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Kim 2019
Kim 2019
A R T I C L E I N F O A B S T R A C T
Article history: Resonance vibration mitigated membrane fouling during whole milk filtration by submerged membrane
Received 15 January 2019 system with hollow fibers of polyvinylidene fluoride. Resonance vibration extended the filtration
Received in revised form 11 February 2019 duration (70 kPa) by 54 times, compared with no vibration. Resonance vibration was found more effective
Accepted 7 March 2019
for fouling reduction than mechanical vibration, at which module is vibrated mechanically without
Available online 16 March 2019
resonance effect. Fouling reduction performance of resonance vibration was not affected by packing
density because every fiber oscillates at resonance vibration. Larger lateral displacement and smaller
Keywords:
wave node were favored for fouling reduction. Use of long fiber for filtration decreased the frequency, but
Resonance
Vibration
increased lateral displacement.
Membrane © 2019 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights
Fouling reserved.
Milk
https://doi.org/10.1016/j.jiec.2019.03.011
1226-086X/© 2019 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights reserved.
124 S.-H. Kim, C.-S. Min / Journal of Industrial and Engineering Chemistry 75 (2019) 123–129
membrane properties and hydraulic or chemical cleaning [17]. frequency of the system on which it acts [26]. This causes the
Membrane fouling can be also controlled by modifying a module system to oscillate with larger amplitude than when the force
and process conditions. When the turbulent flow regime is is applied at other frequencies. The resonance vibration
provided, the effect of concentration polarization can be mini- utilizes the phenomenon of resonance. Membrane fibers
mized due to high shear rate at the membrane surface [17]. The oscillate at the resonance vibration once the natural frequency
crossflow velocity along the membranes is usually utilized to of fibers is provided. In this study, the resonance vibration is
induce high shear rate. The crossflow filtration however requires applied for whole milk filtration in order to investigate its
substantial energy. performance of fouling mitigation. Whether the fouling
Dynamic or shear-enhanced filtration is another approach to mitigation performance of the resonance vibration is affected
induce high shear rate to control membrane fouling. It produces by the packing density of module is also investigated in this
high shear rate at the membrane surface either by a rotating study. It is expected that the resonance vibration can suppress
membrane or a rotating disk near a fixed circular membrane or fouling progress even though a module is highly packed
vibrating membranes [18]. The first membrane vibrating because every fiber inside a module oscillates independently.
system, called vibratory shear-enhance processing (VSEP), This hypothesis was tested in this study. Effects of operating
was commercialized by New Logic Research, Inc. [18,19]. The parameters of the resonance vibration such as the resonance
VSEP utilizes the torsional vibration at the resonance frequency frequency and the amplitude, which are closely related to
of about 60 Hz. The use of resonance enables to minimize the shear rate, on fouling mitigation is then investigated.
power to produce the vibration, and only 9 KW was required for
the VSEP with 150 m 2 membrane area [10]. The key parameter Theory
of the VSEP is the displacement of the membrane rim, which is
limited to about 30 mm in order to avoid the breakage [18]. Beier et al. [21] provided the equation to calculate shear rate for
The calculated maximum shear rate of the VSEP is about the vertical vibration of hollow fibers. Shear rate is defined as the
1.4 105 s1 [18]. derivative of the velocity component along fibers with respect to
The vertical vibration, which moves membranes vertically, was the distance perpendicular to the membrane surface, as shown in
applied to the hollow fiber submerged membranes [20,21]. Genkin Eq. (1).
et al. [20] applied the vertical vibration for the hollow fiber ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
r h i
submerged membrane system (HFSMS) during filtration of baker’s rffiffiffiffiffiffiffi pffiffiffiffiffiffi ffi
v yÞcosðvt
pffiffiffiffiffi
vy
yeast solution of 5 g L1. They found using the frequency of 10 Hz dvz v v = g Þy sin vt
2 2g 2g
s¼ ¼ v0 e ð1Þ
and amplitude of 40 mm that shear rate and the critical flux dy 2g
increased with increasing frequency. According to their study, the
critical flux of 80 LMH (l m2 h1) could be achieved during filtration
of baker’s yeast solution at shear rate of 2000 s1. Beier et al [21] v0 = aveq. (2)
reported similar results. They used higher frequency of 30 Hz and
lower amplitudes (0.2, 0.7 and 1.175 mm) than Genkin et al. [20].
They also found that the critical flux during filtration of baker’s v = 2pf (3)
yeast solution of 5 g L1 increased with increasing frequency and where, s: shear rate, s 1
The natural frequency of a fiber is related to the wave node, fiber the pressure gauge, and the amounts of filtrate measured by an
length, the applied tension and linear density, as follows [27,28]; electronic balance.
sffiffiffiffi
n T Identification of the natural frequency of membrane fibers
fo ¼ ð Þ ð7Þ
2L m
According to Eq. (7), the natural frequency of membrane fibers
where, fo: natural frequency, Hz
is related to the wave node, fiber length, tension applied and linear
n: wave node
density of membrane fibers. An arbitrary tension was first applied
L: fiber length, m
to a membrane module in order to find the natural frequency of
T: applied tension, N
membrane fibers. The frequency was then scanned until mem-
m: linear density, kg m1 brane fibers oscillated. The frequency at which fibers oscillate
becomes the natural frequency of membrane fibers. The natural
Materials and methods
frequency of membrane fibers under conditions used in this study
was found 103–107 Hz unless the wave node and fiber length were
Whole milk
changed.
