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Hawiyah Unayzah

Gas Reservoir Storage Project

SAMSUNG GEC,
500 Sangil-dong, Gangdong-Gu, Seoul, Korea 05288

6600046420 (OOK),
ContractNo. : SECL Job No. : SG6427
6600045884 (IK)
COMPANY : SAUDI ARAMCO Document No. :SG6427-SY-CN0P-MTD-736-005

METHOD STATEMENT OF CONDUIT INSTALLATION


(ABOVEGROUND & UNDERGROUND)

B 19 Sep 2020 Issued For Review

A 14 Jul 2020 Issued for Review

Rev. Date Status Written by Checked by App’d by PM


SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 2 of 25

CONTENTS
1.0 PURPOSE................................................................................................................. 3
2.0 TERMS AND DEFINITIONS......................................................................................3
3.0 SCOPE...................................................................................................................... 3
4.0 DEFINITIONS...........................................................................................................3
5.0 REFERENCES.......................................................................................................... 3
6.0 RESPONSIBILITIES..................................................................................................4
7.0 WORK SEQUENCE..................................................................................................5
8.0 ORGANIZATIONAL CHART:...................................................................................10
9.0 INSPECTION & QUALITY RECORDS....................................................................11
10.0 SAFETY PRECAUTIONS:.......................................................................................11
11.0 HEALTH SAFETY AND ENVIRONMENT................................................................12
ATTACHMENT : Job Safety Analysis(JSA) for Conduit Installation...................................13

Pages 2 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 3 of 25

1.0 PURPOSE
To ensure that Electrical Conduit Installation is performing safely, efficiently and in
accordance with good working practice, as per Saudi Aramco Job Specifications. The
method statement is intended to provide general application guidance and establish controls
during preparation and installation.

2.0 TERMS AND DEFINITIONS


The following constitutes a list of terms, which have been used in this plan:
B Client / Company : Saudi Aramco
B
Main Contractor : Samsung Engineering CO., LTD.
Subcontractor : SAMYOUNG SAUDI ARABIA CO., LTD.(Hereafter, SY)
Project : Hawiyah Unayzah Gas Reservoir Storage Project

3.0 SCOPE

This Method statement is applicable to all PVC, GRS and EMT conduit
installation activities, which are to be installed on the Injection Processing at
Hawiyah Unayzah Gas Reservoir Storage Project in Saudi Arabia.

4.0 DEFINITIONS

Company : This shall mean SAUDI ARAMCO


Project : HUGRS PROJECT (PHASE-1)
Contractor : SAMSUNG ENGINEERING CO. LTD.
Sub-Contractor : SAMYOUNG CO. LTD.

5.0 REFERENCES

NEC : National Electrical Code


NFPA 70 : National Fire Protection Association
SAES-A -114 : Excavation and Backfill
SAES-P -104 : Wiring Methods and Materials
B
B SATIP-P-104-5 : Above Grade Conduit, Fittings and Accessories
SATIP-P-104-7 : Below Grade Conduit and Duct Bank
SAIC-P-3321 : Hazardous Location Conduit Installation and Identification
Visual Inspection GRS & LT Flex Conduit Systems
(Zone or Div. 2) Before Concealment and Cable Pulling
Pages 3 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 4 of 25

SAIC-P-3322 : Hazardous Location Conduit Installation and Identification


Visual Inspection GRS and EXP Flex Conduit System
(Zone or Div. 1) Before Concealment and Cable Pulling
SAIC-P-3323 : Hazardous Location Conduit Installation and Identification
Visual Inspection Corrosive Locations: PVC-Coated GRS
Conduit Systems Before Concealment and Cable Pulling
SAIC-P-3324 : Non-Hazardous Location Conduit Installation and Identification
B Visual Inspection (Before Concealment and Cable Pulling) for
B
GRS & LT Flex Conduit Systems (NHL)
SAIC-P-3325 : Non-Hazardous Location Conduit Installation and identification
Visual Inspection (Before Concealment and Cable Pulling) for
EMT & FMC Raceway Systems
15-SAIP-50 : Conduit and Cable Seals
① ANSI, NEMA TC2, TC 6 & 8, SAES-J-801 Control Buildings
② SAES-J-902 Electrical system for instrumentation
③ SAES-T-903 Outside Plant Protection and Grounding
④ SAES-M-100 Saudi Aramco Building

6.0 RESPONSIBILITIES

6.1 Site Manager


Site Manager is responsible for supporting and encouraging the related staffs
and workers, so as for them to participate actively as worksite. Site Manager is
responsible for implementation of HSE requirements.

