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Procedura de Inspectie Utilaje Bentec
Procedura de Inspectie Utilaje Bentec
Rig Substructure
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client Darfora Date 06-09-2008 of
File Name 1000 A- Rig Substructure.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The rig structure is a box to box system. This system can be
delivered in the required height to meet the customer’ s
requirements When required, the sub structure can be fitted on a
skidding mat.
The main dimensions of the standard sub structure are:
Drill floor height……………9.000 mm
Lifting height under RT……7.400 mm
Beam………………………..11.000 mm
Long…………………………11.000 mm
The sub structure has been designed for simultaneous loading of
casing and drillpipe. Quick connections between the boxes and
beams are easily accessible
Rig Substructure
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client Darfora Date 06-09-2008 of
File Name 1000 A- Rig Substructure.doc Originator GW 3
Rig Substructure
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client Darfora Date 06-09-2008 of
File Name 1000 A- Rig Substructure.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
1.2 Review the system’s class authority and statutory certification.
Check that all relevant instruction manuals, workshop manuals and
1.3
spare parts manuals are on file onboard the installation.
Verify the name identification plate are mounted at the derrick and
3.10
substructure.
3.11 Verify that toe boards are fitted to overhead walkways.
3.12 Verify that all piping is properly secured and clamped appropriately.
Ensure all derrick-mounted sheaves are fitted with grease lines and
3.13
run in a manner to allow easy maintenance access.
Visually inspect all pin / hole connections. Check that the fitting is
3.14
acceptable (maximal gap is 1/8”)
3.15 Check that safety pins / clips are fitted to all pins
Carry out a thorough inspection of the substructure, the telescoping
3.16 system with its wire lines, sheaves, lifting eyes and connecting
points.
3.17 Verify all high pressure lines are adequately secured.
3.18 Verify that service loops are fitted with safety slings.
3.30 Note whether an aircraft warning and clearance light is fitted at the
crown.
Note that fittings in Hazardous Areas must be properly rated for use
in that zone.
Ensure each fitting is undamaged and has a safety sling which is
3.31
secured to a permanent beam or structure.
Commissioning Check Sheet
3.32 Apply power to the derrick lighting and ensure all units are operating.
Ensure that all pneumatic pipework and hoses are correctly installed
3.33 and connected to the equipment interfaces. Check all air valves and
quick connections on the Rigfloor and Substructure
Ensure that all water pipes are correctly installed and the valves are
3.34
operated.
Remarks:
Commissioning Check Sheet
Others:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The BOP transport frame is a L shaped frame equipped with a set
of rollers and a test stump. This frame has been designed to
handle the 13-5/8” BOP consisting of one double and one single
ram type preventer, and one annular type preventer The frame
can be moved mechanically. When fitted on the frame, the BOP is
secured by a front beam that is connected to the frame by pins.
The transport frame is equipped with a ladder to the working
platform where there is access to these pins.
The 10,000 psi test stump has a BX 159 ring groove and a welded
on 4-1/2” IF box for the test joint. One test port for the test pump
connection and one open hole for leak indication of the test joint
are machined in the test stump. Lifting lugs (2 x ) must be fitted
directly on the preventer
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, DIN etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The mast raising / lowering system is done by operating an
electric remote panel. This panel is fitted with an electrical
cable, a long hose and a plug. This plug must be plugged into
a socket that is located next to the HPU.
On the remote panel are two joysticks (Driller Side and Off
Driller Side) that control the two hydraulic winches in the box
structure of the rig. The wires on this winch drum are
connected to the lower mast section via deviation sheaves
and snatch blocks. Load indicators are fitted between the
wire end and the connection point. The load signal is
transferred to load indication recorders at the DS and ODS
via high-pressure hydraulic lines. For both sides a stainless
suitcase with pressure measuring devices (load indicator and
recorder) is available
1.0 Equipment Documentation, Completeness Verification
For the remote panel (1x) and the pressure monitoring
suitcase (2x)
Review the manufacturer’s documentation, equipment data
1.1
and specification.
Review the system’s class authority and statutory
1.2 certification. (As and when required, such as API, NACE,
IEEE, ANSI, ATEX.)
Check that all relevant instruction manuals, workshop
1.3
manuals and spare parts manuals are on file onboard the
installation.
Review calibration certificates for: pressure recorders in the
suitcases, the load cells in the mast and the load indicator
gauges on the remote panel and in the suitcase
3.10 Check installation and condition of the load cells in the mast
6.0 Others:
The mast upper section and the mast top section are installed
6.1
with the crane
The mast intermediate section and the mast lower section are
6.2
raised with the erection winches.
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The casing stabbing board is used for guiding casing joints in the
derrick that are connected and made up by the casing tongs on the
rig floor during the process of running casing. Basically the stabbing
board is a work basket that can be moved by an air hoist along a
frame that is fixed in the derrick. The air hoist is fitted to the top of
the frame and connected to the work basket by a chain or hoisting
wire.
The capacity of the basket is max. 2 persons or max. 150 kg. The
air hoist requires a minimum of 6 bar air pressure and a volume of
1500 liters / min. The output of this hoist is 1 Kw. Maximum vertical
travel of the unit is 7.8 meter. Lifting speed with max. load is 5 m /
min and without load 11 m / min. Lowering speed with max. load is
12 m / min.
1.0 Equipment Documentation, Completeness Verification
Visually inspect all clamps, bolts and nuts. Are they all in good
3.3
condition and properly secured.
Are end stoppers fitted to the guide beams and can they support the
3.4
impact of the falling basket
Check that the board can be safely entered and that a safety belt
3.5
and inertia reel are available and are properly connected.
The Maximum Work Load should be clearly displayed at the
3.6
stabbing board.
Is the stabbing board fitted with a two brake system. One free fall
3.7
brake and one parking brake.
3.8 The hoisting chains must be lubricated before starting operation
3.9 Check that the hoist hook is equipped with a safety latch
Operation
5.9 Raise and lower the board several times
Confirm that, when required, the operator can abandon the basket at
5.10
any position.
Notes:
01 SWL to be displayed at the stabbing board
Both control hoses for remote units to be stored in a proper way
02
during operation of the board.
Commissioning Check Sheet
Attachments:
Commissioning Check Sheet
Drawworks
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-2008 of
File Name 2001_Drawworks.doc Rev GUS 1.doc Originator GW 7
Description: Drawworks
Section: 2001
Manufacturer: Bentec Type: DW-E-1500-AC-1 3/8
Date: Serial No.:
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
An electric driven draw works type E-1500-AC with a power input of
2 x 600 kW (805 hp)by two AC electric motors in 4 quadrant service.
The draw works, electric motors, gearbox, mechanical brake and the
electro magnetic brake are all fitted on a common steel skid.
Technical details:
Output power is 1100 kW, drilling line is 1-3/8”.
Fitted with a 2 speed gear box, max. pull in low gear is 389 kN or 40
mt. Max. hook speed in high gear is 18 m/sec. The maximum hook
load with 8 wires is 284 mt, with 10 wires this is 352 mt. The total
weight of the unit is 45 mt.
The draw works is equipped with a regenerative braking system, a
Bentec type air cooled EB 5032, a type EB 6032 A electromagnetic
brake and a “failsafe” air operated mechanical disc brake. This disc
brake is air cooled and can only be used for parking brake and
emergency brake. All brake systems are incorporated in the Anti
Collision System (ACS)
The main motors can be used in the feed-off mode.
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
1.2 Check that all operation manuals, workshop manuals are on file
onboard the installation.
Drawworks
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-2008 of
File Name 2001_Drawworks.doc Rev GUS 1.doc Originator GW 7
Check air system connections for proper tightness, and check for
leaks when the respective systems are charged.
3.4
Required is a minimum of 300 ltr/min. with min. pressure of 7.5 bars
and max. pressure of 8.5 bars.
Operate all valves (manual and remote) and verify free movement,
3.5
and the valves are easily accessible.
Check the skid installation and verify that it is properly secured to the
3.6
substructure.
Verify the air supply for the drawworks blowers is drawn from a non-
3.7
hazardous area.
3.8 Check the blower motor ducting.
Confirm proper spooling of the drill line, the drill line should be well
3.9
clear of derrick mounted obstacles and the derrick structure.
Check the condition and length of the drill line. Confirm that the drill
3.10
line carries proper and valid documentation.
Check that the drill line anchoring mounting point on the drum is
3.11 properly installed, that the bolts and nuts are sufficiently torqued and
secured.
Check that at least 12 wraps are left on the drum with the elevators
3.12
at the Rig floor level.
Check the condition of the lebus grooved drum, the kick plates on
3.13
the drum and the drill line kick back rollers.
3.14 Check that all guards are in place and properly secured.
Check that the oil sump is clean and that the condition of the oil is
3.15
acceptable.
3.16 Remove the strainer, inspect, clean and re-install this.
3.17 Check for proper and secure installation of the lubricating oil pumps.
3.18 Check disc brake, for proper and secure installation.
3.19 Check operation of friction brake by applying and releasing of air
3.20 Check operation of HIGH and LOW gear and Feed Off switching.
3.21 Check electromagnetic brake for proper and secure installation..
3.22 Check electromagnetic brake air cooling system.
Drawworks
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-2008 of
File Name 2001_Drawworks.doc Rev GUS 1.doc Originator GW 7
Start the main AC motor cooling fans and positively confirm the
4.8
direction of rotation of the fans.
