ageing of the components), voltage or the load resistance (due to the temperature change or ageing of the components),
• thermal control when the temperature of the heated component cannot be measured. • thermal control when the temperature of the heated component cannot be measured.
Power control is required for certain processes in which the temperature cannot be controlled, Power control is required for certain processes in which the temperature cannot be controlled,
for instance, when the user requires power information (process monitoring or calculation of for instance, when the user requires power information (process monitoring or calculation of
the cost of energy for heat treatment). the cost of energy for heat treatment).
For loads with high resistance variations as a function of For loads with high resistance variations as a function of
temperature (molybdenum, molybdenum bisilicide, tungsten, temperature (molybdenum, molybdenum bisilicide, tungsten,
platinum, etc), at low temperatures, the 470 series units can platinum, etc), at low temperatures, the 470 series units can
switch to current limit (if this option is installed) and therefore switch to current limit (if this option is installed) and therefore
no longer operate in power control mode. no longer operate in power control mode.
The squared RMS load voltage or the squared RMS current represents the dissipated power The squared RMS load voltage or the squared RMS current represents the dissipated power
in a purely resistive and constant load. in a purely resistive and constant load.
For loads with low resistance variations as a function of temperature (iron alloys, nickel, For loads with low resistance variations as a function of temperature (iron alloys, nickel,
chromium, aluminium, Inconel, etc.), control in V2 is sufficient. chromium, aluminium, Inconel, etc.), control in V2 is sufficient.

Operation Operation
Pulse gating Pulse gating
The 470 series thyristor unit thyristors are fired by a gate pulse train of a maximum duration The 470 series thyristor unit thyristors are fired by a gate pulse train of a maximum duration
of 5 ms
. of 5 ms.
In most single-phase applications, it is possible to send gate pulses every 10 ms so that the In most single-phase applications, it is possible to send gate pulses every 10 ms so that the
thyristors are polarised in direct mode (positive anode in relation to the cathode) or in inverse thyristors are polarised in direct mode (positive anode in relation to the cathode) or in inverse
mode (negative anode). mode (negative anode).
Each thyristor is only fired when its voltage is positive, when it is negative, the anti-parallel Each thyristor is only fired when its voltage is positive, when it is negative, the anti-parallel
thyristor is fired. thyristor is fired.
In certain applications, the gate pulses on the polarised thyristor in inverse mode can lead to In certain applications, the gate pulses on the polarised thyristor in inverse mode can lead to
operating problems: firing instability, fuse blow-out. operating problems: firing instability, fuse blow-out.
It is therefore necessary to eliminate the gate pulses when the thyristor is polarised in It is therefore necessary to eliminate the gate pulses when the thyristor is polarised in
inverse mode. inverse mode.
This function is performed by the pulse gating circuit available for 470 thyristor units. This function is performed by the pulse gating circuit available for 470 thyristor units.
This pulse gating is essential for configurations in which multiple thyristor units are This pulse gating is essential for configurations in which multiple thyristor units are
distributed between the phases of a three-phase power supply and have an electrical distributed between the phases of a three-phase power supply and have an electrical
configuration which could induce a phase shift between the voltage applied to the thyristor configuration which could induce a phase shift between the voltage applied to the thyristor
and the electronic supply voltage. and the electronic supply voltage.
For example: For example:
• control of heating electrodes (in transformer secondary coil) • control of heating electrodes (in transformer secondary coil)
immersed in the same molten glass bath immersed in the same molten glass bath
• load in star with neutral, with the central point of the star • load in star with neutral, with the central point of the star
connected to the power supply neutral by a wire of a connected to the power supply neutral by a wire of a
non-negligible resistance with reference to that of the load. non-negligible resistance with reference to that of the load.

Operation Operation
POWER LIMIT POWER LIMIT
Using the load current and voltage measurement, the 470 series thyristor units can use a Using the load current and voltage measurement, the 470 series thyristor units can use a
threshold limit of the controlled parameter (true power, squared RMS load current or RMS threshold limit of the controlled parameter (true power, squared RMS load current or RMS
load voltage). load voltage).
The 'Power limit' function limits the controlled parameter to a specified value independently The 'Power limit' function limits the controlled parameter to a specified value independently
from the input signal. from the input signal.
The maximum threshold of the dissipated power in the load (or the threshold of the The maximum threshold of the dissipated power in the load (or the threshold of the
parameters V2 and I2 proportional to a power for the constant resistance) is set using the parameters V2 and I2 proportional to a power for the constant resistance) is set using the
'P.limit' potentiometer on the front panel of the thyristor unit. 'P.limit' potentiometer on the front panel of the thyristor unit.
True
P without limit
power (P)
80% P limit
100% threshold
50%
0 50% 100% Setpoint
Figure 5-7 Threshold power limit Figure 5-7 Threshold power limit
A remote power limit is possible using external components (external potentiometer or A remote power limit is possible using external components (external potentiometer or
voltage, see 'Wiring' chapter). voltage, see 'Wiring' chapter).
In this case, the limit is in cascade with the setting using the front panel potentiometer. In this case, the limit is in cascade with the setting using the front panel potentiometer.
The 'P.Limit' potentiometer is used to set the maximum threshold of the power and the The 'P.Limit' potentiometer is used to set the maximum threshold of the power and the
external components (potentiometer or voltage) adjust the power value between 0 % and the external components (potentiometer or voltage) adjust the power value between 0 % and the
valeur set using the 'P.Limit' potentiometer on the front panel. valeur set using the 'P.Limit' potentiometer on the front panel.

Operation Operation
CURRENT LIMIT (OPTIONAL) CURRENT LIMIT (OPTIONAL)
As an option, the 470 series thyristor units can use the current measurement to limit the RMS As an option, the 470 series thyristor units can use the current measurement to limit the RMS
load current to a specified value independently from the external input signal applied to load current to a specified value independently from the external input signal applied to
terminal 5 or 6. terminal 5 or 6.
This function gives a limit of the squared RMS load current I2. This function gives a limit of the squared RMS load current I2.
I2 I2
100%
Irms
75% I2 limit
threshold
50%
0 50% 100%
Current limit
(I2 proportional to the limit signal)
Figure 5-8 Example of current limit (low temperature coefficient load) Figure 5-8 Example of current limit (low temperature coefficient load)
For the current limit, the maximum load current threshold is set using the potentiometer For the current limit, the maximum load current threshold is set using the potentiometer
marked 'I limit / Limit. I' on the front panel. marked 'I limit / Limit. I' on the front panel.
The 'Threshold limit' input can also be controlled: The 'Threshold limit' input can also be controlled:
• by an external setting potentiometer • by an external setting potentiometer

• by a 0-10 V external DC voltage. • by a 0-10 V external DC voltage.
which act in cascade with the 'I limit / Limit. I' potentiometer on the front panel. which act in cascade with the 'I limit / Limit. I' potentiometer on the front panel.
The limit threshold can be adjusted for the RMS load current from 0 % to 110 % of the The limit threshold can be adjusted for the RMS load current from 0 % to 110 % of the
nominal current (from 0 % to 120 % of the squared current) nominal current (from 0 % to 120 % of the squared current)

Operation Operation
PARTIAL LOAD FAILURE DETECTION PARTIAL LOAD FAILURE DETECTION
The 'partial load failure' (PLF) alarm detects an increase in the load impedance due to the The 'partial load failure' (PLF) alarm detects an increase in the load impedance due to the
failure of heating elements, for example. failure of heating elements, for example.
The sensitivity of the PLF circuit is used to detect the increase in the load impedance to 20 %, The sensitivity of the PLF circuit is used to detect the increase in the load impedance to 20 %,
which detects the failure of one element out of 5 identical elements mounted in parallel. which detects the failure of one element out of 5 identical elements mounted in parallel.
On the 470 thyristor unit, the alarm is indicated: On the 470 thyristor unit, the alarm is indicated:
• by an indicator light mounted on the front panel and labelled 'Load Fail' • by an indicator light mounted on the front panel and labelled 'Load Fail'
(lit when a partial load failure is detected) (lit when a partial load failure is detected)
• by an alarm relay contact • by an alarm relay contact
(contact output is available on terminals 41 and 42 on the user terminal block (contact output is available on terminals 41 and 42 on the user terminal block
at the top left-hand corner of the thyristor unit backplate; see page 3-5). at the top left-hand corner of the thyristor unit backplate; see page 3-5).
The alarm relay is de-energised in the alarm state when the thyristor unit power is on. The alarm relay is de-energised in the alarm state when the thyristor unit power is on.
The alarm contact (cutoff capacity 0.25 A at 250 Vac or 30 Vdc) in the standard version is The alarm contact (cutoff capacity 0.25 A at 250 Vac or 30 Vdc) in the standard version is
open in the alarm state or in the event of a unit supply failure. open in the alarm state or in the event of a unit supply failure.
The contact cutoff capacity must not exceed 250 V in any circumstances. The contact cutoff capacity must not exceed 250 V in any circumstances.
As an option (code 83), this contact is closed in the alarm state. As an option (code 83), this contact is closed in the alarm state.
The PLF alarm relay is acknowledged either by switching off the thyristor unit or by a return The PLF alarm relay is acknowledged either by switching off the thyristor unit or by a return
to the nominal current. to the nominal current.