6.2 Construction Manager


Construction Manager is responsible for compliance with this Method
Statement and shall ensure to review contract documents and provide all
resources necessary to effectively implement throughout the construction
period. Construction Manager shall monitor the quality and progress of the
work and ensure that job target is achieved. Construction Manager is
responsible for complying with HSE requirements.

6.3 Electrical Supervisor


The Electrical Supervisor shall be responsible for construction work
supervision, work permit and ensuring that work is completed in conformity
with drawings and specifications.

6.4 QA/QC Manager


QA/QC Manager has the overall responsibility for all QA/QC activities of the
project. He shall be interacting with Electrical Site Manager related to all
QA/QC activities. He shall be responsible for Nonconformance Management
and Quality Audit.
Pages 4 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 5 of 25

6.5 QA/QC Inspectors


QA/QC Inspectors shall be responsible for Site QA/QC activities, in co-
ordination with HSE team for Cable Tray works and inspection activities at
site.

6.6 HSE Manager


HSE Manager shall monitor related works under carrying out, and advise
supervisors for corrective measures, if required. He shall ensure holding of pre
task HSE meeting / daily tool box talks covering details of specific tasks and
specific job risks involved to the work force involved. He shall also ensure
appropriate mode of communication in case of emergency.

7.0 WORK SEQUENCE


7.1 Installation Tools and Equipment

7.1.1 Equipment
B
 Cargo Truck
B  Crane and Lifting Gear
 Portable Generator with Cables
7.1.2 Required Tools and Equipment
 Drilling Machine
 Welding Machine
 Pipe Threading Machine
 Hydraulic Pipe Bender
 Pipe Wrench
 Speed Cutter
 Face shields
 Grinding machines / disc
 Forklift
 Stake bed Truck
 Flat and Half round file
 Other relevant tools
 Split Level
 Portable Generator w/ Cables
B  HDG Conduit Bending Machine
B
 Clean Cloths
 Other, if any
7.1.3 Others
 Scaffolding Platforms (for Stationary & Mobile)
B
B  Touch Up Paint
Pages 5 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 6 of 25

 Miscellaneous material and tools, if any

7.2 Pre-Installation Activities

7.2.1 Electrical materials shall be new, unused and free of damage.


7.2.2 Fitting intended to connect to an unthreaded opening in a box or enclosure
shall be provided with secure means. A fitting provided with locknut shall
have a thread projection, when measured from the shoulder stop to the
end of the threads along the major axis of threaded projection.
7.2.3 Rigid connector, couplers and stopping plugs shall be made of steel
galvanized inside and outside.
7.2.4 A threaded hole for connection to conduit that is tapped completely through
the wall of box shall permit proper attachment of a conduit bushing to
wrench - tightened conduit.
7.2.5 Make sure conduit materials are stable when storing or handling. Suitable
lifting equipment for heavy lifts shall be used. Manual handling/lifting of
smaller bundles of conduit (i.e., bundles of 10 or less) shall be applied at a
minimum of two points by qualified personnel.
7.2.6 Transport and store the conduits and accessories by methods in
accordance manufacturer's instructions to avoid product damage.
7.2.7 Store conduits in a planned and orderly manner that does not endanger
employee safety. Ensure stacks and tiers are stable and stacked to aid
safe handling and loading.
7.2.8 Do not store conduits under power lines or where materials may block
egress or emergency equipment.
7.2.9 Conduits shall be stored in a clean, dry and secure location. Especially
avoid places where water might accumulate or where significant dust or
dirt is present. If such a location is not available, materials shall be stored
on pallets or other means to rise above the floor and possible water levels,
and wrapped in protective plastic sheeting at both ends of the bundle.
7.2.10 Should any event such as water leaks occurs, that could damage stored
materials, the affected material shall be re-inspected for damage and
necessary replacement shall be obtained.
Pages 6 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 7 of 25