4.9 Confirm operation of the anti condensation heaters in the AC motors
4.14 Verify the correct operation of the motor ‘Lockout” switches.
Verify that at AC motor overpressure loss an alarm is initiated. The
assignment and controls remain active, until the throttle is set for
4.15 zero. Verify that AC motors can only be started after return of
overpressure and system reset. (As per the European standard EN
50016, the unit will not shut down at loss of purging).
4.16 Verify the proper operation of the gear oil low level alarm.
Check electromagnetic brake for proper and secure electrical
4.17
installation.
Energize electromagnetic brake with 250V DC and measure brake
4.18
current for all four coils.
5.0 Commissioning
The unit and all associated assemblies shall be connected, fully
assembled and adjusted in accordance with their applicable
5.1
installation drawing / procedure. All equipment shall be permanently
mounted.
All electrical systems shall be fully commissioned and installed
5. 2 properly. All cables and systems shall be tested for continuity,
electrical integrity (1000 volt) and have been released for service.
Check that couplings and bushings have been greased according to
the instructions in the service manual
Coupling for electric brake requires approx. 5 kg of grease
Coupling between gearbox & main drum requires 1.5 kg of grease
Gear box
Visually inspect gear box for damages, leaks or other defects
Inspect pneumatic piping, hoses and equipment for damages or
defective connections.
Confirm level in gearbox oil tank. Volume of tank is 370 ltr. Check
level in sight glass to be above mid level
Jog start the two electrical oil pumps and check rotation and delivery
pressure. When OK, maintain oil pressure, check pressure gauge
and check for leaks in hydraulic system
Test operation of low level oil switch. Confirm alarm or tripping of
unit
Confirm operation and read out (alarm) of both flow switches (11) in
the hydraulic system
Test operation and alarm of temperature transmitter (13) in oil
system
Test operation of electric heater (6) in oil tank. Heater should
switch off at 15 C
Check setting of overpressure valve (17) at 3 bars
Test pneumatic gear shift system and confirm operation and signal
of both proximity switches.
Check for noise, vibration and temperatures during test run of
drawworks.
After testing check oil filter and magnet (14)
Commissioning Check Sheet
Drawworks
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 4
Client DAFORA SA Date 15-07-2008 of
File Name 2001_Drawworks.doc Rev GUS 1.doc Originator GW 7
Friction brake
Visually inspect friction brake unit for damages
Visually inspect air connections, air vessel and fast exhaust valves
Check air operation of brake unit. Brake is spring set and air
pressure released.
Brake is set at 0 bar and starts opening at 6.5 bar.
Test Emergency Release of the brake as per procedure 6.5 of the
BENTEC operations manual
Check connections and availability of Nitrogen cylinder for activating
Emergency Release System in case of total black-out
Test tripping of draw works due to low air pressure. When air
pressure drops under 7 bars for mote than 5 minutes, the draw
works must trip out.
Drawworks
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 5
Client DAFORA SA Date 15-07-2008 of
File Name 2001_Drawworks.doc Rev GUS 1.doc Originator GW 7
Pressure drop in air supply system below 7 bars for more than 5
minutes
Drawworks
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 6
Client DAFORA SA Date 15-07-2008 of
File Name 2001_Drawworks.doc Rev GUS 1.doc Originator GW 7
Feed-off
Repeat this in the lowering mode
Feed-off
Run motor at 2600 rpm in the hoisting mode for 10 minutes and
check drum speed at 2.4 rpm
Feed-off
Repeat this in the lowering mode
Very slowly pick up the traveling block, constantly check that the Top
5.6 Drive moves free in the rails. Also check the crown sheaves to
ensure proper reaving, adequate fleet angle and clearances.
Hoist the block towards the crown. Watch for interference between
5.7 the drill line, crown block and service hoses / loops. Solve any
interference problems before proceeding.
5.8 Lower the traveling block down slowly.
Again, slowly hoist the traveling block towards the crown, watching
5.9
for any irregularities. Lower the block down.
Activate and test ACS-System after full commissioning of the
5.10
complete DW-System.
Attachments
Drawworks
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 7
Client DAFORA SA Date 15-07-2008 of
File Name 2001_Drawworks.doc Rev GUS 1.doc Originator GW 7
Rotary Table
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
1.0 Equipment Documentation, Completeness Verification
Rotary Table
Rotary Table
Others:
Attachments:
Commissioning Check Sheet
Rotary Table
Traveling Block
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-2008 of
File Name 2003_Traveling Block.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
1.0 Equipment Documentation, Completeness Verification
Traveling Block
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-2008 of
File Name 2003_Traveling Block.doc Originator GW 3
Visually check that the sheaves are equally spaced and that bearing
3.7 02 / 02 GW
seals are in place
Others:
Commissioning Check Sheet
Traveling Block
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-2008 of
File Name 2003_Traveling Block.doc Originator GW 3
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The drill line reel is an electrical driven reel for storage of the 1-
3/8” drill line.
The reel is designed to store 2300 meters of 1-3/8” drill line with a
total weight of 12,400 kg
The OD of he reel drum is 2000 mm, the weight of the empty drum
is 1200 kg and with the storage of 2300 meters of wire, the total
weight of the drum and wire will be 15,600 kg. The weight of the
skid is 2,000 kg.
The drum is driven by a 5.5.kW electric motor through a gear box
with a 1: 86.5 ratio. The controls for operating the reel are located
at the unit
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, DIN etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The HPU is equipped with two electric driven hydraulic pumps for
delivering hydraulic fluid to the consumers and a small hydraulic
pump for the cooling system.
The hydraulic pumps are each equipped with 690V/50Hz electric
motors of 37 kW. Capacity of each pump is 102 l/min at 1450 rpm
and a system pressure of 210 bars. System pressure is maintained
by pressure regulating valves and over pressure safety valves.
Capacity of the oil tank is 630 liters and the tank is fitted with filters,
electrical heaters, a level sight glass and level switches.
The HPU delivers hydraulic fluid to the two mast raising winches, the
hydraulic cat head and the iron roughneck.
1.0 Equipment Documentation, Completeness Verification
Ensure that the cable glands of the terminal and junction boxes are
4.6 29 / 01 GW
properly installed and that the cables are correctly terminated.
4.7 Ensure that all electrical cables have been checked for continuity.
Others:
Attachments:
Commissioning Check Sheet
Top Drive
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 14-07-08 of
File Name 2006_Top Drive.doc Originator GW 10
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
TDS 11 SA:
Part No. M614000512-1. Fitted with PH 50 pipe handler
Gross weight is 30,000 lbs. Maximum RPM = 228
Maximum pressure = 7,500 psi. Power requirements: 700 KVA
@ 575-600 VAC, 50 / 60 Hz.
Fitted with two AC motors of each 400 hp for a continuous
torque output of 37,000 ft lb. Intermittent @stall torque is 55,000
ft lb
Top Drive
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 14-07-08 of
File Name 2006_Top Drive.doc Originator GW 10
Top Drive
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 14-07-08 of
File Name 2006_Top Drive.doc Originator GW 10
Hydraulic System
Pre charge the System Accumulator (125 cub. Inch) with 800 psi
3.21
Nitrogen at port SA
Pre charge the Counterbalance Accumulator (728 cub.inch) with 900
3.22
psi nitrogen at port CB
Pre charge the Time-delay Accumulator (30 cub.inch) with 800 psi
3.23
nitrogen at port C4
Inspect level of hydraulic fluid through the sight glass @ the
3.24
reservoir. Reservoir capacity is 25 USG (90 ltr)
Check hydraulic oil filter and confirm that the red “pop-up” dirty filter
3.25
alarm has not been activated
Set up the Fixed Displacement (lube) pump as per procedure @ 9-
3.26
18 of TDS manual SM00856
Set pressure of lubricating oil system of 400 psi at port PF by
3.27
adjusting relief valve RV2
Set up the Variable Displacement (hydraulic) pump as per procedure
3.28
@ 9.19 and 9.20 of TDS manual SM00856
Set relief valve RV1 at 2,200 psi and adjust manifold pressure
3.29
setting of UV1 at 2,000 psi
Set up the counterbalance circuit and start jump circuit as per
procedure @ 9-22, 9-24 and 9-25 of TDS manual SM00856
3.30 PRV at counterbalance cylinder at 1,500 psi
PCC to be adjusted to 1,200 psi
Relief valve SJR to be adjusted to 200 psi
Set up the AC motor brake system as per procedure @ 9-26 of TDS
manual SM00856
3.31
Adjustment pressure control reducing valve PC1 to 1,500 psi. This
can be measured at port B1
Set up the Short Pin circuit as per procedure @ 9-27 of TDS manual
SM00856
3.32
Set relief valve pressure at 400 psi. To be measured at port B5
Adjust reducing valve AR5 to 1,000 psi.To be measured at port C5
Set up the Link Tilt cylinder circuit as per procedure @ 9-29 of TDS
3.32 manual SM00856
Correct pressure setting for this system is 1,500 psi
Set up the Rotating Link Adapter hydraulic motor relief circuit as per
3.33 procedure @ 9-30 of TDS manual SM00856
Set the relief valves at the rotation motor at 1,700 psi
Commissioning Check Sheet
Top Drive
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 4
Client DAFORA SA Date 14-07-08 of
File Name 2006_Top Drive.doc Originator GW 10
Top Drive
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 5
Client DAFORA SA Date 14-07-08 of
File Name 2006_Top Drive.doc Originator GW 10
Top Drive
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 6
Client DAFORA SA Date 14-07-08 of
File Name 2006_Top Drive.doc Originator GW 10
light
Set at Auto: brake is released when THROTTLE is advanced and
brake is set when THROTTLE is turned off
Set at Off: brake is released
Brake will be energized when there is a drive fault with the VFD
regardless of switch position
IBOP closed Amber indication
VDC 15 Lits when hydraulic pressure is applied to the cylinder that closed
IBOP valve
IBOP open / close 2- position switch
VDC 16 Open position extends the actuator cylinder to open the IBOP valve
Close position retracts the actuator cylinder to close the IBOP valve
Emergency Stop Mushroom pushbutton
VDC 17
This switch is hardwired to the VFD and deselects the VFD
regardless of throttle position
Note: all other auxiliary functions remain on
Throttle: 0 to MAX Potentiometer
VDC 18 Controls speed of the AC drilling motors when in drill mode. The
resulting drill pipe speed is displayed on the RPM meter
Drive fault Red indicator
VDC 19 Indicator flashes and horn sounds when a drive(VFD)fault is
detected
Reverse / off / forward 3-position switch
OFF position is used to deselect the VFD
VDC 20
FORWARD and REVERSE are used when drilling or
making/breaking connection.