Operation Operation
RETRANSMISSION RETRANSMISSION
The 470 thyristor units possess retransmission of load current, voltage and power images in the The 470 thyristor units possess retransmission of load current, voltage and power images in the
form of a DC and AC signal. form of a DC and AC signal.
Load current image Load current image
A DC load current retransmission signal is available on the control terminal block, between A DC load current retransmission signal is available on the control terminal block, between
terminals 3 ('Current image') and 6 ('0V'). The full wave rectified output signal is proportional terminals 3 ('Current image') and 6 ('0V'). The full wave rectified output signal is proportional
to the instant load current (2.5 Vmean for the nominal current of the thyristor unit). to the instant load current (2.5 Vmean for the nominal current of the thyristor unit).
An AC signal, proportional to the RMS load current, is available at terminal 34 of the driver An AC signal, proportional to the RMS load current, is available at terminal 34 of the driver
terminal block. It is referenced in relation to 0 V (terminal 6) and equal to 2.5 V RMS for the terminal block. It is referenced in relation to 0 V (terminal 6) and equal to 2.5 V RMS for the
nominal current of the thyristor unit (after calibration). nominal current of the thyristor unit (after calibration).
The current image can be used for tests or for an external measurement (minimum impedance of The current image can be used for tests or for an external measurement (minimum impedance of
circuit connected in parallel: 20 kΩ for the DC signal and 5 kΩ for the AC signal). circuit connected in parallel: 20 kΩ for the DC signal and 5 kΩ for the AC signal).
Load voltage image Load voltage image
The AC load voltage retransmission signal is available between terminals 33 ('Load voltage The AC load voltage retransmission signal is available between terminals 33 ('Load voltage
image', driver board) and 6 ('0V', control board). image', driver board) and 6 ('0V', control board).
This signal is proportional to the RMS load voltage and equal to 2.5 V RMS for the nominal This signal is proportional to the RMS load voltage and equal to 2.5 V RMS for the nominal
load voltage. load voltage.
Minimum impedance of circuit connected in parallel: 5 kΩ Minimum impedance of circuit connected in parallel: 5 kΩ
True power image True power image

The 0-10 V DC true power retransmission signal is available at terminal 36 of the driver The 0-10 V DC true power retransmission signal is available at terminal 36 of the driver
terminal block. It is referenced is relation to 0 V. terminal block. It is referenced is relation to 0 V.
The power indication is 10 Vdc for a nominal power transmitted to the load (nominal power The power indication is 10 Vdc for a nominal power transmitted to the load (nominal power
equal to the product of the nominal load voltage by the nominal load current after calibration). equal to the product of the nominal load voltage by the nominal load current after calibration).
Minimum impedance of circuit connected in parallel: 5 kΩ. Minimum impedance of circuit connected in parallel: 5 kΩ.
The true power image is DC for the 'Phase angle' and 'Single cycle' firing modes. It is The true power image is DC for the 'Phase angle' and 'Single cycle' firing modes. It is
modulated in 'Burst firing' as a function of the thyristor firing modulation. modulated in 'Burst firing' as a function of the thyristor firing modulation.

Operation Operation
INHIBIT AND SAFETY QUENCH INHIBIT AND SAFETY QUENCH
The 470 thyristor units possess an active operation inhibit which requires a voltage to be The 470 thyristor units possess an active operation inhibit which requires a voltage to be
applied to a control terminal block. applied to a control terminal block.
The absence of the inhibit voltage enables the operation of the thyristor unit. The absence of the inhibit voltage enables the operation of the thyristor unit.
The inhibit input is available between terminal 16 ('Enable input' and terminal 6 ('0 V') of the The inhibit input is available between terminal 16 ('Enable input' and terminal 6 ('0 V') of the
The inhibit is active when a DC voltage of +10 V (4 V minimum, 32 V maximum) relative to The inhibit is active when a DC voltage of +10 V (4 V minimum, 32 V maximum) relative to
terminal 6 ('0 V') is applied to terminal 16 (see 'Wiring' chapter). terminal 6 ('0 V') is applied to terminal 16 (see 'Wiring' chapter).
To inhibit the thyristor unit the 'Enable input' terminal can be connected (using a normally To inhibit the thyristor unit the 'Enable input' terminal can be connected (using a normally
closed contact) to the '+10 V' voltage output (terminal 12) on the control terminal block. closed contact) to the '+10 V' voltage output (terminal 12) on the control terminal block.
If the thyristor unit is inhibited, the thyristor firing signals are eliminated irrespective of the If the thyristor unit is inhibited, the thyristor firing signals are eliminated irrespective of the
input signal. input signal.
To enable the thyristor unit, terminal 16 must not be connected to a voltage specified above. To enable the thyristor unit, terminal 16 must not be connected to a voltage specified above.
The thyristor unit can be inhibited by disconnecting the safety quench connection (terminals The thyristor unit can be inhibited by disconnecting the safety quench connection (terminals
21 and 22 of the driver terminal block). 21 and 22 of the driver terminal block).
This connection is made using a link on the driver terminal block. This connection is made using a link on the driver terminal block.
Terminals 21 and 22 can be used for the serial connection of any safety contact (e.g. Terminals 21 and 22 can be used for the serial connection of any safety contact (e.g.
thermal safety switch). In this case, the external connection wires should be shielded, thermal safety switch). In this case, the external connection wires should be shielded,
with the shielding earthed at both ends. with the shielding earthed at both ends.

Commissioning Commissioning
Chapter 6 Chapter 6
COMMISSIONING PROCEDURE COMMISSIONING PROCEDURE
Contents Page Contents Page
Commissioning procedure safety .............................................. 6-2 Commissioning procedure safety .............................................. 6-2
Checking the characteristics ..................................................... 6-3 Checking the characteristics ..................................................... 6-3
Load current ........................................................................... 6-3 Load current ........................................................................... 6-3
Power supply voltage ............................................................. 6-3 Power supply voltage ............................................................. 6-3
Auxiliary supply voltage ......................................................... 6-3 Auxiliary supply voltage ......................................................... 6-3
Input signals ........................................................................... 6-3 Input signals ........................................................................... 6-3
Partial load failure detection .................................................. 6-3 Partial load failure detection .................................................. 6-3
External thyristor blocks ......................................................... 6-3 External thyristor blocks ......................................................... 6-3
Diagnostic unit ........................................................................... 6-4 Diagnostic unit ........................................................................... 6-4
Calibration ................................................................................. 6-9 Calibration ................................................................................. 6-9
Preliminary settings ................................................................. 6-10 Preliminary settings ................................................................. 6-10
Default position of potentiometer P4 ................................... 6-11 Default position of potentiometer P4 ................................... 6-11
Resistive load with low resistance variations ....................... 6-11 Resistive load with low resistance variations ....................... 6-11
Resistive load with high resistance variations ..................... 6-11 Resistive load with high resistance variations ..................... 6-11
Non-saturating inductive load .............................................. 6-12 Non-saturating inductive load .............................................. 6-12
Saturating inductive load ..................................................... 6-12 Saturating inductive load ..................................................... 6-12
Partial load failure detection setting ........................................ 6-14 Partial load failure detection setting ........................................ 6-14
Current limit setting (optional) ................................................. 6-15 Current limit setting (optional) ................................................. 6-15
Power limit ............................................................................... 6-16 Power limit ............................................................................... 6-16
Checks in the event of abnormal operation ............................ 6-17 Checks in the event of abnormal operation ............................ 6-17

Chapter 6 COMMISSIONING PROCEDURE Chapter 6 COMMISSIONING PROCEDURE
Read this chapter carefully before commissioning the Read this chapter carefully before commissioning the
thyristor unit thyristor unit
COMMISSIONING PROCEDURE SAFETY COMMISSIONING PROCEDURE SAFETY
! !
Eurotherm cannot be held responsible for any damage to persons or property or for Eurotherm cannot be held responsible for any damage to persons or property or for
any financial loss or costs resulting from the incorrect use of the product or the any financial loss or costs resulting from the incorrect use of the product or the
failure to observe the instructions contained in this manual. failure to observe the instructions contained in this manual.
It is therefore the user's responsibility to ensure that all the nominal values of It is therefore the user's responsibility to ensure that all the nominal values of
the power unit are compatible with the conditions of use and installation before the power unit are compatible with the conditions of use and installation before
commissioning the unit. commissioning the unit.
Warning ! Warning !
• Never use a thyristor unit with a power supply voltage greater than • Never use a thyristor unit with a power supply voltage greater than
the nominal voltage of the thyristor unit as specified in the coding. the nominal voltage of the thyristor unit as specified in the coding.
• Dangerous live parts can be accessible when the unit is dismounted • Dangerous live parts can be accessible when the unit is dismounted
from its backplate from its backplate
• Access to internal components of the thyristor unit is prohibited to • Access to internal components of the thyristor unit is prohibited to
users who are not authorised to work in industrial low voltage users who are not authorised to work in industrial low voltage
electrical environments. electrical environments.
• The temperature of the heatsink can be greater than 100°C. • The temperature of the heatsink can be greater than 100°C.
Avoid any contact with the heatsink, even momentarily, when the Avoid any contact with the heatsink, even momentarily, when the
thyristor unit is operating. thyristor unit is operating.
The heatsink remains hot for approximately 15 min after the unit has The heatsink remains hot for approximately 15 min after the unit has
been switched off. been switched off.

