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and hydrothermally
aged polymeric pipes
Houcine Jemii1 , Dalila Hammiche2 , Abid Boubakri1,
Nader Haddar1 and Noamen Guermazi1
Abstract
In this paper, an experimental study was conducted to characterize industrial PVC pipes
and to investigate the effect of hydrothermal aging on their physico-chemical, thermal,
and mechanical behavior. Three temperature (25 C, 60 C and 90 C) and full immersion
in distilled water were retained as accelerated hydrothermal conditions. Kinetic of water
absorption was examined and Fickian behavior was observed. The aging temperature
was found to influence the water uptake behavior of PVC samples. Thermogravimetric
analysis (TGA) has proved that the pipe material is not pure, while it consists of PVC
reinforced with calcium carbonate (CaCO3). After exposure to accelerated aging, TGA
and FTIR analysis exhibit preliminary signs of degradation of PVC samples under the
retained conditions. Changes affecting the shape and the color of aged samples were
examined. Mechanical properties have been characterized, after immersion of 30 days,
with an improvement of strength and stiffness of the aged samples, in particular at
elevated aging temperature. However, the aging response is accompanied by a loss of
ductility for the aged material. These results, even for brief exposure, could help to
understand the behavior of PVC composite pipes under hydrothermal conditions.
Keywords
PVC pipes, durability, hydrothermal aging, physico-chemical properties, mechanical
behavior
1
Laboratoire de Génie des Matériaux et Environnement (LGME), Ecole Nationale d’Ingénieurs de Sfax (ENIS),
Université de Sfax, Sfax, Tunisia
2
Laboratoire des Matériaux Polymères Avancés, Faculté de Technologie, Université de Bejaia, Bejaia, Algeria
Corresponding author:
Houcine Jemii, Laboratoire de Génie des Matériaux et Environnement (LGME), Ecole Nationale d’Ingénieurs
de Sfax (ENIS), Université de Sfax, BP 1173-3038, Sfax, Tunisia.
Email: houcine@webmails.com
2 Journal of Thermoplastic Composite Materials XX(X)
Introduction
The use of polymeric pipes is conceivable in various applications due to both environ-
mental, and economic benefits (low cost of installation and maintenance). Over the years,
these polymer pipes were widely used for petroleum, gas and water transportation and
distribution.1–3 From the used polymer materials, the thermoplastics are the best candidate,
such as the polyvinyl chloride (PVC),2 the polyethylene (PE),4–6 the polypropylene (PP).7
However, the service life of these pipes remains dependent on the service conditions.
They can be exposed to several factors or loadings reducing their service life, such as
internal, or external pressure, attack of hot or cold fluid (gas or liquid). In this view,
several studies were conducted about the investigation of the mechanical characteriza-
tion of polymeric pipes and the evaluation of properties deterioration.2–4 Here, the main
common goal is to enlarge their potential application. In 2005, Krishnaswamy8 carried
out creep testing on high-density polyethylene (HDPE) pipes, the results have shown that
they are ductile and brittle materials. It is also to be noted that for most PVC applications,
fillers are added to reduce formulation cost and to enhance the material performance. For
instance, calcium carbonate (CaCO3) particles have been used as fillers in thermoplastics
and especially in PVC. The purpose of adding CaCO3 particles is to lower the material
costs of the finished products.9 The CaCO3 particle size is generally comparable in size
with particles of PVC and hence are capable of generating interparticle friction with PVC
particles, increasing shear, and promoting gelation.10 CaCO3 could also act as a fusion
promoter. One possible explanation for the observed trend could be that the finer par-
ticles having a larger surface area would have a larger contact surface with the PVC
particles, creating a higher shear heating and increasing the fusion speed.11 CaCO3 is
usually surface treated with stearic acid, producing a layer of calcium stearate on the
filler surface. This results in improved processing and dispersion (mechanical properties)
and improved moisture resistance.12
In 2016, Guermazi et al.2 have focused on the effects of the content of CaCO3 fillers