Switch acts as assignment which energizes the blower/hydraulic
motors when the HYD. PUMP switch is in AUTO
Drill torque: 0 to Max. Continuous Potentiometer
Sets current limit in VDF during drilling and this sets the maximum
VDC 21 allowable drill pipe torque.
The torque is adjusted by setting the brake and adjusting DRILL
TORQUE pot. meter to increase or decrease
Torque: 0 to full scale Meter (0 – 10 VDC)
Displays drill pipe torque in ft lb.
VDC 22
In drilling mode torque is set by DRILL TORQUE pot. Meter and in
make-up mode by MAKE-UPCURRENT LIMIT pot.meter
RPM: 0 to 250 rpm Meter(0 – 10 VDC)
VDC 23 Displays drill pipe rotational speed in rpm. Rotational speed is
controlled by the THROTTLE control
IBOP
Prior to function testing, ascertain that, or perform a pressure test on
the upper and lower IBOP valves. First a 200-psi test (5 min), then
5.5 5,000 psi (5 min) and finally a 15,000-psi test (10 min), all done from
the bottom side.
Note: Ensure that the IBOP valves are rated for H2S service.
Check that the upper IBOP linkage is adjusted properly and the
5.6
valve opens and closes 100%.
Check the operation of the remote IBOP “OPEN / CLOSE” functions
5.7
and indications. Confirm the IBOP open operating timer at
Commissioning Check Sheet
Top Drive
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 7
Client DAFORA SA Date 14-07-08 of
File Name 2006_Top Drive.doc Originator GW 10
approximately 30 seconds.
LINK TILT
Confirm the adjustment and setting of the four positions as per 4-39
of TDS service manual SM00856
Mouse hole position
5.8
Derrickman’s position
Well center
Drill down position
Confirm that the link tilt travel is set at acceptable speed, in order to
5.9
avoid injury.
Visually check that the link tilt is adjusted so it will clear the racking
5.10
board.
Check that the link tilt is adjusted so it will meet the mouse hole.
5.11 Adjustment can be done by pulling up or down of the mouse hole
position cable
TORQUE WRENCH
Verify that the torque wrench is adjusted and operating properly
5.12
Adjustment to be done by VARCO service engineers
Check that torque wrench is properly positioned in the vertical and
5.13
horizontal position.
Perform following handlings
Breaking out the saver sub
5.14 As per procedure 4-40 of TDS service manual SM00856
Minimum torque 42,000 lbs, maximum torque 46,000 ft lb
Making up the saver sub
5.15 As per procedure 4-42 of TDS service manual SM00856
Minimum torque 42,000 lbs, maximum torque 46,000 ft lb
Breaking out the lower IBOP
5.16 As per procedure 4-43 of TDS service manual SM00856
Minimum torque 42,000 ft lb, maximum torque 46,000 ft lb
Making up the lower IBOP
5.17 As per procedure 4-45 of TDS service manual SM00856
Minimum torque 42,000 ft lb, maximum torque 46,000 ft lb
Breaking out the upper IBOP
5.18 As per procedure 4-46 of TDS service manual SM00856
Minimum torque 42,000 ft lb, maximum torque 46,000 ft lb
Making up the upper IBOP
5.19 As per procedure 4-48 of TDS service manual SM00856
Minimum torque 42,000 ft lb, maximum torque 46,000 ft lb.
Top Drive
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 8
Client DAFORA SA Date 14-07-08 of
File Name 2006_Top Drive.doc Originator GW 10
DRILL MODE
Assign the Top Drive SCR, and all auxiliaries, after the purge cycle
select “DRILL MODE”, “FWD” and set the torque limit to
5.39
approximately 200 Amps, wait for 10 seconds. Then turn the throttle
on slowly. The top drive should rotate in the direction selected.
Turn the throttle off and reverse the direction of rotation (“REV”),
5.40 Turn the throttle on slowly. The top drive should rotate in the reverse
direction
Note! The following test should not be done before the rotary table
has been accepted.
Assign the Rotary Table AC motor, and all auxiliaries select “FWD”
after purge cycle, wait for 10 seconds. Then turn the throttle on
5.41
slowly. The rotary drive should rotate in the direction selected,
which should correspond with the direction of the top drive.
Turn the throttle off and reverse the direction of rotation for the rotary
5.42 (“REV”). Turn the throttle on slowly. The rotary drive should rotate
in the reverse direction
Set the top drive speed throttle to zero, actuate the top drive torque
5.43 throttle and adjust to 5,000 ft-lbs set point. Note that the value is
shown until 3 seconds after the throttle is no longer turned.
Apply the brake or have sufficient back up on the main shaft. Set
the top drive “DRILL / TORQUE UP / SPIN” switch in “DRILL” mode
5.44 and the top drive speed throttle to a low value. Verify that the value
as set in the item above when the motor is stalling. REPEAT this test
for the values 10,000 20,000 30,000 40,000 and 50,000 ft-lbs.
SPIN MODE
Set the top drive motor “REV / 0 / FWD” three selection switch in
“FWD” position.
Set the “DRILL / TORQUE UP / SPIN” to the spin position. Press
5.46
the “SPIN / TORQUE UP ACTIVATE” push button. The top drive
should start to rotate at approximately 25 rpm in the forward
direction.
Stop the spin in process:
By pressing the “SPIN / TORQUE UP ACTIVATE” once again,
5.47 By Changing the “DRILL / TORQUE UP / SPIN” switch to “DRILL”
By applying the brake.
By activating the emergency stop.
Set the top drive motor “REV / 0 / FWD” three selection switch in
“REV” position.
5.48 Set the “DRILL / TORQUE UP / SPIN” to the spin position. Press
the “SPIN / TORQUE UP” push button. The top drive should start to
rotate at approximately 25 rpm in the forward direction.
Stop the spin out process:
By pressing the “SPIN / TORQUE UP ACTIVATE” once again,
5.49 By Changing the “DRILL / TORQUE UP / SPIN” switch to “DRILL”
By applying the brake.
Activating the emergency stop
Verify that the spin in/out torque limiter is set to a value of
5.50
approximately 4,000 -5,000 ft-lbs.
TORQUE UP MODE
5.51 Check the operation of the pre-set make up torque limit setting:
Commissioning Check Sheet
Top Drive
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 9
Client DAFORA SA Date 14-07-08 of
File Name 2006_Top Drive.doc Originator GW 10
Give a quick push on the increase button, the actual setting will be
seen for 3 seconds on the drilling motor torque meter.
Press the increase / decrease button and note the change of the
torque setting on the top drive torque meter. Set the torque to
20,000 ft-lbs for the next test step.
5.52 Check the speed setting of the torque up and spin in speed.
Lower the top drive and make up on the joint by pressing the “SPIN /
TORQUE UP ACTIVATE” (Make up the connection to 20,000 ft-lbs)
5.53
Verify the correct sequence and the ramp up and ramp down time of
the toque-ing process. Break out the connection in reverse order
Make up on the joint by pressing the “SPIN / TORQUE UP
ACTIVATE” (Make up the connection to 20,000 ft-lbs) Abort the
5.54
process by pressing the “SPIN / TORQUE UP ACTIVATE” once
again
Note! Review all installation test documents and incorporate any
other checks as required.
5.55 Specify retest program on production site
Others:
Commissioning Check Sheet
Top Drive
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 10
Client DAFORA SA Date 14-07-08 of
File Name 2006_Top Drive.doc Originator GW 10
Commissioning Check Sheet
Spin Torque
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-2008 of
File Name 2007_Spin Torque.doc Originator GW 4
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The Spin Torq TS80 is a small Iron Roughneck and pipe spinner
combined that is mounted in a swiveling arrangement on the rig
floor. This set up does not require tracks and has a small footprint
on the rig floor.