CHECKING THE CHARACTERISTICS CHECKING THE CHARACTERISTICS
Caution ! Caution !
Before switching on the unit, make sure that the identification code of Before switching on the unit, make sure that the identification code of
! the thyristor unit corresponds to the coding specified in the order and that ! the thyristor unit corresponds to the coding specified in the order and that
the characteristics of the thyristor unit are compatible with the installation. the characteristics of the thyristor unit are compatible with the installation.
Load current Load current

The maximum load current must be less than or equal to the value of the nominal current of the thyristor The maximum load current must be less than or equal to the value of the nominal current of the thyristor
unit taking the load (component tolerance) and power supply (+10%) variations into account. unit taking the load (component tolerance) and power supply (+10%) variations into account.
Power supply voltage Power supply voltage

The nominal value of the thyristor unit voltage must be greater than or equal to the The nominal value of the thyristor unit voltage must be greater than or equal to the
voltage of the power supply used. voltage of the power supply used.
Caution ! Caution !
! Given the inhibit at 70 % of the nominal voltage, the nominal voltage of the thyristor ! Given the inhibit at 70 % of the nominal voltage, the nominal voltage of the thyristor
unit must be as close as possible to the nominal power supply voltage. unit must be as close as possible to the nominal power supply voltage.
Auxiliary supply voltage Auxiliary supply voltage

The auxiliary supply voltage must be in phase with the power voltage. It is adapted by the The auxiliary supply voltage must be in phase with the power voltage. It is adapted by the
position of the soldered links and the choice of the transformers. This selection is made in the position of the soldered links and the choice of the transformers. This selection is made in the
factory, depending on the auxiliary supply voltage code. factory, depending on the auxiliary supply voltage code.
Input signals Input signals

The configuration of the mini-switches on the control board must be compatible with the The configuration of the mini-switches on the control board must be compatible with the
selected control signal level (see 'Configuration' chapter). selected control signal level (see 'Configuration' chapter).
Partial load failure detection Partial load failure detection

The voltage used for the PLF detection circuit is that used for the auxiliary power supply. The voltage used for the PLF detection circuit is that used for the auxiliary power supply.
This voltage must thus correspond to the power voltage This voltage must thus correspond to the power voltage
The PLF alarm relay contact must be connected in the circuit with a voltage which never The PLF alarm relay contact must be connected in the circuit with a voltage which never
exceeds 250 V (single-phase or three-phase 230 V power supply). exceeds 250 V (single-phase or three-phase 230 V power supply).
External thyristor block (472 model) External thyristor block (472 model)
Check that the connections of the 'Cathode-Gate' twisted wire pairs are correct. Check that the connections of the 'Cathode-Gate' twisted wire pairs are correct.
The current of the current transformer secondary circuit must be 5 A for the nominal current of The current of the current transformer secondary circuit must be 5 A for the nominal current of
the primary circuit. the primary circuit.

DIAGNOSTIC UNIT DIAGNOSTIC UNIT
For easier commissioning and setting operations and for the thyristor unit state diagnostics, it For easier commissioning and setting operations and for the thyristor unit state diagnostics, it
is advisable to use the EUROTHERM type 260 diagnostic unit. is advisable to use the EUROTHERM type 260 diagnostic unit.
The 20-way switch of the diagnostic unit is used to display the values of the thyristor unit and The 20-way switch of the diagnostic unit is used to display the values of the thyristor unit and
controlled parameters on its digital display. controlled parameters on its digital display.
The unit displays two decimal places in order to permit the precise indication of the The unit displays two decimal places in order to permit the precise indication of the
measured values. measured values.
The diagnostic unit possesses a ribbon cable which is plugged into two 20-pin sockets (Left The diagnostic unit possesses a ribbon cable which is plugged into two 20-pin sockets (Left
diagnostic socket and Right diagnostic socket) provided on the front panel of the thyristor unit. diagnostic socket and Right diagnostic socket) provided on the front panel of the thyristor unit.
Note : Note :
The positions of the diagnostic unit corresponding to the Left socket are marked The positions of the diagnostic unit corresponding to the Left socket are marked
'NL' (N - indicates the number of the position); 'NL' (N - indicates the number of the position);
respectively, the positions of the diagnostic unit connected to the Right socket are respectively, the positions of the diagnostic unit connected to the Right socket are
marked 'NR'. marked 'NR'.
Tables 6-1 to 6-3 give the description of each position in the diagnostic unit and the typical Tables 6-1 to 6-3 give the description of each position in the diagnostic unit and the typical
values of the signals measured for the left and right sockets. values of the signals measured for the left and right sockets.
! !
The values measured are mean DC values. The values measured are mean DC values.
The signals from the diagnostic sockets may also be viewed using an oscilloscope. The signals from the diagnostic sockets may also be viewed using an oscilloscope.
In order to measure the RMS load voltage and current values (in the diagnostic positions 1R, In order to measure the RMS load voltage and current values (in the diagnostic positions 1R,
2R, 3R, 6R), a voltmeter can be connected to the oscilloscope connection terminals. 2R, 3R, 6R), a voltmeter can be connected to the oscilloscope connection terminals.

EUROTHERM
Fail
C Défaut
Lh
oa
ar Adjust
dg Seuil
e P.Limit
Test P.Limit.
Diagnostic socket I limit P.Adjust
Diagnostic socket
(Left) Limit. I P.Régl.
(Right)
Oscilloscope
connection
(terminals isolated
Fuse fail from power)
Déf. fusible
Digital display
240 V ~ 75 A
ribbon 100 V
Connection ribbon off ext 9 V dc

20 1
cable
ext
L 20 V Battery or
rechargeable battery
Battery
charger
EUROTHERM
diagnostic unit
Figure 6-1 Connection of the EUROTHERM type 260 diagnostic unit to a Figure 6-1 Connection of the EUROTHERM type 260 diagnostic unit to a
470 series thyristor unit 470 series thyristor unit

Thyristor firing angle variation (Θ) Thyristor firing angle variation (Θ)
0 % of 50 % of 100 % of 0 % of 50 % of 100 % of
Position Assignment setpoint setpoint setpoint Position Assignment setpoint setpoint setpoint
Θ = 0° Θ = 90° Θ = 180° Θ = 0° Θ = 90° Θ = 180°
1L Current image (full 1L Current image (full
wave rectified) 0V 1.25 V 2.5 V wave rectified) 0V 1.25 V 2.5 V
2L Manual input 2L Manual input
(if used) 0V 2.5 V 5V (if used) 0V 2.5 V 5V
3L PLF output (not in alarm) + 13.5 V 3L PLF output (not in alarm) + 13.5 V
In the alarm state - 12.6 V In the alarm state - 12.6 V
4L External setpoint 4L External setpoint
Example: 0-10 V 0V 5V 10 V Example: 0-10 V 0V 5V 10 V
5L Threshold current limit 5L Threshold current limit
(optional) 0 to 10 V (optional) 0 to 10 V
6L Current image for PLF 0V - 2.5 V - 4.6 V 6L Current image for PLF 0V - 2.5 V - 4.6 V
detection detection
7L Load voltage image 0V 2.25 V 4.3 V 7L Load voltage image 0V 2.25 V 4.3 V
8L Control setpoint 0V - 2.5 V -5V 8L Control setpoint 0V - 2.5 V -5V
9L Not used 9L Not used
10 L Firing 0 Vmean 8.4 V 12.7 V 10 L Firing 0 Vmean 8.4 V 12.7 V

demand 1Vpeak demand 1Vpeak
11 L '+10V' reference 10 V ± 0.1 V 11 L '+10V' reference 10 V ± 0.1 V
12 L Auxiliary supply image - 24 V full wave 12 L Auxiliary supply image - 24 V full wave
rectified rectified
13 L Pulse output 24V no 24 V 24V 13 L Pulse output 24V no 24 V 24V
pulses pulses pulses pulses pulses pulses
14 L '-15 V' electronics supply - 15 V± 150mV 14 L '-15 V' electronics supply - 15 V± 150mV
15 L Oscillator input 0V 1.2 V 6.4 Vpeak 1.2 V 6.4 Vpeak 15 L Oscillator input 0V 1.2 V 6.4 Vpeak 1.2 V 6.4 Vpeak
90° pulses 90° pulses 90° pulses 90° pulses
16 L '+15 V' electronics supply + 15 V± 150mV 16 L '+15 V' electronics supply + 15 V± 150mV
17 L '0' voltage -10.5 V 17 L '0' voltage -10.5 V

crossing pulse ±12 Vpeak 0.6ms 100 Hz crossing pulse ±12 Vpeak 0.6ms 100 Hz
18 L Electronics supply 0 V 0V 18 L Electronics supply 0 V 0V
19 L Saw-tooth 3.6 V 19 L Saw-tooth 3.6 V
generator 8.4 Vpeak 100 Hz generator 8.4 Vpeak 100 Hz
20 L Enable <- 10 V 20 L Enable <- 10 V
Table 6-1 Assignment of the positions of the EUROTHERM type 260 diagnostic unit Table 6-1 Assignment of the positions of the EUROTHERM type 260 diagnostic unit
Left diagnostic socket. All models. Left diagnostic socket. All models.

