Hawiyah Unayzah

Gas Reservoir Storage Project

C SAMSUNG GEC,
500 Sangil-dong, Gangdong-Gu, Seoul, Korea 05288

6600046420 (OOK),
ContractNo. : SECL Job No. : SG6427
O 6600045884 (IK)
: SG6427-SY-CK0P-MTD-736-
COMPANY : SAUDI ARAMCO Document No.
007
N .

T
METHOD STATEMENT
S OF
ANALYZER INSTALLATION

C 21 Jan. 2021 Issued for Review & Approval S.S.Byun Gi. Han Y.J.Choi S.H.Choi

B 09 Jan. 2021 Issued for Review & Approval S.S.Byun Gi. Han Y.J.Choi S.H.Choi

A 06 Dec. 2020 Issued for Review & Approval S.S.Byun Gi. Han Y.J.Choi S.H.Choi

Rev. Date Status Written by Checked by App’d by PM

 SG6427-SY-CK0P-MTD-736-007
METHOD STATEMENT
Hawiyah Unayzah Gas OF REV.NO C
Reservoir Storage Project
ANALYZER INSTALLATION PAGE 2 of 12

1. PURPOSE.................................................................................................3

2. TERMS AND DEFINITIONS......................................................................3

3. SCOPE.......................................................................................................3

4. REFERENCES......................................................................................3~4

5. RESPONSIBILITIES..................................................................................5

6. TOOLS AND EQUIPMENT........................................................................6

7. METHODS/PROCEDURES..................................................................7~9

8. INSPECTION & QUAITY CONTROL ......................................................10

9. ORGANIZATION CHART .......................................................................10

10. SAFETY PRECAUTIONS .......................................................................11

ATTACHMENT: Job Safety Analysis(JSA) Analyzer Installation...........................12

 SG6427-SY-CK0P-MTD-736-007
METHOD STATEMENT
Hawiyah Unayzah Gas OF REV.NO C
Reservoir Storage Project
ANALYZER INSTALLATION PAGE 3 of 12
1. PURPOSE

This method statement will serve as a minimum guideline to carry out the Analyzer
Installation for Hawiyah Unayzah Gas Reservoir Project Phase to ensure that the
work is carried out in accordance with Project Drawings and Specifications.

2. TERMS AND DEFINITIONS

The following constitutes a list of terms, which have been used in this plan:
Client / Company : Saudi Aramco
Main Contractor : Samsung Engineering CO., LTD.(Hereafter, SECL)
Subcontractor : SAMYOUNG SAUDI ARABIA CO., LTD.(Hereafter, SY)
Project : Hawiyah Unayzah Gas Reservoir Storage Project

3. SCOPE

This method statement will cover Installation for Analyzer, Analyzer Shelter, analyzer
rack, gas cylinder rack and loose part material from the Vendor for Hawiyah Unayzah
Gas Reservoir Project phase.

4. REFERENCES
The following is the list of mandatory SAUDI ARAMCO Engineering requirements,
which shall be used in the detailed design of the instrument installation.
4.1. Saudi Aramco Enginering Procedure
SAEP-302 Instruction for Obtaining a Waiver of a Mandatory Saudi Aramco
Engineering Requirements
SAES-P-104 Wiring Methods and Materials
SAES-P-111 Grounding
4.2. Saudi Aramco Specification and Standards
SAES-J-002 Technically Acceptable Instrument Manufacturers
SAES-J-003 Instrument Basic Design
SAES-J-502 Analyzer Shelters
SAES-J-505 Combustible Gas and Hydrogen Sulfide in Air Detection Systems
(If required as per approved drawing/design)
SAES-J-902 Electrical Systems for Instrumentation
SAES-J-903 Intrinsically safe System
SAES-B-068 Electrical Area Classification
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METHOD STATEMENT
Hawiyah Unayzah Gas OF REV.NO C
Reservoir Storage Project
ANALYZER INSTALLATION PAGE 4 of 12
4.3. Saudi Aramco Material System Specification
34-SAMSS-512 Oxygen Analyzers
34-SAMSS-515 Moisture Analyzers

4.4. Reference and Project Requirements

PIP PCCP001 Process Analyzer System Design Criteria
PIP PCIPA001 Process Analyzer System Field Installation
NFPA 70 National Electrical Code
Schedule Q Saudi Aramco Project Quality Requirements
Schedule G Material, Tools, and Equipment’s
Schedule D Safety, Health and Environmental Requirements