The ST 80 is mounted on a swiveling pedestal and swinging of the
unit is done manually by the operator.
The hydraulic power comes from the main HPU in the structure of
the rig. Hoses for the ST80 come through the drill floor near the
pedestal and go up through the aft frame to the hydraulic manifold
of the unit. A ball valve is fitted in the supply line. Hydraulic
isolation must be done at the HPU.
The controls for extending/ retracting, lifting/lowering, make up
/break out, spin in and spin out are all manually operated.
The nominal size range is 4-1/2” to 8-1/2”: drill pipe from 3-1/2” to
5-1/2” and BHA’s up to 8-1/2”
Break out torque is 108.500 Nm and make up torque is 81.500
Nm.
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, DIN etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Spin Torque
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-2008 of
File Name 2007_Spin Torque.doc Originator GW 4
Verify that all protection and safety covers have been installed and
3.4
are properly fastened
Verify if the hydraulic isolation valves are easy accessible and
3.5
functional. Operate the manual valves
Check that the hydraulic piping and hoses are secured and
3.6
sufficiently supported
When testing the HPU: inspect valves, hoses, piping and
3.7
connections for leaks
While “driving” the roughneck backwards and forwards ensure that
3.8
the all hoses and cable run freely
Slack off the locking bolts and test the swivel arrangement of the
3.9
ST 80. Ensure that all hoses and cable are free to follow.
Check the swivel locking mechanism. Apply the locking bolts and
3.10
test the “locked in position” condition
When swiveling the unit, check the level gauge on the top cover
3.11
for deviations
Review positioning of the ST 80 on the rig floor regarding the
3.12 rotary table and the mouse hole. The tilt angle for mouse hole
connections must be within the 3° and 7° range
Visually inspect the jaws and spinning wheels for damage,
3.13
conservation and general seating
Spin Torque
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-2008 of
File Name 2007_Spin Torque.doc Originator GW 4
Unclamp / Clamp
5.7
Operates the hydraulic cylinder for the clamp under the jaws
Break / Make
5.8 Operates the jaws with the rollers and clamps. Break will move
the jaws CCW, make will move the jaws CW16 / 04
Out / In
5.9 Operates the spinning wheels in the jaws. OUT spins CCW and
IN spins CW
From the VARCO manual:
Verify the ST- 80 meets the timing table presented below
1 Deployment with ST-80 under following conditions
a) Fully up(extended to work position)
b) Fully down (with ST80 extended to work position)
c) Fully forward (with adjust cylinder half extended
d) Fully backwards (with adjust cylinder half extended)
Jaws open and close
1 a) jaws from fully open to fully close
b) jaws from fully close to fully open
Spinners
1 a) spinning in 6-5/8” tool joint
b) spinning out a 5-1/2” tool joint
Torque Cylinders (torque setting at 20,000 ft/lbs
1 Make up, full stroke
Break out, full stroke
Total cycle time for a semi experienced operator
1 a) make up cycle
b) Break out cycle
Others:
Commissioning Check Sheet
Spin Torque
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 4
Client DAFORA SA Date 15-07-2008 of
File Name 2007_Spin Torque.doc Originator GW 4
Attachments:
Commissioning Check Sheet
Drillfloor Winch
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA. Date 15-07-08 of
File Name 2008_Drillfloor Winch A.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
Electric driven utility winch. Made by EMCE, type MC309
ATEX. Safe Working Load (SWL) is 5,100 kg. Line speed 0 –
20 m/min. cable diameter is 20 mm
Driven by electric motor, 690 V, 50 Hz, 1500 rpm with a rated
output of 22 kW through a planetary gear box with a ratio of 1 :
126. Total weight of the unit is 1340 kg
This is not a man riding winch and must not be used for moving
persons
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification.
1.2 (As and when required, such as API, NACE, IEEE, ANSI,
ATEX etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Drillfloor Winch
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA. Date 15-07-08 of
File Name 2008_Drillfloor Winch A.doc Originator GW 3
Drillfloor Winch
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA. Date 15-07-08 of
File Name 2008_Drillfloor Winch A.doc Originator GW 3
Others:
Attachments:
Commissioning Check Sheet
Drillfloor Winch
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA. Date 15-07-08 of
File Name 2008_Drillfloor Winch B.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
Electric driven utility winch. Made by EMCE, type MC309
ATEX. Safe Working Load (SWL) is 5,100 kg. Line speed 0 –
20 m/min. cable diameter is 20 mm
Driven by electric motor, 690 V, 50 Hz, 1500 rpm with a rated
output of 22 kW through a planetary gear box with a ratio of 1 :
126. Total weight of the unit is 1340 kg
This is not a man riding winch and must not be used for moving
persons
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification.
1.2 (As and when required, such as API, NACE, IEEE, ANSI,
ATEX etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Drillfloor Winch
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA. Date 15-07-08 of
File Name 2008_Drillfloor Winch B.doc Originator GW 3
Drillfloor Winch
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA. Date 15-07-08 of
File Name 2008_Drillfloor Winch B.doc Originator GW 3
Others:
Attachments:
Commissioning Check Sheet
Manriding Winch
Rig 350 to Bentec AC Drilling Rig Rev. No. 00 1
Client DAFORA SA Date 15-07-2005 of
File Name 2008A_Manriding Winch.doc Originator G:W 3
ACCEPTANCE METHODE
Resources:
Time involved Date Signature
Air driven manriding winch. Made by EMCE, model MR 30 FLG.
Safe Working Load (SWL) is 150 kg. Line speed is 37 m/min, wire
rope is 10 mm. The winch is driven by an air motor of 1 kW. Air
pressure at the motor is 6 bar and an airflow of 50 ltr/sec is
required. A filter/oiler and reducer are fitted in the air supply line to
the winch.
Motor speed is 1870 rpm. Total weight of the unit is 210 kg.
The winch is equipped with an automatic band brake, an internal
automatic disc brake, a pneumatic load limiter and a slack wire
protection.
The winch is operated from a small portable panel that is
connected to the winch by a pneumatic multi-tube hose of approx.
5 meters long.
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, DIN etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
1.4 Check certification and specification of the wire rope
Hydraulic Cathead
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-2008 of
File Name 2009_Hydraulic Cathead.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The hydraulic cathead is an hydraulic operated piston that is used
through a sheave and pulling wire for breaking out drill pipe
connections. Hydraulic pressure is from the main HPU. The unit
requires 100 liter/min with a pressure of 140 bars. The pulling wire
has a diameter of 22 mm. With a maximum line pull of 2 meters and
a line speed of 0.15 meter/sec, the operating pull is 31,500 lb
(140,000N)
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, etc.)
1.3 Check that all relevant instruction manuals, workshop manuals and
spare parts manuals are on file onboard the installation.
3.5 Check wire rope clamps are properly bolted to drum flange
3.6 Check drum bearing has been greased
Activate hydraulic system, remove all air from the system and
3.9
confirm operation of controls from the drilling house
Verify correct position (open) of shut off valve on pressure, return
3.10
and drain lines
Commissioning Check Sheet
Hydraulic Cathead
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-2008 of
File Name 2009_Hydraulic Cathead.doc Originator GW 3
Others:
Attachments:
Commissioning Check Sheet
Hydraulic Cathead
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-2008 of
File Name 2009_Hydraulic Cathead.doc Originator GW 3
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
Electric operated hoist with a hand-held remote station for the
derrick man. This hoist is used to assist the derrickman in handling
drill pipe and drill collars.
1.0 Equipment Documentation, Completeness Verification
Attachments:
Commissioning Check Sheet
Wireline Unit
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 17-07-2008 of
File Name 2010-Wireline Unit.doc Originator G.W 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
Electric / hydraulic operated wireline unit with a rating of 25,000 feet capacity
of .092” wire. The unit is equipped with two brake bands with mechanical
brake lever. The 15 hp electric motor drives a hydraulic pump that delivers
2000 psi to the drive motor of the wire drum. The drive assembly is through
a chain and sprocket drive through a 3 speed transmission.
1.0 Equipment Documentation, Completeness Verification
Wireline Unit
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 17-07-2008 of
File Name 2010-Wireline Unit.doc Originator G.W 3
Wireline Unit
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 17-07-2008 of
File Name 2010-Wireline Unit.doc Originator G.W 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
1.0 Equipment Documentation, Completeness Verification
and bolts are properly locked, that the anchor dies are in a good
condition free of any damage, and that the grease points are
adequately protected and easy accessible.
Verify that guards are in place, that they have been installed
3.7
correctly and that they conform to specifications.
Check that the jumper bars are correctly and securely installed.
Jumper bars shall be fitted to avoid the cable jumping of the anchor
3.8
drum in the event of a sudden loss of hook load (typically three point
installations, including one on the top of the drum).
Check for properly and secure installation of the load cell. Ensure
3.9
that pins are in a good condition and securely locked.
3.10 Check for correct gap settings of the load cell.
Check the pressure integrity of the hose connections from the load
3.11 cell to the pressure switch. Check the condition of hoses and ensure
that they are not binding or damaged in any other way.
Ensure that the installed weight indicator is properly calibrated prior
3.12
to applying any loads.