Burst mode and single cycle firing Burst mode and single cycle firing
0 % of 50 % of 100 % of 0 % of 50 % of 100 % of
Position Assignment setpoint setpoint setpoint Position Assignment setpoint setpoint setpoint
1L Current image (full Modulation 1L Current image (full Modulation

wave rectified) 0V 0-2.5 V 2,5 V wave rectified) 0V 0-2.5 V 2,5 V
2L Manual input 2L Manual input
(if used) 0V 2.5 V 5V (if used) 0V 2.5 V 5V
3L PLF output (not in alarm) + 13.5 V 3L PLF output (not in alarm) + 13.5 V
In the alarm state - 12.6 V In the alarm state - 12.6 V
4L External setpoint 4L External setpoint
Example: 0-5 V 0V 2.5 V 5V Example: 0-5 V 0V 2.5 V 5V
5L Threshold current limit 5L Threshold current limit
(optional) 0 to 10 V (optional) 0 to 10 V
6L Current image for PLF 0V Modulation - 4.6 V 6L Current image for PLF 0V Modulation - 4.6 V
detection 0 to (-4.6 V) detection 0 to (-4.6 V)
7L Load voltage image 0V Modulation 4.3 V 7L Load voltage image 0V Modulation 4.3 V
0 to (-4.3 V) 0 to (-4.3 V)
8L Control setpoint 0V -2.5 V -5V 8L Control setpoint 0V -2.5 V -5V
9L Not used 9L Not used
10 L Firing 0 Vmean Modulation 10 L Firing 0 Vmean Modulation

demand 1Vpeak 12.5 V peak 12.5 V demand 1Vpeak 12.5 V peak 12.5 V
11 L '+10V' reference 10 V ± 0.1 V 11 L '+10V' reference 10 V ± 0.1 V
12 L Auxiliary supply image - 24 V full wave 12 L Auxiliary supply image - 24 V full wave
rectified rectified
13 L Pulse output 24V no 24 V 24V 13 L Pulse output 24V no 24 V 24V
pulses pulses pulses pulses pulses pulses
14 L '-15 V' electronics supply - 15 V± 150mV 14 L '-15 V' electronics supply - 15 V± 150mV
15 L Oscillator input 0V 6.4 Vpeak 1.2 V 15 L Oscillator input 0V 6.4 Vpeak 1.2 V
6.4 V peak 6.4 V peak
16 L '+15 V' electronics supply + 15 V± 150mV 16 L '+15 V' electronics supply + 15 V± 150mV
17 L '0' voltage - 10.5 V 17 L '0' voltage - 10.5 V

crossing pulse ±12.5 V peak 0.6 ms crossing pulse ±12.5 V peak 0.6 ms
18 L Electronics supply 0 V 0V 18 L Electronics supply 0 V 0V
19 L Not used 19 L Not used
20 L Enable <- 10 V 20 L Enable <- 10 V
Left diagnostic socket. All models. Left diagnostic socket. All models.

All firing modes All firing modes
Thyristor Thyristor
unit Position Assignment 0 % of setpoint 100 % of setpoint unit Position Assignment 0 % of setpoint 100 % of setpoint
model model
470, 471, 1R Load current AC signal 470, 471, 1R Load current AC signal
472 image 0V 2.5 V RMS; 0 V mean 472 image 0V 2.5 V RMS; 0 V mean
2R Load voltage for AC signal 2 R Load voltage for AC signal
control 0V 2.5 V RMS; 0 V mean control 0V 2.5 V RMS; 0 V mean
3R Load voltage AC signal 3 R Load voltage AC signal
image 0V 2.5 V RMS; 0 V mean image 0V 2.5 V RMS; 0 V mean
4R Power True 13.5 V 4 R Power True 13.5 V
limit Not true 0 V limit Not true 0 V
5R True power image 5 R True power image
(nominal load) 0V + 10 V (nominal load) 0V + 10 V
6R Current image for AC signal 6 R Current image for AC signal
control 0V 2.5 V RMS; 0 V mean control 0V 2.5 V RMS; 0 V mean
7R Power limit - 5 V for 100% threshold 7 R Power limit - 5 V for 100% threshold
threshold 0 V for 0% threshold threshold 0 V for 0% threshold
8R '-15V' electronics supply - 15 V ± 150 mV 8 R '-15V' electronics supply - 15 V ± 150 mV
9R Instant power Single-pole double frequency 9 R Instant power Single-pole double frequency
image 0V 2.5 V mean signal image 0V 2.5 V mean signal
472 10 R Oscillator input + 24 V + 24 V pulses 472 10 R Oscillator input + 24 V + 24 V pulses
no pulses no pulses
470, 471, 11 R Used during – 470, 471, 11 R Used during –
472 maintenance 472 maintenance
12 R '+15V' electronics supply - 15 V ± 150 mV 12 R '+15V' electronics supply - 15 V ± 150 mV
472 13 R Gate pulses of + 24 V + 24 V pulses 472 13 R Gate pulses of + 24 V + 24 V pulses
thyristor T1 no pulses thyristor T1 no pulses
14 R Used during – 14 R Used during –
maintenance maintenance
15 R Gating input of AC signal, 1st half-cycle positive 15 R Gating input of AC signal, 1st half-cycle positive
thyristor T2 thyristor T2
16 R Gate pulses of + 24 V + 24 V pulses 16 R Gate pulses of + 24 V + 24 V pulses
thyristor T2 no pulses thyristor T2 no pulses
17 R Pulse oscillator No pulses + 24 V pulses 17 R Pulse oscillator No pulses + 24 V pulses
470 to 472 18 R Electronics supply 0 V 0V 470 to 472 18 R Electronics supply 0 V 0V
472 19 R Gating input of AC signal 472 19 R Gating input of AC signal
thyristor T1 1st half-cycle negative thyristor T1 1st half-cycle negative
20 R '+24V' electronics supply + 24 V (+0.2 V; -4 V) 20 R '+24V' electronics supply + 24 V (+0.2 V; -4 V)
Right diagnostic socket Right diagnostic socket
In positions 1R, 2R, 3R and 6R, the RMS values can be measured with an external voltmeter In positions 1R, 2R, 3R and 6R, the RMS values can be measured with an external voltmeter
connected to the oscilloscope terminals of the diagnostic unit. connected to the oscilloscope terminals of the diagnostic unit.

CALIBRATION CALIBRATION
When it leaves the factory, the thyristor unit is set for the nominal voltage and the nominal When it leaves the factory, the thyristor unit is set for the nominal voltage and the nominal
load current determined by the corresponding codes. load current determined by the corresponding codes.
In this condition, the nominal power corresponds to 100% of the feedback signal; the true In this condition, the nominal power corresponds to 100% of the feedback signal; the true
power image (available at terminal 36 of the driver terminal block or in position 5R of the power image (available at terminal 36 of the driver terminal block or in position 5R of the
diagnostic unit) is + 10 V. diagnostic unit) is + 10 V.
For the real application, the dissipated power in the load can be different to the nominal power For the real application, the dissipated power in the load can be different to the nominal power
(power supply voltage slightly different to that of the thyristor unit, nominal load current (power supply voltage slightly different to that of the thyristor unit, nominal load current
different to the nominal current of the thyristor unit specified in the unit order, tolerance of different to the nominal current of the thyristor unit specified in the unit order, tolerance of
installation components). installation components).
In this case, the feedback and the retransmission signal do not correspond to the true power value. In this case, the feedback and the retransmission signal do not correspond to the true power value.
To calibrate the thyristor unit to operating conditions, the user can adjust the feedback values To calibrate the thyristor unit to operating conditions, the user can adjust the feedback values
and the power image using the calibration potentiometer labelled 'P.Adjust/P.Régl' on the and the power image using the calibration potentiometer labelled 'P.Adjust/P.Régl' on the
front panel of the thyristor unit. front panel of the thyristor unit.
The value retransmitted at terminal 36 of the driver board terminal block (or in position 5R of The value retransmitted at terminal 36 of the driver board terminal block (or in position 5R of
the diagnostic unit connected to the Right connector) can be adjusted to 10 Vdc exactly for the the diagnostic unit connected to the Right connector) can be adjusted to 10 Vdc exactly for the
nominal power of the load used. nominal power of the load used.
The value read in position 9R of the diagnostic unit is 2.5 V mean for the nominal calibration. The value read in position 9R of the diagnostic unit is 2.5 V mean for the nominal calibration.