Components Concentration, %
Resonance vibration vs mechanical vibration
Water 85
Carbohydrates 5.0
It was then investigated whether the fouling reduction was
Fat 3.6
Protein 3.0
actually caused by the resonance effect. The fouling reduction
Calcium 1.0 might be caused by simple mechanical action. It is expected that
Sodium 0.5 resonance occurs at the resonance vibration, while such effect is
Others 1.9 absent at the mechanical vibration, at which a module is vibrated
mechanically. This hypothesis was examined. Since the natural
126 S.-H. Kim, C.-S. Min / Journal of Industrial and Engineering Chemistry 75 (2019) 123–129
Fig. 1. Schematic of the resonance vibration submerged membrane system (RVSMS) used in this study and its picture.
Fig. 2. Critical flux determination of whole milk filtration with and without the
resonance vibration at the frequency of 103 Hz.
Fig. 3. Comparison of fouling behaviors between the resonance vibration and the
mechanical vibration during whole milk filtration using RVSMS at 15 LMH.
35% and 50% were fabricated, and their fouling behaviors were rate change was insignificant when lateral displacement was
monitored while filtering whole milk at two different fluxes; doubled from 4 mm to 8 mm. This result indicates that lateral
supra-critical flux (20 LMH) and critical flux (10 LMH). The results displacement is important for fouling reduction. Large lateral
are shown in Fig. 4. According to Fig. 4, all three modules showed displacement is favored for fouling reduction. It should be however
similar TMP rates at both fluxes. This result confirms the noted that large lateral displacement of fibers by increasing the
hypothesis that the fouling mitigation performance of the amplifier power is also accompanied by more energy requirement.
resonance vibration is not affected by the packing density. Since
every fiber oscillates independently at the resonance vibration, all Effect of the wave node
modules were able to sustain similar fouling mitigation perfor-
mance whether or not they were highly packed. An effect of the resonance frequency on fouling reduction was
then investigated. The resonance frequency was varied by
Effect of the amplitude controlling the wave node or fiber length. First, the number of
wave node was increased from one to two, and then to three, which
Among the amplitude and the resonance frequency, the doubled (211 Hz) or tripled (314 Hz) the resonance frequency. An
frequency is more important than the amplitude because shear effect of the wave node on fouling reduction during whole milk
rate is proportional to the amplitude, but to the frequency raised to filtration is shown in Fig. 6. Fig. 6 showed higher TMP rate at larger
the 1.5 power. Since membrane fouling is closely related to shear node. This contradicts the expectation that higher frequency could
rate, effects of the amplitude and the resonance frequency on be favored for fouling reduction. Since shear rate is proportional to
fouling reduction was investigated. While the resonance frequency the frequency raised to the 1.5 power, high frequency leads to high
was fixed at 103–107 Hz, lateral displacement was varied by shear rate, which then leads to fouling reduction. However,
increasing or decreasing the amplifier power from 46~164 W. As membrane fouling accelerated with increasing wave node. The
shown in Table 2, lateral displacements resulting from the TMP rate was measured 0.13 kPa min1 at a single node (resonance
resonance vibration were measured in the range of 0.5–8 mm, frequency of 104 Hz). It increased to 0.22 kPa min1 at double
and corresponding shear rates calculated using Eq. (6) were in the
range of 7282–116,514 s1.
The extent of fouling in terms of the TMP rate as a function of
lateral displacement is shown in Fig. 5. Fig. 5 clearly shows higher
TMP rate at less displacement. The TMP rate was 0.38 kPamin-1 at
the displacement of 0.5 mm (shear rate of 7282 s1). It was reduced
to 0.14 kPamin-1 when the displacement was increased to 4 mm
(shear rate of 58,257 s1). Similar result was reported. When Beier
et al. [21] increased the amplitude from 0.2 mm to 1.175 mm, the
critical flux of the Yeast solution using the vertical vibration was
increased by 81%. However, there was an optimum displacement,
above which no obvious fouling reduction was observed. The TMP
Fig. 5. Change in the TMP rate as a function of displacement during whole milk
filtration at 15 LMH using the RVSMS.