5.0 Commissioning
5.1 Ensure that all lubrication points have been properly lubricated.
When spooling on the drill line, ensure the wire is clear of any “hang-
5.2 up” points on the assembly. Make certain for proper fastening of
bars, guards and anchor points after installation of the drill line.
Perform a load test of the main drilling hoisting equipment as per
manufacturer’s recommended practice (or a pre-agreed load).
5.3 Check the operation of the dead line anchor, the load cell and the
weight indicator. Record the known weights against the assembly’s
calibrated load cell and weight indicator.
Carry out a thorough post operational inspection of the dead line
anchor assembly upon completion of endurance test. Check the
5.4
foundation and all bolts for proper tightness. Also confirm for proper
path of the drill line wire in the drum grooves.
5.5 Specify retest program on production site
Others:
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHODE
Resources:
Time involved Date Signature
The raising and lowering of the mast sections is done by two
hydraulic operated winches. These winches are named according
to their location: DS (driller side) and the other ODS (off driller
side). The wires, spooled on the drums of these winches, are
attached to the lower section of the mast through turn-down
sheaves, snatch blocks and shackles. The hydraulic power for
operating the winches is delivered by the main HPU and controls
of the winches is by a remote panel that can be plugged in at a
socket near the HPU. For monitoring loads, two suitcases each
with a load indicator gauge and a rotating recorder, are available
to be plugged.
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2 and when required, such as API, NACE, IEEE, ANSI, DIN, ATEX
etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Others:
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHODE
Resources:
Time involved Date Signature
The raising and lowering of the mast sections is done by two
hydraulic operated winches. These winches are named according
to their location: DS (driller side) and the other ODS (off driller
side). The wires, spooled on the drums of these winches, are
attached to the lower section of the mast through turn-down
sheaves, snatch blocks and shackles. The hydraulic power for
operating the winches is delivered by the main HPU and controls
of the winches is by a remote panel that can be plugged in at a
socket near the HPU. For monitoring loads, two suitcases each
with a load indicator gauge and a rotating recorder, are available
to be plugged.
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2 and when required, such as API, NACE, IEEE, ANSI, DIN, ATEX
etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Others:
Commissioning Check Sheet
Attachments:
Commissioning Check Sheet
Catwalk Winch
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-2008 of
File Name 2013_Catwalk Winch.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
Electric driven utility winch. Made by EMCE, type MC303E ATEX.
Safe Working Load (SWL) is 1,000 kg. Line speed 9 m/min. cable
diameter is 10 mm
Driven by electric motor, 690 V, 50 Hz, 1500 rpm with a rated
output of 3 kW through a planetary gear box with a ratio of 1 : 178.
Total weight of the unit is 245 kg
This is not a man riding winch and must not be used for moving
persons
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, ATEX etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Catwalk Winch
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-2008 of
File Name 2013_Catwalk Winch.doc Originator GW 3
Catwalk Winch
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-2008 of
File Name 2013_Catwalk Winch.doc Originator GW 3
Others:
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
1.0 Equipment Documentation, Completeness Verification
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
1.0 Equipment Documentation, Completeness Verification
Attachments:
Commissioning Check Sheet
Crown Block
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-2008 of
File Name 2016_Crown Block.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
Bentec has manufactured the crown block assembly. The assembly
has a total of 6 sheaves (including the fast line sheave). The
diameter of the sheaves is 50”. The sheaves are made to handle a
1-3/8” drill line. Load capacity of the crown block is 400 short tons
(363 metric tons) and the weight of the assembly is approx. 9500 kg
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1 02 / 02 GW
specification.
Review the system’s class authority and statutory certification. (As
1.2 02 / 02 GW
and when required, such as API, NACE, IEEE, ANSI, etc.)
1.3 Check that all relevant instruction manuals, workshop manuals and
02 / 02 GW
spare parts manuals are on file onboard the installation.
Crown Block
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-2008 of
File Name 2016_Crown Block.doc Originator GW 3
Verify that guards are in place, that they have been installed
3.6
correctly.
Check crown platform for any deficiencies, Particular attention must
3.7 be given to that the platform’s handrails are in a good condition and 29 / 01 GW
safely installed.
Confirm that all preservatives have been removed and that the
3.8 29 / 01 GW
assembly is in a clean, good condition.
Check that the jumper bars are correctly and securely installed.
Jumper bars shall be fitted to avoid the cable jumping of the sheaves
3.9
in the event of a sudden loss of hook load (typically three point
installation, including one on the top of the sheaves).
Crown Block
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-2008 of
File Name 2016_Crown Block.doc Originator GW 3
Others:
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
Power generation is by three Caterpillar generator sets. Prime
mover is the Caterpillar type 3512B DITA SCAC engine.
Rating is 1.310 BkW @ 1500 RPM at a power factor of 0.8
The engine has 12 V cylinders, bore 170 mm and a stroke of 190
mm. The displacement is 51.8 liters and the compression rate is
14 : 1 Emission parameters of the engines is certified according to
European standards.
The engine is turbo charged with an after cooler. Fuel type is
Diesel
5.0 Commissioning
Verify that the mechanical preventative maintenance system has
5.1
been implemented and updated to suit the present installation.
Verify that the electrical preventative maintenance system has
5.2
been implemented and updated to suit the present installation.
5.3 Check the oil level in the governor.
5.4 Check the oil level in the engine sump.
Check the oil level in the air motor lubricator and confirm the
5.5
lubricator is set up correctly.
5.6 Check the cooling water level in the water header tank.
5.7 Confirm the engine cooling water has been adequately treated.
Check the daily fuel tank has been filled with sufficient clean diesel
5.8
fuel
Inspect the fuel lines to- and on the engine. Piping, hoses, filters
5.9
and connections: Supply and return hoses at the engines are ¾”
The unit and all associated assemblies shall be connected, fully
assembled and adjusted in accordance with their applicable
5.10
installation drawing / procedure. All equipment shall be
permanently mounted.
All piping system systems shall be hydro tested, pickled,
5.11 passivated and / or flushed in accordance with the manufacturer’s
recommendations or otherwise required.
All electrical systems shall be fully commissioned, and installed
conform their legislative requirements. All cables and systems
5.12
shall be tested for continuity, electrical integrity (megger tested)
and have been released for service.
LOAD TEST
5.11 See Bentec running test procedure in the attachment
Others:
Serial Numbers Gen-Set 1:
Generator:
Commissioning Check Sheet
Engine:
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
Power generation is by three Caterpillar generator sets. Prime
mover is the Caterpillar type 3512B DITA SCAC engine.
Rating is 1.310 BkW @ 1500 RPM at a power factor of 0.8
The engine has 12 V cylinders, bore 170 mm and a stroke of 190
mm. The displacement is 51.8 liters and the compression rate is
14 : 1 Emission parameters of the engines is certified according to
European standards.
The engine is turbo charged with an after cooler. Fuel type is
Diesel
5.0 Commissioning
Verify that the mechanical preventative maintenance system has
5.1
been implemented and updated to suit the present installation.
Verify that the electrical preventative maintenance system has
5.2
been implemented and updated to suit the present installation.
5.3 Check the oil level in the governor.
5.4 Check the oil level in the engine sump.
Check the oil level in the air motor lubricator and confirm the
5.5
lubricator is set up correctly.
5.6 Check the cooling water level in the water header tank.
5.7 Confirm the engine cooling water has been adequately treated.
Check the daily fuel tank has been filled with sufficient clean diesel
5.8
fuel
Inspect the fuel lines to- and on the engine. Piping, hoses, filters
5.9
and connections: Supply and return hoses at the engines are ¾”
The unit and all associated assemblies shall be connected, fully
assembled and adjusted in accordance with their applicable
5.10
installation drawing / procedure. All equipment shall be
permanently mounted.
All piping system systems shall be hydro tested, pickled,
5.11 passivated and / or flushed in accordance with the manufacturer’s
recommendations or otherwise required.
All electrical systems shall be fully commissioned, and installed
conform their legislative requirements. All cables and systems
5.12
shall be tested for continuity, electrical integrity (megger tested)
and have been released for service.
LOAD TEST
5.11 See Bentec running test procedure in the attachment
Others:
Serial Numbers Gen-Set 1:
Generator:
Commissioning Check Sheet
Engine:
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
Power generation is by three Caterpillar generator sets. Prime
mover is the Caterpillar type 3512B DITA SCAC engine.
Rating is 1.310 BkW @ 1500 RPM at a power factor of 0.8
The engine has 12 V cylinders, bore 170 mm and a stroke of 190
mm. The displacement is 51.8 liters and the compression rate is
14 : 1 Emission parameters of the engines is certified according to
European standards.
The engine is turbo charged with an after cooler. Fuel type is
Diesel
5.0 Commissioning
Verify that the mechanical preventative maintenance system has
5.1
been implemented and updated to suit the present installation.
Verify that the electrical preventative maintenance system has
5.2
been implemented and updated to suit the present installation.
5.3 Check the oil level in the governor.
5.4 Check the oil level in the engine sump.
Check the oil level in the air motor lubricator and confirm the
5.5
lubricator is set up correctly.