PRELIMINARY SETTINGS PRELIMINARY SETTINGS
The preliminary setting is used to adapt the first thyristor firings to the type of load used. The preliminary setting is used to adapt the first thyristor firings to the type of load used.
• For resistive loads with low resistance variations, firing at zero voltage does not • For resistive loads with low resistance variations, firing at zero voltage does not
generate steep voltage fronts, thus minimising the electromagnetic interference produced. generate steep voltage fronts, thus minimising the electromagnetic interference produced.
• For resistive loads with high resistance variations, use of the 'Burst firing' modes • For resistive loads with high resistance variations, use of the 'Burst firing' modes
with soft start reduces the current requirement when the load is cold with a low with soft start reduces the current requirement when the load is cold with a low
resistance ('Current limit' option must be used). resistance ('Current limit' option must be used).
• For non-saturating inductive and transformer connected loads, delayed first • For non-saturating inductive and transformer connected loads, delayed first
firing eliminates the transient over-current (see 'Operation' chapter). firing eliminates the transient over-current (see 'Operation' chapter).
This delay can be adjusted between 0 and 90° and only acts on the first half-cycle. This delay can be adjusted between 0 and 90 ° and only acts on the first half-cycle.
The preliminary setting is carried out using potentiometer P4 located on the control board (see The preliminary setting is carried out using potentiometer P4 located on the control board (see
figures 4-1 and 4-3). figures 4-1 and 4-3).
To access the setting potentiometer, the unit must be unplugged from its backplate. To access the setting potentiometer, the unit must be unplugged from its backplate.
Warning ! Warning !
Dangerous live parts are accessible when the unit is unplugged. Only a qualified Dangerous live parts are accessible when the unit is unplugged. Only a qualified
person, authorised to work in a low voltage industrial electrical environment, person, authorised to work in a low voltage industrial electrical environment,
should access the inside of the unit. should access the inside of the unit.
The effect of the setting potentiometer depends on the thyristor firing mode. The effect of the setting potentiometer depends on the thyristor firing mode.
Thyristor Action of potentiometer Thyristor Action of potentiometer

firing mode P4 firing mode P4
Phase angle No action Phase angle No action

Single cycle Delayed first firing of the Single cycle Delayed first firing of the
Slow cycle thyristors at the start of each Slow cycle thyristors at the start of each
Fast cycle firing cycle Fast cycle firing cycle
Burst firing Soft start duration Burst firing Soft start duration
with soft start in thyristor firing with soft start in thyristor firing
angle variation angle variation
Burst firing with Soft start and end Burst firing with Soft start and end
soft start and end duration in thyristor soft start and end duration in thyristor
firing angle variation firing angle variation
Table 6-4 Effect of the preliminary setting potentiometer Table 6-4 Effect of the preliminary setting potentiometer

Default position of potentiometer P4 Default position of potentiometer P4
When it leaves the factory, the potentiometer 'P4' is set as shown below. When it leaves the factory, the potentiometer 'P4' is set as shown below.
Thyristor firing Position of potentiometer Thyristor firing Position of potentiometer

mode P4 mode P4
Fast cycle Turned fully anti-clockwise Fast cycle Turned fully anti-clockwise
Slow cycle (Zero delay) Slow cycle (Zero delay)
Single cycle Single cycle
Soft start Turned fully clockwise Soft start Turned fully clockwise
Soft start (Maximum ramp) Soft start (Maximum ramp)
and end and end
Phase angle No action Phase angle No action
Table 6-5 Default setting of potentiometer P4 Table 6-5 Default setting of potentiometer P4
Resistive load with low resistance variations Resistive load with low resistance variations
For loads with low resistance variations as a function of temperature, use the 'Single cycle' or For loads with low resistance variations as a function of temperature, use the 'Single cycle' or
'Burst firing' thyristor firing modes. 'Burst firing' thyristor firing modes.
The preliminary setting must guarantee thyristor firing at zero voltage. The preliminary setting must guarantee thyristor firing at zero voltage.
• Ensure that potentiometer P4 on the control board is turned completely anti-clockwise • Ensure that potentiometer P4 on the control board is turned completely anti-clockwise
(delay angle = 0 and ramp absent, see table 6-5). (delay angle = 0 and ramp absent, see table 6-5).
• Switch on the thyristor unit. • Switch on the thyristor unit.
• On the external input (terminal 4 of the control terminal block), apply a signal • On the external input (terminal 4 of the control terminal block), apply a signal
corresponding to 0% of the control signal. corresponding to 0% of the control signal.
Using an ammeter, measure the RMS current and check that the load current does not pass. Using an ammeter, measure the RMS current and check that the load current does not pass.
• On the external input (terminal 4) or manual input (terminal 5), apply a signal • On the external input (terminal 4) or manual input (terminal 5), apply a signal
corresponding to 100% of the control signal. corresponding to 100% of the control signal.
Using an ammeter, measure the RMS current and check that the current is equal to the Using an ammeter, measure the RMS current and check that the current is equal to the
nominal load current. nominal load current.
Resistive load with high resistance variations Resistive load with high resistance variations
For loads with high temperature coefficients, use the Phase angle thyristor firing mode or the For loads with high temperature coefficients, use the Phase angle thyristor firing mode or the
soft start with the 'Current limit' option. soft start with the 'Current limit' option.
For the soft start, the ramp is set to approximately 300 ms (the ramp setting potentiometer P4 For the soft start, the ramp is set to approximately 300 ms (the ramp setting potentiometer P4
has no effect). has no effect).

Non-saturating inductive load Non-saturating inductive load

When the load has an inductive component (a 50 Hz inductor, for example), firing at zero When the load has an inductive component (a 50 Hz inductor, for example), firing at zero
voltage in the 'Burst firing' or 'Single cycle' firing modes generates transient operation which voltage in the 'Burst firing' or 'Single cycle' firing modes generates transient operation which
produces an over-current and in some cases can cause the thyristor protection fuse to blow produces an over-current and in some cases can cause the thyristor protection fuse to blow
(see 'Operation'). (see 'Operation').
To avoid these over-currents at the start of each burst, the first firing of the thyristors must be To avoid these over-currents at the start of each burst, the first firing of the thyristors must be
delayed in relation to the corresponding zero voltage. delayed in relation to the corresponding zero voltage.
(Phase angle firing mode can also be used). (Phase angle firing mode can also be used).
The optimum delay angle (90° max) must be adjusted with potentiometer 'P4' depending on The optimum delay angle (90° max) must be adjusted with potentiometer 'P4' depending on
the load used. The delayed thyristor firing only affects the first firing in each burst. the load used. The delayed thyristor firing only affects the first firing in each burst.
To set for a non-saturating inductive load: To set for a non-saturating inductive load:
• Turn potentiometer 'P4' completely clockwise (maximum delay equal to 90°). • Turn potentiometer 'P4' completely clockwise (maximum delay equal to 90°).
• Set a control signal corresponding to approximately 20 % of the maximum setpoint. • Set a control signal corresponding to approximately 20 % of the maximum setpoint.
• Slowly turn potentiometer 'P4' anti-clockwise in order to reduce the over-current (visible on • Slowly turn potentiometer 'P4' anti-clockwise in order to reduce the over-current (visible on
the oscilloscope screen) at the beginning of each burst as much as possible. the oscilloscope screen) at the beginning of each burst as much as possible.
Saturating inductive load Saturating inductive load

When controlling a saturating inductive load (e.g. transformer primary with a resistive load When controlling a saturating inductive load (e.g. transformer primary with a resistive load
having a low resistance variation on the secondary), use the 'Burst firing with soft start' firing having a low resistance variation on the secondary), use the 'Burst firing with soft start' firing
mode with no current limit. mode with no current limit.
The soft start (or start and end) time is set using potentiometer P4 on the control board, for the The soft start (or start and end) time is set using potentiometer P4 on the control board, for the
following following thyristor firing modes: following following thyristor firing modes:
• slow or fast cycle with soft start • slow or fast cycle with soft start
• slow or fast cycle with soft start and end • slow or fast cycle with soft start and end
The soft start (or soft start and end) can be adjusted from 0 to 250 ms. The soft start (or soft start and end) can be adjusted from 0 to 250 ms.
The maximum ramp is obtained with potentiometer 'P4' turned completely clockwise. The maximum ramp is obtained with potentiometer 'P4' turned completely clockwise.