4.5. Saudi Aramco Inspection and Test Plan

SATIP-J-902-03 Factory Assembled (Packaged) Auxiliary Instrumentation
System

4.6. Saudi Aramco Inspection Checklist

SAIC-J-6022 General – Instrumentation Workspace Clearances

4.7. Saudi ARAMCO Safety, Health and Environmental Standard

Construction Safety Manual (CSM)
CSM I3 PPE, I4 Work Permit System, I6 Confined Spaces, I7 Fire Prevention,
I11 Hand and Power Tools, I12 Material Handling, I13 Heat Stress
CSM II2 Scaffolding, II5 Fall Protection, II6 Concrete Construction
CSM III1 Machine Guarding, III2 Mechanical and HE, III3 Electrical Equipment,
III7 Crane and Lifting Equipment, III8 Slings and Rigging Hardware
G.I. 2.100 Work Permit System
GI 7.025 Heavy Equipment Operator and Rigger Testing and Certification
GI 7.028 Crane Lift: Types and Procedures
GI 8.001 Safety Requirements for Scaffold

5. RESPONSIBILITIES
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METHOD STATEMENT
Hawiyah Unayzah Gas OF REV.NO C
Reservoir Storage Project
ANALYZER INSTALLATION PAGE 5 of 12
5.1. Site Manager:
Site Manager is responsible for supporting and encouraging the related staffs and
workers, so as for them to participate actively as worksite. Site Manager is
responsible for implementation of HSE requirements.

5.2. Construction Manager:

Construction Manager is responsible for compliance with this Method Statement and
shall ensure to review contract documents and provide all resources necessary to
effectively implement throughout the construction period. Construction Manager shall
monitor the quality and progress of the work and ensure that job target is achieved.
Construction Manager is responsible for complying with HSE requirements.

5.3. QA/QC Manager:

Responsible for the overall discipline of QA/QC Inspection, verification of the project
specification, documentation and QC records for final acceptance. Prepare and submit
procedure for SECL and Saudi Aramco review and approval. Provide technical support
to site operation group. Provide latest revision of IFC drawings, procedures, material
specifications, standards and technical specifications.

5.4. HSE Manager:

HSE Manager shall monitor related works under carrying out, and advise supervisors
for corrective measures, if required. He shall ensure holding of pre task HSE meeting /
daily tool box talks covering details of specific tasks and specific job risks involved to
the work force involved. He shall also ensure appropriate mode of communication in
case of emergency

5.5. Instrument Supervisor:

Ensure relevant permits are raised and received prior to commencement of work, with
full compliance by associated Foreman and Instrument calibrator to the requirements
of this method statement, Quality Control Procedures, reference drawings, and
Customer’s Specifications.

5.6. Quality Control Supervisor:

Monitor daily, instrument activities and verify compliance to Customer’s Specifications.
Perform activities in accordance with the Project QA Manual and Quality Control
Inspection Plan. Prepare daily QC records and final acceptance documentation.
Maintain a close working relationship with the Company’s Representative.

5.7. Quality Control Inspector:

 SG6427-SY-CK0P-MTD-736-007
METHOD STATEMENT
Hawiyah Unayzah Gas OF REV.NO C
Reservoir Storage Project
ANALYZER INSTALLATION PAGE 6 of 12
Monitor daily, electrical activities and verify compliance to Customer’s Specifications.
Perform activities in accordance with the Saudi Aramco Engineering Standard and
Quality Control Inspection & Test Plan. Prepare daily QC records and final acceptance
documentation. Maintain a close working relationship with the Contractor/ Company’s
Representative.

5.8. Safety Supervisor:

Check the work areas for any unsafe conditions. Ensure that all safety requirements
have been adequately addressed and the work is carried out in accordance with Saudi
Aramco Project safety procedures.

5.9. Instrument Foreman/Crew:

Ensure relevant permits are raised and received prior to commencement of work, with
full compliance by all associated technician to the requirements of this method
statement. Responsible for the execution of the work, manpower assignments and
hourly monitor the work done and preparing the work activities for the technician.