7.2.11 Place steel conduit bar stock in racks or stack and block them on a firm,
level surface to prevent spreading, rolling, or falling. Use either a
pyramided or battened stack. Step back battened stacks at least one unit
per tier and securely chock them on both sides of the stack.
7.2.12 Place or store materials so they do not interfere with access ways,
doorways, electrical panels, fire extinguishers, or hoist ways. Do not
obstruct access ways or exits with accumulations of scrap or materials.
Aisles must be wide enough to accommodate forklifts or firefighting
equipment.
7.2.13 Store conduits inside buildings under construction at least 6 feet away
from any hoist way or inside floor openings, and 10 feet away from an
exterior wall that does not extend above the top of the material stored.
7.2.14 Unload conduits so that personnel are not exposed to the unsecured load.
PVC coated rigid steel conduit shall be handled in manners that prevent
injury to the PVC coating by stones and any other material.
7.2.15 Touch-up damaged factory finished surface. Use touch-up materials to
match original. Do not paint over markings or labels.
7.2.16 PVC materials not identified as “sunlight resistant” shall be stored in areas
shaded from direct sunlight.
7.2.17 Manufacturer’s recommendation will be followed in threading and bending
of PVC coated, GRS conduits.
7.2.18 Conduit ends shall be sealed with duct seal or end bells wherever it’s
required and applicable.
7.2.19 Follow Conduit run to be completed and cleaned of construction debris by
blowing with clean air prior to Cable Pulling.
7.2.20 Following completion of installation, submit “Request For Inspection” (RFI)
to site QC, indicating schedule time / date for inspection.

7.3 Installation Activities (Above Ground RGS Conduit Installation):

Pages 7 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 8 of 25

7.3.1 Fabricate and install braces and supports. Welding shall be in accordance
with approved procedures. Welding of braces and support should be
sealed and full weld. Clean and properly primed all weld supports.
7.3.2 Lay RGS (Rigid Steel Galvanized) conduit using adequate tie wires as
temporary supports. Ensure correct fittings, offsets, route and elevation.
7.3.3 Check Maximum total bend radius for each conduit. Run shall not contain
4-90º (total of 360º) between pull points e.g. conduit bodies and boxes.
7.3.4 Install Conduit parallel with or at right angles to walls, columns, beams etc.,
except as indicated on drawings.
7.3.5 After cutting of conduit pipes, remove any sharp burrs using a half round
file.
7.3.6 Lubricate threads of plugs, junction boxes and other fittings with rust
preventive grease compounds.
7.3.7 Care should be taken to avoid wrench damage to conduit coating during
tightening.
7.3.8 Field cut of metal support, and exposed conduit thread should be touch-up
with zinc rich paint.
7.3.9 Provide Sealing for all conduit wall penetration, penetration of conduit
should be thru metal sleeve, sealing should be same as the rating of the
wall.
7.3.10 Install metal junction boxes levelled and supported with appropriate
hubs, locknuts and bushings.
7.3.11 Raceway shall be provided with expansion fittings where necessary to
compensate for thermal expansion and contraction.
7.3.12 Conduits that cross hazardous location boundaries shall terminate in
the open air at both ends of the conduits. Small gap shall be allowed
between cable tray ends and conduit openings applicable to be dropped in
conduits.
7.3.13 “Conduit fill shall not exceed the maximum fill as specified in NEC
Chapter 9”.
7.3.14 Installed conduit stub-up to be protected, open ends plugged, bends
free of deformities, and hard plastic conduit spacer installed as required.
Pages 8 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 9 of 25

7.4 Installation Activities (EMT Conduit)

7.4.1 EMT shall be listed as meeting the requirements of ANSI C80.3. Free of
Damage - Electrical materials shall be free of damage.

7.4.2 Circular cross section: Electrical metallic tubing shall have a circular cross
section sufficiently accurate to permit the application of identified EMT
fittings.