Locking by
quarter turn
PLF detection
indication EUROTHERM
Fail
C Défaut
Lh
oa Adjust Power limit
ar Seuil setting
dg
P.Limit
e Test P.Limit.
I limit P.Adjust
PLF detection Limit. I P.Régl.
setting
Power
PLF setting calibration
test
Current limit
setting
(optional)
Fuse fail
Diagnostic Diagnostic
socket socket
(Left) Déf. fusible (Right)
Internal 240 V ~ 75 A
fuse blown
indicator light
(470 and 471
up to 125A)
Figure 6-2 Front panel of the 470 series thyristor unit Figure 6-2 Front panel of the 470 series thyristor unit

PARTIAL LOAD FAILURE DETECTION SETTING PARTIAL LOAD FAILURE DETECTION SETTING
The partial load failure (PLF) detection is adjusted using the potentiometer labelled The partial load failure (PLF) detection is adjusted using the potentiometer labelled
'Adjust/Seuil' on the front panel (see figure 6-2). 'Adjust/Seuil' on the front panel (see figure 6-2).
The purpose of this setting is to adapt the PLF detection with the maximum sensitivity to the The purpose of this setting is to adapt the PLF detection with the maximum sensitivity to the
real thyristor unit load. real thyristor unit load.
To guarantee correct operation of the PLF detection circuit, the load current must not be less than To guarantee correct operation of the PLF detection circuit, the load current must not be less than
10 % of the thyristor unit nominal current (in the case of use of a bulb as a load for a thyristor unit 10 % of the thyristor unit nominal current (in the case of use of a bulb as a load for a thyristor unit
test in the workshop, the PLF detection indicator light 'Fail/Défaut' is always lit). test in the workshop, the PLF detection indicator light 'Fail/Défaut' is always lit).
During commissioning, the following setting must be made: During commissioning, the following setting must be made:
• First of all, make sure that the thyristor unit is connected correctly and that the thyristors • First of all, make sure that the thyristor unit is connected correctly and that the thyristors
are in permanent firing mode. are in permanent firing mode.
• Turn the PLF detection adjustment potentiometer completely anti-clockwise and check • Turn the PLF detection adjustment potentiometer completely anti-clockwise and check
that the 'Fail/Défaut' indicator light on the front panel is off. that the 'Fail/Défaut' indicator light on the front panel is off.
• Turn the 'Adjust/Seuil' potentiometer slowly clockwise until the indicator light • Turn the 'Adjust/Seuil' potentiometer slowly clockwise until the indicator light
comes on. comes on.
• Turn the potentiometer slowly anti-clockwise until the 'Load Fail' indicator light • Turn the potentiometer slowly anti-clockwise until the 'Load Fail' indicator light
has just gone off. has just gone off.
The potentiometer set in this way is used to obtain maximum sensitivity for the partial load The potentiometer set in this way is used to obtain maximum sensitivity for the partial load
failure detection really connected with the thyristor unit. failure detection really connected with the thyristor unit.
The push button on the front panel (labelled 'Test') which simulates a current drop in The push button on the front panel (labelled 'Test') which simulates a current drop in
the load is used to check the operation of the PLF circuit without having to disconnect the load is used to check the operation of the PLF circuit without having to disconnect
the load. This button should place the thyristor unit in the alarm state if the setting has the load. This button should place the thyristor unit in the alarm state if the setting has
been performed correctly. been performed correctly.
Reminder: Reminder:
The PLF detection circuit does not use the load voltage directly, but recreates it electronically The PLF detection circuit does not use the load voltage directly, but recreates it electronically
using the auxiliary supply voltage. using the auxiliary supply voltage.

CURRENT LIMIT SETTING (OPTIONAL) CURRENT LIMIT SETTING (OPTIONAL)
The current limit can be adjusted using the 'I limit / Limit.I' potentiometer on the front panel. The current limit can be adjusted using the 'I limit / Limit.I' potentiometer on the front panel.
• Make sure that the load is connected. • Make sure that the load is connected.
• When the threshold current limit is used in cascade with an external potentiometer or • When the threshold current limit is used in cascade with an external potentiometer or
signal, make sure first of all that the 'Threshold limit' setpoint (10 V in position 5L of signal, make sure first of all that the 'Threshold limit' setpoint (10 V in position 5L of
the diagnostic unit) is at the maximum value. the diagnostic unit) is at the maximum value.
• Turn the 'I limit / Limit. I' current limit potentiometer completely anti-clockwise • Turn the 'I limit / Limit. I' current limit potentiometer completely anti-clockwise
(minimum current). (minimum current).
• Apply a 0 V signal to terminal 14 and connect the power voltage. • Apply a 0 V signal to terminal 14 and connect the power voltage.
The RMS voltage at the load terminals must be zero. The RMS voltage at the load terminals must be zero.
• Increase the current limit input signal to 100 % ('I limit / Limit. I' potentiometer still • Increase the current limit input signal to 100 % ('I limit / Limit. I' potentiometer still
turned completely anti-clockwise). turned completely anti-clockwise).
The load voltage should not increase. The load voltage should not increase.
• Turn the 'I limit / Limit. I' potentiometer gradually clockwise and check that the current • Turn the 'I limit / Limit. I' potentiometer gradually clockwise and check that the current
rises slowly. Set the 'I limit / Limit. I' potentiometer in order to obtain the maximum rises slowly. Set the 'I limit / Limit. I' potentiometer in order to obtain the maximum
current permitted by the load: ILIM. current permitted by the load: ILIM.
Caution ! Caution !
• For the current limit setting, only use an ammeter which gives the True RMS value to • For the current limit setting, only use an ammeter which gives the True RMS value to
! measure the load current in order to prevent risks of errors which may reach 50 % and ! measure the load current in order to prevent risks of errors which may reach 50 % and
make sure that the setpoint is 100%. make sure that the setpoint is 100%.
• The threshold current limit can be pre-set when a thyristor unit is switched on but • The threshold current limit can be pre-set when a thyristor unit is switched on but
not firing. not firing.
The value of the squared RMS load current is proportional to the Threshold current limit' The value of the squared RMS load current is proportional to the Threshold current limit'
setpoint observed at position 5L of the diagnostic unit. setpoint observed at position 5L of the diagnostic unit.
The current limit voltage V5L can be calculated using the following equation: The current limit voltage V5L can be calculated using the following equation:
ILIM2 ILIM2
V5L (V) = 8.26 V V5L (V) = 8.26 V
INOM2 INOM2
Current limit signal Irms2 Irms Current limit signal Irms2 Irms
(position 5L of the diagnostic unit) (%) (%) (position 5L of the diagnostic unit) (%) (%)
10 V 121 110 10 V 121 110

8.26 V 100 100 8.26 V 100 100
6.69 V 81 90 6.69 V 81 90
Table 6-6 Example of the threshold current limit Table 6-6 Example of the threshold current limit

POWER LIMIT POWER LIMIT
The power limit (of the controlled parameter) can be adjusted using the 'P.limit' potentiometer The power limit (of the controlled parameter) can be adjusted using the 'P.limit' potentiometer
on the front panel. on the front panel.
• Make sure that the load is connected. • Make sure that the load is connected.
• Turn the 'P.limit' potentiometer completely clockwise. • Turn the 'P.limit' potentiometer completely clockwise.
• Set the (external or manual) control signal to zero. • Set the (external or manual) control signal to zero.
Connect the thyristor unit supply voltage. Connect the thyristor unit supply voltage.
Check that the thyristors are not outputting (with an ammeter or with the diagnostic unit Check that the thyristors are not outputting (with an ammeter or with the diagnostic unit
displaying the load current and voltage images as zero). displaying the load current and voltage images as zero).
• Adjust the current limit to 100%. • Adjust the current limit to 100%.
Adjust the power limit setpoint to 20% (-1 V in position 7R of the diagnostic unit, Adjust the power limit setpoint to 20% (-1 V in position 7R of the diagnostic unit,
connected to the Right socket). connected to the Right socket).
• Gradually increase the control signal to 100% and check that the thyristors output • Gradually increase the control signal to 100% and check that the thyristors output
the current. the current.
The power image should correspond to 20% of the calibrated value (2 V in diagnostic The power image should correspond to 20% of the calibrated value (2 V in diagnostic
position 5R). position 5R).
For each load, the voltage of the required power limit can be calculated (voltage in position 7R For each load, the voltage of the required power limit can be calculated (voltage in position 7R
of the diagnostic unit - V7R) if the following parameters are available: of the diagnostic unit - V7R) if the following parameters are available:
Nominal thyristor unit voltage - VUN (V) Nominal thyristor unit voltage - VUN (V)
Nominal thyristor unit current (after calibration) - IUN (A) Nominal thyristor unit current (after calibration) - IUN (A)
Maximum power allowed by the load - PL.MAX (W) Maximum power allowed by the load - PL.MAX (W)
The voltage V7R of the diagnostic unit should be set to: The voltage V7R of the diagnostic unit should be set to:
PL.MAX PL.MAX
V7R (V) = (-5 V) . V7R (V) = (-5 V) .
VUN x IUN VUN x IUN
If the controlled parameter is V2 and the maximum voltage allowed by the load is VL.MAX, the If the controlled parameter is V2 and the maximum voltage allowed by the load is VL.MAX, the
voltage V7R should be set to: voltage V7R should be set to:
V2L.MAX V2L.MAX
V7R (V) = (-5 V) . V7R (V) = (-5 V) .
V2UN V2UN