6. TOOLS AND EQUIPMENT

Tools and equipment needed should be in good condition and must be checked by
Instrument Supervisor prior to use. These includes but not limited to.
6.1. Set of Instrument Hand Tools and Fittings
6.2. Bending and Cutting Machine
6.3. Threading machine with Tripod
6.4. Welding Machine
6.5. Chain Puller/ Chain block
6.6. Boom Truck
6.7. Hydraulic Pallet Jack
6.8. Electric Power Tools (i.e. electric drill etc.)
6.9. Knock Out Puncher with Hydraulic Foot Pump
6.10 Set of Termination Tools
6.11 Man lift
7. METHODS/ PROCEDURE

7.1. General Requirements

 SG6427-SY-CK0P-MTD-736-007
METHOD STATEMENT
Hawiyah Unayzah Gas OF REV.NO C
Reservoir Storage Project
ANALYZER INSTALLATION PAGE 7 of 12
7.1.1. Special tools shall bear valid calibration certificates traceable to a national
standard indicating calibration validity and periodically (at least 6 months) checked
by a third-party laboratory testing facility.

7.1.2. Ensure that working areas are ready for installation with respect to other
disciplines for the use of scaffolding materials (if necessary), affected equipment
and other existing facilities.

7.1.3. Review all references such as Approved for Construction drawings, layouts and
technical scope of work, work permit requirements, and work procedures.

7.1.4. Identify area classification and verify hazardous areas to be considered during
construction activities considering precautionary measures in using tools,
equipment and materials to be affected, making sure that all these items are
suitable and appropriate as per the area requirements.

7.1.5. Manufacturer service representatives and/or analyzer system vendor personnel

may assist with start-up, calibration, and/or initial operation (if required) and should
be scheduled accordingly. They may also assist for validation (if required).

7.1.6. Ensure that the work area is clean and free from foreign objects.

7.1.7. Safety aspects shall be discussed on daily basis to include associated installation
care needed. Refer to attached JSA.

7.2. WORK EXECUTION PROCEDURES

7.2.1. Checking and Preservation of Materials

7.2.2. Upon delivery of materials, SY QC Inspector will conduct receiving inspection as

per Schedule G for Handling and Preservation to verify conformance to vendor
documents. Any deviation shall be documented through a QCIR.

7.2.3. Equipment received will be stored according to the installation schedule and
manufacturers recommendation.

7.2.4. Shelters should be covered with plastic sheets and all doors should be sealed
tight. All equipment parts must be kept in the unopened original shipping case with
all braces and plugs intact and shall be covered with plastic sheets.

7.2.5. HVAC air intake openings should remain covered to reduce dust, waster or other
unwanted entry accumulation. Sample conditioning system bosex and doors to
remain closed at all time.
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METHOD STATEMENT
Hawiyah Unayzah Gas OF REV.NO C
Reservoir Storage Project
ANALYZER INSTALLATION PAGE 8 of 12
7.2.6. Field equipment should be kept in their original packing and stored in roofed
warehouse.

7.2.7. Analyzer Shelter, and Gas Cylinder Rack Installation

The location, foundation, stub-up holes and embedded steel materials shall be
studied and checked as per latest approved for construction drawing. In case of
divergence or obstructions be found, site queries shall be forwarded to SECL for
immediate corrections and further instructions.

On pave foundation, shall be provided for analyzer shelter racks, and chipping of
concrete pave, levelling, grounding, grouting and setting of mechanical or chemical
anchor bolts including concrete pouring for box out (if required) shall be performed as
mentioned in scope of work and comply the “Procedure for work release between
Disciplines)

Check and confirm that the supports and stanchions are meant for the analyzer and
its accessories to be installed.

Install the required fabricated supports and brackets, sampling racks, accessories
and stanchions following the installation detail. Orientation shall conform to the
drawing layout considering access point, tubing route and service.

Install the analyzers and its accessories safely and securely so that excessive
vibration, temperature extremes and shock will be avoided. Provide allowance if
possible for the movement of analyzers and its accessories caused by seismic
loading, expansion and contraction caused by change in temperature and vibration.

7.2.8. Analyzers and its accessories shall be mounted as close to the process
connection as possible. It shall be properly located so as to avoid adverse effect
from drainage of condensate, water, or process fluids from adjacent equipment.

7.2.9. Install analyzers in a manner wherein it is accessible from ground level, using
ladder, platform and fixed walkway. Its accessories shall be near or visible to the
analyzer itself.

7.2.10. Upon installation, ensure that the analyzer and its accessories are levelled, aligned
and mounted properly before securing/tightening to its supports in accordance with
the hook-up drawing and specifications provided by SECL.

7.2.11. Install their nameplates considering its clear view. Identification tag shall be
installed at analyzer vendor. Fixing of the tag shall be checked at site.

7.2.12. Normal settings such as flow and pressure shall also be indicated. Provide
warning signs to remind nearby area for the protection of analyzers and its
accessories.