5.6 Check the cooling water level in the water header tank.
5.7 Confirm the engine cooling water has been adequately treated.
Check the daily fuel tank has been filled with sufficient clean diesel
5.8
fuel
Inspect the fuel lines to- and on the engine. Piping, hoses, filters
5.9
and connections: Supply and return hoses at the engines are ¾”
The unit and all associated assemblies shall be connected, fully
assembled and adjusted in accordance with their applicable
5.10
installation drawing / procedure. All equipment shall be
permanently mounted.
All piping system systems shall be hydro tested, pickled,
5.11 passivated and / or flushed in accordance with the manufacturer’s
recommendations or otherwise required.
All electrical systems shall be fully commissioned, and installed
conform their legislative requirements. All cables and systems
5.12
shall be tested for continuity, electrical integrity (megger tested)
and have been released for service.
LOAD TEST
5.11 See Bentec running test procedure in the attachment
Others:
Serial Numbers Gen-Set 1:
Generator:
Commissioning Check Sheet
Engine:
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
1.0 Equipment Documentation, Completeness Verification
Check that all indicators and valves are properly and correctly
3.1
labelled.
Confirm the security and tightness of all connections:
1. Fuel oil lines (internal lines, onboard tank)
3.2 02 / 02 GW
2. Lubrication oil lines
3. Exhaust gas system lines
a) Verify ventilation dampers are operational prior to test run
b) Carry out a pre-commissioning check on the engine,
generator alignment and radiator shutter system.
c) Check the engine oil level, radiator water and fuel supply.
3.3 d) Check the operation of the heaters in the engine cooling 02 / 02 GW
water system.
e) Check the tension of the fan belts.
f) Inspect the battery / air starter.
g) Check the spark arrestor installation……..Not Fitted
Check the condition of all connection hoses and connection
3.4 02 / 02 GW
bellows for chafing and deterioration.
3.5 Examine the exhaust pipe lagging for completeness. 02 / 02 GW
Commissioning Check Sheet
3.13 INSTRUMENTATION
Test the following alarms:
1. High engine cooling water alarm.
2. High engine lubrication oil temperature.
3. Low engine cooling water pressure.
3.14 4. Low engine lubrication oil pressure.
5. Low engine fuel oil pressure.
6. Low engine start air pressure.
7. Low cooling water headertank.
8. Low lubrication oil level.
Test the following engine safety devices:
1. High engine cooling water temperature.
3.15 2. Low engine lubrication oil pressure.
9. Engine over-speed.
10. High crankcase pressure
5.0 Commissioning
Others:
Emergency GEN-Set compl. Serial No.:
Generator Serial No.
Motor Serial No.:
Attachments:
Commissioning Check Sheet
Description: Air Compressor No.2, Air Receiver Tank, Air Dryer, Air Distribution
Section: 3003,3004,3005
Manufacturer: Friede (Atlas Copco) Type:
Date: Serial No.: See item others
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
Air Compressor No.2
Type GA 45-150 E2 P/HAV
Serial No.
Motor rating 45 kw.
Capacity: 6.5 cub/meter/min @ 10 bar
The GA 45 type compressor is a single stage, oil injected screw
type compressor with an electrical driven motor. The compressors
are air cooled. The compressors are enclosed in a sound proof
enclosure. The control of the compressor is by the Atlas Copco
Electronicon II system, which is fitted in the right side door of the
enclosure.
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, DIN etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
1.4 Review certification of pressure relief valves
1.5 Review certification and pressure test reports of air vessels
The desiccant type air drier has two chambers filled with a reagent
material
Moist air is delivered to the first chamber by the compressor and
the air is led from the bottom up through the chamber where the
moist in the air is absorbed by the reagent material. The dry air is
led to the rig air system through an after filter. The absorbent
material in the other chamber is being regenerated by dry air that
flows in reverse direction through the chamber. The regeneration
and switch over of the chambers is an automatic, continuous
process.
3.0 Mechanical and / or Structural Completion Verification
Check the location of installation. There must be at least one
3.1
meter free space around and above the air drier
Inspect air piping to- and from the air drier. Operate all manual ball
3.2
valves, inlet, outlet and bypass
When pressure relief valves are fitted, check that the exhaust of
3.3
the valve is directed to a safe area
After connecting electricity: check the indications on the control
3.4 panel front. Diode powered lights indicate flow and status of the
chamber
Check that the silencer in the exhaust outlet is in good condition
3.5
and is properly fitted.
Check operation of the switch-over function and changing of
3.6
indication lights on the panel
When pressuring up the unit, watch the pressure gauge of the
3.7 active chamber come up and the pressure gauge of the
regenerating chamber fall to 0 bar.
All ball valves must be opened very slowly as rapid pressure
3.8 changes can course damage to the desiccant material and to the
drier unit
When the regenerating process proceeds, the pressure might rise
3.9
a bit but should never exceed 0.3 bars. (Staudruck)
3.10 Monitor the dew point on the digital display on the control panel.
Two air vessels are installed in the air compressor room. These
Commissioning Check Sheet
Attachments:
Commissioning Check Sheet
Description: Air Compressor No.1, Air Receiver Tank, Air Dryer, Air Distribution
Section: 3003,3004,3005
Manufacturer: Friede (Atlas Copco) Type: GA 45
Date: Serial No.:
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
Air Compressor No.1
Type GA 45-150 E2 P/HAV
Serial No.
Motor rating 45 kw.
Capacity: 6.5 cub/meter/min @ 10 bar
The GA 45 type compressor is a single stage, oil injected screw
type compressor with an electrical driven motor. The compressors
are air cooled. The compressors are enclosed in a sound proof
enclosure. The control of the compressor is by the Atlas Copco
Electronicon II system, which is fitted in the right side door of the
enclosure.
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, DIN etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
1.4 Review certification of pressure relief valves
1.5 Review certification and pressure test reports of air vessels
The desiccant type air drier has two chambers filled with a reagent
material
Moist air is delivered to the first chamber by the compressor and
the air is led from the bottom up through the chamber where the
moist in the air is absorbed by the reagent material. The dry air is
led to the rig air system through an after filter. The absorbent
material in the other chamber is being regenerated by dry air that
flows in reverse direction through the chamber. The regeneration
and switch over of the chambers is an automatic, continuous
process.
3.0 Mechanical and / or Structural Completion Verification
Check the location of installation. There must be at least one
3.1
meter free space around and above the air drier
Inspect air piping to- and from the air drier. Operate all manual ball
3.2
valves, inlet, outlet and bypass
When pressure relief valves are fitted, check that the exhaust of
3.3
the valve is directed to a safe area
After connecting electricity: check the indications on the control
3.4 panel front. Diode powered lights indicate flow and status of the
chamber
Check that the silencer in the exhaust outlet is in good condition
3.5
and is properly fitted.
Check operation of the switch-over function and changing of
3.6
indication lights on the panel
When pressuring up the unit, watch the pressure gauge of the
3.7 active chamber come up and the pressure gauge of the
regenerating chamber fall to 0 bar.
All ball valves must be opened very slowly as rapid pressure
3.8 changes can course damage to the desiccant material and to the
drier unit
When the regenerating process proceeds, the pressure might rise
3.9
a bit but should never exceed 0.3 bars. (Staudruck)
3.10 Monitor the dew point on the digital display on the control panel.
Two air vessels are installed in the air compressor room. These
Commissioning Check Sheet
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The following tanks are part of the rig:
1 x shaker tank with the following compartments:
sand trap of 14.3 cub.meter
desander tank of 22.7 cub.meter
desilter tank of 22.6 cub.meter
1 x intermediate tank of 70 cub.meter
3 x reserve tank of 41 cub.meter each. Total reserve volume is
123 cub.meter
1 x suction / mixing tank of 70 cub.meter: suction compartment is
48 cub.meter and two mixing tanks of 11 cub.meter each
1 x hopper skid with two mixers, one E-shower and two mixing
pumps
Total tank capacity is 200 cub.meter
Included in the system: one desander pump, one desilter pump,
one vacuum degasser, 10 agitators, valves, piping, mud guns and
a triptank of 3.2 cub.meter and a strip tank of 400 liters.
3.3 Operate all valve handles and check for ease of operation
Internal inspection of all tanks, check for debris and defects:
Shaker tank:
1. sand trap tank
2. desander compartment
3.4 3. desilter compartment
4. mud ditch from shaker tank to suction tank
5. mud guns and swivelling arrangements
6. Dump valves
7. Grating, ladders, hatches and hand rails
Internal inspection of all tanks, check for debris and defects:
The two compartments of the intermediate tank:
3.5 1. dump valves
2. mud guns and swivelling arrangements
3. grating, ladders, hatches and hand rails
Internal inspection of all tanks, check for debris and defects.
Suction tank / mixing tank
1. suction compartment
2. mixing compartment 1 (11 cub.meter)
3.6
3. mixing compartment 2 (11 cub.meter)
4. dump valves
5. mud guns and swivels
6. grating, hatches, ladders, hand rails
Inspect hopper skid for debris and defect:
1. one raised hopper platform
2. two ventury type hoppers
3. two mixing pumps,
4. emergency shower
5. PPE locker
6. piping, valves
7. grating, hand rails, hatches, ladders
Visually inspect the installation of mud monitoring equipment. Floats or
sensors
Verify that all auxiliary piping has been flushed and is free of
3.7
contamination and debris.
06 Hot Commissioning
Mix mud and repeat the testing according to the cold commissioning
procedures
Commissioning Check Sheet
Others:
Attachments:
Commissioning Check Sheet
Emergency Shower
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DARFORA AS Date 16-07-2007 of
File Name 4001E_Emergency Shower.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
1.2 Verify the visual inspection reports
Check that all relevant instruction manuals, workshop manuals and
1.3
spare parts manuals are on file onboard the installation.
Emergency Shower
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DARFORA AS Date 16-07-2007 of
File Name 4001E_Emergency Shower.doc Originator GW 3
Others:
Commissioning Check Sheet
Emergency Shower
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DARFORA AS Date 16-07-2007 of
File Name 4001E_Emergency Shower.doc Originator GW 3
Attachments:
Commissioning Check Sheet
Mud Agitator
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-2008 of
File Name 4003_Mud Agitator No.1 doc.doc Originator GW 3
ACCEPTANCE METHOD
No.2, Desiltertank 8551842 / 4. No.3, 8851842 / 2. No.4, Suctiotank 8851841 / 1.
No.5, Suctiontank 88511842 / 9. No.6, Mix.II 8851841 / 2. No.7, Mix I 8851841 /
Resources: 3. No.8, Interm 1 8851842 / 7. No.9, 8851842 / 8. No.10, Interm 2 8851842 / 10.
No. 11, Interm 2 8851842 / 5. No.12, Interm 3 8851842 / 1. No.13 Interm. 3
8851842 / 6
: Time involved Date Signature
The mud agitators are used to maintain movement and internal flow of
the mud in the mud tanks, and thus maintain a homogeneous mixture
and prevent solidifying of the mud.
A mud agitator consists of a few components:
A paddle on a agitator shaft driven by an electrical motor via a gear box
On this rig there are a total of 10 agitators fitted. There are a total of 13
agitators installed in the mud system. All agitators are similar
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As and
1.2
when required, such as API, NACE, IEEE, ANSI, etc.)
1.3 Check that all relevant instruction manuals, workshop manuals and
spare parts manuals are on file onboard the installation.
Mud Agitator
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-2008 of
File Name 4003_Mud Agitator No.1 doc.doc Originator GW 3
Others:
Commissioning Check Sheet
Mud Agitator
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-2008 of
File Name 4003_Mud Agitator No.1 doc.doc Originator GW 3
Remarks
01 Ventplugs to be fitted in the gear boxes 29 / 01 GW
02 Paddle of agitator No.1 not yet fitted 29 / 01 GW
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
A Mission Magnum low pressure centrifugal pump: type 6 X 5 X 14
with a 13” impeller installed
Others:
Commissioning Check Sheet
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
A Mission Magnum low pressure centrifugal pump: type 6 X 5 X 14
with a 13” impeller installed
Others:
Commissioning Check Sheet
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
A Mission Magnum low pressure centrifugal pump: type 6 X 5 X 14
with a 13” impeller installed
Others:
Commissioning Check Sheet
Attachments:
Commissioning Check Sheet
Desander Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-2008 of
File Name 4004_Desander Pump.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
A Mission Magnum low pressure centrifugal pump: type 6 X 5 X 14
with a 12.5” impeller installed
Desander Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-2008 of
File Name 4004_Desander Pump.doc Originator GW 3
secured
3.8 Check that all moving parts are protected by proper guards 15 / 01 GW
Others:
Commissioning Check Sheet
Desander Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-2008 of
File Name 4004_Desander Pump.doc Originator GW 3
Attachments:
Commissioning Check Sheet
Desilter Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-2008 of
File Name 4004_Desilter Pump.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
A Mission Magnum low pressure centrifugal pump: type 8 x 6 x 14
with a 12.5” impeller installed
Desilter Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-2008 of
File Name 4004_Desilter Pump.doc Originator GW 3
3.8 Check that all moving parts are protected by proper guards 15 / 01 GW
Others:
Attachments:
Commissioning Check Sheet
Desilter Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-2008 of
File Name 4004_Desilter Pump.doc Originator GW 3
Commissioning Check Sheet
Mixing Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 16-0/-2008 of
File Name 4004_Mixing Pump A.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
A Mission Magnum low pressure centrifugal pump: type 8 x 6 x 14
with a 13” impeller installed
Mixing Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 16-0/-2008 of
File Name 4004_Mixing Pump A.doc Originator GW 3
3.8 Check that all moving parts are protected by proper guards 15 / 01 GW
Others:
Attachments:
Commissioning Check Sheet
Mixing Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 16-0/-2008 of
File Name 4004_Mixing Pump A.doc Originator GW 3
Commissioning Check Sheet
Mixing Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 16-0/-2008 of
File Name 4004_Mixing Pump B.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
A Mission Magnum low pressure centrifugal pump: type 8 x 6 x 14
with a 13” impeller installed
Mixing Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 16-0/-2008 of
File Name 4004_Mixing Pump B.doc Originator GW 3
3.8 Check that all moving parts are protected by proper guards 15 / 01 GW
Others:
Attachments:
Commissioning Check Sheet
Mixing Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 16-0/-2008 of
File Name 4004_Mixing Pump B.doc Originator GW 3
Commissioning Check Sheet
Triptank Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 16-07-2008 of
File Name 4004_Triptank Pump.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
A Mission Magnum low pressure centrifugal pump: type 3 x 2 x 13
with a 12.5” impeller installed
Triptank Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 16-07-2008 of
File Name 4004_Triptank Pump.doc Originator GW 3
3.8 Check that all moving parts are protected by proper guards 02 / 02 GW
Others:
Attachments:
Commissioning Check Sheet
Triptank Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 16-07-2008 of
File Name 4004_Triptank Pump.doc Originator GW 3
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The Mongoose PT shale shaker is designed for pre-tensioned
screens with a wedge mounted system. There are four (4) pre-
tensioned screens and eight (8)wedges, four per side on the
shaker basket. The screens are placed on the screen bed and the
wedges are driven between each screen edge and support bars
on the shaker sidewalls. The screen bed is slightly crowded at the
center coursing the screen frames to bow when the wedges are
forced in place
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, DIN etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Others:
Serialnumber Shaker 1:
Serialnumber Shaker 2:
Serialnumber Mud Cleaner:
Commissioning Check Sheet
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The Mongoose PT shale shaker is designed for pre-tensioned
screens with a wedge mounted system. There are four (4) pre-
tensioned screens and eight (8)wedges, four per side on the
shaker basket. The screens are placed on the screen bed and the
wedges are driven between each screen edge and support bars
on the shaker sidewalls. The screen bed is slightly crowded at the
center coursing the screen frames to bow when the wedges are
forced in place
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, DIN etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Others:
Serialnumber Shaker 1:
Serialnumber Shaker 2:
Serialnumber Mud Cleaner:
Commissioning Check Sheet
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The basics of the mud cleaner is a foundation of a shale shaker
fitted with a desilter unit and a desander unit on top. The purpose
of this setup is to concentrate on a small volume of the mud
circulation so that much finer screening can be done with the mud
cleaner than with the primary shakers which must handle the
entire circulating volume.
The capacity of the type 6T4 D-silter is 900 gpm
The capacity of the 212 type D-sander is 1,000 gpm
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, DIN etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Open the discharge valve and admit fluid to the desilter unit
Check for leaks in the piping system. Feel the nozzle of the cone
and check for vacuum or discharge
Monitor fluid return back to the tank
Others:
Serialnumber Shaker 1:
Serialnumber Shaker 2:
Serialnumber Mud Cleaner:
Attachments:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The Bentec Mud Gas Separator has a diameter of 48 “, an 8 “ mud
return line which creates the liquid mud seal of approx. 5‘ and a 8”
vent line. The vent line is not fitted in the mast but is secured with
a number of steel wires at 4 locations. The exhaust opening of the
vent line is approx 5 meters above the drill floor. A 6” butterfly
valve is fitted in the drain pipe at the bottom of the vessel.
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
19 / 08 GW
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, DIN etc.)
19 / 08
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Spare parts GW
is N/A
Inspect installation of the mud return line and measure liquid mud
3.9
seal. Should be a minimum of 5 ‘
19 / 08 GW
Inspect choke line from choke manifold to mud gas separator inlet. Not fitted
3.10
Should be a high pressure piping
GW
yet
3.11 This choke line must be well supported and secured. Not fitted GW
Attachments:
Commissioning Check Sheet
Vacuum Degasser
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-2008 of
File Name 4012_Vacuum Degasser.doc Originator GW 3
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
This vacuum degasser acts as a separator of drilling fluid and
entrapped gas.
Drilling fluid is pumped to the degasser from the shaker tank
through the decentralization tube, where the fluid is pumped
through small openings and is devided into small particles. A
vacuum pump maintains a vacuum in the degasser vessel and the
entrapped gas is separated from the fluid. The vacuum pump
pumps the gas through the separator (5) and fluid particles are
collected in the separator vessel. This vessel must be regularly
drained. The gas free drilling fluid goes to another tank and is
ready for re-use.
Technical details:
Length: 4.7 meter. Wide: 1.1 meter. Height: 2.4 meter. Weight:
2500 kg
Max. circulation rate is 250 cub.meter/hour (4166 l/min.) with a
max. specific gravity of 2.4 kg/liter. The capacity of the pump must
be between 150 – 1500 l/min.
