02/07/2023, 22:11 SIS 2.

Engine Oil Cooler - Remove - Engine Oil Cooler with a High Mounted Filter Base
2007/10/10
(KENR6081-15)

SMCS - 1378 i02786723

Removal Procedure PIP

Start By:
-
202 1085
01: 3 / 0 3 253
7
a. Remove the bracket for the Electronic Control Module. Refer to Disassembly and Assembly,

1
"ECM Mounting Bracket - Remove and Install".
/ 0
KE :34- 3
1
N 0
©2 R 608 3:00
NOTICE
Ensure that all adjustments and repairs that are carried
023 1
out to the fuel system are performed by authorised

Cat
personnel that have the correct training.

erp
Before begining ANY work on the fuel system, refer to

illa
Operation and Maintenance Manual, "General Hazard

information. rI
Information and High Pressure Fuel Lines" for safety

nc.
Refer to System Operation, Testing and Adjusting,
"Cleanliness of Fuel System Components" for detailed
information on the standards of cleanliness that must
be observed during ALL work on the fuel system.

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component

life.

NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and
repair of the product. Be prepared to collect the fluid with
suitable containers before opening any compartment or
disassembling any component containing fluids.
https://sis2.cat.com/#/print-preview/service/%257B%2522formattedPublicationDate%2522%253A%25222007%252F10%252F10%2522%252C%… 1/4
02/07/2023, 22:11 SIS 2.0

Dispose of all fluids according to local regulations and

mandates.

1. Drain the coolant from the cooling system into a suitable container. Refer to Operation and
Maintenance Manual, "Cooling System Coolant - Change" for the correct procedure.

Illustration 1 g01336192
Typical example

2. If the engine has a left hand side oil filter, remove the oil filter base. Refer to Disassembly and
Assembly, "Oil Filter Base - Remove and Install".

3. Make temporary identification marks on plastic tube assemblies (2) in order to show the correct
position of the tube assemblies.

4. Remove plastic tube assemblies (2). Plug all plastic tube assemblies with new plugs. Cap all
open ports with new caps.

5. Follow Steps 5a through 5d in order to disconnect the engine wiring harness (3).

a. Disconnect engine wiring harness (3) from position sensor (1) for the fuel injection pump.

b. Disconnect engine wiring harness (3) from the solenoid for the fuel injection pump.

https://sis2.cat.com/#/print-preview/service/%257B%2522formattedPublicationDate%2522%253A%25222007%252F10%252F10%2522%252C%… 2/4
02/07/2023, 22:11 SIS 2.0

c. Disconnect engine wiring harness (3) from oil pressure sensor (8).

d. Cut the cable straps that secure engine wiring harness (3) to the assembly of oil cooler (4).
Position the harness away from the assembly of the oil cooler.
6. Remove tube assembly (6) for the fuel return from the cylinder head and from transfer pump (5).
Plug the tube assembly with new plugs. Cap all open ports with new caps.

Illustration 2 g01336193
Typical example

7. If necessary, loosen bolts (7). Remove bolts (7) and remove brackets for the tube assemblies.
Remove the assembly of oil cooler (4) from the cylinder block.
Note: The bolts are different lengths. Note the position of the different bolts. Note the location
and the orientation of the brackets for the tube assemblies.

8. Remove joint (8). Refer to Illustration 3.

Disassembly Procedure (Engine Oil Cooler with a High

Mounted Filter Base)

https://sis2.cat.com/#/print-preview/service/%257B%2522formattedPublicationDate%2522%253A%25222007%252F10%252F10%2522%252C%… 3/4
02/07/2023, 22:11 SIS 2.0

Illustration 3 g01336224

1. Remove nuts (12) from the assembly of oil cooler (6).

2. Remove cooler matrix (9) from housing (11).

3. Remove joints (10).

PIP-10853253
2023/07/03
01:11:04-03:00
i02786723
© 2023 Caterpillar Inc.

https://sis2.cat.com/#/print-preview/service/%257B%2522formattedPublicationDate%2522%253A%25222007%252F10%252F10%2522%252C%… 4/4