in PVC matrix and environmental conditions on water absorption, thermal stability,
mechanical properties, and wear properties of PVC/CaCO3 composite pipes. Besides,
many researchers have focused on the study of the durability of the polymer pipes which
were initially manufactured based on the service life of 50 years, as reported in Ref.13
Here, the use of accelerated conditions is more suitable method to analyze the durability
of pipes. In particular, various studies have retained hydrothermal aging methodology as
aggressive conditions to provoke the rupture or failure of pipes damage. Different
temperatures or/and different aging environments (humidity, distilled water, seawater)
were widely used at laboratory scale to study materials aging.5,14
From the literature review, polymeric materials become plasticized, softened, and
swelled when exposed or subjected to humidity.15 Studies dealing with the effects of
moisture absorption on the properties have revealed that moisture absorption affects the
material strength, leading to the degradation of the material’s mechanical properties.16
Recently, Mei et al.17 have found that mechanical properties, in terms of average
strength and average stiffness, of carbon fiber reinforced plastics (CFRP) composite
decrease considerably as a function of aging time under 50 C hydrothermal environment.
Jemii et al. 3
According to Larbi et al.18 and Aldajah et al.,19 the hydrothermal aging of polymeric
materials can induce a loss of rigidity and a loss of resistance to breaking, while a gain of
ductility (larger elongation or strain at break) due to swelling phenomenon.
Bao20 has recently shown that with the prolonging of hydrothermal aging period, the
mechanical properties of CMR/PLA bio-composites were decreased. In particular, the
bending and tensile strength characteristics of composites were dramatically affected by
both time and aging temperature: the higher the temperature, the more significant
decrease in the material performance. In general, absorption or diffusion of water into
polymeric material degrades and weakens the strength material. Also, if the polymeric
material plasticizes, mechanical properties will be affected but this depends on some
parameters such as time, temperature, relative humidity, and external stress.21,22
Our goal through this work is (i) to conduct physico-chemical, thermal, and
mechanical investigations of industrial PVC pipes and (ii) to investigate their properties
under the combined effects of two parameters namely temperature and relative humidity.
Figure 1. Extraction method and dimensions (in mm) of PVC pipe and samples. (a) Dimensions of
pipe; (b) extraction of samples from tube; (c) sample and strip; and (d) sample dimensions.
The water uptake rate, (Mt(%)), in the samples was determined using the standard
gravimetric equation (equation (1)),20
Wt W0
Mtð%Þ ¼ 100 ð1Þ
W0
where Wt and W0 represent the weight at time t and t ¼ 0 (before immersion), respectively.
Jemii et al. 5
Tensile tests
Tensile tests were performed at room temperature using a universal testing machine of
the type WDW-10 E with a crosshead rate of 5 mm/min. Five measurements were
conducted and an average for the final result was considered.
Mechanical properties obtained from tensile tests of PVC samples were determined for
different immersion temperatures (25 C, 60 C and 90 C) after regular intervals of time.
M ðt Þ 4 D:t
¼ ð2Þ
M ð1Þ h p
where M1 represents the maximum moisture content, h is the thickness, and t is the
aging time.
Afterward, in the second stage, the equilibrium water uptake seems to be reached and
consequently, the sample is saturated. It is seen that the higher the immersion tem-
perature, the greater the mass gain. According to Ref.,25 the temperature favors the
movement of the polymer chains which facilitates the penetration of the water. Thereby,
the temperature of the absorption process has sway on the water absorption curves.
Table 1 regroups the obtained data of diffusivity (D), saturation time (ts) and maxi-
mum moisture content, (M1) of water for the three temperatures.
6 Journal of Thermoplastic Composite Materials XX(X)
Figure 2. Moisture content (%) as function of immersion root time (h0.5) of PVC samples aged at
different temperatures (25 C, 60 C and 90 C) in distilled water for around 90 days.