CHECKS IN THE EVENT OF ABNORMAL OPERATION CHECKS IN THE EVENT OF ABNORMAL OPERATION
Symptom Action Symptom Action
1. The thyristor unit is 1.1. Check that the power is present (if the power is absent but the 1. The thyristor unit is 1.1. Check that the power is present (if the power is absent but the
not fired after a electronics supply voltage is present, the thyristor unit indicates a not fired after a electronics supply voltage is present, the thyristor unit indicates a
firing demand. PLF alarm and the indicator light on the front panel is lit). firing demand. PLF alarm and the indicator light on the front panel is lit).
1.2. Check the state of the thyristor protection fuse. 1.2. Check the state of the thyristor protection fuse.
1.3. Check the connection of the auxiliary supply on the user 1.3. Check the connection of the auxiliary supply on the user
terminal block (terminals 51 and 52 or 53). terminal block (terminals 51 and 52 or 53).
1.4. Check that the electronics supply is present (presence of +15V, 1.4. Check that the electronics supply is present (presence of +15V,
-15V, +10V, +24V voltages, see tables 6-1 to 6-3) -15V, +10V, +24V voltages, see tables 6-1 to 6-3)
1.5. Check that the 'Inhibit' input (terminal 16 on the control board) 1.5. Check that the 'Inhibit' input (terminal 16 on the control board)
is not connected to '+10 V' (terminal 12). is not connected to '+10 V' (terminal 12).
1.6. Check that terminal 21 and 22 on the driver board ('Safety 1.6. Check that terminal 21 and 22 on the driver board ('Safety
quench') are correctly interconnected. quench') are correctly interconnected.
1.7. Check that the control signal arrives correctly on the control 1.7. Check that the control signal arrives correctly on the control
board terminal block (terminal 4 or 5), the signal polarity is board terminal block (terminal 4 or 5), the signal polarity is
correct (negative voltage in position 8L) and that the control correct (negative voltage in position 8L) and that the control
wires are correctly inserted in the screw connection system. wires are correctly inserted in the screw connection system.
1.8. Check that the input signal type and level are compatible with 1.8. Check that the input signal type and level are compatible with
the type and level of the configured signal. the type and level of the configured signal.
1.9. Check the wiring of the thermal switches (471 and 472 models). 1.9. Check the wiring of the thermal switches (471 and 472 models).
1.10. Check the presence of the thyristor firing pulses 1.10. Check the presence of the thyristor firing pulses
(diagnostic position 13L for the 470 and 471 models; position (diagnostic position 13L for the 470 and 471 models; position
17R for the 472 model). 17R for the 472 model).
1.11. Check that the current limit is not at zero (diagnostic 1.11. Check that the current limit is not at zero (diagnostic
positions 5L and 4R). positions 5L and 4R).
1.12. Check that the power supply voltage is greater than or equal 1.12. Check that the power supply voltage is greater than or equal
to 70 %of the thyristor unit nominal voltage. to 70 %of the thyristor unit nominal voltage.
1.13. Check that the 'Gate-Cathode' wires are not inverted 1.13. Check that the 'Gate-Cathode' wires are not inverted
(472 model). (472 model).

Symptom Action Symptom Action
2. The transient over-current 2.1.Check that the load wiring is correct. 2. The transient over-current 2.1.Check that the load wiring is correct.
when starting up an inductive load when starting up an inductive load
is too high (Burst mode or Single 2.2.The factory pre-setting of potentiometer P4 of the is too high (Burst mode or Single 2.2.The factory pre-setting of potentiometer P4 of the
cycle firing). delayed firing angle is 0°. cycle firing). delayed firing angle is 0°.
Increase this angle by turning potentiometer 'P4' clockwise. Increase this angle by turning potentiometer 'P4' clockwise.
3. The thyristor is in full firing with 3.1.Check the configuration of the input signal and the 3. The thyristor is in full firing with 3.1.Check the configuration of the input signal and the
an input signal at zero. controlled parameter and that the signal is really absent an input signal at zero. controlled parameter and that the signal is really absent
from terminals 4 and 5 of the control terminal block. from terminals 4 and 5 of the control terminal block.
3.2. By disconnecting the 4 'Gate-Cathode' wires (472 3.2. By disconnecting the 4 'Gate-Cathode' wires (472
model) and isolating the connection lugs, check that the model) and isolating the connection lugs, check that the
thyristors are not short-circuited. thyristors are not short-circuited.
For the 470 and 471 models, use an ohmmeter to check For the 470 and 471 models, use an ohmmeter to check
that the thyristors are not short-circuited after that the thyristors are not short-circuited after
disconnecting the unit. disconnecting the unit.
3.3. Check that the electronics supply voltage is connected 3.3. Check that the electronics supply voltage is connected
correctly and is in phase with the power. correctly and is in phase with the power.
4. The thyristor unit remains in 4.1. Check the polarity of the power indications (diagnostic 4. The thyristor unit remains in 4.1. Check the polarity of the power indications (diagnostic
partial firing after the input signal positions 5R and 9R). partial firing after the input signal positions 5R and 9R).
has been applied and set to zero If these indications are negative, one of the 2 has been applied and set to zero If these indications are negative, one of the 2
(power control only). measurements (load current or voltage) is inverted and the (power control only). measurements (load current or voltage) is inverted and the
thyristor unit measures a negative power. thyristor unit measures a negative power.
Check that the load voltage information connection Check that the load voltage information connection
(terminals 61 and 63) is correct. (terminals 61 and 63) is correct.
For the 472 model, check the polarity of the For the 472 model, check the polarity of the
connection of terminals 38 and 39 (external connection of terminals 38 and 39 (external
thyristor current measurement). thyristor current measurement).
Note the voltage of the 40 diagnostic positions at the 0% and 100% Note the voltage of the 40 diagnostic positions at the 0% and 100%
setpoint, this often indicates the cause of the failure. setpoint, this often indicates the cause of the failure.
If the fault persists after all these checks, contact your nearest If the fault persists after all these checks, contact your nearest
EUROTHERM office, where technicians will be able to advise you and EUROTHERM office, where technicians will be able to advise you and
assist you during commissioning. assist you during commissioning.

Maintenance Maintenance
Chapter 7 Chapter 7
MAINTENANCE MAINTENANCE
Contents Page Contents Page
Thyristor protection .................................................................. 7-2 Thyristor protection .................................................................. 7-2

Thyristor protection fuse ........................................................... 7-3 Thyristor protection fuse ........................................................... 7-3
Replacement of the internal high speed fuse ........................... 7-4 Replacement of the internal high speed fuse ........................... 7-4
Auxiliary power supply protection fuses ................................... 7-4 Auxiliary power supply protection fuses ................................... 7-4
Servicing .................................................................................. 7-5 Servicing .................................................................................. 7-5
Tools ........................................................................................ 7-6 Tools ........................................................................................ 7-6

Chapter 7 MAINTENANCE Chapter 7 MAINTENANCE
Warning ! Warning !
The thyristor unit must be maintained by qualified personnel, authorised to The thyristor unit must be maintained by qualified personnel, authorised to
perform work in a low voltage industrial electrical environment. perform work in a low voltage industrial electrical environment.
THYRISTOR PROTECTION THYRISTOR PROTECTION
The thyristors of the 470 series power units are protected as follows: The thyristors of the 470 series power units are protected as follows:
• the internal high speed fuse against over-currents • the internal high speed fuse against over-currents
• the RC snubber circuit and the varistor against excessively fast voltage • the RC snubber circuit and the varistor against excessively fast voltage
variations and transient over-voltages when the thyristors are not firing. variations and transient over-voltages when the thyristors are not firing.
• the thermal switch for the 471 model and for the external thyristor block • the thermal switch for the 471 model and for the external thyristor block
(472 model) (472 model)
In the event of accidental overheating of the cooler or if the fan stops, In the event of accidental overheating of the cooler or if the fan stops,
the thermal switch opens, which causes the thyristor firing to be stopped. the thermal switch opens, which causes the thyristor firing to be stopped.
Warning ! Warning !
• The internal thyristor protection fuse (470 and 471 models) does not protect • The internal thyristor protection fuse (470 and 471 models) does not protect
the installation in any circumstances. the installation in any circumstances.
• The external thyristors driven by the driver unit (472 model) should be • The external thyristors driven by the driver unit (472 model) should be
protected by following the connection and safety instructions in the thyristor protected by following the connection and safety instructions in the thyristor
block manual. block manual.
• The user's installation must be protected upstream (non high speed fuse, • The user's installation must be protected upstream (non high speed fuse,
thermal or electromagnetic circuit breaker, appropriate fuse and fuse-holder thermal or electromagnetic circuit breaker, appropriate fuse and fuse-holder
assembly) and must comply with current standards. assembly) and must comply with current standards.

