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MS AND JSA SG6427-SY-CN0P-MTD-736-005 - Method Statement of Conduit Installation - Revb
MS AND JSA SG6427-SY-CN0P-MTD-736-005 - Method Statement of Conduit Installation - Revb
SAMSUNG GEC,
500 Sangil-dong, Gangdong-Gu, Seoul, Korea 05288
6600046420 (OOK),
ContractNo. : SECL Job No. : SG6427
6600045884 (IK)
COMPANY : SAUDI ARAMCO Document No. :SG6427-SY-CN0P-MTD-736-005
CONTENTS
1.0 PURPOSE................................................................................................................. 3
2.0 TERMS AND DEFINITIONS......................................................................................3
3.0 SCOPE...................................................................................................................... 3
4.0 DEFINITIONS...........................................................................................................3
5.0 REFERENCES.......................................................................................................... 3
6.0 RESPONSIBILITIES..................................................................................................4
7.0 WORK SEQUENCE..................................................................................................5
8.0 ORGANIZATIONAL CHART:...................................................................................10
9.0 INSPECTION & QUALITY RECORDS....................................................................11
10.0 SAFETY PRECAUTIONS:.......................................................................................11
11.0 HEALTH SAFETY AND ENVIRONMENT................................................................12
ATTACHMENT : Job Safety Analysis(JSA) for Conduit Installation...................................13
Pages 2 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 3 of 25
1.0 PURPOSE
To ensure that Electrical Conduit Installation is performing safely, efficiently and in
accordance with good working practice, as per Saudi Aramco Job Specifications. The
method statement is intended to provide general application guidance and establish controls
during preparation and installation.
3.0 SCOPE
This Method statement is applicable to all PVC, GRS and EMT conduit
installation activities, which are to be installed on the Injection Processing at
Hawiyah Unayzah Gas Reservoir Storage Project in Saudi Arabia.
4.0 DEFINITIONS
5.0 REFERENCES
6.0 RESPONSIBILITIES
7.1.1 Equipment
B
Cargo Truck
B Crane and Lifting Gear
Portable Generator with Cables
7.1.2 Required Tools and Equipment
Drilling Machine
Welding Machine
Pipe Threading Machine
Hydraulic Pipe Bender
Pipe Wrench
Speed Cutter
Face shields
Grinding machines / disc
Forklift
Stake bed Truck
Flat and Half round file
Other relevant tools
Split Level
Portable Generator w/ Cables
B HDG Conduit Bending Machine
B
Clean Cloths
Other, if any
7.1.3 Others
Scaffolding Platforms (for Stationary & Mobile)
B
B Touch Up Paint
Pages 5 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 6 of 25
7.2.11 Place steel conduit bar stock in racks or stack and block them on a firm,
level surface to prevent spreading, rolling, or falling. Use either a
pyramided or battened stack. Step back battened stacks at least one unit
per tier and securely chock them on both sides of the stack.
7.2.12 Place or store materials so they do not interfere with access ways,
doorways, electrical panels, fire extinguishers, or hoist ways. Do not
obstruct access ways or exits with accumulations of scrap or materials.
Aisles must be wide enough to accommodate forklifts or firefighting
equipment.
7.2.13 Store conduits inside buildings under construction at least 6 feet away
from any hoist way or inside floor openings, and 10 feet away from an
exterior wall that does not extend above the top of the material stored.
7.2.14 Unload conduits so that personnel are not exposed to the unsecured load.
PVC coated rigid steel conduit shall be handled in manners that prevent
injury to the PVC coating by stones and any other material.
7.2.15 Touch-up damaged factory finished surface. Use touch-up materials to
match original. Do not paint over markings or labels.
7.2.16 PVC materials not identified as “sunlight resistant” shall be stored in areas
shaded from direct sunlight.
7.2.17 Manufacturer’s recommendation will be followed in threading and bending
of PVC coated, GRS conduits.
7.2.18 Conduit ends shall be sealed with duct seal or end bells wherever it’s
required and applicable.
7.2.19 Follow Conduit run to be completed and cleaned of construction debris by
blowing with clean air prior to Cable Pulling.
7.2.20 Following completion of installation, submit “Request For Inspection” (RFI)
to site QC, indicating schedule time / date for inspection.
Pages 7 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 8 of 25
7.3.1 Fabricate and install braces and supports. Welding shall be in accordance
with approved procedures. Welding of braces and support should be
sealed and full weld. Clean and properly primed all weld supports.
7.3.2 Lay RGS (Rigid Steel Galvanized) conduit using adequate tie wires as
temporary supports. Ensure correct fittings, offsets, route and elevation.
7.3.3 Check Maximum total bend radius for each conduit. Run shall not contain
4-90º (total of 360º) between pull points e.g. conduit bodies and boxes.
7.3.4 Install Conduit parallel with or at right angles to walls, columns, beams etc.,
except as indicated on drawings.
7.3.5 After cutting of conduit pipes, remove any sharp burrs using a half round
file.
7.3.6 Lubricate threads of plugs, junction boxes and other fittings with rust
preventive grease compounds.
7.3.7 Care should be taken to avoid wrench damage to conduit coating during
tightening.
7.3.8 Field cut of metal support, and exposed conduit thread should be touch-up
with zinc rich paint.
7.3.9 Provide Sealing for all conduit wall penetration, penetration of conduit
should be thru metal sleeve, sealing should be same as the rating of the
wall.