Table 1. Characteristics extracted from absorption curves for PVC pipe (8 mm).
As has been pointed from Table 1, the maximum moisture content increased con-
siderably when hydrothermal aging temperatures increased. This tendency agrees with
the result obtained by Bao when studying the hydrothermal aging behavior of CMR/PLA
biocomposites at different temperatures.20 In addition, the diffusion coefficient increases
significantly with the immersion temperature and reaches a remarkable value at 90 C.
This confirms that the diffusion is a thermally activated process and the diffusivity is
very sensitive to temperature.26 The increase of aging temperature improves segmental
mobility which induces a greater zone of activation, consequently, the rate of water
absorption raises.
In other words, the diffusion mechanism in polymer materials is shown to be highly
dependent on the conditioning temperature.27–29 Indeed, the temperature plays a role of
Jemii et al. 7
-12
y = -4.689x + 0.008
-12.5 R² = 1
Ln(D)
-14
-14.5
-15
-15.5
-16
2.6 2.8 3 3.2 3.4
1/T ( x 0,001/°K)
Figure 3. Arrhenius plot for PVC samples aged in distilled water at three temperatures (25, 60
and 90 C).
activator of the absorption mechanism obeying the law of Arrhenius whose activation
energy “Ea” can be determined by drawing the curve Ln(D) ¼ f(1/T), using the Arrhenius
relation:
Ea
D ¼ D0 exp ð3Þ
RT
where D0 is a constant, Ea, R, and T are activation energy, the gas constant, and absolute
temperature, respectively.
Figure 3 shows a plot of lnD versus reciprocal of absolute temperature “1/T.” The
diffusivities show a linear Arrhenius plot over the three temperatures. The obtained
activation energy is about 39.01 kJmol1 and this value seems to be reasonable compared
with literature values.30,31 Similarly, in Ref.,26 it was reported that typical activation
energies of moisture diffusion in polymer composites vary from 20 to 80 kJmol1.
Figure 4. TGA curves of unaged and aged PVC samples after 30 days of immersion in distilled water.
Figure 5. DTG curves of unaged and aged PVC samples after 30 days of immersion in distilled water.
bass temperature for aged samples. This can be explained by the effect of water on the
polymer structure. The later seems to be softer with the absorption of water, which
directly affects the thermal stability.
Jemii et al. 9
Table 2. Thermal properties of unaged and aged samples (30 days) of PVC pipe obtained from
TGA and DTG analysis.
T5%: temperature at 5% weight loss; T20%: temperature at 20% weight loss; T50%: temperature at 50% weight
loss; Tmax: temperature of maximum reaction rate.
The decrease in the thermal stability of the PVC after long-term water immersion was
attributed to the network structure change, driven by plasticization which allows
migration of the stabilizers. This finding is conforming well to those found in Ref.33
Also, it can be observed from Figure 4, even at high temperature, 700 C, a percentage
of material samples remains intact, around 40%. It is probably an inorganic material in
the PVC pipes.
This suggests an inorganic filler used in the PVC matrix. According to the literature,34
such residual mass can correspond to the carbonate of calcium (CaCO3). Therefore, it
will be important to confirm this point in the following section.
The results referred to in Table 2 show a lowering in the thermal parameters (T20, T50,
and Tmax) at a higher aging temperature (90 C) compared with that of the 25 C. The
temperature has a significant effect on thermal stability as previously described in Ref.35
Thermal stability and HCl release reduction in PVC formulation is improved by using
fillers (CaCO3).36 From Table 2, we note that the char rate decreases as exposure
temperature increased indicating the decrease of the amount of filler in PVC after
migration caused by the mobility of macromolecules. This explains the lowering of the
stability of the polymeric samples.