7.4.3 Protective coating for corrosion resistance: (The interior coating shall have
a smooth continuous surface. An occasional variation due to uneven flow of
coating shall be acceptable.)

7.5 Underground Activities


7.5.1 Check the exact location where the direct buried conduits are to be
installed in accordance with the IFC drawing.
7.5.2 Check correct size conduit pipe and fitting used. Minimum size of
conduit pipe shall be in accordance with IFC drawing.
7.5.3 Depth of conduit below the grade must be as per the drawing,
specifications and standard.
7.5.4 Direct buried conduit shall be installed in accordance with details for duct
bank.
7.5.5 Installed the conduits at locations indicated in the IFC drawing.
B
B 7.5.6 Number and Sizes of Conduit stub up conduits shall be as per IFC and
Cable route drawings.
7.5.7 Conduit run must be completed and cleaned of construction debris by
blowing with clean air prior to cable pulling.
7.5.8 Prior to the cable pulling activities ensures that duct bank and conduit
raceway is clean and free from foreign object and debris.
7.5.9 All ducts are to be cleaned and mandrelled in accordance with SAES-T-
628 and SAES-T-911.
7.5.10 Place pull rope 1/4” plastic in vacant duct.
Pages 9 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 10 of 25

7.5.11 Bell or protective bushings shall be installed on each duct where it


terminates.
7.5.12 Spaces of all PVC conduit in duct bank shall be installed at not more than
2.4 meters intervals.
7.5.13 All ducts vacant or occupied shall be sealed at both ends for future use to
prevent ingress of sand or other foreign matter.
7.5.14 Conduits for direct buried shall be PVC type DB-120, for concrete
B encased shall be PVC type EB-35 or DB-120 and for exposed
B
installation shall be threaded, rigid steel, hot-dip galvanized. See
SAES-P-104 Para 8.
7.5.15 Cable Trench routes shall be identified by route marker posts positioned
at 30M intervals on straight runs, and at any change in direction as per
ARAMCO standard drawing AB-036326.

7.6 Drawings and documents


Drawings and documents lists including the power cable layout, cable tray routes,
B etc. Currently, it is difficult to update and reflect in detail because it is in the initial
B state of the detail design stage, and it will be installed according to the approved IFC
drawings.

8.0 ORGANIZATIONAL CHART:

SITE
MANAGER

Construction QA/QC HSE


Manager MANAGER MANAGER

Construction Supv./ QA/QC HSE Officer


FM Inspector
Pages 10 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 11 of 25

9.0 INSPECTION & QUALITY RECORDS

9.1Upon completion of the installation, construction engineer/subcontractor shall


notify QC engineer for the required inspection to assure correct erection &
installation as per requirements.
9.2 The inspection results shall be documented on the related reports/checklists.

10.0 SAFETY PRECAUTIONS:

10.1 Ensure Safety Barriers are erected at designated work areas.


10.2 Ensures adequate scaffold ladders & access ways are available at the work
location.
10.3 All safety precautionary signboards must be visibly posted.
10.4 Wear full body harness when working at heights.
10.5 Ensure that only authorized personnel are within the affected area.
10.6 The work shall be executed and maintained in accordance with the
B approved
B
Total Safety Task Instruction (TSTI).
10.7 Complete JSA for activity prior to commencing work. (See attachment)
10.8 Respiratory protection if needed must be NIOSH approved and appropriate
for HAZARD and to be maintained cleaned and stored properly.
10.9 All electrical hand tools used shall be grounded and color coded properly.
Frayed or defective electrical cords should not be used.
10.10 Ensure that all scaffolding platform to be used shall be safe
(with Green Scaffold Tag).
10.11 Ensure that all scaffolding materials to be used shall comply with G.I. 8.001:
Safety Requirements for Scaffolding Erection.

Pages 11 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 12 of 25

11.0 HEALTH SAFETY AND ENVIRONMENT

The health and safety will perform a splendid role in all construction activities to
ensure that all the works are being carried out in a safe manner and creating a
healthy environment at site. All works performed by individuals will comply with the
Client health and safety standards.