Table 2
Lateral displacements, and calculated shear rates as a function of power.
nodes (frequency of 211 Hz), and 0.49 kPa min1 at triple nodes Fig. 8 shows an effect of fiber length on fouling behavior during
(frequency of 314 Hz). whole milk filtration. The TMP rates for 0.12 m fibers (0.12 kPa
The displacement shrink with increasing node could explain min1) and 0.15 m fibers (0.13 kPa min1) were similar. Use of
such unexpected fouling behavior. Lateral displacement decreased longer fibers for the filtration decreased the frequency, but
with increasing wave node. The resonance vibration generated increased lateral displacement. While the resonance frequency
lateral displacement of 7.5 mm at a single node. It was decreased to with use of 0.15 m fibers (104 Hz) was lower than that with use of
3 mm at double nodes, and 0.2 mm at triple nodes, as shown in. shorter fibers (127 Hz), lateral displacement was larger (7.5 mm vs
Fig. 7. Fig. 7 clearly shows that use of higher wave nodes led to less 7 mm). The combined change in the frequency and the displace-
displacements. The displacement shrink was reflected in shear ment attributed to similar fouling behaviors for 0.12 m and 0.15 m
rate. Shear rates were calculated 110,827 s1 at a single node, fibers. The highest TMP rate was obtained (0.17 kPa min1) when
128,108 s1 at double nodes and 15,504 s1 at triple nodes. Shear 0.18 m fibers were used for the filtration probably because the
rate at triple nodes was substantially decreased due to minimal extent of the frequency decrease (61%) was greater than that of the
displacement (0.2 mm). Although shear rate at a single node was displacement increase (14%).
slightly smaller than that at double nodes, its TMP rate was lower This result indicates that fiber length is closely related to the
than the corresponding rate at double nodes, indicating better resonance frequency and lateral displacement. Use of longer fibers
fouling reduction. This might be explained by the dead spot. There decreased the resonance frequency, but increased lateral displace-
was no lateral displacement at the node. Such dead spot was ment. Both the resonance frequency and lateral displacement are
created at the middle of fibers at double nodes, at which fouling important for fouling reduction. Higher frequency and larger
limitation was absent. Two dead spots were created at triple nodes, lateral displacement increase shear rate, and high shear rate is
which aggravated the fouling mitigation performance of the beneficial for fouling reduction. The resonance frequency and
resonance vibration. This result indicates that an increase of the lateral displacement are also related to energy consumption. More
wave node is not beneficial for fouling reduction. Although an energy is required in order to provide higher frequency, and larger
increase in the wave node increased the frequency, it decreased displacement. Therefore, fiber length should be selected in
lateral displacement of fibers and created dead spots, at which consideration of its effect on the resonance frequency and lateral
there was no lateral displacement. Eventually, membrane fouling displacement.
was accelerated.
Energy consumption
Effect of fiber length
Energy consumption of the resonance vibration was then
The resonance frequency was then varied by using different calculated in order to compare with those of other shear-enhanced
length of fibers (0.12 m, 0.15 m, 0.18 m) while the same amount of techniques such as aeration and high cross flow filtration. Since
energy is provided at a single node. The natural frequency of there was insignificant change in the TMP rate after displacement
membrane fibers was reduced from 127 Hz (0.12 m fibers) to of 4 mm (Fig. 5), the operation condition at frequency of 103 Hz and
104 Hz (0.15 m fibers) and to 78 Hz (0.18 m fibers). Since the displacement of 4 mm was selected for the energy consumption
resonance frequency was inversely proportional to fiber length, an calculation. Power requirements for the RVSMS were 78 W under
increase in fiber length by 25% (0.12 m–0.15 m) is expected to this condition (Table 2). The maximum weight that the RVSMS
generate the 80% frequency, compared to 127 Hz. The frequency used in this study can sustain is 5 kg, and the linear density of
measurement showed 82% (104 Hz). The 50% increase in fiber membrane fiber is 1.15 g m1. Considering the outside diameter of
length (0.12 m–0.18 m) is expected to generate the 67% frequency, 2 mm of membrane fiber, the RVSMS can manage membrane area
and the actual measurement was 61% (78 Hz). On the other hand, up to 27 m2. Therefore, the specific power per unit membrane area
use of long fibers increased lateral displacement. The displace- for the resonance vibration is calculated 2.9 W m2. Energy
ments were increased from 7 mm (0.12 m fibers), to 7.5 mm (0.15 m consumption of the resonance vibration for whole milk filtration
fibers) and to 8 mm (0.18 m fibers). at 10 C at the critical flux of 10 LMH becomes 0.29 KWh m3.
For typical membrane bioreactor (MBR), the specific aeration
demand per unit membrane area is 0.3–0.75 Nm3 m2 h1, and
Fig. 7. Variation of the wave node and the subsequent decrease in lateral Fig. 8. Effect of the resonance frequency on the TMP rate during whole milk
displacement. filtration at 15 LMH using the RVSMS; the frequency was varied by fiber length.
S.-H. Kim, C.-S. Min / Journal of Industrial and Engineering Chemistry 75 (2019) 123–129 129
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This work was supported by the National Research Foundation 10.3168/jds.2013-7635.
of Korea(NRF) grant funded by the Korea government(MEST). (No.
2017R1A2B4008530)