THYRISTOR PROTECTION FUSE THYRISTOR PROTECTION FUSE
The 470 and 471 model thyristor units are supplied with the internal fuse (up to 125 A) with The 470 and 471 model thyristor units are supplied with the internal fuse (up to 125 A) with
fuse blown indicator light. fuse blown indicator light.
For the 150 Anominal current (471 model), the external fuse must be ordered separately. For the 150 Anominal current (471 model), the external fuse must be ordered separately.
Caution ! Caution !
! The high speed fuse is only used for the internal protection ! The high speed fuse is only used for the internal protection
of the thyristors against wide amplitude over-loads. of the thyristors against wide amplitude over-loads.
Table 7-1 contains all the part numbers of the original internal fuses (as fitted in the factory) and Table 7-1 contains all the part numbers of the original internal fuses (as fitted in the factory) and
the fuses which are authorised for replacement during maintenance. the fuses which are authorised for replacement during maintenance.
Caution ! Caution !
! The use of other fuses invalidates the thyristor unit guarantee. ! The use of other fuses invalidates the thyristor unit guarantee.
Model Nom. Max. Part Numbers Part Numbers

Model Nom. Max.
current voltage Suppliers Suppliers
current voltage
Eurotherm Ferraz I.R. Brush G.E.C Eurotherm Ferraz I.R. Brush G.E.C
470 75 A 500 V CH 120114 B 099959 EE 1000.110 110 EET GSG1000.110 470 75 A 500 V CH 120114 B 099959 EE 1000.110 110 EET GSG1000.110
Internal Internal
fuse fuse
471 125 A 500 V CH 120154 C 099960 EE 1000.150 150 EET GSG1000.150 471 125 A 500 V CH 120154 C 099960 EE 1000.150 150 EET GSG1000.150
Internal Internal
fuse fuse
150 A 500 V CH 340025 H 300019 – – – 150 A 500 V CH 340025 H 300019 – – –

External External
fuse fuse
150 A – CP 171482 V 98711 – – – 150 A – CP 171482 V 98711 – – –

Fuse- Fuse-
holder holder
472 External Protection of external thyristors according to 472 External Protection of external thyristors according to
thyristor thyristor block supplier recommendations. thyristor thyristor block supplier recommendations.
block block
Table 7-1 Recommended high speed fuses for thyristor protection Table 7-1 Recommended high speed fuses for thyristor protection

REPLACEMENT OF THE INTERNAL HIGH SPEED FUSE REPLACEMENT OF THE INTERNAL HIGH SPEED FUSE
The 470 and 471 model power thyristor units (nominal current from 15 to 125 A) are fitted with The 470 and 471 model power thyristor units (nominal current from 15 to 125 A) are fitted with
internal high speed fuses. internal high speed fuses.
These fuses are mounted at the rear of the plug-in unit. These fuses are mounted at the rear of the plug-in unit.
If the internal fuse blows, a red indicator light on the front panel of the unit lights up. If the internal fuse blows, a red indicator light on the front panel of the unit lights up.
To replace the internal fuse: To replace the internal fuse:
• unplug the unit from its backplate • unplug the unit from its backplate
• loosen the two fuse attachment screws (see figure 4-1) • loosen the two fuse attachment screws (see figure 4-1)
• fit the appropriate fuse (the part numbers are given in table 7-1). • fit the appropriate fuse (the part numbers are given in table 7-1).
Tightening 3.5 N.m. Tightening 3.5 N.m.
Caution ! Caution !
! !
The thyristor unit may be damaged if tightening is not performed correctly. The thyristor unit may be damaged if tightening is not performed correctly.
For the 150 A nominal current (471 model), the high speed fuse and its holder are external. For the 150 A nominal current (471 model), the high speed fuse and its holder are external.
AUXILIARY POWER SUPPLY PROTECTION FUSES AUXILIARY POWER SUPPLY PROTECTION FUSES
These fuses should be installed in the cables which connect the auxiliary power supply These fuses should be installed in the cables which connect the auxiliary power supply
voltage (see 'Wiring' chapter). voltage (see 'Wiring' chapter).
Auxiliary 1 A fuse Fuse and 'Fuse and fuse-holder' Auxiliary 1 A fuse Fuse and 'Fuse and fuse-holder'
voltage 6.3 x 32 mm fuse-holder assembly dimensions voltage 6.3 x 32 mm fuse-holder assembly dimensions
(max) assembly (mm) (max) assembly (mm)
500 V CS174289U1A0 CP174293 63 x 15 x 52 500 V CS174289U1A0 CP174293 63 x 15 x 52
Table 7-2 Recommended fuse for protection of the auxiliary power supply connection Table 7-2 Recommended fuse for protection of the auxiliary power supply connection

SERVICING SERVICING
The 470 series thyristor units must be mounted with the heatsink vertical, with no obstructions The 470 series thyristor units must be mounted with the heatsink vertical, with no obstructions
above or below which could reduce or hinder the air flow. above or below which could reduce or hinder the air flow.
Caution ! Caution !
If several units are fitted in the same cabinet, arrange them so that the If several units are fitted in the same cabinet, arrange them so that the
! air from one unit is not taken in by the unit placed above it.
! air from one unit is not taken in by the unit placed above it.
For correct cooling of the unit, it is recommended that the heatsink and the fan protection For correct cooling of the unit, it is recommended that the heatsink and the fan protection
mesh be cleaned periodically, depending on the degree of pollution of the environment. mesh be cleaned periodically, depending on the degree of pollution of the environment.
Warning ! Warning !
Every six months, check that the screws holding the power cables Every six months, check that the screws holding the power cables
and the safety earth are correctly tightened (see 'Wiring'). and the safety earth are correctly tightened (see 'Wiring').

TOOLS TOOLS
Operation Flat screwdriver Wrench Electrical Operation Flat screwdriver Wrench Electrical
(mm) equipment (mm) equipment
Attachment of the backplate Depending on Attachment of the backplate Depending on

M4 screw heads M4 screw heads
selected selected
Safety earth connection 1 x 6 (470 and 472) Safety earth connection 1 x 6 (470 and 472)
1 x 8 (471) 1 x 8 (471)
Power connection (power supply HEX17 M10 Power connection (power supply HEX17 M10
side) and load connection 1 x 8 (470 and 471) (471) side) and load connection 1 x 8 (470 and 471) (471)
Internal thyristor Internal thyristor

fuse replacement 2 x 15 fuse replacement 2 x 15
Cable clamp tightening 0.5 x 3.5 Cable clamp tightening 0.5 x 3.5
Control and auxiliary power Control and auxiliary power

supply voltage connection 0.5 x 3.5 supply voltage connection 0.5 x 3.5
Commissioning and setting 0.4 x 2.5 RMS ammeter Commissioning and setting 0.4 x 2.5 RMS ammeter
or clip. or clip.
Eurotherm type 260 Eurotherm type 260
diagnostic unit diagnostic unit
recommended. recommended.
Table 7-3 Tools Table 7-3 Tools

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Thyristor Power units Thyristor Power units

Single-phase resistive and Single-phase resistive and

© Copyright Eurotherm Automation 1996 © Copyright Eurotherm Automation 1996

ELECTROMAGNETIC COMPATIBILITY (EMC) ELECTROMAGNETIC COMPATIBILITY (EMC)

Tests Test standards Edition Tests Test standards Edition

EXTERNAL SERIES FILTERS EXTERNAL SERIES FILTERS

DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY

FURTHER INFORMATION FURTHER INFORMATION

Manufactured by Eurotherm Automation S.A. Manufactured by Eurotherm Automation S.A.

• installation 2-2, 2-4 • installation 2-2, 2-4

Chapter 2 INSTALLATION Chapter 2 INSTALLATION

470 User Manual Cont.1 470 User Manual Cont.1

Chapter 3 WIRING Chapter 3 WIRING

Cont.2 470 User Manual Cont.2 470 User Manual

Chapter 4 CONFIGURATION Page Chapter 4 CONFIGURATION Page

Chapter 5 OPERATION Chapter 5 OPERATION

470 User Manual Cont.3 470 User Manual Cont.3

Chapter 6 COMMISSIONING PROCEDURE

Cont.4 470 User Manual Cont.4 470 User Manual

IDENTIFYING THE THYRISTOR UNITS IDENTIFYING THE THYRISTOR UNITS

Contents page Contents page

470 User Manual 1-1 470 User Manual 1-1

• different thyristor firing modes • different thyristor firing modes

1-2 470 User Manual 1-2 470 User Manual

User terminal blocks

470 User Manual 1-3 470 User Manual 1-3

1-4 470 User Manual 1-4 470 User Manual

470 User Manual 1-5 470 User Manual 1-5

TECHNICAL DATA TECHNICAL DATA

1-6 470 User Manual 1-6 470 User Manual

Transient current Transient current

470 User Manual 1-7 470 User Manual 1-7

Current limit (optional) Current limit (optional)

Power limit Power limit

Partial load failure detection Partial load failure detection

1-8 470 User Manual 1-8 470 User Manual

THYRISTOR UNIT CODING THYRISTOR UNIT CODING

470 User Manual 1-9 470 User Manual 1-9

Thyristor Nominal Backplate Thyristor Nominal Backplate

470 15 A to 75 A LA 171569 470 15 A to 75 A LA 171569

Short or full code Short or full code

1-10 470 User Manual 1-10 470 User Manual

CODING EXAMPLE CODING EXAMPLE

Nominal load current 45 amperes Nominal load current 45 amperes

470 User Manual 1-11 470 User Manual 1-11

SERIAL NUMBER LABELS SERIAL NUMBER LABELS

EI EUROTHERM 2.20 EI EUROTHERM 2.20

SERIAL No. : LC9999/001/001/03/96 SERIAL No. : LC9999/001/001/03/96

1-12 470 User Manual 1-12 470 User Manual

Contents page Contents page

470 User Manual 21- 470 User Manual 21-

Chapter 2 INSTALLATION Chapter 2 INSTALLATION

SAFETY DURING INSTALLATION SAFETY DURING INSTALLATION

2-2 470 User Manual 2- 470 User Manual

MECHANICAL MOUNTING MECHANICAL MOUNTING

4 holes diam. 4.8

To mount the unit: To mount the unit:

To dismount the unit: To dismount the unit: