Suplemento M5-Weir List of Assemblie Tools

WARMAN INTERNATIONAL LTD
WARMAN PUMPS
ASSEMBLY AND MAINTENANCE

INSTRUCTIONS
SUPPLEMENT ‘M5’
Warman International Ltd. is the owner of the Copyright subsisting in this Manual. The Manual
may not be reproduced or copied in whole or in part in any form or by any means without the
prior consent in writing of Warman International Ltd.
Date Issued 03 MAY 2000

Copyright © WARMAN INTERNATIONAL LTD
WARNINGS
IMPORTANT SAFETY INFORMATION

•
The WARMAN PUMP is both a PRESSURE VESSEL and a piece of ROTATING
EQUIPMENT. All standard safety precautions for such equipment should be followed before and
during installation, operation and maintenance.
•
For AUXILIARY EQUIPMENT (motors, belt drives, couplings, gear reducers, variable speed
drives, etc.) standard safety precautions should be followed and appropriate instruction manuals
consulted before and during installation, operation, adjustment and maintenance.
All guards for rotating parts must be correctly fitted before operating the pump including guards
removed temporarily for gland inspection and adjustment.
•
DRIVER ROTATION MUST BE CHECKED before belts or couplings are connected. Personnel
injury and damage could result from operating the pump in the wrong direction.
•
DO NOT OPERATE THE PUMP AT LOW OR ZERO FLOW CONDITIONS FOR
PROLONGED PERIODS, OR UNDER ANY CIRCUMSTANCES THAT COULD CAUSE
THE PUMPING LIQUID TO VAPORISE. Personnel injury and equipment damage could result
from the pressure created.
•
DO NOT APPLY HEAT TO IMPELLER BOSS OR NOSE in an effort to loosen the impeller
thread prior to impeller removal. Personnel injury and equipment damage could result from the
impeller shattering or exploding when the heat is applied.
•
DO NOT FEED VERY HOT OR VERY COLD LIQUID into a pump which is at ambient
temperature. Thermal shock may cause the pump casing to crack.
•
FOR THE SAFETY OF OPERATING PERSONNEL, please note that the information supplied
in this Manual only applies to the fitting of genuine Warman parts and Warman recommended
bearings to Warman pumps.
•
LIFTING PUMP COMPONENTS
• Tapped Holes (for Eye Bolts) and Lugs (for Shackles) on Warman Parts are for lifting
Individual Parts Only.
• Lifting devices of adequate capacity must be used in conjunction with these assembly and
maintenance instructions wherever they are required to be used.
• Sound, safe workshop practices should be applied during all assembly and maintenance work.
• Personnel should never work under suspended loads.
•
FULLY ISOLATE THE PUMP before any maintenance, inspection or troubleshooting involving
work on sections which are potentially pressurised (eg casing, gland, connected pipework) or
involving work on the mechanical drive system (eg shaft, bearing assembly, coupling):-
• Power to the electric motor must be isolated and tagged out.
• It must be proven that the intake and discharge openings are totally isolated from all potentially
pressurised connections and that they are and can only be exposed to atmospheric pressure.

ISSUED: MAY 2000
LAST ISSUE: DECEMBER 1998
WARMAN PUMPS
ASSEMBLY AND MAINTENANCE INSTRUCTIONS
SUPPLEMENT ‘M5’
LIST OF ASSEMBLY TOOLS
CONTENT
1. INTRODUCTION .............................................................................................. 1
General................................................................................................................ 1
2. ASSEMBLIES .............................................................................................. 2
Type ‘M’, ‘AH’ & ‘HH’ Slurry Pumps With Modified Basic Bearing ........................ 2
Type ‘M’, ‘AH’ & ‘HH’ Slurry Pumps With Basic Bearing....................................... 3
Type ‘L’ & ‘GSL’ Slurry Pumps............................................................................. 4
Type 'L' ‘LF’ & 'GSL' Slurry Pumps...................................................................... 5
Type 'SHD' & 'SHDU' Pumps .............................................................................. 6
Type 'AHE’, ‘AHF’, ‘G’ & 'D' Pumps.................................................................... 7

M5 – INTRODUCTION Page 1 of 7
1. INTRODUCTION
GENERAL
Warman’s list of assembly tools is included for the following types of pumps:
1. Type M, AH and HH with Modified Basic Bearing Assemblies.
2. Type M, AH and HH with Basic Bearing Assemblies.
3. Type L and GSL.
Each assembly tool is identified by a Warman Part Number. Spanners are given in
metric for the open end and ring combination.