B Ensured that all site personnel involved make us of their PPE. Housekeeping and
B
safe access properly maintained all the time. All the signs install prior to start the job.

Site supervisor will conduct daily toolbox meetings and explain the requirements of
Client and other special needs to create a safe working environment.

If there is any unsafe condition, Workers / Equipment shall not be allowed to enter the
area.

Hard barricades and lightings shall be placed

All activities will be carried out safely in accordance with Contractor’s HSE plan
approved by Client.

Pages 12 / 25
SG6427-SY-CN0P-MTD-736-005
METHOD STATEMENT OF
Hawiyah Unayzah Gas CONDUIT INSTALLATION REV.NO B
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 13 of 25

ATTACHMENT : Job Safety Analysis(JSA) for Conduit Installation

Pages 13 / 25
SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 14 of 25

JSACONTROL
JOB SAFETY JSA FOR ACTIVITY NO.
SG6427-SY-CN0P-MTD-736-005

ANALYSIS  Activity:
DISCIPLINE:
CONDUIT INSTALLATION (Aboveground CIVIL ELEC PIPING
REV. NO.: B & Underground)
MECH OTHER
REV. DATE: 10 Sep, 2020
th
LOCATION: __________

Subcontractor Contractor SAPMT

SITE CONSTRUCTION CONSTRUCTION HSE


HSE ENGINEER/HSE
INCHARGE MANAGER MANAGER

Date

Signature

EMERGENCY RESPONSE PROCEDURE EMERGENCY CONTACT NUMBERS: When reporting an emergency give the
clear information such as:
In an EMERGENCY, or on the hearing of the “Stop EMERGENCY NUMBER:
Work Alarm”, every supervisor shall ensure the 1. Report this is an emergency
following: 013-576-0911 2. Your exact location.
1. Follow local plan or instruction. 3. Nature of emergency/incident
4. Type of service required
2. Remain calm Samsung Emergency Numbers: (fire,medical,security)
3. Stop work
4. Proceed safely to assembly area/point HSE Supervisor – 053-887-2216 5. Your name & badge number.
5. Remain at assembly area until the all clear is HSE Supervisor –054-719-0265 6. Remain at the assembly area until the
given all clear is given.

SUPERVISOR CONTACT NUMBER: Stay on the telephone until you are told to
SUPERVISOR NAME: Fakhar Zaman hang-up. If possible, post a lookout to direct the
Ambulance, Fire Truck or EMERGENCY

Hawiyah Unayzah Gas Reservoir Storage Project


Page 14 of 25
SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 15 of 25

SUPERVISOR NUMBER: 0539071971 Response to the right location.

RISK RESIDU RESPONSI


N POTENTIAL AL RISK
STEP RATING PREVENTIVE MEASURES BLE
O. HAZARDS
P S R P S R PERSON

 All personnel prior to site deployment must


 Workers without
safety induction attend the required Safety Induction.
training  All personnel require to provide medical fitness
certification and make sure that physically ,
 Workers with mentally fit for work.
medically unfit  COVID-19 test report should be negative and
report submitted prior to mobilization.
 COVID-19 Task
Mobilizing of  Body temperature monitoring before enter the
1 Manpower infected personal 2 2 4 1 2 2 Supervisor/
site and recorded. PTWR
 Report immediately if found any Covid -19
symptom (fever,cough,throat infection etc).
 Proper mandatory PPE shall be provided to all
worker prior to enter the site
 Qualified and trained personal shall be
assigned for work.

2. Mobilization  Non certified 2 3 6  SA certified Operator /SA approved Third party 1 3 3 Task
of equipment, certified Equipment & Valid documents to be Supervisor/
Equipment, operators/rigger verified before mobilization. PTWR/
Machineries Operator
(ref: G.I.7.025)
and tools
 Incompetent  Daily checklist to be provided and regularly
machinery checked by operator.
operator  The rigger shall be certified by SA
 Trained flagman to be assigned with
equipment.

Hawiyah Unayzah Gas Reservoir Storage Project


Page 15 of 25
SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 16 of 25

 All earth moving equipment shall be equipped


with PWAS
 All machineries to be inspected and competent
operators with proper training.
 Ensure power tools and hand tools are in good
operating condition.
 Defective and
 Defective and homemade tools are not allowed
uninspected
 Make sure power tools are protected by guard,
tools
handle and Deadman switch.
 All power cable shall be inspected for damage
prior to mobilize.
 Rotating part to be guarded properly.

 Valid work permit shall be obtained and should


kept near work place for each activity with all
attachments.
 Work permit receiver to be properly trained and
Work permit Unauthorized WPR
approved by contractor. Task
3. 2 2 4  Use only SA- certified work permit receiver 1 2 2 Supervisor/
Ref: Not complying with PTWR
GI.2.100 PTW when work will be conducted in SA restricted
areas. (Ref; G.I. 2.100)
 MS, JSA, TBM attendance to be attached with
permit.

4 Daily TBT  Failure to 2 2 4  Prior to start the activity Toolbox talk has been 1 2 2 Task
&Training attend TBT conducted to aware all work force for the target Supervisor/
 Untrained activity to be done safely by complying the PTWR
Ref: CSM
workforce safety procedures.
(CSAR
8.4,8.1)  Daily TBT attendance to shall be recorded.
 Educate the workers by explaining JSA in each
tool box talk.
 Ensure all workers are guided by the

Hawiyah Unayzah Gas Reservoir Storage Project


Page 16 of 25
SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 17 of 25

Supervisor, F/M or Senior workers in their daily


activity.
 Ensure that all workers are qualified and they
have necessary knowledge and skill to work
safely and properly in their assigned task.
 Additional training program shall be provided
for those who involve in high risk activities.
 All the training document and register shall be
maintained.
 Refresher training to be provided (for flagman,
fire watch, confined space hole watcher and
drivers etc.) .
1 2
Loading/ 2
 Load shall be properly secured.
5. Unloading  Dropped  Seek assistance when task may be beyond
of Metallic Loads one physical capabilities.
conduit  Barricade the area to avoid unauthorized entry.
(manual  Spinal 3 2 6  Suitable PPE shall be worn to protect hand,
handling) damage or feet and leg.
back injury.  Proper manual lifting technique to be used to
Ref:  Cuts and avoid back injury spinal damage.
CSM I-12 abrasion  Training for Manual Lifting, Dual lifting
operation to be attended. Task
 Use proper PPE (safety goggle, gloves, safety Supervisor/
shoe etc.) at all the time to avoid personal PTWR
injury.
 flagman shall be assigned for the load transport
vehicle
 Driver must have valid certificate and document
with him all the time.
 Properly segregate and stack the material
during unloading.
 Do not stalk material above shoulder level.

Hawiyah Unayzah Gas Reservoir Storage Project


Page 17 of 25
SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 18 of 25

 SA approved third party inspection sticker to be


obtained for equipment.
 SA certified operator only authorized to operate
the equipment.
 Only SA certified rigger to be assigned.
 Equipment should be inspected by operator
daily basis prior to work start and checklist to
be maintained.
 Non certified  All rigging tool should be inspected by SA
equipment approved rigger
 Un certified  Use tagline to control the suspended load.
Using of  Area should be barricaded
operator and
crane,  Deploy a flagman with equipment. Task
rigger
BoomTruck Supervisor/
 Un inspected  Do not allow anyone enter inside barricade.
6 & Forklift 3 3 9 2 2 4 PTWR
rigging tools &  Secure the load properly.
Ref: Equipment  Do not stand under the suspended load.
GI.7.025  Load falling on  Do not operate equipment during heavy wind
nearby man & speed more than 32km/h, rain or storm.
material  Check the surrounding work area for hazard.
Equipment collapse  Always wear seat belt during equipment
operation.
 Operate the forklift only on stable road/ surface
condition
 Do not use forklift beyond their rated capacity
 Make sure all equipment must have audible
reverse alarm/PWAS
 During loading & unloading of material ,the
trailer driver must be out from the vehicle.
 Hand cut, 1 3 3
7 laceration and  Tools shall be in good condition and free from Task
other injuries any defect. Supervisor/
Cutting/ PTWR

Hawiyah Unayzah Gas Reservoir Storage Project


Page 18 of 25
SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 19 of 25

 Tools must be inspected and color coded.


 Use proper PPE as per job requiremet.
 Make sure the rotating parts are properly
guarded.
 Ensure all workers are guided by the
Supervisor and F/M in their activity
 Area properly isolated with barrication and
signages provided.
 Use drip tray to avoid spillage of threading oil.
threading /  Waste shall be collected disposed properly.
bending of And hazardous waste collected, and disposed
metallic  Slip, trip and fall in hazardous skip.
conduit 3 3 9
 Eye wash to be provided during work with
 Strain/sprain hazardous chemicals.
Ref: CSM
from awkward  Proper housekeeping shall be done before and
I-11
positioning. after the work.
II-10
 Tools to be stacked properly with tool box.
III-3
 Fire hazard  Conduit stalked properly to avoid slip, trip, fall
hazard.
 Keep hand well away from the moving parts
 Working surface should be free from slippery.
 Keep fire extinguisher nearby work area.
 Remove combustible unwanted material from
the area
 Fire watch shall be assigned
 Use proper body positioning when bending
conduit

8 1 2 2 Task
Fitting of 2 2 4 Supervisor/
 Wear appropriate PPE at all the time
metallic PTWR
conduit ,junc when using hand tools.
tion boxes  Personal injury  Do not operate any tool unless personal

Hawiyah Unayzah Gas Reservoir Storage Project


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SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 20 of 25

trained in their use, inspection and


storage
 Slip, trip and fall  Do not use homemade tools.
by using
hand tools  Use additional PPE like dust mask and
 Eye injury by hearing protection where required.
flying particles  Use proper body positioning
Ref: CSM  Do not use any defective tools
I-11
I-12  Arrangement of Materials, Tools &
equipment’s must be in place with
barricade and equipped with signage.

9. Use of  Mechanical 2 3 6  SA approved third party inspection sticker to be 1 3 3 Task


manlift failure obtained for equipment. Supervisor/
 Uncertified  Equipment shall be inspected and approved by PTWR/
Ref: operator Operator
GI.7.025
Contractor equipment inspector.
 Falling of men
CSM III-2  SA certified or SA approved third party certified
and material.
operator only authorized to operate the manlift
 A Stand by man who is certified by SA or SA
approved third party shall be available on the
ground to operate the lower manlift control in
case of an emergency.
 Equipment should be inspected by operator
daily basis prior to work start
 Area should be barricaded
 Deploy a flagman with equipment
 Use full body harness and 100% tie of for
anchorage point at all the time.
 Do not carry anything that weighing more than
allowable load capacity.
 Do not operate equipment during heavy wind
speed more than 32km/h, rain or storm.
 Do not stand on the railing, make sure both feet

Hawiyah Unayzah Gas Reservoir Storage Project


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SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 21 of 25

are on platform.
 Check the surrounding work area for hazard.
 Make sure tools are secured by tool lanyard

 Falling of man  Ensure the scaffolding structure is suitable 2 3 6 Task


Use of  Falling material Supervisor/
for work and tagging system updated
scaffolding PTWR
(Fixed &  Scaffold collapse  Scaffolding shall be inspected and tagged
Mobile)  Un authorized by SA certified scaffolding supervisor and
10 modification 3 3 9 Inspector.
Ref:  Special scaffold or scaffold taller than
 overload
GI.8.001
CSM II-2
12.2m require scaffolding plan and review
CSM II-5 by the proponent and area LPD
 Scaffold shorter than 12.2m shall be
erected by qualified scaffolding erector
 Special scaffold or scaffold taller than
Overturn of mobile
12.2m shall be erected by an approved
scaffold during
moving specialized scaffolding contractor.
 Visually inspect the scaffolding platform for
any defect
 Do not modify the scaffolding structure
unless you are certified scaffolder
 Use full body harness and 100% tie off at
all the time
 Do not stack unwanted material on the
scaffolding platform
 Tools and material should be properly
secured to avoid falling
 Do not stand on the railing of the
scaffolding
 Always use proper access and make sure

Hawiyah Unayzah Gas Reservoir Storage Project


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SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 22 of 25

three point of contact during use of access


ladder
 Work area should be barricaded to avoid
unauthorized entry under the scaffolding
structure.
 Proper housekeeping done after
completion of work
 Do not leave any materials on working
platform
 Do not use scaffolding structure during bad
weather condition (heavy wind, storm and
rain).
 Castor wheel of mobile scaffolding should
be locked.
 During movement of mobile scaffold, make
sure no any men or materials on the
platform.