7.2.13. After final installation of analyzer, install sunshades and other accessories as
required in accordance with the latest approved for construction drawing.
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METHOD STATEMENT
Hawiyah Unayzah Gas OF REV.NO C
Reservoir Storage Project
ANALYZER INSTALLATION PAGE 9 of 12
7.2.14. Verify the tubing routes and install tubing safely in conformance with the
requirements of SAES-J-502 and SECL Project Specification. Continuous tubing
runs shall be used wherever possible to minimize the number of tubing unions.
Tubing fittings to be used shall be twin ferrule design as stated in SAES-J-502.

7.2.15. All gas cylinders shall be installed in free standing racks.

7.2.16. Place a chain or bar to hold the cylinder in position if required in the latest
approved for construction drawing. Multiple gas cylinders shall be installed in such
a way that removal of one cylinder won’t affect the function of the other cylinders.
Refer to SAES-J-502, sec. 6.4.

7.2.17. Observe proper care when removing or reinstalling analyzer for calibration,
replacement or repair. Ensure the correct set-up as per latest approved for
construction drawing be followed after reinstallation.

7.2.18. Retractable insertion probes shall be removed before leak testing. After leak
testing, analyzer sensing elements such as conductivity, chlorine, pH, viscosity,
etc. shall be installed if required as per latest approved for construction drawing.
Sample probes used to extract the sample from the process lines shall be installed
after hydro testing of the lines (if required).

7.2.19. QC inspector shall conduct inspection and acceptance for local instruments
installed to be filed and recorded on appropriate approved forms.

8.0 INSPECTION AND QUALITY RECORDS

8.1 All Testing and Inspection shall be coordinated with SECL by SY

Inspector.
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METHOD STATEMENT
Hawiyah Unayzah Gas OF REV.NO C
Reservoir Storage Project
ANALYZER INSTALLATION PAGE 10 of 12
8.2 SY QC Inspector shall be assigned to ensure the quality control and assurance requirement
of the project.

8.3 SY QC Inspector shall be responsible to conduct all required inspection /

documentation and to ensure that all applicable requirements, codes, and standards are
complied with.

8.4 Contractor has to utilize the applicable inspection and test form reflected on approved
SATIP.

8.5 SY QC Inspector, who conducts surveillance and inspection, shall coordinate to SECL and
Saudi Aramco Representative.

8.6 General Field instrument installation inspection record to be completed.

8.7 General Field instrument installation inspection record to be completed.

8.8 Conform to the cable gland material inspection period to glanding in the instruments. Cable
termination box and tubing fittings shall be carefully open/ close for the thread damage.

9.0 ORGANIZATIONAL CHART:

Permit
Receiver

10.0 SAFETY PRECAUTION

10.1 Obtain necessary work permits from the concerned SECL Representative intended for the
job before starting any work.
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METHOD STATEMENT
Hawiyah Unayzah Gas OF REV.NO C
Reservoir Storage Project
ANALYZER INSTALLATION PAGE 11 of 12
10.2 Conduct proper preparation to include required safety equipment and tools for the
commencement of the work.

10.3 Activities shall be executed in accordance with this procedure and related standards and
specifications.

10.4 Provide warning sign and sufficient barricade on working area. Only assigned personnel will
be allowed in the area to maintain a safe work environment.

10.5 Conduct safety briefing to all working crew to remind them of all the basic safety
requirements on the job to ensure safe work flow.

10.6 All necessary personal protective equipment (PPE) shall be provided and to be worn at all
times in accordance with site Safety Procedure.

10.7 Safety harness with double lanyards shall be used all the time when working at elevated
temporary platforms 1.8 meters high and above.

10.8 Continuous monitoring and inspection shall be implemented by the site supervisor/foreman
together with the assigned safety supervisor in the area. Any unsafe practices while
performing the work activities shall be corrected immediately to avoid stoppage of the work.

10.9 Good housekeeping shall be maintained throughout the work activity. The work site shall be
kept clean and safe.

10.10 Safety Supervisor shall monitor the work activities to help and protect all assigned workers
against exposure to safety hazards. He shall ensure that Personal Protective Equipment’s
(PPE’s) are supplied and worn at all times.

10.11 Proper tools to be used for the activities should have been checked by safety officer,
conformed to the designated electrical maintenance and tagged with monthly color code
tape.
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METHOD STATEMENT
Hawiyah Unayzah Gas OF REV.NO C
Reservoir Storage Project
ANALYZER INSTALLATION PAGE 12 of 12

ATTACHMENT:
Job Safety Analysis (JSA) for
Analyzer Installation