2. ASSEMBLIES
TYPE ‘M’, ‘AH’ & ‘HH’ SLURRY PUMPS WITH MODIFIED BASIC BEARING
TOOLS PUMPS
7
10
11
13
14
15
RING COMBINATIONS)
16
(OPEN END AND
18
SPANNERS
19
21
24
25
26
30
36
46
48
55
65
67
75
115
3
HEXAGON 5
WRENCHES 6
P301
PISTON Q301
RING R301
COMPRESS S301
G301
DH2302
E4302
F6302
LIFTING FAM10302
TUBE FAM12302
FH4302
G10302
G12302
GAM14302
GH6302
U18302
F/P LINER U18314

LIFTING BEAM
D303
E303
F303
LOCATING FAM303
NUT G303
GH303
TH303
E4304
F6304
F8304
VOLUTE F10304
LIFTING G8304
BEAM G10304
G12304
H14304
U18304
P306
Q306
SHAFT R306
WRENCH S306
T306
EYE M20 x 2.5

BOLT
E311
LIFTING NUT F311
G310
S/B & E/R GH310
LIFTING BEAM U18310
WARMAN INTERNATIONAL LTD.

LIST OF ASSEMBLY TOOLS FOR WARMAN TYPE M, AH & HH SLURRY PUMPS WITH MODIFIED BASIC BEARING ASSEMBLIES

TYPE ‘M’, ‘AH’ & ‘HH’ SLURRY PUMPS WITH BASIC BEARING
20/18 G-AH
TOOLS
PUMPS
7
10
11
13
14
15
RING COMBINATIONS)
16

(OPEN END AND
18
19
SPANNERS
21
24
25
26
30
36
38
46
48
55
65
67
75
115
B301
PISTON C301
RING D301
COMPRESS E301
F301
G301
H301
DH2302
E4302
F6302
LIFTING FAM10302
TUBE FAM12302
FH4302
G8302EP
G10302
G12302
GAM14302
GH6302
H14302
U18302
IMPELLER G12313
LIFTING TOOL GAM14313
F/P LINER U18314
LIFTING BEAM
D303
E303
F303
LOCATING FAM303
NUT G303
GH303
TH303
H303
E4304
F6304
F8304
VOLUTE F10304
LIFTING G8304
BEAM G10304
G12304
H14304
U18304
B305
C305
'C' D305
SPANNER E305
F305
G305
H305
B306M
C306M
SHAFT D306M
WRENCH E306M
F306M
G306M
H306M
LIFTING D307
PLATE E307
EYE M20 x 2.5
BOLT M24 x 3
M30 x 3.5
LIFTING NUT E311
G310
S/B & E/R GH310
LIFTING BEAM H310
U18310

LIST OF ASSEMBLY TOOLS FOR WARMAN TYPE M, AH & HH SLURRY PUMPS

TYPE ‘L’ & ‘GSL’ SLURRY PUMPS
300 LF
TOOLS
PUMPS
10
11
13
14
15
18
RING COMBINATIONS)
19
(OPEN END AND
24
SPANNERS
25
29
30
36
38
46
55
65
75
85
95
5
6
HEXAGON 8
WRENCHES 10
17
PISTON R301
RING S301
COMPRESS T301
F6302
S302
ST40302
LIFTING T45302
TUBE TL45302
TL50302
U18302
F303
RS303
S303
LOCATING ST303
NUT T303
TU303
F10304
S30304
S35304
VOLUTE T40304
LIFTING T45304
BEAM T50304
U55304
UL55304
U65304
SHAFT S306
WRENCH T306
M20 x 2.5
EYE M24 x 3
BOLT M30 x 3.5
M36 x 4
S310
S/B & E/R S35310
LIFTING T40310
BEAM T45310
U55310

LIST OF ASSEMBLY TOOLS FOR WARMAN TYPE 'L' AND 'GSL' SLURRY PUMPS

TYPE 'L' ‘LF’ & 'GSL' SLURRY PUMPS
300 LF
TOOLS
PUMPS
LIFTING GSL60309
PLATE GSL70309
DOOR GSL80309
IMPELLER SGSL60313
LIFTING SGSL70313
TOOL TGSL80313
SL35313
RSLF30313