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, DIN etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Vacuum Degasser
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-2008 of
File Name 4012_Vacuum Degasser.doc Originator GW 3
Vacuum Degasser
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-2008 of
File Name 4012_Vacuum Degasser.doc Originator GW 3
Remarks:
Commissioning Check Sheet
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The fuel distribution system starts with the four (4) fuel storage
tanks. The tanks are connected by a fuel hose to the fuel distribution
container. In this container there are two pumps which via a valve
manifold, can fill up the engine day tank or via a hose and a hand
held nozzle, can fill up small containers and the tank of the
emergency generator.
Solenoid valves and flow counters are fitted in the discharge of the
fuel oil distribution pumps.
An control panel, with fuel tank monitoring is fitted in the distribution
container. The system has been developed for automatic operation
of pump- and tank switch over operation. The three storage tanks
and the engine day tank have been made of steel and have double
walls. Leak alarms, based on maintaining a vacuum between the
two walls, are fitted at each tank. Filling capacity of a storage tank is
approx. 20,000 litres.
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, etc.)
1.3 Check that all relevant instruction manuals, workshop manuals and
spare parts manuals are on file onboard the installation.
Attachments:
Commissioning Check Sheet
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump A.doc Originator G.W 6
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
EWECO Triplex pump
Size 7” x 12”. Max. SPM 120
Rated HP = 1,600. Max rated pressure = 5,000 psi
Serial No. 16002507 and 16002607
Gear ratio: 4.4688 : 1
Liner size pressure GPM at 120 SPM
7” 3620 720
6-1/2” 4198 621
6” 4927 529
5-1/2” 5000 444
5” 5000 367
1.0 Equipment Documentation, Completeness Verification
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump A.doc Originator G.W 6
Remove drain plug (18) from crankcase and drain any moisture
3.3
Fill up crankcase with EP gear oil (185 USG = 685 ltr)
Start external oil pump and make sure the pump is operating and
3.4
pumping oil through all the internal lube lines.
Open the side inspection covers and confirm oil lubrication of cross
3.5
heads and guides with external oil pump running
Check installation of discharge pulsation dampener. Discharge
3.6 dampener to be charged with approx. 1000 psi (1/3 of anticipated
working pressure) of Nitrogen
Check installation of suction dampener and strainer. Suction
3.7
dampener to be initially charged with 15 psi compressed air.
Fill the liner piston cooling tank with fresh water, It is recommended
3.8 that soluble oil be added to the cooling water.
Check that the H.P. relief valve is piped to the pits. The relief line
3.9
must be sloped down and be well supported.
Confirm that suction filters have been fitted and that covers and
3.10
seals are tight
Operate all valves in the system and confirm they are free to operate
3.11
and correctly labeled.
3.12 Visually inspect the installation and sitting of drive belts.
3.13 Check that covers are fitted around all couplings and moving parts
3.14 Check availability and closing of pony rod well covers.
Confirm the size and pressure rating of the installed liners. Must be
3.15
compatible with setting of pop off valve.
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump A.doc Originator G.W 6
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 4
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump A.doc Originator G.W 6
Stop the mud pump and visually check for metal particle in the sump
6.16
(magnetic plug).
6.17 Take an oil sample and sent it in for analyzing.
.
Remarks:
Appendix I
Commissioning Check Sheet
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 5
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump A.doc Originator G.W 6
eccentrics
Main
S/N =
Commissioning Check Sheet
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 6
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump A.doc Originator G.W 6
Appendix II
Mud Pump No.1 Endurance test.
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump B.doc Originator G.W 6
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
EWECO Triplex pump
Size 7” x 12”. Max. SPM 120
Rated HP = 1,600. Max rated pressure = 5,000 psi
Serial No. 16002507 and 16002607
Gear ratio: 4.4688 : 1
Liner size pressure GPM at 120 SPM
7” 3620 720
6-1/2” 4198 621
6” 4927 529
5-1/2” 5000 444
5” 5000 367
1.0 Equipment Documentation, Completeness Verification
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump B.doc Originator G.W 6
Remove drain plug (18) from crankcase and drain any moisture
3.3
Fill up crankcase with EP gear oil (185 USG = 685 ltr)
Start external oil pump and make sure the pump is operating and
3.4
pumping oil through all the internal lube lines.
Open the side inspection covers and confirm oil lubrication of cross
3.5
heads and guides with external oil pump running
Check installation of discharge pulsation dampener. Discharge
3.6 dampener to be charged with approx. 1000 psi (1/3 of anticipated
working pressure) of Nitrogen
Check installation of suction dampener and strainer. Suction
3.7
dampener to be initially charged with 15 psi compressed air.
Fill the liner piston cooling tank with fresh water, It is recommended
3.8 that soluble oil be added to the cooling water.
Check that the H.P. relief valve is piped to the pits. The relief line
3.9
must be sloped down and be well supported.
Confirm that suction filters have been fitted and that covers and
3.10
seals are tight
Operate all valves in the system and confirm they are free to operate
3.11
and correctly labeled.
3.12 Visually inspect the installation and sitting of drive belts.
3.13 Check that covers are fitted around all couplings and moving parts
3.14 Check availability and closing of pony rod well covers.
Confirm the size and pressure rating of the installed liners. Must be
3.15
compatible with setting of pop off valve.
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump B.doc Originator G.W 6
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 4
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump B.doc Originator G.W 6
Stop the mud pump and visually check for metal particle in the sump
6.16
(magnetic plug).
6.17 Take an oil sample and sent it in for analyzing.
.
Remarks:
Appendix I
Commissioning Check Sheet
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 5
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump B.doc Originator G.W 6
eccentrics
Main
S/N =
Commissioning Check Sheet
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 6
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump B.doc Originator G.W 6
Appendix II
Mud Pump No.1 Endurance test.
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 1
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump C.doc Originator G.W 6
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
EWECO Triplex pump
Size 7” x 12”. Max. SPM 120
Rated HP = 1,600. Max rated pressure = 5,000 psi
Serial No. 16002507 and 16002607
Gear ratio: 4.4688 : 1
Liner size pressure GPM at 120 SPM
7” 3620 720
6-1/2” 4198 621
6” 4927 529
5-1/2” 5000 444
5” 5000 367
1.0 Equipment Documentation, Completeness Verification
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 2
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump C.doc Originator G.W 6
Check that the H.P. relief valve is piped to the pits. The relief line
3.9
must be sloped down and be well supported.
Confirm that suction filters have been fitted and that covers and
3.10
seals are tight
Operate all valves in the system and confirm they are free to operate
3.11
and correctly labeled.
3.12 Visually inspect the installation and sitting of drive belts.
3.13 Check that covers are fitted around all couplings and moving parts
3.14 Check availability and closing of pony rod well covers.
Confirm the size and pressure rating of the installed liners. Must be
3.15
compatible with setting of pop off valve.
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 3
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump C.doc Originator G.W 6
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 4
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump C.doc Originator G.W 6
Start the mud pump and run idle for 30 minutes at 30 SPM and
6.6
without pressure. Witness returns back to the suction tank
Monitor pump and motors for noise, vibrations, temperatures and
6.7
pressures
Confirm proper operation and flows of liner wash pump and external
6.8
oil pump
Verify that charge pump delivery at correct pressure. During
6.9
pumping there must always be a positive pressure.
Verify that stroke counters are operational and read-backs at drillers
6.10
console and auto choke panel are correct.
6.11 Stop pump after 30 minutes and prepare for duration testing.
Stop the mud pump and visually check for metal particle in the sump
6.16
(magnetic plug).
6.17 Take an oil sample and sent it in for analyzing.
.
Remarks:
Appendix I
Commissioning Check Sheet
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 5
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump C.doc Originator G.W 6
eccentrics
Main
S/N =
Commissioning Check Sheet
Mud Pump
Rig 350 to Bentec AC Drilling Rig Rev. No. 01 6
Client DAFORA SA Date 15-07-08 of
File Name 9001_Mud Pump C.doc Originator G.W 6
Appendix II
Mud Pump No.1 Endurance test.
ACCEPTANCE METHOD
Resources:
Time involved Date Signature
The Zareba Touchpoint 4 gas detection system is made by
Honeywell Analytics. The system can be equipped with up to four
Zareba Sensepoint gas sensors for explosive gas CH 4 or for
H2S. The system works independent and can be adjusted and
calibrated according to requirements.
Components of the system on this rig are: Three sensors to
detect 0 – 10%0 CH4. As per standard these sensors will be fitted
at the Bell Nipple, Shaker Header box and one location to be
selected (mud tanks or degasser outlet)
One integrated monitor unit
One alarm / flash light
One acoustic alarm
One calibration unit
All these components are of thre Eex D version.
1.0 Equipment Documentation, Completeness Verification
Review the manufacturer’s documentation, equipment data and
1.1
specification.
Review the system’s class authority and statutory certification. (As
1.2
and when required, such as API, NACE, IEEE, ANSI, DIN etc.)
1.3 Check that all relevant instruction manuals, workshop manuals
and spare parts manuals are on file onboard the installation.
Others:
Attachments:
350 to Bentec AC Drilling Rig
11
Status Mechanical Commissioning
Date: 02.02.2009
Originator: G. Wijdenes
Rig: Bentec 350t AC Land Drilling Rig
Client: DARFORA SA