the PVC pipe also contains a lead-based stabilizer system. Finally, the absorption bands
at (2850–2918 and 2874–2956 cm1) belong to symmetric stretching vibration and anti-
symmetric stretching vibration of the (C–H) bond. Such observed peak was already
described in a similar study.44
The spectrum also shows the typical doublet of the phthalates at 1580 cm1. The
bands corresponding to the carbonyl and ester group, as well as those corresponding to
the aromatic and aliphatic C–H bonds can also be observed and Table 3 shows these
bands, according to Refs.45,46
The spectrum of PVC before and after aging was compared. This allowed the iden-
tification of some characteristic bands which are related to the migration of plasticizer
present in the formulation. The intensity of characteristic bands will change. An increase
in the intensity corresponds to the absorption of liquid through the PVC samples and
inversely, a decrease in intensity corresponds to the migration of one or more compo-
nents in the water.47
There is a decrease in absorbance after aging. This indicates that the migration of
plasticizer occurred at both temperatures aging. In the case of high temperature, it seems
that the penetration of the water which was observed in the rate of mass variation favored
the migration of additives. Indeed, the lowest absorbance were obtained for the for-
mulation aged at 90 C; therefore, the highest rates of migration.
The superposition of the spectra of unaged and aged samples in Figure 7 shows that all
the bands present in the unaged one are also recorded in the aged specimen but with some
difference in intensity of absorbance.
It was noticed, from Figures 6 and 7, that the intensity of the (C–Cl) peaks at (635 and
690 cm1) and those of (CH, CH2) at (955, 1197, 1253, 1329, 1425 cm1) decrease with
increasing the immersion temperature (from 25 to 60 C). Further, Figure 7 indicates that
the peak intensity between 1600–1680 cm1 increases when the aging temperature
grows. This region corresponds to the stretching vibration of the C¼C conjugated group
and the C¼C in conjugated group stretching vibration.48 This can be explained by a
dehydrochlorination process.44
The increase in peak intensity (875, 965, 1101, and 2853 cm1) for the sample aged at
90 C can be explained by the fact that the additives (plasticizer and stabilizer) have
migrated from the core of the samples to the surface. The same result was found by
Jakubowicz et al.,49 when studying the effects of accelerated and natural aging on
plasticized polyvinyl chloride (PVC). They have confirmed the mass loss of PVC
samples by a dominant loss of plasticizer.
12
Figure 7. FTIR spectra of unaged and aged PVC samples.
Jemii et al. 13
Figure 8. Discoloration of aged PVC after immersion in distilled water for 30 days at different
temperatures.
Figure 9. Shape change of aged PVC after immersion in distilled water for 30 days at different
temperatures.
The spectrum of the aged PVC specimen at 25 C and 90 C present specific char-
acteristics of absorbed water put in evidence by the picks at 3400 and 1600 cm1. That is
obvious by the presence of the stretching vibrations and the bending modes of the water
molecules as reported by Hammiche and their collaborators.25 These results correlate
well with the water uptake ones as described in the absorption section.
Table 4. Tensile properties of unaged and aged samples (30 days) of PVC pipe.
Unaged PVC 1.8 + 0.5 24.3 + 0.6 12.0 + 0.5 23.8 + 0.6
Aged at 25 C 1.7 + 0.4 22.3 +1 11.4 + 0.6 21.7 + 0.7
Aged at 60 C 2.4 + 0.4 22.9 + 0.4 8.1 + 0.6 22.4 + 0.6
Aged at 90 C 2.6 + 0.3 28.0 + 0.4 7.2 + 0.8 27.9 + 0.9
E: Young’s modulus; su: ultimate strength; eb: strain at break; sb: stress at break.
the change of the elastic character of the material, which tends to be more stiffen. In
the same way, we have studied the evolution of eb and sb as a function of the aging
temperature for 30 days. From Figure 11(b), it was seen that the stress at break sb
tends to increase with the aging temperature. These results correlate well those
found by Gumargalieva et al.,55 in their investigation about plasticized poly(vinyl
chloride) samples aged in natural and artificial conditions. The latter have found that
the stress at break sb and the strain at break eb, increases from 25 to 30 MPa for 24
months and from 60 to 25%, respectively.