LIST OF ASSEMBLY TOOLS FOR WARMAN TYPE 'L' AND 'GSL' SLURRY PUMPS

TYPE 'SHD' & ‘SHDU’ PUMPS
125F-SHD
200 SHD
450 TU-SHD
550 U-SHD
550 TU-SHDU
550 U-SHDU
TOOLS
PUMPS
LIFTING GHD20309
PLATE
DOOR
IMPELLER UHD55313
LIFTING GAM14313
TOOL FHD125313
GHD200313
FPLI UHD55302
LIFTING FHD125302
BEAM
S/ BOX UHD55310
LIFTING FHD125310
BEAM
LIFTING UHD55304
BEAM FHD125304
VOLUTE
LINER
PUMP UHD55423
LIFTING
BRACKET
LIFTING GHD20309
PLATE
DOOR

TYPE 'AHE’, ‘AHF’, ‘G’ & ‘D’ PUMPS
4 E-AHF
8/6 E-G
10/8 F-G
12/10 G-G
18/16 H-G
24/20 H-G
28/24 H-G
36/36H-D
8/6 E-AHE
8/6 F-AHE
10/8 G-AHE
TOOLS
PUMPS
LIFTING E6309
PLATE F8309
DOOR G10309
H16309
H20309
H24309
H36309
IMPELLER G8313EP
LIFTING EAHF4313
TOOL
S/ BOX G8310EP
LIFTING
BEAM
LIFTING G8304EP
BEAM F6304EPE
VOLUTE
LINER

WEIR MINERALS,MADISON WI
M3 MINERA PENASQUITO
M3 PROJECT #: M3-PN06096
M3 P.O. #: 06096-P013 DATE: 2-6-2007`
M3 C.O. ID: CO1, DATE: 6-5-07
EQUIP TYPE: RUBBER LINED SLURRY PUMPS
M3 DOCUMENT # P013-61
CO# 1228697, EQUIP. TAGS:
400-PP-45, 46 (QOE1), 400-PP-50, 51 (QOE2),400-PP-53, 54 (QOE3),
400-PP-55, 56 (QOE4),500-PP-05, 06 (QOE5), 500-PP-07, 08 (QOE6),
500-PP-09, 10 (QOE7), 500-PP-11, 12 (QOE8),500-PP-14, 15 (QOE9),
500-PP-16,17(QOE10),500-PP-18,19 (QOE11),500-PP-20, 21(QOE12),
800-PP-11, 12 (QOE13)
82907
Issued: June 1999
WARMAN INTERNATIONAL LTD
WARMAN PUMPS
ASSEMBLY AND MAINTENANCE

INSTRUCTIONS
SUPPLEMENT ‘M2’
Warman International Ltd. is the owner of the Copyright subsisting in this Manual. The Manual
may not be reproduced or copied in whole or in part in any form or by any means without the prior
consent in writing of Warman International Ltd.

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WARMAN INTERNATIONAL LTD

ASSEMBLY AND MAINTENANCE

Date Issued 03 MAY 2000

IMPORTANT SAFETY INFORMATION

Date Issued 03 MAY 2000

Date Issued 03 MAY 2000

1. Type M, AH and HH with Modified Basic Bearing Assemblies.

2. Type M, AH and HH with Basic Bearing Assemblies.

3. Type L and GSL.

Date Issued 03 MAY 2000

F/P LINER U18314

EYE M20 x 2.5

WARMAN INTERNATIONAL LTD.

Date Issued 03 MAY 2000

WARMAN INTERNATIONAL LTD.

Date Issued 03 MAY 2000

TYPE ‘L’ & ‘GSL’ SLURRY PUMPS

WARMAN INTERNATIONAL LTD.

Date Issued 03 MAY 2000

TYPE 'L' ‘LF’ & 'GSL' SLURRY PUMPS

WARMAN INTERNATIONAL LTD.

Date Issued 03 MAY 2000

TYPE 'SHD' & ‘SHDU’ PUMPS

Date Issued 03 MAY 2000

TYPE 'AHE’, ‘AHF’, ‘G’ & ‘D’ PUMPS

Date Issued 03 MAY 2000

WARMAN INTERNATIONAL LTD

ASSEMBLY AND MAINTENANCE

Copyright © WARMAN INTERNATIONAL LTD

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