7.3.10 Install metal junction boxes levelled and supported with appropriate
hubs, locknuts and bushings.
7.3.11 Raceway shall be provided with expansion fittings where necessary to
compensate for thermal expansion and contraction.
7.3.12 Conduits that cross hazardous location boundaries shall terminate in
the open air at both ends of the conduits. Small gap shall be allowed
between cable tray ends and conduit openings applicable to be dropped in
conduits.
7.3.13 “Conduit fill shall not exceed the maximum fill as specified in NEC
Chapter 9”.
7.3.14 Installed conduit stub-up to be protected, open ends plugged, bends
free of deformities, and hard plastic conduit spacer installed as required.
Pages 8 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 9 of 25
7.4.1 EMT shall be listed as meeting the requirements of ANSI C80.3. Free of
Damage - Electrical materials shall be free of damage.
7.4.2 Circular cross section: Electrical metallic tubing shall have a circular cross
section sufficiently accurate to permit the application of identified EMT
fittings.
7.4.3 Protective coating for corrosion resistance: (The interior coating shall have
a smooth continuous surface. An occasional variation due to uneven flow of
coating shall be acceptable.)
SITE
MANAGER
Pages 11 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 12 of 25
The health and safety will perform a splendid role in all construction activities to
ensure that all the works are being carried out in a safe manner and creating a
healthy environment at site. All works performed by individuals will comply with the
Client health and safety standards.
B Ensured that all site personnel involved make us of their PPE. Housekeeping and
B
safe access properly maintained all the time. All the signs install prior to start the job.
Site supervisor will conduct daily toolbox meetings and explain the requirements of
Client and other special needs to create a safe working environment.
If there is any unsafe condition, Workers / Equipment shall not be allowed to enter the
area.
All activities will be carried out safely in accordance with Contractor’s HSE plan
approved by Client.
Pages 12 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 13 of 25
Pages 13 / 25
SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 14 of 25
JSACONTROL
JOB SAFETY JSA FOR ACTIVITY NO.
SG6427-SY-CN0P-MTD-736-005
ANALYSIS Activity:
DISCIPLINE:
CONDUIT INSTALLATION (Aboveground CIVIL ELEC PIPING
REV. NO.: B & Underground)
MECH OTHER
REV. DATE: 10 Sep, 2020
th
LOCATION: __________
Date
Signature
EMERGENCY RESPONSE PROCEDURE EMERGENCY CONTACT NUMBERS: When reporting an emergency give the
clear information such as:
In an EMERGENCY, or on the hearing of the “Stop EMERGENCY NUMBER:
Work Alarm”, every supervisor shall ensure the 1. Report this is an emergency
following: 013-576-0911 2. Your exact location.
1. Follow local plan or instruction. 3. Nature of emergency/incident
4. Type of service required
2. Remain calm Samsung Emergency Numbers: (fire,medical,security)
3. Stop work
4. Proceed safely to assembly area/point HSE Supervisor – 053-887-2216 5. Your name & badge number.
5. Remain at assembly area until the all clear is HSE Supervisor –054-719-0265 6. Remain at the assembly area until the
given all clear is given.
SUPERVISOR CONTACT NUMBER: Stay on the telephone until you are told to
SUPERVISOR NAME: Fakhar Zaman hang-up. If possible, post a lookout to direct the
Ambulance, Fire Truck or EMERGENCY
2. Mobilization Non certified 2 3 6 SA certified Operator /SA approved Third party 1 3 3 Task
of equipment, certified Equipment & Valid documents to be Supervisor/
Equipment, operators/rigger verified before mobilization. PTWR/
Machineries Operator
(ref: G.I.7.025)
and tools
Incompetent Daily checklist to be provided and regularly
machinery checked by operator.
operator The rigger shall be certified by SA
Trained flagman to be assigned with
equipment.
4 Daily TBT Failure to 2 2 4 Prior to start the activity Toolbox talk has been 1 2 2 Task
&Training attend TBT conducted to aware all work force for the target Supervisor/
Untrained activity to be done safely by complying the PTWR
Ref: CSM
workforce safety procedures.
(CSAR
8.4,8.1) Daily TBT attendance to shall be recorded.
Educate the workers by explaining JSA in each
tool box talk.
Ensure all workers are guided by the
8 1 2 2 Task
Fitting of 2 2 4 Supervisor/
Wear appropriate PPE at all the time
metallic PTWR
conduit ,junc when using hand tools.
tion boxes Personal injury Do not operate any tool unless personal
are on platform.
Check the surrounding work area for hazard.
Make sure tools are secured by tool lanyard
Keep chemical away from sparks, flames a
nd source of ignition.
Do not eat; drink or smoke while handling t
he chemical
Store the chemical in a cool, dry, well‐
ventilated area
Keep chemical away from ignition sources.
Follow all precautionary information on
container label.
All worker should aware of heat stress
Discuss the heat stress related topic in
every TBT
Scheduling the strenuous work during the
cool time of the day.
Rotating the workers in and out hot areas
as possible.
Provision of sufficient drinking water and Task
General Heat stress Supervisor/
12 requiremen rest shelter at work area PTWR/
t Ref: CSM I-13 avoid thick/dark clothing which increase the management
heat related illness
immediately inform any heat stress
symptom
frequently drink the water to avoid heat
stress.
Heat stress awareness campaign shall be
conducted by management.
1 2 2 Task
Housekeeping Always conduct good housekeeping prior to Supervisor/
start and after completion of job foreman/
worker