However, Figure 11(b) displays a remarkable decrease of eb with the temperature of
aging. In fact, from 25 C to 90 C, the reduction rate is about 36.84%. This can be
explained by the fact that the material became more brittle. This result is consistent with
that reported by Simar et al.,22 the latter has noted that the resin behavior becomes brittle
due to hydrothermal aging (based on the significant reduction of the failure strain).The
same behavior was observed by Merah et al.,53 when studying the physical and chemical
16 Journal of Thermoplastic Composite Materials XX(X)
Figure 11. Tensile properties: (a) E, su and (b) eb, sb of PVC versus aging temperature.
properties of the powders and films of PVC. Indeed, the later have found that there is a
significant effect of the temperature on the fracture behavior.
To more explain the variation of eb, some photographs of the samples before, during,
and after tensile tests have been performed, as seen in Figure 12. The failure of the tested
samples takes place with brittle rupture. Indeed, there is no significant reduction in the
loaded section (thickness width). This can be explained by the loss of additives as
previously noted in the FTIR section. Perhaps, these compounds or additives migrate,
during the immersion period, from the core of material to its surface, as described in the
previous section (discoloration and shape change). These results correlate well with sev-
eral studies that have investigated the effect of the rate of plasticizers on the mechanical
properties of PVC.56–58 In particular, Ito and Nagai,57 have shown that the stepwise flow
out of inorganic components and plasticizer can be considered the main mechanism of the
degradation of plasticized PVC under weathering conditions. Accordingly, we can con-
sider that the loss of inorganic components and plasticizer leads to reduce the elongation at
break, whereas it enhances the rigidity and the resistance of aged PVC samples. Finally,
although the aging temperature, in this study, significantly affects the failure strain of PVC
material and tends to improve its strength and stiffness, longer exposure durations can also
significantly affect material behavior than brief exposure. The question of whether
obtained tendencies of mechanical properties changes will remain the same even in the
long-term is then crucial. This point will be developed in future work.
Jemii et al. 17
Figure 12. Illustration of the decrease of the strain at break eb during 30 days.
Conclusions
The work presented in this manuscript is based on the assessment of the physico-
chemical, thermal, and mechanical characteristics of industrial PVC pipes before
and after hydrothermal aging. This characterization was evaluated by several tech-
niques involving water absorption, TGA, FTIR, and mechanical measurements. Based
on the obtained results, during the retained conditions, the following conclusions can
be drawn:
(1) The pipe material has been identified, it is based essentially on thermoplastic
matrix (PVC) reinforced with CaCO3 fillers, and mixed with a commercial
plasticizer (DOP).
(2) Fickian behavior was observed for PVC samples immersed in water at 25 C,
60 C and 90 C. Both of maximum water absorption and the rate of water
absorption increased dramatically with increasing temperature.
(3) Both of TG-DTG and FTIR analysis show preliminary signs of degradation of
PVC samples under the retained conditions.
18 Journal of Thermoplastic Composite Materials XX(X)
(4) The adopted hydrothermal aging induces discoloration and shape changes of the
aged samples.
(5) Higher strength and stiffness were obtained for the aged samples, particularly at
elevated aging temperatures. However, the aged material losses its ductility,
compared to the reference one.
Acknowledgment
Many thanks are owed to the Engineer Mr Jamel Lachkhem, the Head of Tuyauplast
company (Gafsa, Tunisia) for his technical support in this work.
Funding
The author(s) received no financial support for the research, authorship, and/or publi-
cation of this article.
ORCID iD
Houcine Jemii https://orcid.org/0000-0002-6111-8980
Dalila Hammiche https://orcid.org/0000-0001-8663-946X
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