11 Application  Inhalation 2 3 6  Worker should be properly trained for using 1 3 3 Task


of solvent Supervisor/
of chemical and handling of hazardous chemicals
glue PTWR
fumes  Read MSDS properly prior to use and
 Skin always keep in working area
irritation  Chemical gloves and appropriate
respiratory mask shall be worn during use
of chemical
 Chemical shall be stored properly at
chemical storage area.
 Avoid contact with eyes, skin and clothing.
  Avoid breathing of vapor. 
 Wash thoroughly after handling.

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SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 23 of 25

 Keep chemical away from sparks, flames a
nd source of ignition. 
 Do not eat; drink or smoke while handling t
he chemical
 Store the chemical in a cool, dry, well‐
ventilated area
 Keep chemical away from ignition sources. 
 Follow all precautionary information on 
container label.
 All worker should aware of heat stress
 Discuss the heat stress related topic in
every TBT
 Scheduling the strenuous work during the
cool time of the day.
 Rotating the workers in and out hot areas
as possible.
 Provision of sufficient drinking water and Task
General Heat stress Supervisor/
12 requiremen rest shelter at work area PTWR/
t Ref: CSM I-13  avoid thick/dark clothing which increase the management
heat related illness
 immediately inform any heat stress
symptom
 frequently drink the water to avoid heat
stress.
 Heat stress awareness campaign shall be
conducted by management.

1 2 2 Task
Housekeeping  Always conduct good housekeeping prior to Supervisor/
start and after completion of job foreman/
worker

Hawiyah Unayzah Gas Reservoir Storage Project


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SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 24 of 25

 Clean the tools and machineries after work


completion and arrange properly
 Collection, storage and disposal of waste
material in accordance with GI 430.001.
GI 430.001  Adequate thrash collecting skip shall be
Ref: CSAR 10.20 provided at work site.
 Site supervisor shall ensure that thrash and
debris is properly collected and disposed daily
basis.

 Monitor the weather condition with the local


weather measurement equipment.
 Plan the work according to weather report/
condition
 Provide proper shelter at work site to avoid
workers directly expose to wind, storm and rain
 Provision of proper welfare facilities (drinking
water, cool shelter, toilet) at site.
Adverse weather  Schedule the work to avoid direct and
condition continuous exposure to sunlight during hot
(Heavy Rain, season Supervisor/
lightning, Storm,  Withdraw the worker from high elevation during Site
hot and cold lightning management
condition, heavy  Retract the boom of crane and manlift.
wind etc.)  Stop all activity during heavy rain.
 De-energize and cover the all temporary
electrical equipment during heavy rain.
 Do not allow crane or any lifting activity if wind
speed more than 32km/s
 Heat stress preventive measure to be
implemented during hot weather condition.
 Train and educate the workers to prevent effect
from adverse weather condition.

Hawiyah Unayzah Gas Reservoir Storage Project


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SG6427-CN0P-MTD-736-005
METHOD STATEMENT OF
CONDUIT INSTALLATION REV.NO B
Hawiyah Unayzah Gas
Reservoir Storage Project (ABOVEGROUND & UNDERGROUND)
PAGE 25 of 25

 Waste material shall be stored in designated


areas in skips.
 Waste material classified as hazardous will be
remove by a contractor classed as a competent
for the task as per project procedures on
Environmental Control and housekeeping.
 Chemical spills if any must be cleaned /
remove and disposed at approved designated Site
Environmental
area. management
 Toilet, shelter and mess hall clean everyday
 Dust control must be done by spraying the
water on ground where dust generating.
 Keep always work area neat and clean
 Educate the workers towards environmental
aspects.

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